AEC-Q100G Tier Qual Results Objective: MPC5645C_BOLERO3M Freescale PN: MPC5645C Part Name: Bolero3M Automotive NPI Qualification Customer Name(s): Various PN(s): Various Technology: H009FXX6 / C09NVM Package: 8268 / 208LQFP 28x28x1.4 Fab / Assembly / Final Test Sites: ATMC / ASECL / KLM Pathak Akshay-B00221 Design Engr: +91 120 3952282 1 QUARTZ Tracking #: 214052 Product Engr: E.A.H. Enazlinda-R63711/ Nazri Hafeez-B32792 Maskset#: N32E Rev#: 0 Die Size (in mm) 6.699 x 6.536 x 0.011 W xLxT Part Operating Temp. Grade: Plan or Results: Revision # & Date: Refer below for details (Signature/Date shown below may be electronic) PPE Approval (for DIM/BOM results) Jasmine Lim-B18239 Signature & Date: 10 Sept 2012 Nurazah Ahmad- R63712 NPI PRQE Approval Signature & Date: 10 Sept 2012 Jasmine Lim-B18239 Prod. Package Engr: 603 78734386 Miza Ismail/ Nurazah Ahmad-R63712 NPI PRQE: 603 78732723 - 40°C to + 125°C Trace/DateCode: LOT A DD93615.81H XXA1133 LOT B DD94168_1R_4 XXA1135 LOT C DD93873_1K_7 XXA1136 CAB Approval 09332293M Signature & Date: 10 Sept 2012 Customer Approval Signature & Date: Not Applicable Example: TESTS HIGHLIGHTED IN YELLOW WILL BE PERFORMED FOR THIS STUDY Example: This preliminary qual plan is provided for planning purposes only and may be modified until Freescale CAB and customer approved. This testing is performed by Freescale Reliability Lab KLM unless otherwise noted in the Comments. GROUP A - ACCELERATED ENVIRONMENTAL STRESS TESTS Stress Test Reference JESD22A113 J-STD-020 AC TC End Point Requirements Minimum Sample Size # of Lots Total Units including spares Results Lot ID-(#Rej/SS) NA=Not Applicable Preconditioning (PC) : PC required for SMDs only. MSL 3 @ 260°C, +5/-0°C (or document otherwise with justification) TEST @ RHC JESD22A101 A110 Highly Accelerated Stress Test (HAST): PC before HAST (for SMDs only): Required HAST = 130°C/85%RH for 96 hrs. Bias = 5.5V for Vdd1 and 1.2 for Vdd2 Timed RO of 48hrs. MAX TEST @ RH 77 3 231 Lot A: 0/77 Lot B: 0/77 Lot C: 0/77 JESD22A102 A118 Autoclave (AC): PC before AC (for SMDs only): Required AC = 121°C/100%RH/15 psig for 96 hrs Timed RO of 2-48hrs. MAX TEST @ R 77 3 231 Lot A: 0/77 Lot B: 0/77 Lot C: 0/77 Temperature Cycle (TC): PC before TC (for SMDs only): Required TC = -65°C to 150°C for 500 cycles. For AEC only: WBP after TC on 5 devices from 1 lot; 2 bonds per corner and one mid-bond per side on each device. Record which pins were used. TEST @ RHC For AEC: WBP =/> 3 grams 77 3 231 Lot A: 0/77 Lot B: 0/77 Lot C: 0/77 High Temperature Storage Life (HTSL): 150°C for 1008 hrs (Devices incorporating NVM shall receive 'NVM endurance preconditioning'(EDR) prior to this test, and special NVM test sequencing after this test; see AEC-Q100 for details) Timed RO = 96hrs. MAX TEST @ RHC PC HAST Test Conditions JESD22A104 AEC Q100Appendix 3 JESD22A103 HTSL Comments or Generic Data All surface mount devices prior to THB, HAST, AC, UHST, TC, PC+PTC and as required per test conditions. Wire pull min.