MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN Installation and operating instructions HMG 10 - SSI Absolute Encoder with magnetic sensing TABLE OF CONTENTS TABLE OF CONTENTS 1. IMPORTANT NOTES�������������������������������������������������������������������������������������������������������������1 1.1 Symbol guide������������������������������������������������������������������������������������������������������������������1 1.2 Intended use�������������������������������������������������������������������������������������������������������������������1 1.3 Exclusion from liability����������������������������������������������������������������������������������������������������1 1.4 Maintenance and lifetime������������������������������������������������������������������������������������������������2 1.5 Approvals and warranty��������������������������������������������������������������������������������������������������2 1.6 Storage temperature and disposal���������������������������������������������������������������������������������2 2. SAFETY AND ATTENTION INSTRUCTIONS������������������������������������������������������������������������3 2.1 Safety instructions ���������������������������������������������������������������������������������������������������������3 2.2 Attention instructions for mounting and operation����������������������������������������������������������4 3.PREPARATION����������������������������������������������������������������������������������������������������������������������5 3.1 Scope of delivery������������������������������������������������������������������������������������������������������������5 3.2 Required accessory for mounting/dismounting (not included in scope of delivery)��������6 3.3 Required tools (not included in scope of delivery)����������������������������������������������������������6 4.MOUNTING����������������������������������������������������������������������������������������������������������������������������7 4.1 Positioning the torque sheet�������������������������������������������������������������������������������������������7 4.2 Mounting the torque arm at the encoder������������������������������������������������������������������������7 4.3 Mounting to drive shaft���������������������������������������������������������������������������������������������������8 4.3.1 Version with blind hollow shaft�����������������������������������������������������������������������������8 4.3.2 Version with cone shaft����������������������������������������������������������������������������������������9 4.3.3 Version with through hollow shaft�����������������������������������������������������������������������10 4.4 Drive side mounting of the torque arm������������������������������������������������������������������������� 11 4.5 How to prevent measurement errors����������������������������������������������������������������������������12 5. ELECTRICAL CONNECTION����������������������������������������������������������������������������������������������13 5.1 Terminal significance����������������������������������������������������������������������������������������������������13 5.2 Data transfer SSI����������������������������������������������������������������������������������������������������������14 5.3 Output signals incremental (additional outputs)�����������������������������������������������������������14 5.4 LED function displays���������������������������������������������������������������������������������������������������15 5.5 Speed switch - Switching characteristics����������������������������������������������������������������������15 MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN TABLE OF CONTENTS 5.6 Version radial terminal boxes���������������������������������������������������������������������������������������16 5.6.1 Cable connection������������������������������������������������������������������������������������������������16 5.6.2 Assignment connecting terminal������������������������������������������������������������������������17 5.6.2.1 Connecting terminal first terminal box [A] SSI without additional output 1�������������������������������������������������������������17 5.6.2.2 Connecting terminal first terminal box [A] SSI with additional output 1������������������������������������������������������������������17 5.6.2.3 Connecting terminal second terminal box [B] Speed switch without