PROFET® BTS 734 L1 Smart Two Channel Highside Power Switch Features • Overload protection • Current limitation • Short-circuit protection • Thermal shutdown • Overvoltage protection (including load dump) • Fast demagnetization of inductive loads • Reverse battery protection1) • Undervoltage and overvoltage shutdown with auto-restart and hysteresis • Open drain diagnostic output • Open load detection in ON-state • CMOS compatible input • Loss of ground and loss of Vbb protection • Electrostatic discharge (ESD) protection Product Summary Overvoltage Protection Operating voltage active channels: On-state resistance RON Nominal load current IL(NOM) Current limitation IL(SCr) Vbb(AZ) Vbb(on) one 40 4.8 19 43 V 5.0 ... 34 V two parallel 20 mΩ 7.3 A 19 A Application • µC compatible power switch with diagnostic feedback for 12 V and 24 V DC grounded loads • All types of resistive, inductive and capacitive loads • Replaces electromechanical relays, fuses and discrete circuits General Description N channel vertical power FET with charge pump, ground referenced CMOS compatible input and diagnostic feedback, monolithically integrated in Smart SIPMOS technology. Fully protected by embedded protection functions. Pin Definitions and Functions Pin 1,10, 11,12, 15,16, 19,20 3 7 17,18 13,14 4 8 2 6 5,9 1) Symbol Function Positive power supply voltage. Design the Vbb wiring for the simultaneous max. short circuit currents from channel 1 to 2 and also for low thermal resistance IN1 Input 1,2, activates channel 1,2 in case of IN2 logic high signal OUT1 Output 1,2, protected high-side power output OUT2 of channel 1,2. Design the wiring for the max. short circuit current ST1 Diagnostic feedback 1,2 of channel 1,2, ST2 open drain, low on failure GND1 Ground 1 of chip 1 (channel 1) GND2 Ground 2 of chip 2 (channel 2) N.C. Not Connected Pin configuration (top view) Vbb GND1 IN1 ST1 N.C. GND2 IN2 ST2 N.C. Vbb 1 2 3 4 5 6 7 8 9 10 • 20 19 18 17 16 15 14 13 12 11 Vbb Vbb OUT1 OUT1 Vbb Vbb OUT2 OUT2 Vbb Vbb With external current limit (e.g. resistor RGND=150 Ω) in GND connection, resistor in series with ST connection, reverse load current limited by connected load. Semiconductor Group 1 10.96 BTS 734 L1 Block diagram Two Channels; Open Load detection in on state; + Vbb Voltage Overvoltage Current source protection limit Leadframe Gate protection VLogic 3 Voltage Charge pump sensor Level shifter Limit for unclamped ind. loads Temperature sensor Rectifier IN1 OUT1 17,18 Open load 4 ST1 Logic ESD Load detection R O1 1 GND1 GND1 Chip 1 Signal GND Chip 1 Load GND + Vbb Leadframe OUT2 13,14 Logic and protection circuit of chip 2 (equivalent to chip 1) 7 IN2 Load 8 ST2 R O2 6 GND2 Chip 2 PROFET Signal GND Chip 2 GND2 Load GND Leadframe connected to pin 1, 10, 11, 12, 15, 16, 19, 20 Maximum Ratings at Tj = 25°C unless otherwise specified Parameter Symbol Supply voltage (overvoltage protection see page 4) Supply voltage for full short circuit protection Tj,start = -40 ...+150°C Vbb Vbb Semiconductor Group 2 Values Unit 43 34 V V BTS 734 L1 Maximum Ratings at Tj = 25°C unless otherwise specified Parameter Symbol Values Unit Load current (Short-circuit current, see page 5) Load dump protection2) VLoadDump = UA + Vs, UA = 13.5 V RI3) = 2 Ω, td = 200 ms; IN = low or high, each channel loaded with RL = 2.8 Ω, Operating temperature range Storage temperature range Power dissipation (DC)5) Ta = 25°C: (all channels active) Ta = 85°C: Inductive load switch-off energy dissipation, single pulse Vbb = 12V, Tj,start = 150°C5), IL = 4.8 A, ZL = 44 mH, 0 Ω one channel: IL = 7.3 A, ZL = 44 mH, 0 Ω two parallel channels: IL VLoad dump4) self-limited 60 A V Tj Tstg Ptot -40 ...