> 3grams 77 1 77 See EDR TEST GROUP B - ACCELERATED LIFETIME SIMULATION TESTS Stress Test Reference JESD22A108 Test Conditions High Temperature Operating Life (HTOL): AEC Ta = 125°C for 168hrs, 1008hrs Bias = Vdd I/O= 5.0V nom : 6.0V Stress Vdd core = 1.2V nom : 1.56 V Stress End Point Requirements TEST @ RHC Minimum Sample Size # of Lots 77 1 Devices incorporating NVM shall receive 'NVM endurance preconditioning'(W/E cycling). Test R, H, C after W/E cycling. Timed RO of 96hrs. MAX Results Lot ID-(#Rej/SS) NA=Not Applicable Lot A: 0/77 Comments or Generic Data Generic Data: Q173479 Bolero 1.5M/MPC5607B (0M03Y) : 0/77 Q204538 Bolero 1.5M/MPC5607B (1M03Y) : 0/77 Q168181 Pictus 512k MPC5604P 0M36W 0/77(1008hrs) Q206081 Pictus 512k MPC5604P 1M26V 0/154 (1008hrs) 0 231 Bolero1.5M MPC5607B 0M03Y (1008hrs) Q213012- Bolero 1.5 (1M03Y): 0/154 Q199981- Pictus (1M26V): 0/77 HTOL FORMPPAP004XLS Total Units including spares 77 1 of 5 Freescale Rev T Freescale PN: MPC5645C Part Name: Bolero3M Customer Name(s): Various PN(s): Various AEC Q100-008 Early Life Failure Rate (ELFR): AEC Ta = 125°C for 48 hrs TEST @ RHC Plan or Results: Revision # & Date: Refer below for details 800 1 800 Lot A: 0/800 Q163078 Bolero 512k/ MPC5604B 144ld 0M27V: 0/1600 Q175437 Bolero 1.5M/MPC5607B 144ld 0M03Y: 0/800 Q159917 Pictus 512k/ PPC5604 100ld 0M26V: 0/685 Bias = Vdd I/O= 5.0V nom : 6.0V Stress Vdd core = 1.2V nom : 1.56V Stress ELFR Generic Data: Devices incorporating NVM shall receive 'NVM endurance preconditioning'(W/E cycling). Test R, H, C after W/E cycling. Timed RO of 48 hrs MAX AEC Q100-005 NVM Endurance at Hot, Data Retention, and Operational Life TEST @ RHC (EDR): Write Erase cycling perfrom at 125C 77 1 77 Lot A: 0/77 Generic Data: Q175437 Bolero 1.5M/MPC5607B (0M03Y) : 0/231 Q168181 Pictus 512k MPC5604P 0M36W 0/231 DRB @ 150 for 168 hrs Devices incorporating NVM shall receive 'NVM endurance preconditioning'(W/E cycling). Test R, H, C after W/E cycling. Timed RO of 96hrs. MAX EDR FORMPPAP004XLS 2 of 5 Freescale Rev T Freescale PN: MPC5645C Part Name: Bolero3M Customer Name(s): Various PN(s): Various Plan or Results: Revision # & Date: Refer below for details TEST GROUP C - PACKAGE ASSEMBLY INTEGRITY TESTS Stress Test Reference Test Conditions AEC Q100-001 Wire Bond shear (WBS) Minimum Sample Size # of Lots Cpk = or > 1.67 30 bonds from minimum 5 units 3 Total Units including spares 15 Cpk = or > 1.67 30 bonds from minimum 5 units 3 15 Lot A: Cpk> 1.67 Lot B: Cpk> 1.67 Lot C: Cpk> 1.67 End Point Requirements WBS WBP MilStd8832011 JESD22B102 >95% lead coverage of critical Solderability (SD): areas 8hr.(1 hr. for Au-plated leads) Steam age prior to test. If production burn-in is done, samples must also undergo burn-in prior to SD. 15 3 45 Lot A: Pass Lot B: Pass Lot C: Pass JESD22B100 Physical Dimensions(PD): PD per FSL 98A drawing 30 3 90 Lot A: Cpk> 1.67 Lot B: Cpk> 1.67 Lot C: Cpk> 1.67 SD PD LI Cpk = or > 1.67 Dimensional (DIM): PPE to verify PD results against valid 98A drawing. BOM Verification (BOM): PPE to verify qual lot ERF BOM is accurate. DIM & BOM SBS Wire Bond Pull (WBP): Cond. C or D Results Lot ID-(#Rej/SS) NA=Not Applicable Lot A: Cpk> 1.67 Lot B: Cpk> 1.67 Lot C: Cpk> 1.67 DIM: Pass BOM: Pass AEC-Q100-010 Solder Ball Shear (SBS): Cpk = or >1.67 Performed on all solder ball mounted packages e.g. PBGA, Chip Scale, Micro Lead Frame (but NOT Flip Chip). Two reflow cycles at MSL reflow temperature before shear. JESD22B105 Lead