additonal output 2����������������������������������������������18 5.6.2.4 Connecting terminal second terminal box [B] Speed switch with additonal output 2���������������������������������������������������18 5.7 Version with radial flange connectors���������������������������������������������������������������������������19 5.7.1 Cable connection mating connector M23 (accessory)���������������������������������������19 5.7.2 Assignment flange connectors���������������������������������������������������������������������������20 5.7.2.1 First flange connector [C] SSI without additional output 1�������������������������������������������������������������20 5.7.2.2 First flange connector [C] SSI with additional output 1������������������������������������������������������������������20 5.7.2.3 Second flange connector [D] Speed switch without additional output 2����������������������������������������������21 5.7.2.4 Second flange connector [D] Speed switch with additional output 2���������������������������������������������������21 6.DIMENSIONS�����������������������������������������������������������������������������������������������������������������������22 6.1 Blind hollow shaft����������������������������������������������������������������������������������������������������������22 6.1.1 With radial terminal boxes����������������������������������������������������������������������������������22 6.1.2 With radial flange connectors�����������������������������������������������������������������������������22 6.2 Through hollow shaft����������������������������������������������������������������������������������������������������23 6.2.1 With radial terminal boxes����������������������������������������������������������������������������������23 6.2.2 With radial flange connectors�����������������������������������������������������������������������������23 6.3 Cone shaft��������������������������������������������������������������������������������������������������������������������24 6.3.1 With radial terminal boxes����������������������������������������������������������������������������������24 6.3.2 With radial flange connectors�����������������������������������������������������������������������������24 MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN TABLE OF CONTENTS 7.DISMOUNTING��������������������������������������������������������������������������������������������������������������������25 7.1 Version with blind hollow shaft or cone shaft����������������������������������������������������������������25 7.1.1 Step 1�����������������������������������������������������������������������������������������������������������������25 7.1.2 Step 2�����������������������������������������������������������������������������������������������������������������25 7.1.3 Step 3�����������������������������������������������������������������������������������������������������������������26 7.1.4 Step 4�����������������������������������������������������������������������������������������������������������������26 7.2 Version with through hollow shaft���������������������������������������������������������������������������������27 8. TECHNICAL DATA��������������������������������������������������������������������������������������������������������������28 8.1 Technical data - electrical ratings���������������������������������������������������������������������������������28 8.2 Technical data - electrical ratings (speed switch)���������������������������������������������������������28 8.3 Technical data - mechanical design������������������������������������������������������������������������������29 MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN Important notes 1. IMPORTANT NOTES 1.1 Symbol guide Warning Disregarding could result in serious injury, death or damage to property )) Attention Disregarding could result in damage to property or damage/malfunction of the encoder ii Information Additional information and recommendations 1.2 Intended use The encoder is a precision measurement device for the acquisition of speed/position information for the control of drive units and the provision of electronic output signals for downstream devices. The encoder must not be used for any other purpose. The function of the encoder is described in this mouting instruction. The customer must check the suitability for the purpose intended. Mounting and selection must be executed by authorized and qualified personnel. Mounting, electrical commissioning or any other work with the encoder or system is to be performed by appropriately qualified staff only. Do not put encoder into service if there is any visible evidence of damage. Do not operate encoder beyond the limit values stated in this mounting instruction. Any risk of personal injury, damage of the system or company equipment due to failure or malfunction of the encoder has to be eliminated by corresponding safety measures. Warning Disregarding intended use could result in serious injury and damage to property. 