KW01 Development Hardware Reference Manual Document Number: KW01DHRM Rev. 1 1/2014 How to Reach Us: Home Page: freescale.com Web Support: freescale.com/support Information in this document is provided solely to enable system and software implementers to use Freescale products. There are no express or implied copyright licenses granted hereunder to design or fabricate any integrated circuits based on the information in this document. Freescale reserves the right to make changes without further notice to any products herein. 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Document Number: KW01DHRM Rev. 1 1/2014 Contents About This Book Audience . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v Organization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . v Chapter 1 Safety Information 1.1 1.1.1 1.2 1.3 Regulatory Approval For Canada (IC RSS 210) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 PART 5 – Appendix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrostatic Discharge Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Disposal Instructions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1 1-1 1-1 1-1 Chapter 2 KW01 Development Platform Overview and Description 2.1 2.2 2.2.1 2.3 Introduction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . TWR-RF Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Driver Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-1 2-2 2-3 2-4 Chapter 3 KW01-MRB 3.1 3.1.1 3.1.2 3.1.3 3.2 3.2.1 3.2.2 3.3 3.3.1 3.3.2 3.4 3.4.1 KW01-MRB Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1 Form Factor. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-2 Board Level Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3 Functional Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 RF Performance and Considerations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5 Clocks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6 Reset and JTAG Debug Port. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8 Power Management . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9 IO Connectors J14 and J15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11 Schematic, Board Layout, and Bill of Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-13 Bill of Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-16 Chapter 4 PCB Manufacturing Specifications 4.1 4.2 4.3 4.4 4.5 Single PCB Construction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Panelization. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Solder Mask . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Silk Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1 4-2 4-2 4-3 4-3 KW01 Development Hardware Reference Manual, Rev. 1 Freescale Semiconductor iii 4.6 4.7 4.8 4.9 Electrical PCB Testing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Packaging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Hole Specification/Tool Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . File Description. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3 4-3 4-3 4-4 KW01 Development Hardware Reference Manual, Rev. 1 iv Freescale Semiconductor About This Book This manual describes Freescale’s KW01-MRB development platform hardware. The MKW01Z128CHN development platform is a highly-integrated, cost-effective, system-in-package (SIP), sub-1GHz wireless node solution with an FSK, GFSK, MSK, or OOK modulation-capable transceiver and low-power ARM Cortex M0+CPU microcontroller. The highly integrated RF transceiver operates over a wide frequency range including 315 MHz, 433 MHz, 470 MHz, 868 MHz, 915 MHz, 928 MHz, and 955 MHz in the license-free Industrial, Scientific and Medical (ISM) frequency bands. Audience This manual is intended for system designers. Organization This document is organized into the following chapters. Chapter 1 Safety Information — Highlights some of the FCC requirements. Chapter 2 MKW01 Development Platform Overview and Description — Provides an overview of the two boards that comprise the MKW01 development platform. Chapter 3 Modular Reference Board — This chapter details the KW01-MRB evaluation board based on the Freescale MKW01Z128CHN device. Chapter 4 PCB Manufacturing Specifications — This chapter provides the specifications used to manufacture the various KW01-MRB printed circuit boards (PCBs). Revision History The following table summarizes revisions to this document since the previous release (Rev 0.0). Revision History Location Entire document Revision First public release KW01 Development Hardware Reference Manual, Rev. 1 Freescale Semiconductor v Definitions, Acronyms, and Abbreviations The following list defines the acronyms and abbreviations used in this document. ADC Analog to Digital Converter AES Advanced Encryption Standard CTS Clear to Send DAC Digital to Analog Converter I2C Inter-Integrated Circuit is a multi-master serial computer bus ISM Industrial Scientific Medical 2.4 GHz radio frequency band JTAG Joint Test Action Group LGA Land Grid Array MAC Media Access Controller MCU Microcontroller Unit PCB Printed circuit board PiP Platform in Package PWM Pulse-width modulation RCM Remote Control Module REM Remote Extender Board RTS Request to Send SMA Connector SubMiniature version “A” connector SPI Serial Peripheral Interface SSI Synchronous Serial Interface TACT Switch A switch that provides a slight “snap” or “click” to the user to indicate function. TELCO Telephone Company USB Universal Serial Bus VCP Virtual Com Port KW01 Development Hardware Reference Manual, Rev. 1 vi Freescale Semiconductor Chapter 1 Safety InformationRev. 1 1.1 Regulatory Approval For Canada (IC RSS 210) This device complies with Industry Canada licence-exempt RSS standard(s). Operation is subject to the following two conditions: 1. This device may not cause interference, and 2. This device must accept any interference, including interference that may cause undesired operation of the device. 