+150 -55 ...+150 3.8 2.0 °C EAS 0.65 1.5 J VESD 1.0 kV -10 ... +16 ±2.0 ±5.0 V mA Values typ max Unit W see diagrams on page 10 Electrostatic discharge capability (ESD) (Human Body Model) Input voltage (DC) Current through input pin (DC) Current through status pin (DC) VIN IIN IST see internal circuit diagram page 8 Thermal Characteristics Parameter and Conditions Symbol min Thermal resistance junction - soldering point5),6) each channel: Rthjs 5) junction - ambient one channel active: Rthja all channels active: 2) 3) 4) 5) 6) ---- -40 33 11 --- K/W Supply voltages higher than Vbb(AZ) require an external current limit for the GND and status pins, e.g. with a 150 Ω resistor in the GND connection and a 15 kΩ resistor in series with the status pin. A resistor for input protection is integrated. RI = internal resistance of the load dump test pulse generator VLoad dump is setup without the DUT connected to the generator per ISO 7637-1 and DIN 40839 Device on 50mm*50mm*1.5mm epoxy PCB FR4 with 6cm2 (one layer, 70µm thick) copper area for Vbb connection. PCB is vertical without blown air. See page 16 Soldering point: upper side of solder edge of device pin 15. See page 16 Semiconductor Group 3 BTS 734 L1 Electrical Characteristics Parameter and Conditions, each of the two channels Symbol at Tj = 25 °C, Vbb = 12 V unless otherwise specified Load Switching Capabilities and Characteristics On-state resistance (Vbb to OUT) Tj = 25°C: RON each channel, IL = 2 A Tj = 150°C: two parallel channels, Tj = 25°C: Nominal load current one channel active: two parallel channels active: Device on PCB5), Ta = 85°C, Tj ≤ 150°C Output current while GND disconnected or pulled up; Vbb = 30 V, VIN = 0, see diagram page 9 Turn-on time7) IN to 90% VOUT: Turn-off time IN to 10% VOUT: RL = 12 Ω, Tj =-40...+150°C Slew rate on 7) Tj =-40...+150°C: 10 to 30% VOUT, RL = 12 Ω, 7) Slew rate off Tj =-40...+150°C: 70 to 40% VOUT, RL = 12 Ω, Operating Parameters Operating voltage8) Undervoltage shutdown Undervoltage restart Tj =-40...+150°C: Tj =-40...+150°C: Tj =-40...+25°C: Tj =+150°C: Undervoltage restart of charge pump Tj =-40...+150°C: see diagram page 14 Undervoltage hysteresis ∆Vbb(under) = Vbb(u rst) - Vbb(under) Tj =-40...+150°C: Overvoltage shutdown Tj =-40...+150°C: Overvoltage restart Tj =-40...+150°C: Overvoltage hysteresis Tj =-40...+150°C: Overvoltage protection9) I bb = 40 mA Tj =25°C: Standby current, all channels off Tj =150°C: VIN = 0 7) 8) 9) Values min typ max -- 4 mΩ 36 67 40 75 4.4 6.7 18 4.8 7.3 20 -- A -- -- 10 mA ton toff 80 80 180 250 350 450 µs dV/dton 0.1 -- 1 V/µs -dV/dtoff 0.1 -- 1 V/µs Vbb(on) Vbb(under) Vbb(u rst) 5.0 3.5 -- ---- V V V Vbb(ucp) -- 5.6 34 5.0 5.0 7.0 7.0 V ∆Vbb(under) -- 0.2 -- V Vbb(over) Vbb(o rst) ∆Vbb(over) Vbb(AZ) 34 33 -42 --0.5 47 43 ---- V V V V --- 16 24 40 50 µA IL(NOM) IL(GNDhigh) Ibb(off) See timing diagram on page 12. At supply voltage increase up to Vbb = 5.6 V typ without charge pump, VOUT ≈Vbb - 2 V see also VON(CL) in circuit diagram on page 8. Semiconductor Group Unit BTS 734 L1 Parameter and Conditions, each of the two channels Symbol at Tj = 25 °C, Vbb = 12 V unless otherwise specified Values min typ max Unit -- -- 20 µA --- 1.8 3.6 4 8 mA each channel, Tj =-40°C: IL(SCp) 47 55 66 35 44 54 Tj =25°C: 21 26 34 Tj =+150°C: two parallel channels twice the current of one channel Repetitive short circuit current limit, Tj = Tjt each channel IL(SCr) -19 --19 -two parallel channels A Leakage output current (included in Ibb(off)) IL(off) VIN = 0 Operating current 10), VIN = 5V, Tj =-40...