1.3 Exclusion from liability The manufacturer is not liable for any damage to persons or property resulting from not intended use of the encoder. MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN1/32 Important notes 1.4 Maintenance and lifetime The encoder may be only opened as described in this instruction. Repair or maintenance work that requires opening the encoder completely must be carried out by the manufacturer. Alterations of the device are not permitted. The expected operating life of the device depends on the ball bearings, which are equipped with a permanent lubrication. In the event of queries or subsequent deliveries, the data on the device type label must be quoted, especially the type designation and the serial number. 1.5 Approvals and warranty EU Declaration of Conformity meeting to the European Directives. UL approval / E256710. We grant a 2-year warranty in accordance with the regulations of the Central Association of the German Electrical Industry (ZVEI). ii warranty seal Damaging the warranty seal on the encoder invalidates warranty. 1.6 Storage temperature and disposal The storage temperature range of the encoder is between -15...+70 °C (caused by packing). Encoder components are to be disposed of according to the regulations prevailing in the respective country. 2/32 MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN Safety and attention instructions 2. SAFETY AND ATTENTION INSTRUCTIONS 2.1 Safety instructions Explosion risk Spark formation can cause a fire or an explosion. »» Do not use the encoder in areas with explosive and/or highly infl ammable materials. They may explode and/or catch fi re by possible spark formation. Risk of serious injuries due to rotating shafts Hair and clothes may become tangled in rotating shafts. Touching the rotating parts can cause extremely serious injuries. »» Before all work switch off all operating voltages and ensure machinery is stationary. »» Prevent reconnection operating voltages by third parties. Risk of serious injuries due to consequential damages Plants can be deregulated due to malfunction or faulty signals of the encoder. »» Damage caused by faulty operation or by a malfunction of the encoder has to be eliminated by corresponding safety measures. Risk of burns due to formation of heat The encoder heats up at higher speed so there is a serious risk of burning shortly after the machine has been turned off. »» Examine carefully wether the encoder overheats. Wear suitable gloves if necessary. MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN3/32 Safety and attention instructions 2.2 Attention instructions for mounting and operation of destruction due to electrostatic charge )) Risk Electronic parts contained in the encoder are sensitive to high voltages. »» Do not touch plug contacts or electronic components. »» Protect output terminals against external voltages. »» Do not exceed max. operating voltage. of destruction due to mechanical overload )) Risk Rigid mounting may give rise to constraining forces. »» Never restrict the freedom of movement of the encoder. The installation instructions must be followed. »» It is essential that the specified clearances and/or angles are observed. of destruction due to mechanical shock )) Risk Violent shocks, e. g. due to hammer impacts, can lead to the destruction of the sensing system. »» Never use force. Assembly is simple when correct procedure is followed. »» Use suitable puller for disassembly. of destruction due to contamination )) Risk Dirt penetrating inside the encoder can cause short circuits and damage the optical sensing system. »» Absolute cleanliness must be maintained when carrying out any work on the open terminal box. »» When dismantling, never allow lubricants to penetrate the encoder. of destruction due to adhesive fluids )) Risk Adhesive fluids can damage the optical sensing system and the bearings. Dismounting an encoder, secured to a shaft by adhesive may lead to the destruction of the unit. »» Do not use adhesive fluids for fixing. 