1.1.1 26 PART 5 – Appendix Le présent appareil est conforme aux CNR d'Industrie Canada applicables aux appareils radio exempts de licence. L'exploitation est autorisée aux deux conditions suivantes: 1. l'appareil ne doit pas produire de brouillage, et 2. l'utilisateur de l'appareil doit accepter tout brouillage radioélectrique subi, même si le brouillage est susceptible d'en compromettre le fonctionnement. 1.2 Electrostatic Discharge Considerations Although damage from electrostatic discharge (ESD) is much less common on these devices than on early CMOS circuits, normal handling precautions should be used to avoid exposure to static discharge. Qualification tests are performed to ensure that these devices can withstand exposure to reasonable levels of static without suffering any permanent damage. All ESD testing is in conformity with the JESD22 Stress Test Qualification for Commercial Grade Integrated Circuits. During the device qualification ESD stresses were performed for the human body model (HBM), the machine model (MM) and the charge device model (CDM). All latch-up test testing is in conformity with the JESD78 IC Latch-Up Test. When operating or handling the development boards or components, Freescale strongly recommends using at least the grounding wrist straps plus any or all of the following ESD dissipation methods: • Flexible fabric, solid fixed size, or disposable ESD wrist straps • Static control workstations, static control monitors and table or floor static control systems • Static control packaging and transportation materials and environmental systems KW01 Development Hardware Reference Manual, Rev. 1 Freescale Semiconductor 1-1 Safety InformationRev. 1 1.3 Disposal Instructions This product may be subject to special disposal requirements. For product disposal instructions, refer to www.freescale.com/productdisposal. KW01 Development Hardware Reference Manual, Rev. 1 1-2 Freescale Semiconductor Chapter 2 MKW01 Development Platform Overview and Description 2.1 Introduction The MKW01development platform is an evaluation environment based on the Freescale MKW01Z128CHN device. The MKW01Z128CHN is a highly-integrated, cost-effective, system-in-package (SIP), sub-1GHz wireless node solution with an FSK, GFSK, MSK, or OOK modulation-capable transceiver and low-power ARM Cortex M0+CPU microcontroller. The highly integrated RF transceiver operates over a wide frequency range including 315 MHz, 433 MHz, 470 MHz, 868 MHz, 915 MHz, 928 MHz, and 955 MHz in the license-free Industrial, Scientific and Medical (ISM) frequency bands. This configuration allows users to minimize the use of external components. The MKW01Z128CHN is targeted for the following low-power wireless applications: • Automated Meter Reading • Wireless Sensor Networks • Home and Building Automation • Wireless Alarm and Security Systems • Industrial Monitoring and Control • Wireless MBUS Standard (EN13757-4:2005) Freescale supplements the MKW01Z128CHN with tools and software that include hardware evaluation and development boards, software development IDE and applications, drivers, custom PHY usable with Freescale’s IEEE 802.15.4 compatible MAC, and an available wireless MBUS solution. Features are listed in Section 2.2, “Features”. 2.2 Features The MKW01 development platform is built around the concept of having a single daughter card (KW01-MRB) that contains the MKW01Z128CHN IC and all necessary I/O connections for use as a self-contained module or for connection to an application motherboard like the TWR-RF board. Figure 2-1 shows a photo of the KW01-MRB. KW01 Development Hardware Reference Manual, Rev. 1 Freescale Semiconductor 2-1 MKW01 Development Platform Overview and Description Figure 2-1. KW01-MRB Features of the MKW01Z128CHN development platform include: • Based on Freescale’s low-cost MKW01Z128CHN sub-1GHz wireless node solution with an FSK, GFSK, MSK, or OOK modulation-capable transceiver and low-power ARM Cortex M0+CPU microcontroller, and a functional set of MCU peripherals into a 60-pin LGA package • Reference design area with small footprint, low cost RF node — Power Amplifier Output — Unbalanced input/output port — Flexible RF-Front End for different bands operation — Programmable output power from -18 dBm to +17 dBm in 1dB steps — High Sensitivity: down to -120dBm at 1.2kbps • 30 or 32 MHz reference oscillator depending on regional configuration • SWD MCU debug port KW01 Development Hardware Reference Manual, Rev. 1 2-2 Freescale Semiconductor MKW01 Development Platform Overview and Description • • • • 2.2.1 Optional secondary 32.768 kHz crystal for accurate low power RTC timing Master reset switch Full power regulation and management KW01-MRB board provides — Required circuitry for MKW01Z128CHN - crystals and RF circuitry including SMA connectors for Power Amplifier Output and Input/Output RF port — Local power supply regulation — Access to all GPIO — Standalone or daughter card use modes — SWD connector — Onboard UART communication via mini-USB connector. — Two boards allow board-to-board packet communications. TWR-RF Module The KW01-MRB can run in the Freescale Tower System using the RF-Tower module (TWR-RF). Features of the TWR-RF module include: • Standard sockets 100 mils J5 and J4 (2 x 9 and 2 x 10) to connect either a 1323x Modular Reference Board (1323x-MRB), a 12311 Modular Reference Board (12311-MRB) or a KW01 Modular Reference Board (KW01-MRB) • Standard header 100 mils J1 (2 x 20) to enable signalling path to TWR primary and secondary connectors. • Standard header 100 mils J6 (3 x 12) to enable signalling to on board HW and USB interface or to TWR system Hardware • On-board regulator to provide external supply • Four (4) user-controllable LEDs • Four (4) user push-button switches • Mini-USB Type mini-B connector Figure 2-2 shows a simplified block diagram of the Freescale Tower RF system. KW01 Development Hardware Reference Manual, Rev. 1 Freescale Semiconductor 2-3 MKW01 Development Platform Overview and Description Figure 2-2. Simplified TWR-RF Block Diagram See the TWR-RF Reference Manual for more information about the RF-Tower module. 