Integrity (LI): Not required for surface mount devices; Only required for through-hole devices. Comments or Generic Data No lead breakage or cracks 10 (5 balls from a min. of 10 devices) 0 0 5 (10 leads from each of 5 parts) 0 0 For solder ball mounted packages only; NOT for Flip Chips. TEST GROUP D - DIE FABRICATION RELIABILITY TESTS Stress Test Reference Test Conditions End Point Requirements Minimum Sample Size # of Lots Total Units including spares Results Lot ID-(#Rej/SS) NA=Not Applicable Comments Electro Migration (EM) The data, test method, calculations and internal criteria should be available to the customer upon request for new technologies. Time Dependent Dielectric Breakdown (TDDB) The data, test method, calculations and internal criteria should be available to the customer upon request for new technologies. Hot Carrier Injection (HCI) The data, test method, calculations and internal criteria should be available to the customer upon request for new technologies. Stress Migration (SM) The data, test method, calculations and internal criteria should be available to the customer upon request for new technologies. EM TDDB HCI SM Negative Bias Temperature Instability (NBTI) NBTI FORMPPAP004XLS Complete : 1. Pattern Determination 2. NBTI Shift Characterisation 1 lot 1. Pattern Definition : Method A : 30 units per split Method B : 70 units (HTOL 1yr) + 25 ctrl Method C : see CZ Pending for approval from ATX PRQE Generic Data: Q169563: 0/77 Bolero1.5M 176ld 0M03Y Q169368: 0/77 Bolero1.5M 176ld 0M03Y Q169999: 0/77 Bolero1.5M 176ld 0M03Y 2. NBTI CZ : Method A : 120 units (90 HTOL + 30 ctrl) Method B : 315 units (240 HTOL + 75 ctrl- refer to HTOL set ) Method C : 280 units (210 HTOL + 70 ctrl) 3 of 5 Freescale Rev T Freescale PN: MPC5645C Part Name: Bolero3M Customer Name(s): Various PN(s): Various Plan or Results: Revision # & Date: Refer below for details TEST GROUP E - ELECTRICAL VERIFICATION TESTS Stress Test Reference Freescale 48A TEST Test Conditions End Point Requirements Minimum Sample Size # of Lots 0 Fails All All Total Units including spares All Pre- and Post Functional / Parametrics (TEST): For AEC, test software shall meet requirements of AEC-Q100007. Testing performed to the limits of device specification in temperature and limit value. Results Lot ID-(#Rej/SS) NA=Not Applicable See Results Summary Comments or Generic Data This action refers to Final Testing of all qualification units. TEST @ RH 2KV min. 3 units per Voltage level 1 12 HBM AEC-Q100-002 / ElectroStatic Discharge/ JESD22-A114E Human Body Model Classification (HBM): Jan 2007 Test @ 500/1000/1500/2000Volts For AEC, see AEC-Q100-002 for classification levels. Lot A: 500V: 0/3 1000V: 0/3 1500V: 0/3 2000V:0/3 TEST @ RH 200V min. 3 units per Voltage level 1 9 MM AEC-Q100-003 ElectroStatic Discharge/ or JESD22 Machine Model Classification m(MM): Test @ 50/100/200Volts For AEC, see AEC-Q100-003 for classification levels. Lot A: 50V: 0/3 100V: 0/3 200V: 0/3 AEC-Q100-011 ElectroStatic Discharge/ Charged Device Model Classification (CDM): Test @ 250/500/750cp Volts For AEC, see AEC-Q100-011 for classification levels. Timed RO of 96hrs MAX. TEST @ RH All pins =/> 500V For AEC, Corner pins =/> 750V; 3 units per Voltage