4/32 MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN Preparation 3. PREPARATION 3.1 Scope of delivery 6d 6e 6f 7a 6a 6b 1 2 3 6c 7b [B] [A] 5 8b 8c 7a 4 2 4 8a 8a 1Housing [D] [C] 2Cover Blind hollow shaft* or cone shaft*: 7a Blind hollow shaft or cone shaft with spanner flat 17 a/f 3 Torx and slotted screw - DIN 7964, M4x10 mm 4 LED function indicators Through hollow shaft*: 5 Earthing strap, length ~230 mm 8a Through hollow shaft 7b Clamping element, not for cone shaft Equipment for mounting a torque arm: 8b Clamping ring 6a Clamping ring adjustable through 360° 8c Torx screw - ISO 7045, M3x12 mm 6b Torx and slotted screw - ISO 7045, M4x20 mm Radial terminal boxes* (see section 5): [A] SSI + additional output 1 6c Torque sheet 6d Hexagon screw - ISO 4017, M6x18 mm 6e Washer - ISO 7090, B6,4 6f Self-locking nut - ISO 10511, M6 [B] Speed switch + additional output 2 Radial flange connectors* (see section 5): [C] SSI + additional output 1 [D] Speed switch + additional output 2 * Depending on version MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN5/32 Preparation 3.2 Required accessory for mounting/dismounting (not included in scope of delivery) ii onnecting cables and respective mating connectors are required for the electrical C connection. Details see section 5, page 13. Torque arm, length L / order number L 9 10e 10d 9 Standard version: 67-70 mm / 11043628 125 (±5) mm, can be shortened to ≥71 mm / 11004078 440 (+20/-15) mm, can be shortened to ≥131 mm / 11083179 9 Insulated version: 67-70 mm / 11054917 125 (±5) mm, can be shortened to ≥71 mm / 11072795 440 (+20/-15) mm, can be shortened to ≥131 mm / 11082677 Mounting kit, order number 11077197: 10a Thread rod - M6, length variabel ≤210 mm 10a 10b 10c 10b Washer - ISO 7090, B6,4 10c Self-locking nut - ISO 10511, M6 10d Cylinder screw for earthing strap - ISO 1207, M6x8 10eWasher for earthing strap - ISO 7090, B6,4 11b 11a Mounting/dismounting kit, order number 11077087: (Not required for version with through hollow shaft) 11a Cylinder screw - ISO 4762, M6x30 11c 11d 11b Spring washer - DIN 7980, 6 11c Setscrew - ISO 7436, M6x10 11d Cylinder screw - ISO 4762, M8x45 3.3 Required tools (not included in scope of delivery) 3, 5 and 6 mm 1,6x8,0 mm and 0,8x4 mm 10 (2x), 17 and 22 mm TX 10, TX 20 6/32 MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN Mounting / Positioning the torque sheet 4. MOUNTING 4.1 Positioning the torque sheet TX 20 6b 6a Loosen the screw 360° Tighten the screw Mt = 2-3 Nm 4.2 Mounting the torque arm at the encoder »» Note the mounting instructions for the torque arm in section 4.4, page 11. 10 mm 10 mm 6d 9 6e 6f 6c MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN7/32 Mounting / Mounting to drive shaft 4.3 Mounting to drive shaft 4.3.1 Version with blind hollow shaft restrictions and angle error by radial deviations )) Lifetime High runout of the drive shaft can cause encoder angle error, see section 4.5, page 12. High runout of the drive shaft can cause vibrations, which can shorten the lifetime of the encoder. »» Lubricate drive shaft! »» Minimize drive shaft runout (≤0.2 mm; ≤0.03 mm recommended). L2 (mm) 16h6 20h6 53 35 52 (40-52) 34 (25-34) L1 L2 DIN 332-D M6x16 mm ød L1 (mm) ≥ ød + 4 mm ød (mm) 16 mm 7b 17 mm 7b 10b 10c 10a TX 20 7a 2 3 5 11b 11a 5 mm Mt = 6 Nm 10e ii 8/32 10d 10c 10b 1,6x8 mm 9 10b 10c 10 mm he encoder must be mounted with cable connection facing downward and not T exposed to water. MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN Mounting / Mounting to drive shaft 4.3.2 Version with cone shaft restrictions and angle error by radial deviations )) Lifetime High runout of the drive shaft can cause encoder angle error, see section 4.5, page 12. High runout of the drive shaft can cause vibrations, which can shorten the lifetime of the encoder. »» Lubricate drive shaft! »» Minimize drive shaft runout (≤0.2 mm; ≤0.03 mm recommended). 