2.3 Driver Considerations When users first connect a KW01-MRB to a PC, they may be prompted to install drivers. If the drivers do not automatically load, they can be found here if they have been previously installed: C:\Program Files\Freescale\Drivers If they haven’t been downloaded previously, download the appropriate drivers and follow the instructions to complete driver installation from: www.freescale.com Follow the instructions as they appear on the screen to complete driver installation. Be aware of the following: • The boards use the FSL USB2SER USB to UART bridge converter. • Download the appropriate driver and follow the instructions to complete driver installation from www.freescale.com KW01 Development Hardware Reference Manual, Rev. 1 2-4 Freescale Semiconductor Chapter 3 KW01-MRB 3.1 KW01-MRB Overview The KW01-MRB is an evaluation board based on the Freescale MKW01Z128CHN device. The KW01-MRB provides a platform to evaluate the MKW01Z128CHN device, develop software and applications. The core device is accompanied by the 32 MHz reference oscillator crystal, RF circuitry including SMA for antenna connection and/or instrumentation, and supporting circuitry. This basic board is intended as the core module for MKW01Z128CHN evaluation and application development and can be used in the following modes: • Simple standalone evaluation platform • Daughtercard to other Development Platform boards (TWR-RF, 1323x-RCM or 1323x-REM) • Daughtercard to an application specific motherboard. 3.1.1 Features The KW01-MRB provides the following features: • Small form factor (2.6 x 2 inches) • 4-Layer, 0.034 inch thick FR4 board • MKW01Z128CHN reference design area — LGA footprint and power supply bypass — 30 or 32 MHz reference oscillator crystal depending on regional configuration — RF components and layout • Low cost RF node — Dual Output RF Path. Transmit/Receive (RFIO) and single Power Amplifier Transmitter (PA Boost) Output — Differential input/output port (typically used with a balun) — Programmable output power from -18 dBm to +17 dBm typical — High sensitivity of -120 dBm at 1.2 KBPS — SMA output connector for Transmit/Receive Output — SMA output connector for Power Amplifier • Two connectors provided daughter card mounting — 20-Pin primary connector — 18-Pin secondary connector KW01 Development Hardware Reference Manual, Rev. 1 Freescale Semiconductor 3-1 KW01-MRB • • • 3.1.2 — Provide main supply voltage to board — Provide access to all MKW01Z128CHN GPIO pins Flexible board power supply — Onboard 3.3 V LDO series regulator — Regulator bypass jumper option — Separate external voltage source option — Power-on green LED — Jumpers allow various block current measurements 10-Pin SWD MCU debug port MKW01Z128CHN reset switch Form Factor Figure 3-1 shows the KW01-MRB connector and header locations. Figure 3-1. KW01-MRB KW01 Development Hardware Reference Manual, Rev. 1 3-2 Freescale Semiconductor KW01-MRB Figure 3-2 shows a footprint of the KW01-MRB with the location of the IO Headers J2 and J3. Users can create a motherboard to mount the KW01-MRB and headers J2 and J3 are used for that connection. • Both headers have standard 0.10in / 2.54 mm pin spacing • J2 is 20-pin and J3 is 18-pin • Both are pin headers mounted on the bottom side of the KW01-MRB and are intended to plug into matching receptacles on the motherboard. Figure 3-2. KW01-MRB Top Side (Component Side) Footprint 3.1.3 Board Level Specifications Table 3-1. KW01-MRB Specifications Parameter Min Typ Max Units 66 x 51 2.60 x 2.01 mm inches Notes/Conditions General Size (PCB: X, Y) Layer build (PCB) 0.8 0.031 mm 4-Layer inches Dielectric material (PCB) FR4 Power Voltage supply (DC) 3.5 5 16 V Full module, into 3.3 V regulator, U2. Take care to not exceed power dissipation of U2. KW01 Development Hardware Reference Manual, Rev. 1 Freescale Semiconductor 3-3 KW01-MRB Table 3-1. KW01-MRB Specifications (continued) Parameter Min Current consumption (All numbers typical) Typ Max Units Notes/Conditions 31 mA XCVR Standby (MCU running) 45 mA Receive 80 mA TX, +13 dBm via RFIO 110 mA TX, +17 dBm via PA_Boost • Operating temperature is limited to +70°C due to switches. Basic circuit is good for a maximum temperature of +85°C. Temperature Operating temperature (see note) -40 +25 +70 °C Storage temperature -30 +25 +70 °C RF Receiver FSK Sensitivity -105 to -120 dBm OOK Sensitivity -112 dBm Adjacent channel Rejection (Offset = +/- 25 kHz or 50 kHz) -42 dB 2nd order Intercept point +75 dBm 3rd order Intercept point +20 dBm RSSI dynamic range -115 0 -18 +13 RF Transmitter RF Power Output (RFIO pin) RF Power Output (PA_Boost pin) +17 Adjacent channel Power (25KHz offset) dBm Programmable in 1dB steps dBm -37 dBm Safety UL MRB is approved accordingly to the IEC 60950-1 and EN 60950-1, First Edition standards Environment RoHS MRB complies with the EU Directive 2002/95/EC of 27 January 2003 WEEE MRB complies with the EU Directive 2002/95/EC of 27 January 2003 3.2 Functional Description The KW01-MRB is built around Freescale’s MKW01Z128CHN 56-pin LGA platform. Figure 3-2 shows a simple block diagram. This board is intended as a simple evaluation platform and as a building block for KW01 Development Hardware Reference Manual, Rev. 1 3-4 Freescale Semiconductor KW01-MRB application development. The 4-layer board provides the MKW01Z128CHN with its required RF circuitry, 32 MHz reference oscillator crystal, and power supply bypassing. The layout for this base level functionality can be used as a reference layout by the user target board. In additional to the base MKW01Z128CHN functionality, the KW01-MRB provides features to assist in debug, reset button, simple power manager, and expansion connectors for the GPIO. In the following sections, refer to: • Figure 3-1 for location of connectors and features • Figure 3-3 for the functional blocks • Figure 3-9 for the board schematic Figure 3-3. KW01-MRB Block Diagram 3.2.1 RF