level 1 9 Lot A: 250V: 0/3 500V: 0/3 750V: 0/3 6 1 6 Lot: 0/6 30 1 30 Lot A: Cpk > 1.67 Generic Data: Q173479 Bolero 1.5M/MPC5607B (0M03Y), Cpk>1.67 Q204538 Bolero 1.5M/MPC5607B (1M03Y) : Cpk>1.67 Q168181 Pictus 512k MPC5604P 0M36W Cpk>1.67 Q206081 Pictus 512k MPC5604P 1M26V Cpk>1.67 Q213012- Bolero 1.5 (1M03Y) Cpk>1.67 Q199981- Pictus (1M26V) Cpk>1.67 FG%= 95% Production Test requirement: 98% w/o Iddq 95% w/Iddq 100% TYPE2 faults detection CDM LU JESD78 plus AEC-Q100004 for AEC Latch-up (LU): TEST @ RH Test per JEDEC JESD78 with the AEC-Q100-004 requirements for AEC. Ta= Maximum operating temperature Vsupply = Maximum operating voltage AEC-Q100-009, Electrical Distribution (ED) Freescale 48A spec TEST @ RHC For AEC, AEC- Fault Grading (FG) Q100-007 FG shall be = or > 90% for qual units For AEC, Cpk target > 1.67 ED FG CHAR For AEC, AEC- Characterization (CHAR): Q003 Ony performed on new technologies and part families per AEC Q003. For AEC, AEC- Electro-Thermally Induced Gate Leakage (GL): TEST @ R Q100-006 155°C, 2.0 min, +400/-400 V Per AEC Q100 Rev G, this test is performed for information only. Timed RO of 96 hrs MAX. GL (for For all failures, perform unbiased bake (4hrs/125°C, or information only) 2hrs/150°C) and retest; recovered units are GL failures. EMC SAE J1752/3 Radiated Emissions Electromagnetic Compatibility (EMC) (see AEC Q100 Appendix 5 for test applicability; done on caseby-case basis per customer/Freescale agreement) AEC Q100-012 Short Circuit Characterization (SC) Required for smart power devices 6 1 6 Lot A: 0/6 <40dBuV 150KHz - 1GHz 1 1 1 Pass TEST @ 10 0 0 3 0 0 Result available upon request. SC SER FORMPPAP004XLS Jedec 89-1 or Accelerated Jedec 89-2/3. Soft Error Rate (SER) Required for devices with >1Mbit SRAM or DRAM memory sizes. Unaccelerated or accelerated data may be provided. 4 of 5 not required. SRAM < 1<bit Freescale Rev T Freescale PN: MPC5645C Part Name: Bolero3M Plan or Results: Revision # & Date: Refer below for details Die Generic Data Quartz Device number Qualification Title Moo Number Die Size (WXLXT) mm Wafer Fab Mold Compound CAB number 173479 MPC5607B Bolero 1.5M NPI Qualification 0M03Y 5.082 x 5.301 x 0.3302 ATMC MPC5607B Bolero 1.5M NPI Qualification 1M03Y 5.082 x 5.301 x 0.3302 ATMC 163078 PC5604B 0M27V Bolero 512k 144ld NPI Qual 0M27V 4.261 x 4.471 x 0.33 ATMC 163099 PC5604B 1M27V Bolero 512k 144ld NPI Qual 1M27V 4.261 x 4.471 x 0.33 ATMC 159917 PC5604P 0M26V Pictus 512k 100ld NPI Qual 0M26V 4.351 x 4.062 x 0.33 ATMC 166258 PC5604B 1M27V Bolero 512k 100ld NPI Qual 1M27V 4.261 x 4.471 x 0.33 ATMC 213012 MPC5607B Bolero 1.5M low DT Qualification 1M03Y 5.082 x 5.301 x 0.3302 ATMC 199981 PC5604P Pictus Low DT Qualification 1M26V 4.351 x 4.062 x 0.33 ATMC SUMITOMO EMEG700E SUMITOMO EMEG700E SUMITOMO EMEG700E SUMITOMO EMEG700E SUMITOMO EMEG700E SUMITOMO EMEG700E SUMITOMO EMEG700E SUMITOMO EMEG700E 09412905M 204538 Date 22-Mar-12 20-Dec-12 Comments Final Qualification report Edit Technology Code and description and complete HTOL 1008hrs readpoint Reference Revision Rev 8 Rev 1 FORMPPAP004XLS Customer Name(s): Various PN(s): Various 5 of 5 10383042M 08462238M 08462238M 08462222M 08462239M --- Author Nurazah Ahmad Nurazah Ahmad Freescale Rev T