17 mm TX 20 7a 10b 10c 10a 2 3 5 11b 11a 5 mm Mt = 3-4 Nm 10e ii 10d 10c 10b 1,6x8 mm 9 10b 10c 10 mm he encoder must be mounted with cable connection facing downward and not T exposed to water. MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN9/32 Mounting / Mounting to drive shaft 4.3.3 Version with through hollow shaft restrictions and angle error by radial deviations )) Lifetime High runout of the drive shaft can cause encoder angle error, see section 4.5, page 12. High runout of the drive shaft can cause vibrations, which can shorten the lifetime of the encoder. »» Lubricate drive shaft! »» Minimize drive shaft runout (≤0.2 mm; ≤0.03 mm recommended). ød ≥ ød Loosen the screw >113 mm 8b TX 10 8c ød (mm) 16h6 20h6 10a 5 10c 10b 10c 10e 10d 10b 9 10b 1,6x8 mm 10c 10 mm Tighten the screw Mt = 2-3 Nm ii 10/32 he encoder must be mounted with cable connection facing downward and not T exposed to water. MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN Mounting / Drive side mounting of the torque arm 4.4 Drive side mounting of the torque arm restrictions and angle error of the encoder )) Lifetime A play of just ±0.03 mm, results in concentricity error of the encoder of 0.06 mm. That may lead to a large angle error, see section 4.5, page 12. »» Mount the torque arm without play. 15° 15° 9° 9° 9° 9° MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN11/32 Mounting / How to prevent measurement errors 4.5 How to prevent measurement errors To ensure that the encoder operates correctly, it is necessary to mount it accurately as described in section 4.1 to 4.4, which includes correct mounting of the torque arm. The radial runout of the drive shaft should not exceed 0.2 mm (0.03 mm recommended), to prevent an angle error. An angle error may be reduced by increasing the length of L1*. Make sure that the length L2 of the torque arm, see below, is at least equal to L1**. The angle error Δρmech can be calculated as follows: Δρmech = ±90°/π · R/L1 with R: Radial runout in mm L1: Distance of the torque arm to the center point of the encoder in mm Example: For R = 0.06 mm and L1 = 69.5 mm the resulting angle error Δρmech equals ±0.025°. ii For more information, call the telephone hotline at +49 (0)30 69003-111 L2 (≥L1) L1 *For this different braces for the torque arm are available on request. ** If L2 < L1, L2 must be used in the calculation formula. 12/32 MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN Electrical connection / Terminal significance 5. ELECTRICAL CONNECTION 5.1 Terminal significance +UBVoltage supply Ground A+Channel A+ A_Channel A_ (channel A+ inverted) B+Channel B+ B_Channel B_ (channel B+ inverted) R+ Zero pulse (reference signal) R_Zero pulse inverted nE+ System OK+ / error output nE_System OK_ / error output inverted PREPRESET/RESET DIRRotating direction SP+* SP_* DSL_OUT1 / speed switch (Open-Collector** or Solid State Relay**) DSL_OUT2 / speed switch (0 V** or Solid State Relay**) SA* RS485+ / programming interface SB*RS485_ / programming interface D+DATA+ (SSI) D_DATA_ (SSI) C+CLOCK+ (SSI) C_CLOCK_ (SSI) dnu Do not use * Only at version with speed switch ** Depending on version MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN13/32 Electrical connection / Data transfer SSI 5.2 Data transfer SSI Clock Position Speed n-1...0 bit m-1...0 bit msb → lsb msb → lsb Data Clock frequency t2 100 kHz...2 MHz Period (T)0.5…10 µs Time lag (t1) 0.25…5 µs Monoflop time (t2) 20 µs (internal) n, mNumber of bits ii or continous clocking, the SSI word is transmitted only once followed by zero valuF es (no ring register operation). 5.3 Output signals incremental (additional outputs) At positive rotating direction A+ A- B+ BR+ * Zero pulse+ 90° R- * Zero pulse- * Only additional output 2 14/32 MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN Electrical connection / LED function displays 5.4 LED function displays LEDRed Green INC1Undervoltage (additional output Overload incremental 1) Over-temperature OK INC2Undervoltage (additional output Overload incremental 2) Over-temperature OK Status Internal error OK Speed Speed higher switching speed (overspeed) Speed lower switching speed 5.5 Speed switch - Switching characteristics Event State of the speed switch output During initialisation High resistance (overspeed) After initialisation and speed ≤ -ns (off) High resistance (overspeed) -ns (off) < speed ≤ -ns (on) State unchanged Low resistance (no overspeed) after initialisation if the encoder is rotating between the switching range during initialisation. -ns (on) < speed < +ns (on) Low resistance (no overspeed) +ns (on) ≤ speed < +ns (off) State unchanged Low resistance (no overspeed) after initialisation if the encoder is rotating between the switching range during initialisation. +ns (off) ≤ speed High resistance (overspeed) High resistance Resistance between SP+ and SPLow resistance -n n +ns (on) +ns (off) -ns (on) -ns (off) = = = = = -ns (off) -ns (on) 0 +ns (on) +ns (off) +n Speed Activation speed at shaft