Performance and Considerations The MKW01Z128CHN transceiver is a single-chip integrated circuit ideally suited for today's high performance ISM band RF applications. It is intended for use as a high-performance, low-cost FSK and OOK RF transceiver for robust, frequency agile, half-duplex bi-directional RF links. The MKW01Z128CHN is intended for applications over a wide frequency range, including the 433 MHz and 868 MHz European and the 902–928 MHz North American ISM bands. • Output power –18 to +17 dBm, depending on output and setting The KW01-MRB uses a flexible RF path topology that make it suitable for working in different frequency bands by replacing a minimum number of components while providing good RF performance. The tables KW01 Development Hardware Reference Manual, Rev. 1 Freescale Semiconductor 3-5 KW01-MRB in Section 3.4.1, “Bill of Materials” show the different BOM according to different frequency bands of operation. NOTE See the MKW01Z128CHN Data Sheet and Reference Manual for more RF design information. Figure 3-4. KW01-MRB RF Circuitry 3.2.2 Clocks The MKW01Z128CHN provides for two clocks: • 32 MHz Reference Oscillator — Figure 3-5 shows the external 32 MHz external crystal Y1. This mounted crystal must meet the MKW01Z128CHN specifications. (30 MHz in some board configurations) — Capacitors C22 and C25 provide the bulk of the crystal load capacitance. — Signal DIO5/CLKOUT can be used to supply an external clock to MCU die and to measure a the 32MHz oscillator frequency. — The KW01-MRB has provision for injecting an external 32 MHz clock source as an alternative to use of the onboard crystal: – The 0 Ohm jumper R5 should be removed to disconnect Y1. – C23 must be mounted – The external 32 MHz source is connected to 2-pin header J4. • Optional 32.768 kHz Crystal Oscillator - Provision is also made for a secondary 32.768 kHz crystal Y2 (see Figure 3-6). This oscillator can be used for a low power accurate time base. KW01 Development Hardware Reference Manual, Rev. 1 3-6 Freescale Semiconductor KW01-MRB — The module comes provided with this Y2 crystal and its load capacitors C34 and C35. — Load capacitors C34 and C35 provide the entire crystal load capacitance — The 32 kHz oscillator components are supplied, but un-enabled. Zero-ohm resistors R10 and R11 enable use of IO signals PTA18 and PTA17 via the IO connector — Use J8 to enable crystal signaling to MCU die from the DIO5 or from the 32kHz crystal. Figure 3-5. KW01-MRB 32 MHz Reference Oscillator Circuit Figure 3-6. KW01-MRB 32.768 kHz Optional Oscillator Circuit KW01 Development Hardware Reference Manual, Rev. 1 Freescale Semiconductor 3-7 KW01-MRB 3.3 Reset and SWD Debug Port The reset circuit and SWD port connector are shown in Figure 3-7. See Figure 3-1 for switch and header locations. • Reset switch SW1 is active low and provides a hardware reset to the MKW01Z128CHN MCU die, which in turn, through a GPIO, can provide a RESET to the radio die by adding a jumper to J7. The Reset circuit also includes an LED for monitoring purposes. • The 10-pin SWD 2x3 header J5 is provided to connect the MKW01 serial debug port to a standard Kinetis Series debug module. Figure 3-7. KW01-MRB Reset Switch and SWD Port KW01 Development Hardware Reference Manual, Rev. 1 3-8 Freescale Semiconductor KW01-MRB 3.3.1 Power Management The KW01-MRB power management circuit is shown in Figure 3-8. Figure 3-8. KW01-MRB Power Management Circuit Power to the KW01-MRB can be configured in several ways and the circuit has the following features: • Board can be supplied through the IO headers (V_BRD) • Board can be supplied through the mini-USB connector (J16) • Board can be supplied from an external DC supply (J6). — The external supply can be unregulated voltage and make use of the onboard 3.3 V LDO regulator. • Board can be supplied from an external DC supply (J9). — The external supply voltage can be used directly without use of the LDO if its above 3.3Volts. • 8-Pin 2x4 header J13 provides means to supply current to various board components and also measure current if desired • Green LED D1 is available as a power indicator. Table 3-2 shows the header configuration information for the various power supply modes. • • • • NOTE The Freescale TWR-RF development boards can generate system powerand supply the voltage to the KW01-MRB through pin V_BRD on both J14 or J15. If an external supply is used via KW01-MRB header J5, current can flow to the TWR_RF. Only one supply at a time should be connected to the platform. In all modes, the IO voltage supply to peripherals on any board on the TWR platform must be the same voltage (V_BRD) as all other boards on the platform. KW01 Development Hardware Reference Manual, Rev. 1 Freescale Semiconductor 3-9 KW01-MRB Table 3-2. KW01-MRB Power Configurations Mode Voltage Range External Source J6 Ext Mode Source J9 Source V_BRD 2.7 - 3.6 V1 Not used Not used Mini USB -Using LDO 5V Mini-USB Not used Short pins for all desired supplies External voltage w/regulation • Input range is set by the LDO regulator. • 3.3 V is supplied to KW01-MRB; do not use motherboard supply • J14 and J15 Headers supply voltage to V_BRD pins when J13, Pins 3-4 are shorted Not used Short pins for all desired supplies External voltage w/regulation • Input range is set by the LDO regulator. • 3.3 V is supplied to KW01-MRB; do not use motherboard supply • J14 and J15 Headers supply voltage to V_BRD pins when J13, Pins 3-4 are shorted Connected supplies DC Voltage Short pins for all desired supplies External voltage w/o regulation • Input range is set by the onboard circuitry • 2.7 - 3.3 V is supplied to KW01-MRB • J14 and J15 Headers supply voltage to V_BRD pins Current Enable J13 Short Pins 3-4 - Normal Operation short other desired The KW01-MRB main supply is supplies supplied by an external board through the J15 and J14 Headers J17 Short Pins 2-3 External Source - Using LDO 3.5 - 16 V2 Connected supplies DC Voltage J17 Short Pins 1-2 External Source - Not Using LDO 1 2 