+150°C IGND = IGND1 + IGND2, one channel on: IGND two channels on: Protection Functions Initial peak short circuit current limit, (see timing diagrams, page 13) A (see timing diagrams, page 13) Initial short circuit shutdown time Tj,start =-40°C: toff(SC) Tj,start = 25°C: --- 3 2.5 --- ms 41 47 -- V 150 -- -10 --- °C K --- -600 32 -- V mV (see page 11 and timing diagrams on page 13) VON(CL) Output clamp (inductive load switch off)11) at VON(CL) = Vbb - VOUT Thermal overload trip temperature Thermal hysteresis Tjt ∆Tjt Reverse Battery Reverse battery voltage 12) Drain-source diode voltage (Vout > Vbb) IL = - 4.8 A, Tj = +150°C -Vbb -VON 10) 11) Add IST, if IST > 0 If channels are connected in parallel, output clamp is usually accomplished by the channel with the lowest VON(CL) 12) Requires a 150 Ω resistor in GND connection. The reverse load current through the intrinsic drain-source diode has to be limited by the connected load. Power dissipation is higher compared to normal operating conditions due to the voltage drop across the drain-source diode. The temperature protection is not active during reverse current operation! Input and Status currents have to be limited (see max. ratings page 3 and circuit page 8). Semiconductor Group 5 BTS 734 L1 Parameter and Conditions, each of the two channels Symbol at Tj = 25 °C, Vbb = 12 V unless otherwise specified Values min typ max Diagnostic Characteristics Open load detection current, (on-condition) 20 -- 1050 each channel, Tj = -40°C: I L (OL) 20 -800 Tj = 25°C: 20 -800 Tj = 150°C: twice the current of one channel two parallel channels ) 13 Open load detection voltage Tj =-40..+150°C: VOUT(OL) 2 3 4 Internal output pull down Tj =-40..+150°C: RO 4 10 30 (OUT to GND), VOUT = 5 V 1 Input and Status Feedback14) Input resistance Unit mA V kΩ RI 2.5 3.5 6 kΩ VIN(T+) 1.7 -- 3.3 V VIN(T-) 1.5 -- -- V -1 0.5 -- -50 V µA 20 50 90 µA 100 520 1000 µs -- 250 600 µs 5.4 --- 6.1 --- -0.4 0.6 V (see circuit page 8) Input turn-on threshold voltage Tj =-40..+150°C: Input turn-off threshold voltage Tj =-40..+150°C: Input threshold hysteresis VIN = 0.4 V: Off state input current Tj =-40..+150°C: VIN = 5 V: On state input current Tj =-40..+150°C: Delay time for status with open load after switch off Tj =-40..+150°C: (see timing diagrams, page 13), Status invalid after positive input slope Tj =-40..+150°C: (open load) Status output (open drain) Zener limit voltage Tj =-40...+150°C, IST = +1.6 mA: ST low voltage Tj =-40...+25°C, IST = +1.6 mA: Tj = +150°C, IST = +1.6 mA: 13) 14) ∆ VIN(T) IIN(off) IIN(on) td(ST OL4) td(ST) VST(high) VST(low) External pull up resistor required for open load detection in off state. If ground resistors RGND are used, add the voltage drop across these resistors. Semiconductor Group 6 BTS 734 L1 Truth Table Channel 1 Input 1 Output 1 Status 1 Channel 2 Input 2 Output 2 Status 2 level level BTS 734L1 L H L H L H L H L H L H L H Z H H H L L L L L L H H H (L15)) L L16) H (L17)) H L H H H H Normal operation Open load Short circuit to Vbb Overtemperature Undervoltage Overvoltage L = "Low" Level H = "High" Level X = don't care Z = high impedance, potential depends on external circuit Status signal valid after the time delay shown in the timing diagrams Parallel switching of channel 1 and 2 is easily possible by connecting the inputs and outputs in parallel. The status outputs ST1 and ST2 have to be configured as a 'Wired OR' function with a single pull-up resistor. Terms Ibb V bb 3 IN1 VST1 4 ST1 I IN2 Vbb IN1 I ST1 V Leadframe Leadframe I IN1 I L1 PROFET Chip 1 OUT1 VON1 V R I GND1 VOUT1 GND1 IN2 V ST2 8 Vbb IN2 I ST2 17,18 GND1 2 7 ST2 I L2 PROFET Chip 2 OUT2 VON2 13,14 GND2 6 R GND2 IGND2 VOUT2 Leadframe (Vbb) is connected to pin 1,10,11,12,15,16,19,20 External RGND optional; two resistors RGND1, RGND2 = 150 Ω or a single resistor RGND = 75 Ω for reverse battery protection up to the max. operating voltage. 