rotation in positive rotating direction* Deactivation speed at shaft rotation in positive rotating direction* Activation speed at shaft rotation in negative rotating direction* Deactivation at shaft rotation in negative rotating direction* *See section 6, page 22. MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN15/32 Electrical connection / Version radial terminal boxes 5.6 Version radial terminal boxes 5.6.1 Cable connection the specified protection of the device the correct cable diameter must )) Tbeo ensure used. Connecting cables are not in scope of delivery. Mt = 2-3 Nm TX 20 13 12 15 50 mm 12 Terminal box cover 13 Torx and slotted screw, M4x32 mm 14 Cable gland M20x1,5 mm for cable ø5-13 mm Cable shield 22 mm 14 Connecting cable ø5-13 mm Connecting terminal first terminal box [A] See section 5.6.2.1 or section 5.6.2.2. 16/32 15 Connecting terminal, core cross-section ≤1.5 mm2 Connecting terminal second terminal box [B] See section 5.6.2.3 or section 5.6.2.4. MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN Electrical connection / Version radial terminal boxes 5.6.2 Assignment connecting terminal o not connect voltage supply to outputs! Danger of damage! )) DPlease, beware of possible voltage drop in long cable leads (inputs and outputs)! 5.6.2.1 Connecting terminal first terminal box [A] SSI without additional output 1 dnu/SA* dnu/SB* dnu dnu dnu dnu +UB dnu dnu PRE DIR D+ D_ C+ C_ 5.6.2.2 Connecting terminal first terminal box [A] SSI with additional output 1 dnu/SA* dnu/SB* A+ A_ B+ B_ +UB nE+ nE _ PRE DIR D+ D_ C+ C_ * Only at version with speed switch MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN17/32 Electrical connection / Version radial terminal boxes 5.6.2.3 Connecting terminal second terminal box [B] Speed switch without additonal output 2 SP+* dnu dnu dnu dnu dnu dnu SP-* dnu dnu dnu dnu dnu dnu 5.6.2.4 Connecting terminal second terminal box [B] Speed switch with additonal output 2 SP+* A+ A_ B+ B_ +UB SP-* nE+ nE _ R+ R_ dnu dnu * Only at version with speed switch 18/32 MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN Electrical connection / Version with radial flange connectors 5.7 Version with radial flange connectors 5.7.1 Cable connection mating connector M23 (accessory) the specified protection of the device the correct cable diameter must )) Tbeo ensure used. Connecting cables and mating connectors are not in scope of delivery. Second flange connector [D] see section 5.7.2.3 ≤25 mm or section 5.7.2.4 First flange connector [C] see section 5.7.2.1 or section 5.7.2.2 Cable shield EMC ring Hand-tight 4 mm Code 27 mm 24 mm Connecting cable ø7-12 mm Mating connector M23 MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN19/32 Electrical connection / Version with radial flange connectors 5.7.2 Assignment flange connectors o not connect voltage supply to outputs! Danger of damage! )) DPlease, beware of possible voltage drop in long cable leads (inputs and outputs)! 5.7.2.1 First flange connector [C] SSI without additional output 1 Flange connector M23 (male, 17-pin, clockwise) 11 1 2 12 10 16 13 3 9 15 17 14 4 8 5 7 6 PIN ASSIGNMENT PIN ASSIGNMENT 1dnu 10 2DIR 11 Internal shield 3dnu/SB* 12dnu 4dnu 13dnu 5PRE 14D+ 6dnu/SA* 15dnu 7+UB 16dnu _ 17D 8C+ 9C _ 5.7.2.2 First flange connector [C] SSI with additional output 1 Flange connector M23 (male, 17-pin, clockwise) 11 1 2 12 10 16 13 3 9 15 17 14 4 8 5 7 6 PIN ASSIGNMENT _ 1nE PIN ASSIGNMENT 10 2DIR 11 Internal shield 3dnu/SB* 4nE+ 12B+ _ 13B 5PRE 14D+ 6dnu/SA* 15A+ _ 16A 17D _ 7+UB 8C+ _ 9C * Only at version with speed switch 20/32 MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN Electrical connection / Version with radial flange connectors 5.7.2.3 Second flange connector [D] Speed switch without additional output 2 Flange connector M23 (male, 12-pin, clockwise) 8 7 9 1 10 12 6 5 11 2 3 4 PIN ASSIGNMENT PIN ASSIGNMENT 1dnu 7SP+* 2dnu 3dnu 8dnu _ 9SP * 4dnu 10dnu 5dnu 11dnu 6dnu 12dnu 5.7.2.4 Second flange connector [D] Speed switch with additional output 2 Flange connector M23 (male, 12-pin, clockwise) 8 7 9 1 10 12 6 5 11 2 3 4 PIN ASSIGNMENT _ 1B 2nE _ PIN ASSIGNMENT 7SP+* 8B+ 3R+ _ 4R _ 9SP * 5A+ _ 6A 11nE+ 10 12+UB * Only at version with speed switch MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN21/32 Dimensions / Blind hollow shaft 6. DIMENSIONS 6.1 Blind hollow shaft 6.1.1 With radial terminal boxes Speed switch Additional output 2 ød 16 20H7 H7 L1 L2 53 65.5 35 50 SSI Additional output 1 [B] Accessory [A] Positive rotating direction 6.1.2 With radial flange connectors ød 16H7 20H7 L1 L2 Positive rotating direction 53 65.5 35 50 Accessory [D] Speed switch Additional output 2 [C] SSI Additonal output 1 All dimensions in millimeters, unless otherwise stated. 