2.7 - 3.6 V Not used Description The MKW01Z128CHN can run as low as 1.8 V Take care to not exceed power dissipation of U2. Typically, at room temperature, this voltage should not exceed 7.5 V. At max temperature (70C), it should not exceed 5.5 V during full power: +17 dBm, transmit, 8 V and 12 V, respectively, at +13 dBm, transmit. Header J13 provides means to disable different sub-circuits or measure current and connections are described in Table 3-3. Current measurements can be made by inserting a current meter in place of a designated jumper. KW01 Development Hardware Reference Manual, Rev. 1 3-10 Freescale Semiconductor KW01-MRB Table 3-3. Power Distribution Header J13 3.3.2 Supply Designation Header Pins V_RF 1-2 Supply voltage to MKW01Z128CHN -Radio die • Normally jumpered • Supplies only the MKW01Z128CHN Radio die Normally always same voltage as V_BRD V_BRD 3-4 Supply voltage connected to IO Connectors J2 and J3 • This supplies J2 and J3 if an external MRB supply is used • This voltage supplies the MRB if the motherboard is the main power • This connection is normally always jumpered V_IC 5-6 Supply voltage to MKW01Z128CHN -MCU die • Normally jumpered • Supplies only the MKW01Z128CHN MCU die • Normally always same voltage as V_BRD V_LED 7-8 Supply voltage to power indicator LED • Jumper to use indicator or IR blaster • Leave open for lowest power Description IO Connectors J14 and J15 The two IO connectors J14 and J15 are standard 100 mil pin headers mounted on the back (non-component side) of the KW01-MRB.The primary header J15 is 20-pin and the secondary header J14 is 18-pin, and they are mounted physically in such a manner as to prevent reverse insertion of the KW01-MRB into a motherboard receptacle (see Figure 3-2). When the TWR-RF, 1323x-RCM or 1323x-REM or custom motherboard is plugged into these connectors, most GPIOs on the MKW01Z128CHN MCU can be accessed via the IO connectors. • V_BRD is the connector supply voltage. — Depending on power supply configuration, this voltage may supply the KW01-MRB from the motherboard or the KW01-MRB may supply this voltage to the motherboard. See Section 3.3.1, “Power Management”. — Peripherals connecting to the MKW01Z128CHN IO and the MKW01Z128CHN supply should all use this same voltage. NOTE The TWR-RF, 1323x-RCM and 1323x-REM and KW01-MRB are supplied configured for the motherboard to supply main power. • • Some of the GPIO are shared with onboard devices. Check for the KW01-MRB schematic and Table 3-4 and Table 3-5 for any conflict. SWD port signals PTA3 and PTA4 are NOT connected to the IO headers to prevent possible interference with the debug port. KW01 Development Hardware Reference Manual, Rev. 1 Freescale Semiconductor 3-11 KW01-MRB Table 3-4. 20 Pin Connector Header Pin Number MKW01Z128CHN Pin Name 1 V_BRD 2 NC 3 GND 4 NC 5 PTA1/RXD 6 NC 7 PTA2/TXD 8 NC 9 PTB0 10 PTA20/Reset 11 PTC2/SDA 12 PTB2 13 PTC1/SCL 14 PTB17 15 GND 16 DIO5/CLKOUT 17 PTA4 Port A Bit 4 18 PTD5 Port D Bit 5 19 PTD6 Port D Bit 6 20 PTD7 Port D Bit 7 Description VDD supply to module Module ground UART RXD input to MCU UART TXD Output from MCU GPIO / Timer IO MCU Reset_out_b I2C Bus data signal (SDA) UART flow control RTS input into MCU (implemented in Freescale software) I2C Bus clock signal (SCL) UART flow control CTS output from MCU (implemented in Freescale software) Module ground Reference Crystal Oscillator Table 3-5. 18 Pin Connector Header Pin Number MKW01Z128CHN Pin Name 1 V_BRD 2 PTA18/EXTAL_32K Port A Bit 18- signal shared with 32.768 kHz oscillator 3 PTA19/XTAL_32K Port A Bit 19- signal shared with 32.768 kHz oscillator 4 GND Module Ground 5 DIO0 Transceiver GPIO Bit 0 6 DIO3 Transceiver GPIO Bit 3 7 PTE16 Port E Bit 16 8 PTB1 Port B Bit 1 9 PTC3 Port C Bit 3 Description VDD supply to module KW01 Development Hardware Reference Manual, Rev. 1 3-12 Freescale Semiconductor KW01-MRB Table 3-5. 18 Pin Connector Header Pin Number MKW01Z128CHN Pin Name 10 PTE18 Port E Bit 18 11 PTE19 Port E Bit 19 12 PTE0 Port E Bit 0 13 PTC4 Port C Bit 4 14 PTE1 Port E Bit 1 15 PTE17 Port E Bit 17 16 PTD4 Port D Bit 4 17 DIO2 Transceiver GPIO Bit 2 18 GND Module ground Description KW01 Development Hardware Reference Manual, Rev. 1 Freescale Semiconductor 3-13 Schematic, Board Layout, and Bill of Material 5 4 3 2 KW01-MRB 3-14 3.4 1 TP3 V_IC V_RF V_RF TP1 TP2 D D VR_ANA VR_DIG V_IC TP18 C33 C24 C26 C27 C30 C19 C20 C21 0.1UF 10UF 0.01UF 0.1UF 0.1UF 0.1UF 0.1UF TP19 PTD4 PTE1 PTC1/SCL 32 31 5 6 7 8 9 19 55 VDDA SCK/PTC5 PA_BOOST XTA XTB PTD4 PTE1 RXTX PTE0/DISABLED PTD7 PTE16/ADC0DP1/ADC0_SE1 PTE17/ADC0_DM1/ADC0_SE5a PTE18/ADC0_DP2/ADC0_SE2 PTE19/ADC0_DM2/ADC0_SE6a PTE30/DAC_OUT/ADC0_SE23/CMP0_IN4 RFIO RESET VR_PA TP13 J3 DIO1 3 HDR 1X2 DIO2 DIO3 MRB-SPI_MISO 59 MRB-SPI_CLK C17 220PF 0.01UF TP7 TP11 L9 1 2 3 4 20 1 47PF C12 6.8PF DNP 10PF 2 L1 1 TP6 C5 100PF PA_BOOST_EXT 2 5.6NH C45 10PF DNP C3 C2 6.8PF 3.3pf 39 J2 5 2 48 RESET_B_XCVR 30 C14 220PF L6 33nH 0.1UF L7 MKW01Z128 RFIO DNP C11 10PF C13 6.8PF 1 2 1 L4 C7 2 CON_1_SMA DNP 10PF C6 100PF L2 1 0.0068UH C15 2.0PF B C1 L3 C10 0.002uH 0.0047UH R8 DNP 10PF 5.6NH EXTAL_32M XTAL_32M CON_1_SMA C C8 C16 NC_30 L5 33nH TP10 PA_BOOST 41 C18 1 57 TP8 1 60 58 37 J1 5 2 PTD4 DIO5/CLKOUT MRB-SPI_MOSI MRB-SPI_SS_B 46 47 4 TP16 2 1 35 56 VDD VDD MISO/PTC7 VSS1 VSS1 PTE0 PTD7 PTE16 PTE17 PTE18 PTE19 PTE30 27 34 MOSI/PTC6 NSS/PTD0 PTC4/DISABLED PTC1/ADC0_SE15 PTC2/ADC0_SE11 PTC3 PTD5 PTD6 TP14 DIO0 4 PTC3 PTD5 PTD6 PTC2/SDA 23 24 25 26 28 29 TP4 VR_PA DIO0 DIO1 DIO2 DIO3 DIO4 3 PTC1/SCL PTC2/SDA VR_DIG 49 50 51 52 53 54 1 PTC4 PTB0 PTB1 PTB2 PTB17 VR_ANA 45 2 SCL SDA VR_PA DIO0/PTE2 DIO1/PTE3 DIO2 DIO3 DIO4 DIO5/CLKOUT 44 42 1 4.7K VR_DIG 2 R4 4.7K VR_ANA PTA0/SWD_CLK PTA1/DISABLED PTA2/DISABLED PTA3/SWD_DIO PTA4/NMI_b PTA18/EXTAL0 PTA19/XTAL0 PTA20/RESET_b FLAG1 FLAG2 R2 C 17 18 21 22 VREFH VREFL GND_PA1 GND_PA2 PTB0 PTB1 PTB2/UART0_RTS PTB17/UART0_CTS U1 61 62 EXTAL_32K XTAL_32K PTA20 10 14 13 11 12 15 16 33 VSSA 40 38 V_IC SWD_CLK RXD1 TXD1 SWD_DIO GND/SCAN