15) 16) With external resistor between output and Vbb An external short of output to Vbb in the off state causes an internal current from output to ground. If R GND is used, an offset voltage at the GND and ST pins will occur and the VST low signal may be errorious. 17) Low resistance to V may be detected by no-load-detection bb Semiconductor Group 7 BTS 734 L1 Input circuit (ESD protection), IN1 or IN2 Overvoltage protection of logic part GND1 or GND2 R IN I + V bb ESD-ZD I I V I RI IN GND Z2 Logic ESD zener diodes are not to be used as voltage clamp at DC conditions. Operation in this mode may result in a drift of the zener voltage (increase of up to 1 V). R ST ST V PROFET Z1 GND R GND Status output, ST1 or ST2 Signal GND +5V R ST(ON) VZ1 = 6.1 V typ., VZ2 = 47 V typ., RI = 3.5 kΩ typ., RGND = 150 Ω, RST = 15 kΩ nominal. ST Reverse battery protection GND ESDZD ± 5V ESD-Zener diode: 6.1 V typ., max 5.0 mA; RST(ON) < 375 Ω at 1.6 mA, ESD zener diodes are not to be used as voltage clamp at DC conditions. Operation in this mode may result in a drift of the zener voltage (increase of up to 1 V). Inductive and overvoltage output clamp, - Vbb R ST IN RI Logic ST OUT Power Inverse Diode GND OUT1 or OUT2 RGND +Vbb Signal GND Power GND RGND = 150 Ω, RI = 3.5 kΩ typ, VZ Temperature protection is not active during inverse current operation. V ON OUT PROFET Power GND VON clamped to VON(CL) = 47 V typ. Semiconductor Group RL 8 BTS 734 L1 Open-load detection, OUT1 or OUT2 ON-state diagnostic condition: VON < RON·IL(OL); IN high GND disconnect with GND pull up IN + V bb Vbb PROFET OUT ST VON ON GND OUT Logic unit V Open load detection V bb V IN ST V GND Any kind of load. If VGND > VIN - VIN(T+) device stays off Due to VGND > 0, no VST = low signal available. Vbb disconnect with energized inductive load OFF-state diagnostic condition: VOUT > 3 V typ.; IN low R high EXT IN PROFET OFF V Logic unit Open load detection R GND O V Consider at your PCB layout that in the case of Vbb disconnection with energized inductive load all the load current flows through the GND connection. Vbb IN PROFET OUT ST GND V IN V bb For inductive load currents up to the limits defined by EAS (max. ratings and diagram on page 10) each switch is protected against loss of Vbb. GND disconnect bb OUT ST OUT Signal GND V Vbb ST V GND Any kind of load. In case of IN = high is VOUT ≈ VIN - VIN(T+). Due to VGND > 0, no VST = low signal available. Semiconductor Group 9 BTS 734 L1 Inductive load switch-off energy dissipation E bb E AS ELoad Vbb IN OUT PROFET = L ST GND ZL EL { R ER L Energy stored in load inductance: 2 EL = 1/2·L·I L While demagnetizing load inductance, the energy dissipated in PROFET is EAS= Ebb + EL - ER= ∫ VON(CL)·iL(t) dt, with an approximate solution for RL > 0 Ω: EAS= IL· L (V + |VOUT(CL)|) 2·RL bb ln (1+ |V IL·RL OUT(CL)| ) Maximum allowable load inductance for a single switch off (one channel)5) L = f (IL ); Tj,start = 150°C, Vbb = 12 V, RL = 0 Ω L [mH] 1000 100 10 1 3 4 5 6 7 8 9 10 11 12 13 14 IL [A] Semiconductor Group 10 BTS 734 L1 Typ. on-state resistance Typ. standby