22/32 MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN Dimensions / Through hollow shaft 6.2 Through hollow shaft 6.2.1 With radial terminal boxes Speed switch Additional output 2 ød = 16H7, 20H7 SSI Additional output 1 [B] Accessory [A] Positive rotating direction 6.2.2 With radial flange connectors Positive rotating direction ød = 16 , 20 H7 H7 Accessory [D] Speed switch Additional output 2 [C] SSI Additonal output 1 All dimensions in millimeters, unless otherwise stated. MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN23/32 Dimensions / Cone shaft 6.3 Cone shaft 6.3.1 With radial terminal boxes Speed switch Additional output 2 SSI Additional output 1 [B] Accessory [A] Positive rotating direction 6.3.2 With radial flange connectors Positive rotating direction Accessory [D] Speed switch Additional output 2 [C] SSI Additonal output 1 All dimensions in millimeters, unless otherwise stated. 24/32 MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN Dismounting / Version with blind hollow shaft or cone shaft 7. DISMOUNTING 7.1 Version with blind hollow shaft or cone shaft Pictures showing the version with blind hollow shaft. The dismounting steps be identical at the version with cone shaft. 7.1.1 Step 1 17 mm 5 mm 7a 7.1.2 TX 20 2 3 11b 5 10e 10d 11a 9 1,6x8 mm 10a 10b 10c 10 mm Step 2 11c 0,8x4 mm MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN25/32 Dismounting / Version with blind hollow shaft or cone shaft 7.1.3 Step 3 17 mm 11d 6 mm 7.1.4 26/32 Step 4 MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN Dismounting / Version with through hollow shaft 7.2 Version with through hollow shaft TX 10 8b 8c Loosen the screw 10a 5 10c 10b 10c 10e 10d 10b 9 10b 1,6x8 mm 10c 10 mm MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN27/32 Technical data 8. TECHNICAL DATA 8.1 Technical data - electrical ratings Voltage supply 4,75...30 VDC Short-circuit proofYes Consumption w/o load ≤100 mA (SSI) Initializing time ≤500 ms after power on InterfaceSSI FunctionMultiturn Steps per turn 1048576 / 20 Bit Number of turns 1048576 / 20 Bit Additional outputs Square-wave HTL Square-wave TTL (RS422) Sensing method Magnetic Code Gray (default) or binary Code sequence CW/CCW programmable CW default Input signals SSI clock, PRESET, rotating direction Interference immunity EN 61000-6-2 Emitted interference EN 61000-6-3 Diagnostic functions Self-diagnosis Status indicator 4 LEDs integrated in device back side Approvals CE, UL approval / E256710 8.2 Technical data - electrical ratings (speed switch) InterfaceRS485 Switching accuracy ±2 % (or Digit) Switching outputs 1 output (Open-Collector* or Solid State Relay*) Output switching capacity 30 VDC; ≤100 mA Switching delay time ≤20 ms * Depending on version 28/32 MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN Technical data 8.3 Technical data - mechanical design Size (flange) ø105 mm Flange Support plate, 360° freely positionable Protection DIN EN 60529 IP 66/IP 67 Operating speed ≤12000 rpm Range of switching speed ±2...12000 rpm, default 12000 rpm Operating torque typ. 10 Ncm Rotor moment of inertia 950 gcm2 Admitted shaft load ≤450 N axial ≤650 N radial Materials Housing: aluminium alloy Shaft: stainless steel Operating temperature -40...+85 °C Relative humidity 95 % non-condensing Resistance IEC 60068-2-6 Vibration 30 g, 10-2000 Hz IEC 60068-2-27 Shock 400 g, 1 ms Corrosion protection IEC 60068-2-52 Salt mist Complies to ISO 12944-5:1998 Protective paint systems (C5-M) Weight approx. 1.6 kg (depending on version) Connection Terminal box (2x with speed switch/additional output 2) Flange connector M23 (2x with speed switch/additional output 2) HMG10-B - SSI Shaft type ø16...20 mm (blind hollow shaft) ø17 mm (cone shaft 1:10) HMG10-T - SSI Shaft type ø16...20 mm (through hollow shaft) MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN29/32 MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN MB244EN - 11171691, 16A2, Baumer_HMG10-SSI_II_EN Original language of this instruction is German. Technical modifications reserved. Baumer Hübner GmbH P.O. Box 12 69 43 · 10609 Berlin, Germany Phone: +49 (0)30/69003-0 · Fax: +49 (0)30/69003-104 [email protected] · www.baumer.com/motion MB244EN - 11171691, 16A2 (05.07.2016), Baumer_HMG10-SSI_II_EN