VREF_L 1 2 36 VREF_H PTA0 PTA1/UART0_RXD PTA2/UART0_TXD PTA3 PTA4 PTA18 PTA19 V_IC RESET_OUT_B VBAT1 HDR 1X2 VSSA 2 1 HDR 1X2 VBAT2 J11 V_IC 2 1 KW01 Development Hardware Reference Manual, Rev. 1 J10 43 0.1UF RFIO_EXT 2 0.0068UH C46 10PF DNP C4 C9 7.5pF 5.6PF 0 B VSSA DIO0 DIO1 R21 0 R22 0 PTC3 TL1 TL2 TP25 BH2 BH1 BH3 BH4 PTC4 125 125 125 125 DIO SIGNALS Freescale Semiconductor A A ICAP Classification: Drawing Title: X FCP: FIUO: ___ PUBI: ___ MRB-KW019032 Page Title: MKW01Z128CHN 5 4 3 Figure 3-9. KW01-MRB Schematic 2 Size C Document Number Date: Friday, October 25, 2013 Rev D SCH-27792 PDF: SPF-27792 Sheet 1 4 of 5 Freescale Semiconductor 5 4 3 2 1 J7 RADIO RESET V_IC 2 1 HDR 1X2 R19 100 R6 RESET_B_XCVR PTE30 4.7K DNP V_IC V_BRD J15 D 1 3 5 7 9 11 13 15 17 19 RXD0 TXD0 UART_RXD0 UART_TXD0 PTB0 PTC2/SDA PTC1/SCL SDA SCL NMI_b PTA4 PTD6 V_BRD 2 4 6 8 10 12 14 16 18 20 RESET_B_XCVR V_BRD V_BRD J14 C38 PTA20 RTS CTS 0 DIO0 PTE16 PTC3 PTE19 PTC4 PTE17 DIO2 0.1UF RESET_OUT_B PTB2 PTB17 DIO5/CLKOUT PTD5 PTD7 R10 XTAL_32K PTA19 HDR_10X2 1 3 5 7 9 11 13 15 17 2 4 6 8 10 12 14 16 18 R11 EXTAL_32K 0 PTA18 D C37 DIO3 PTB1 PTE18 PTE0 PTE1 PTD4 0.1UF R12 RESET 15K SW1 HDR 2X9 20-PIN GPIO STANDARD HEADER J12 GPIO 1 RESET_SW 2 SKQYAFE010 GPIO MAPPING 1 3 C36 2 4 PTA20 RESET_OUT_B 961204-6404-AR 1000pF D4 422.0 RST_IND_R R13 3.3V C RST_IND A RED J9 1 2 P3V3 HDR 1X2 J6: EXTERNAL SUPPLY > 3.3V XTAL_32K J6 V_EXT_IN 1 2 C D3 A HDR TH 1X3 0 EXTAL_32K_EXT EXTAL_32K V_LED TP15 C R5 XTAL_32M EXTAL_32M POWER ON P3V3 PTA18 DIO5/CLKOUT HDR 1X2 A MBR0520LT1G VDD TP20 V_LDO V_RF U2 1UF 1 0 4 BYP 3 EN 2 C28 VIN D2 VOUT J13 C V_LDO_R A 5 1 3 5 7 0 MBR0520LT1G C29 BYP R9 2 4 6 8 C22 11pF 1 2 3 XTAL_32K C34 12PF C25 11pF HDR 1X2 330 32MHz XTAL V_IC 32kHz XTAL TP22 0.01UF PTA19 2 32.768KHZ 12PF GND LP2985AIM5-3.3 C35 XTB 32MHZ V_BRD TP21 4 2 Y2 J4 R3 HDR_2X4 1 1 C23 DNP 10PF TP17 2.2UF ON/OFF TP9 C R7 C J8 Y1 TP12 C32 3 2 1 XTAL_32M D1 GREEN V_UNREG 3.3V LDO REGULATOR V_LED TP5 POWER MANAGEMENT BER TEST CONNECTOR B B J17 UART_TXD_Onboard UART_RXD0 UART_RXD_Onboard UART_TXD0 V_BUS V_EXT_IN UART_CTS_Onboard PTB17 V_IC UART_RTS_Onboard PTB2 RXD0 TXD0 1 3 4 6 7 9 10 12 13 15 2 RX 5 TX 8 J18 PTA1/UART0_RXD PTA2/UART0_TXD DIO1 DIO2 PTE17 V_UNREG 11 1 2 3 4 DCLK DATA PTB17/UART0_CTS 14 HDR_1X4 PTB2/UART0_RTS HDR 3X5 S1 R16 4M_XTAL EXTAL USBD_N USBD_P 33 R14 21 22 C42 ID G 9.0PF 1 CONN USB MINI-B 1x5 5 7 8 9 10 17 19 20 TP23 Y3 1 2 V_IC 4MHz C41 9.0PF TP24 UART_RTS_Onboard UART_CTS_Onboard UART_RXD_Onboard UART_TXD_Onboard USB_LED UART_LED RS485_TXEN RTS CTS VUSB33_MON RXD TXD L8 330 OHM A 11 XTAL EXTAL 24 18 12 6 C39 0.1UF V_IC J17-> 1-2-3 RX Selector: »SHUNT 2->3 UART RX THOUGH 20-pin CONNECTOR »SHUNT 1->2 ON-BOARD RX (USB2SER TX CROSS WITH RX) J17-> 4-5-6 TX Selector: »SHUNT 5->6 UART TX THOUGH 20-pin CONNECTOR »SHUNT 4->5 ON-BOARD TX (USB2SER RX CROSS WITH TX) C44 10uF V_IC V_IC DNP 16 15 14 USBD_P USBD_N C40 0.47UF C43 4.7UF J17: POWER SELECTOR »SHUNT 8->9 UNREGULATED EXTERNAL SUPPLY V_EXT > 3.3V »SHUNT 7->8 USB SUPPLY VOLTAGE 5V »NO-SHUNT WHEN V_BRD USED AS SUPPLY THROUGH J13, PINS 3 & 4 SHUNTED 2 4 6 8 10 SWD_DIO SWD_CLK PTA20 PTA3 PTA0 RESET_OUT_B HDR 2X5 GND J17-> 10-11-12 CTS Selector: »SHUNT 11->12 UART CTS THOUGH 20-pin CONNECTOR »SHUNT 10->11 ON-BOARD CTS J17->13-14-15 RTS Selector: »SHUNT 14->15 UART RTS THOUGH 20-pin CONNECTOR »SHUNT 13->14 ON-BOARD RTS 2 USB2SERA10CFK VUSB33 USBDP USBDN R20 10K J5 1 3 5 7 9 1M 4 5 SWD CONNECTOR NC24 NC18 NC12 NC6 EP 33 S2 S4 R17 3 RESUME RESET SUSPEND NC4 VSS VSSOSC 2 10K 25 D- VBUS 1 1 2 3 4 R15 13 23 S3 U3 V_IC V_BUS V_BUS VDD J16 D+ KW01 Development Hardware Reference Manual, Rev. 1 V_IC J9: EXTERNAL SUPPLY < USB TO UART UART0 / POWER SELECTOR A ICAP Classification: Drawing Title: FCP: FIUO: ___ X PUBI: ___ MRB-KW019032 Page Title: POWER SUPPLY / GPIOs / XTAL / RESET 5 4 3 2 Size C Document Number Date: Friday, October 25, 2013 Rev D SCH-27792 PDF: SPF-27792 Sheet 5 of 5 1 KW01-MRB 3-15 KW01-MRB Figure 3-10. Modular Reference Board PCB Component Location (Top View) Figure 3-11. Modular Reference Board PCB Test Points KW01 Development Hardware Reference Manual, Rev. 1 3-16 Freescale Semiconductor KW01-MRB Figure 3-12. Modular Reference Board PCB Layout (Top View) Figure 3-13. Modular Reference Board PCB Layout (Bottom View) KW01 Development Hardware Reference Manual, Rev. 1 Freescale Semiconductor 3-17 KW01-MRB 3.4.1 Bill of Materials The following three tables detail the bill of materials. Table 3-6 details the common parts for all frequency bands, Table 3-7 details the parts for the 915 and 868 MHz frequency bands, Table 3-8 details the parts for the 433 MHz frequency band and Table 3-9 details the parts for the 315 MHz frequency band. Table 3-6. Bill of Materials (Common parts for all MRB-KW01xxyyZZ bands.) Item Qty Referenc e Value Description Mfg. Name Mfg. Part Number 1 4 BH1,BH2, 125 BH3,BH4 NON-PLATED MOUNTING HOLE 125 DRILL / 160 KEEPOUT NO PART TO ORDER 2 3 C1,C7,C2 10PF 3 (DNP) CAP CER 10PF 50V 5% C0G 0402 Avx 04025A100JAT2A 3 2 C5,C6 100PF CAP CER 100PF 50V 5% C0G 0402 Kemet C0402C101J5GAC 4 10 C14,C19, 0.1UF C20,C21, C24,C30, C31,C33, C37,C38 CAP CER 0.1UF 16V 10% X7R 0402 Kemet C0402C104K4RAC 5 2 C16,C18 CAP CER 220PF 50V 5% C0G 0402 Kemet C0402C221J5GAC 6 3 C17,C27, 0.01UF C28 CAP CER 0.01UF 50V 10% X7R 0402 Murata GCM155R71H103KA55D 7 2 C22,C25 11PF CAP CER 11PF 50V 1% C0G 0402 Avx 0425U110FAT2A 8 2 C34,C35 12PF CAP CER 12PF 50V 5% C0G 0402 Murata GRM1555C1H120JZ01D 9 1 C26 10UF CAP CER 10UF 10V 10% X5R 0805 Murata GRM21BR61A106KE19_ 10 1 C29 2.2UF CAP CER 2.2UF 10V 10% X7R 0603 Taiyo Yuden LMK107B7225KA-T 11 1 C32 1UF CAP CER 1.0UF 10V 10% X7R 0603 Murata GRM188R71A105KA61D 12 1 C36 1000pF CAP CER 1000PF 50V 5% C0G 0402 Murata GRM1555C1H102JA01D 13 1 D1 GREEN LED GRN SGL 30MA SMT 0805 Lite On LTST-C171KGKT 14 2 D2,D3 MBR0520LT DIODE SCH 0.5A 20V SOD-123 1G On Semiconductor MBR0520LT1G 15 1 D4 RED 16 2 J1,J2 CON_1_SM CON 1 COAX SMA SKT TH -A 376H AU 17 7 J3,J4,J6,J HDR 1X2 7,J9,J10, J11 