current RON = f (Vbb,Tj ); IL = 2 A, IN = high Ibb(off) = f (Tj ); Vbb = 9...34 V, IN1,2 = low RON [mOhm] Ibb(off) [µA] 45 120 40 100 35 30 80 Tj = 150°C 25 60 85°C 20 25°C 40 15 -40°C 10 20 5 0 0 0 10 20 30 40 -50 0 50 100 150 Vbb [V] 200 Tj [°C] Typ. open load detection current Typ. initial short circuit shutdown time IL(OL) = f (Vbb,Tj ); IN = high toff(SC) = f (Tj,start ); Vbb =12 V IL(OL) [mA] toff(SC) [msec] 800 3 -40°C 700 no-load detection not specified for Vbb < 6 V 2.5 600 500 400 300 200 25°C 2 85°C 1.5 Tj = 150°C 1 0.5 100 0 0 5 10 15 20 25 30 Vbb [V] Semiconductor Group 11 0 -50 0 50 100 150 200 Tj,start [°C] BTS 734 L1 Timing diagrams Both channels are symmetric and consequently the diagrams are valid for channel 1 and channel 2 Figure 1a: Vbb turn on: Figure 2b: Switching a lamp: IN1 IN IN2 V bb ST V V OUT1 OUT V OUT2 I L ST open drain t t The initial peak current should be limited by the lamp and not by the initial short circuit current IL(SCp) = 44 A typ. of the device. Figure 2a: Switching a resistive load, turn-on/off time and slew rate definition: Figure 2c: Switching an inductive load IN IN VOUT t ST d(ST) 90% t on dV/dton *) dV/dtoff t V OUT off 10% IL IL I L(OL) t t *) if the time constant of load is too large, open-load-status may occur Semiconductor Group 12 BTS 734 L1 Figure 3a: Turn on into short circuit: shut down by overtemperature, restart by cooling IN1 I Figure 4a: Overtemperature: Reset if Tj <Tjt other channel: normal operation IN ST L1 I L(SCp) I V OUT L(SCr) t off(SC) T J ST t t Heating up of the chip may require several milliseconds, depending on external conditions (toff(SC) vs. Tj,start see page 11) Figure 5a: Open load: detection in ON-state, turn on/off to open load Figure 3b: Turn on into short circuit: shut down by overtemperature, restart by cooling (two parallel switched channels 1 and 2) IN IN1/2 I +I L1 ST L2 t d(ST) t d(ST OL4) I L(SCp) V OUT I L(SCr) I t L off(SC) open ST1/2 t t The status delay td(ST OL4) is for differentiation between the failure modes "open load in ON-state" and "overtemperature"; td(ST OL4) only appears after turn off to open load. ST1 and ST2 have to be configured as a 'Wired OR' function ST1/2 with a single pull-up resistor. Semiconductor Group 13 BTS 734 L1 Figure 5b: Open load: detection in ON-state, open load occurs in on-state Figure 6a: Undervoltage: IN IN t d(ST OL1) t ST V bb d(ST OL2) V V bb(under) V V OUT OUT I bb(u rst) normal open normal ST L t t td(ST OL1) = 20 µs typ., td(ST OL2) = 10 µs typ Figure 6b: Undervoltage restart of charge pump Figure 5c: Open load: detection in ON- and OFF-state (with REXT), turn on/off to open load VON(CL) V on V d(ST) OUT V V V bb(u rst) V bb(over) off-state t on-state ST off-state IN bb(o rst) bb(u cp) V bb(under) I L open V bb t IN = high, normal load conditions. Charge pump starts at Vbb(ucp) = 5.6 V typ. Semiconductor Group 14 BTS 734 L1 Figure 7a: Overvoltage: IN V bb V ON(CL) Vbb(over) V bb(o rst) V OUT ST t Semiconductor Group 15 BTS 734 L1 Package and Ordering Code Standard P-DSO-20-9 BTS734L1 Ordering Code Q67060-S7009-A2 All dimensions in millimetres 1) Does not include plastic or metal protrusions of 0.15 max per side 2) Does not include dambar protrusion of 0.05 max per side Definition of soldering point with temperature Ts: upper side of solder edge of device pin 15. Pin 15 Printed circuit board (FR4, 1.5mm thick, one layer 70µm, 6cm2 active heatsink area) as a reference for max. power dissipation Ptot, nominal load current IL(NOM) and thermal resistance Rthja Semiconductor Group 16