220PF LED RED CLEAR SGL 30MA SMT Lite On 0805 Samtec HDR 1X2 TH 100MIL SP 330H SN Samtec 115L LTST-C171KRKT SMA-J-P-H-ST-TH1 TSW-102-07-T-S KW01 Development Hardware Reference Manual, Rev. 1 3-18 Freescale Semiconductor KW01-MRB Table 3-6. Bill of Materials (Common parts for all MRB-KW01xxyyZZ bands.) Item Qty Referenc e Value Description Mfg. Name Mfg. Part Number 18 1 J5 HDR 2X3 HDR 2X3 TH 100MIL CTR 335H AU 95L Samtec TSW-103-07-S-D 19 1 J8 HDR TH 1X3 HDR 1X3 TH 100MIL SP 339H AU Samtec 100L TSW-103-07-G-S 20 1 J12 961204-640 HDR 2X2 TH 100MIL CTR 323H 4-AR AU 130L 3m 961204-6404-AR 21 1 J13 HDR_2X4 HDR 2X4 TH 100MIL CTR 330H AU 100L Samtec TSW-104-07-S-D 22 1 J14 HDR 2X9 HDR 2X9 TH 100MIL CTR 330H AU Samtec TSW-109-07-S-D 23 1 J15 HDR_10X2 HDR 2X10 TH 100MIL CTR 330H AU 100L Samtec TSW-110-07-S-D 24 1 L6 33nH IND -- 0.033UH@100MHZ 200MA Murata 5% 0402 25 2 R2,R4 4.7K RES MF 4.7K 1/10W 5% 0603 26 1 R3 330 RES MF 330 OHM 1/16W 5% 0402 Vishay Intertechnology CRCW0402330RJNED 27 8 R5,R7,R8 0 ,R9,R10, R11,R21, R22 RES MF ZERO OHM 1/10W -0603 Vishay Intertechnology CRCW06030000Z0EA 28 1 R6 DNP 4.7K RES MF 4.7K 1/16W 1% 0402 Koa Speer 29 1 R12 15K RES MF 15K 1/16W 5% 0402 Vishay Intertechnology CRCW040215K0JNED 30 1 R13 422 RES MF 422 OHM 1/10W 1% 0603 Yageo America 31 1 SW1 SW_MOM SW SPST MOM PB 50MA 12V SMT Alps Electric (Usa) Inc. SKQYAFE010 32 2 TL1,TL2, TESTLOOP TEST POINT PAD SIZE 3.4MM X 1.8MM SMT 33 24 TP1,TP2, TPAD_040 TP3,TP4, TP5,TP6, TP7,TP8, TP9,TP10 ,TP11,TP 12,TP13, TP14,TP1 5,TP16,T P17,TP18 ,TP19,TP 20,TP21, TP22,TP2 3,TP24 LQG15H33NJ02D Vishay Intertechnology CRCW06034K70JNEA Keystone Electronics TEST POINT PAD 40MIL DIA SMT, Notacomponent NO PART TO ORDER RK73H1ETTP4701F RC0603FR-07422RL 5015 NOTACOMPONENT KW01 Development Hardware Reference Manual, Rev. 1 Freescale Semiconductor 3-19 KW01-MRB Table 3-6. Bill of Materials (Common parts for all MRB-KW01xxyyZZ bands.) Item Qty Referenc e Value Description Mfg. Name Mfg. Part Number 34 1 U1 MKW01Z12 IC MCU ARM 48MHZ 128KB 8 FLASH 16KB RAM 1.8-3.6V LGA60 Freescale Semiconductor MKW01Z128CHN 35 1 U2 LP2985AIM 5-3.3 IC VREG LDO 3.3V 150MA 3.8-16V SOT-23-5 National Semiconductor LP2985AIM5-3.3/NOPB 36 1 Y1 32MHZ XTAL 32MHZ 9PF -- SMT 3.2X2.5MM Ndk EXS00A-CS02368 36 1 Y1 (Optional for JA variant) 30MHZ XTAL 30MHZ 8PF -- SMT 3.2X2.5MM Ndk NX3225SA-30MHZ-STD-C SR-3 37 1 Y2 32.768KHZ XTAL 32.768KHZ SMT ROHS COMPLIANT Epson Electronics FC-135 32.7680KA-A3 38 1 Y3 4MHz XTAL 4MHZ -- -- AUTO SMT NDK NX8045GE-4.000M-STD-C JL-6 39 1 U3 USB2SERA IC XCVR USB TO UART CONV 10CFK 12MBPS 3-5V QFN24 FREESCALE SEMICONDUCTOR USB2SERA10CFK 40 1 TP25 TESTLOOP TEST POINT PC MULTI _BLACK PURPOSE BLK TH KEYSTONE ELECTRONICS 5011 41 1 R14 1M RES MF 1.0M 1/16W 1% AEC-Q200 0402 VISHAY CRCW04021M00FKED INTERTECHNOLOGY 42 1 R15 10K RES MF 10K 1/16W 5% 0402 VISHAY CRCW040210K0JNED INTERTECHNOLOGY 43 2 R16, R17 33 RES MF 33.0 OHM 1/16W 1% 0402 THYE MING TECH CO CR-02FL6---33R LTD 44 1 R19 RES MF 100 OHM 1/16W 1% 0402 THYE MING TECH CO CR-02FL6--100R LTD 45 1 R20 DNP 10K RES MF 10K 1/16W 5% 0402 VISHAY CRCW040210K0JNED INTERTECHNOLOGY 46 1 C40 0.47UF CAP CER 0.47UF 16V 10% X7R 0603 KEMET C0603C474K4RAC 47 2 C41,C42 9.0PF CAP CER 9.0PF 50V +/- 0.5PF C0G 0402 MURATA GRM1555C1H9R0DZ01D 48 1 C43 4.7UF CAP CER 4.7UF 25V 10% X5R 0805 VENKEL COMPANY C0805X5R250-475KNP 49 1 C44 10uF CAP CER 10UF 10V 20% X5R 0603 TAIYO YUDEN LMK107BJ106MALTD 50 1 J16 CONN USB CON 1X5 USB MINI-B RA SHLD MINI-B 1x5 SKT SMT 0.8MM SP 159H AU Molex 67503-1020 51 1 J17 HDR 3X5 SAMTEC TSW-105-07-T-T 100 HDR 3X5 TH 100MIL CTR 338H SN 100L KW01 Development Hardware Reference Manual, Rev. 1 3-20 Freescale Semiconductor KW01-MRB Table 3-6. Bill of Materials (Common parts for all MRB-KW01xxyyZZ bands.) Item Qty Referenc e Value Description Mfg. Name Mfg. Part Number 52 1 J18 HDR_1X4 HDR 1X4 TH 100MIL SP 205H AU SAMTEC 130L TSW-104-05-G-S 53 1 L8 330 OHM IND FER BEAD 330OHM@100MHZ 2.5A -- SMT MPZ2012S331A TDK Table 3-7. Bill of Materials (MRB-KW0190yyZZ frequency bands) Item Qty Reference Value Description Mfg. Name Mfg. Part Number 1 1 C2 3.3pf CAP CER 3.3PF 25V 0.1PF -0402 AVX 04023J3R3BBSTR 2 1 C4 5.6PF CAP CER 5.6PF 50V +/-0.25PF C0G CC0402 MURATA GJM1555C1H5R6CB0 1D 3 3 C3,C12,C1 6.8PF 3 CAP CER 6.8PF 50V 0.5PF C0G 0402 MURATA GRM1555C1H6R8DZ 01J 4 1 C10 47PF CAP CER 47PF 50V 5% C0G 0402 CAL-CHIP GMC04CG470J50NTLF 5 1 C15 2.0PF CAP CER 2.0PF 50V 0.25PF C0G MURATA 0402 GRM1555C1H2R0CA 01B 6 2 C8,C11, DNP 10PF CAP CER 10PF 50V 5% C0G 0402 AVX 04025A100JAT2A 7 2 L1,L3 5.6NH IND AIR 5.6NH@100MHZ 300MA muRata 0.3NH 0402 LQG15HN5N6S02D 8 2 L2,L4 0.0068UH IND -- 0.0068UH@100MHZ 300MA 5% 0402 MURATA LQG15HS6N8J02D 9 1 L7 0.0047UH IND -- 0.0047UH@100MHZ 300MA +/-0.3NF 0402 MURATA LQG15HS4N7S02D 10 1 L5 33nH IND -- 0.033UH@100MHZ 200MA TOKO INC. 5% 0402 LL1005-FHL33NJ 11 1 L9 2.0nH IND -- 0.002UH@100MHZ 300MA MURATA 0.0003UH 0402 LQG15HS2N0S02 12 1 C9 7.5 PF CAP CER 7.5PF 50V +/-0.5pF C0G 0402 GRM1555C1H7R5DA 01D 13 2 C45,C46 (DNP) 10PF CAP CER 10PF 50V 5% C0G 0402 AVX MURATA 04025A100JAT2A KW01 Development Hardware Reference Manual, Rev. 1 Freescale Semiconductor 3-21 KW01-MRB Table 3-8. Bill of Materials (MRB-KW014532CN) Item Qty Reference Value 8.2PF Description CAP CER 8.2PF 50V 0.5PF C0G 0402 Mfg. Name AVX Mfg. Part Number 1 2 C2,C4 04025A8R2CAT2A 2 4 C3,C9,C12 15PF ,C15 CAP CER 15PF 50V 1% C0G 0402 VENKEL COMPANY C0402C0G500-150FNE 3 2 C8,C11 2.4PF CAP TF 2.4PF 50V 0.25PF -- 0402 MURATA GJM1555C1H2R4BB01 4 2 C10,C13 10PF CAP CER 10PF 50V 5% C0G 0402 AVX 04025A100JAT2A 5 3 L1,L3, L4 12 NH IND -- 0.012UH@100MHZ 300MA MURATA 5% 0402 LQW15AN12NJ00D 6 1 L5 22NH IND -- 22NH@100MHZ 310MA 5% MURATA 0402 LQW15AN22NG00D 7 1 L2 10 NH IND -- 0.010UH@100MHZ 300MA MURATA 5% 0402 LQW15AN10NJ00D 8 2 L7,L9 0 ohms RES MF ZERO OHM 1/10W 0402 PANASONIC ERJ-2GE0R00X 9 2 C45, C46 (DNP) 10PF CAP CER 10PF 50V 5% C0G 0402 AVX 04025A100JAT2A . KW01 Development Hardware Reference Manual, Rev. 1 3-22 Freescale Semiconductor KW01-MRB Table 3-9. Bill of Materials (MRB-KW013032CN) Item Qty Reference Value Description Mfg. Name Mfg. Part Number 1 2 C2,C4 12PF CAP CER 12PF 50V 5% C0G 0402 MURATA 2 1 C9 15PF CAP CER 15PF 50V 5% C0G 0402 VENKEL COMPANY C0402C0G250-150JNP 3 4 C8,C11, C45,C46 DNP 10PF CAP CER 10PF 50V 5% C0G 0402 AVX 04025A100JAT2A 4 4 C15, C10, C3,C12 22pF CAP CER 22pF 50V 5% C0G AEC-Q200 0402 GCM1555C1H220JA16 5 1 C13 10PF CAP CER 10PF 50V 5% C0G 0402 AVX 04025A100JAT2A 6 2 L1,L5 33NH IND -- 0.033UH@100MHZ 200MA MURATA 5% 0402 LQG15HS33NJ02D 7 2 L3, L4 22 NH IND -- 22NH@100MHZ 310MA 2% MURATA 0402 LQW15AN22NG00D 8 1 L2 18 NH IND AIR 18NH@100MHZ 370MA 3% 0402 MURATA LQW15AN18NH00D 9 1 L9 1.5NH IND -- 1.5NH@500MHZ 280MA 7% 0402 MURATA LQP15MN1N5B02D 10 1 L7 4.7NH IND -- 4.7NH@100MHZ 300MA +/-0.3nH 0402 MURATA LQG15HN4N7S02D MURATA GRM1555C1H120JZ01D KW01 Development Hardware Reference Manual, Rev. 1 Freescale Semiconductor 3-23 KW01-MRB KW01 Development Hardware Reference Manual, Rev. 1 3-24 Freescale Semiconductor Chapter 4 PCB Manufacturing Specifications This chapter provides the specifications used to manufacture the MKW01 Development hardware printed circuit board (PCB) described in this manual. This information is provided as an example or starting point. The MKW01 Development hardware PCBs must comply with the following: • The PCB must comply with Perfag10/3C (http://www.perfag.dk/Uk/ukindex.htm) • The PCB manufacturer’s logo is required • The PCB production week and year code is required — The manufacturer’s logo and week/year code must be stamped on the back of the PCB solder mask — The PCB manufacturer can not insert text on the PCB either in copper or in silkscreen without written permission from Freescale Semiconductor, Inc. • The required Underwriter’s Laboratory (UL) Flammability Rating — The level is 94V-0 (http://www.ul.com/plastics/flame.html) — The UL information must be stamped on the back of the PCB solder mask • • 4.1 NOTE A complete set of design files is available for the KW01 Development hardware at the Freescale web site (http:www.freescale.com/802154) under reference designs. It is recommended that this design or one of a number of other reference designs be used as a starting point for a custom application. The Freescale IEEE 802.15.4 / ZigBee Package and Hardware Layout Considerations Reference Manual, (ZHDCRM) is also available at the same web site to provide additional design guidance. Single PCB Construction This section describes individual PCB construction details. • The MKW01 PCB is a four-layer, multi layer designs • The PCBs contains no blind, buried, or micro vias • PCB data: — MKW01 Size: Approximately 66 x 51mm (2.60 x 2.01 inches) — MKW01 Final thickness (Cu/Cu): 0.34 mm (0.8 inches) +/- 10% (excluding solder mask) The following table defines some of the layers of the completed PCB. The artwork identification refers to the name of the layer in commonly used terms. KW01 Development Hardware Reference Manual, Rev. 1 Freescale Semiconductor 4-1 PCB Manufacturing Specifications Table 4-1. MKW01 Layer by Layer Overview Layer Artwork Identification File Name 1 Silkscreen Top SILK_TOP.art 2 Top Layer Metal TOP.art 3 Ground Layer GND.art 4 Power Layer PWR.art 5 Bottom Layer Metal BOTTOM.art 6 Silkscreen Bottom SILK_BOTTOM.art NOTE The MKW01 contains sub 1 GHz RF circuitry. As a result, RF component placement, line geometries and layout, and spacing to the ground plane are critical parameters. As a result, BOARD STACKUP GEOMETRY IS CRITICAL. Dielectric and copper thicknesses and spacing must not be changed; follow the stackup (see Figure 4-1) information is provided with the reference design. Figure 4-1. MKW01 PCB Stackup Cross-Section (Four Layer) • • 4.2 Solder mask is required Silk screen is required Panelization The panel size can be negotiated depending on production volume. 4.3 Materials The PCB composite materials must meet the following requirements: • Laminate - The base laminate material (laminate) must be FR4. If the laminate material were changed the RF electrical characteristics may change and degrade RF performance. KW01 Development Hardware Reference Manual, Rev. 1 4-2 Freescale Semiconductor PCB Manufacturing Specifications • • 4.4 Copper Foil — Top and Bottom copper layers must be 1 oz. copper — Interior layers must be 1/2 oz. copper Plating - All pad plating must be Hot Air Levelling (HAL) Solder Mask The solder mask must meet the following requirements: • Solder mask type: Liquid Film Electra EMP110 or equivalent • Solder mask thickness: 10 – 30 µm 4.5 Silk Screen The silk screen must meet the following requirements: • Silkscreen color: White • Silkscreen must be applied after application of solder mask if solder mask is required • The silkscreen ink must not extend into any plated-thru-holes • The silk screen must be clipped back to the line of resistance 4.6 • • 4.7 Electrical PCB Testing All PCBs must be 100 percent tested for opens and shorts Impedance Measurement - An impedance measurement report is not mandatory Packaging Packaging for the PCBs must be the following requirements: • Finished PCBs must remain in panel • Finished PCBs must be packed in plastic bags that do not contain silicones or sulphur materials. These materials can degrade solderability. 4.8 Hole Specification/Tool Table See the ncdrill-1-4.tap file included with the Gerber files and the FAB-27792.pdf file. KW01 Development Hardware Reference Manual, Rev. 1 Freescale Semiconductor 4-3 PCB Manufacturing Specifications 4.9 File Description Files included with the download include Design, Gerber and PDF files. Gerber files are RS-374x format. Not all files included with the Gerber files are for PCB manufacturing. PDF files included are: • FAB-27792.pdf — Board fabrication drawing • GRB-27792.zip — Metal layers, solder mask, solder paste and silk screen • SPF-27792.pdf — Schematic Design files are in Allegro format with OrCAD schematic capture. KW01 Development Hardware Reference Manual, Rev. 1 4-4 Freescale Semiconductor