TOSHIBA TPD4104AK

TPD4104AK
TOSHIBA Intelligent Power Device High Voltage Monolithic Silicon Power IC
TPD4104AK
The TPD4104AK is a DC brush less motor driver using high
voltage PWM control. It is fabricated by high voltage SOI process.
It contains level shift high-side driver, low-side driver, IGBT
outputs, FRDs and protective functions for under voltage
protection circuits and thermal shutdown circuit. It is easy to
control a DC brush less motor by just putting logic inputs from a
MPU or motor controller to the TPD4104AK.
Features
•
Bootstrap circuit gives simple high side power supply.
•
Bootstrap diodes are built in.
•
A dead time can be set as a minimum of 1.4 µs, and it is the
best for a Sine-wave from drive.
•
3-phase bridge output using IGBTs.
•
•
FRDs are built in.
Included under voltage protection and thermal shutdown.
•
The regulator of 7V (typ.) is built in.
•
Package: 23-pin HZIP.
This product has a MOS structure and is sensitive to electrostatic
discharge. When handling this product, ensure that the environment
is protected against electrostatic discharge.
Weight
HZIP23-P-1.27F : 6.1 g (typ.)
HZIP23-P-1.27G : 6.1 g (typ.)
HZIP23-P-1.27H : 6.1 g (typ.)
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2004-01-11
TPD4104AK
Pin Assignment
1
HU
2
3
HV HW
4
LU
5
LV
6
7
LW IS1
8
9
10 11 12 13
NC BSU U V BB 1 BSV V
14 15 16 17 18 19 20 21 22 23
BSW W V BB 2 NC IS2 NC DIAG V CC GND V REG
Marking
Toshiba trademark
*
TPD4104AK
JAPAN
Lot No.
Product No
*
Weekly code:(Three digits)
Week of manufacture(01 for first week of year, continues up to 52 or 53)
Year of manufacture(One low-order digits of calendar year)
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2004-01-11
TPD4104AK
Block Diagram
V CC 21
9 BSU
12 BSV
14 BSW
V REG 23
7V
Regulator
UnderUnderUndervoltage
voltage
voltage
Protection Protection Protection
Undervoltage
Protection
11 V BB1
16 V BB2
High-side
Level Shift
Driver
HU 1
HV 2
HW 3
Input Control
Thermal
10 U
Shutdown
13 V
LU 4
LV 5
LW 6
15 W
Low -side
Driver
DIAG 20
18 IS2
7 IS1
22 GND
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2004-01-11
TPD4104AK
Pin Description
Pin No.
Symbol
Pin Description
1
HU
2
HV
3
HW
4
LU
5
LV
6
LW
7
IS1
IGBT emitter and FRD anode pin.
8
NC
Unused pin, which is not connected to the chip internally.
9
BSU
10
U
11
V BB1
U and V-phase high-voltage power supply input pin.
12
BSV
V-phase bootstrap capacitor connecting pin.
13
V
14
BSW
15
W
16
V BB2
17
NC
Unused pin, which is not connected to the chip internally.
18
IS2
IGBT emitter and FRD anode pin.
19
NC
Unused pin, which is not connected to the chip internally.
The control terminal of IGBT by the side of U top arm. It turns off more than by 1.5V.
It turns on more than by 3.5V.
The control terminal of IGBT by the side of V top arm. It turns off more than by 1.5V.
It turns on more than by 3.5V.
The control terminal of IGBT by the side of W top arm. It turns off more than by 1.5V.
20
It turns on more than by 3.5V.
The control terminal of IGBT by the side of U bottom arm. It turns off more than by 1.5V.
It turns on more than by 3.5V.
The control terminal of IGBT by the side of V bottom arm. It turns off more than by 1.5V.
It turns on more than by 3.5V.
The control terminal of IGBT by the side of W bottom arm. It turns off more than by 1.5V.
It turns on more than by 3.5V.
U-phase bootstrap capacitor connecting pin.
U-phase output pin.
V-phase output pin.
W-phase bootstrap capacitor connecting pin.
W-phase output pin.
W-phase high-voltage power supply input pin.
DIAG
With the diagnostic output terminal of open drain , a pull-up is carried out by resistance.
It turns it on at the time of unusual.
21
V CC
Control power supply pin.(15V typ.)
22
GND
Ground pin.
23
V REG
7V regulator output pin.
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2004-01-11
TPD4104AK
Timing Chart
HU
HV
HW
Input Voltage
LU
LV
LW
VU
Output voltage
VV
VW
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TPD4104AK
Truth Table
Mode
Input
Top arm
HU HV HW LU LV LW
Bottom arm
U
phase
V
phase
W
phase
U
phase
V
phase
W
phase
DIAG
H
L
L
L
H
L
ON
OFF
OFF
OFF
ON
OFF
OFF
H
L
L
L
L
H
ON
OFF
OFF
OFF
OFF
ON
OFF
L
H
L
L
L
H
OFF
ON
OFF
OFF
OFF
ON
OFF
L
H
L
H
L
L
OFF
ON
OFF
ON
OFF
OFF
OFF
L
L
H
H
L
L
OFF
OFF
ON
ON
OFF
OFF
OFF
L
L
H
L
H
L
OFF
OFF
ON
OFF
ON
OFF
OFF
Thermal shutdown H
L
L
L
H
L
OFF
OFF
OFF
OFF
OFF
OFF
ON
H
L
L
L
L
H
OFF
OFF
OFF
OFF
OFF
OFF
ON
L
H
L
L
L
H
OFF
OFF
OFF
OFF
OFF
OFF
ON
L
H
L
H
L
L
OFF
OFF
OFF
OFF
OFF
OFF
ON
L
L
H
H
L
L
OFF
OFF
OFF
OFF
OFF
OFF
ON
L
L
H
L
H
L
OFF
OFF
OFF
OFF
OFF
OFF
ON
H
L
L
L
H
L
OFF
OFF
OFF
OFF
OFF
OFF
ON
H
L
L
L
L
H
OFF
OFF
OFF
OFF
OFF
OFF
ON
L
H
L
L
L
H
OFF
OFF
OFF
OFF
OFF
OFF
ON
L
H
L
H
L
L
OFF
OFF
OFF
OFF
OFF
OFF
ON
L
L
H
H
L
L
OFF
OFF
OFF
OFF
OFF
OFF
ON
L
L
H
L
H
L
OFF
OFF
OFF
OFF
OFF
OFF
ON
Normal
Under voltage
Notes: Release of Thermal shutdown protection and under voltage protection depends release of a self-reset .
Absolute Maximum Ratings (Ta = 25°C)
Characteristics
Power supply voltage
Output current (DC)
Symbol
Rating
Unit
V BB
500
V
V CC
18
V
Iout
2
A
Output current (pulse)
Iout
3
A
Input voltage
V IN
−0.5~7
V
V REG current
IREG
50
mA
Power dissipation (Ta = 25°C)
PC
4
W
Power dissipation (Tc = 25°C)
PC
20
W
Tjopr
−20~135
°C
Junction temperature
Tj
150
°C
Storage temperature
Tstg
−55~150
°C
Lead-heat sink isolation voltage
Vhs
1000 (1 min)
Vrms
Operating temperature
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2004-01-11
TPD4104AK
Electrical Characteristics (Ta = 25°C)
Characteristics
Operating power supply voltage
Symbol
Test Condition
Min
Typ.
Max
V BB

50
280
400
V CC

13.5
15
16.5
Unit
V
IBB
V BB = 400 V

0
0.5
ICC
V CC = 15 V

1
5
IBS (ON)
V BS = 15 V, high side ON

300
410
IBS (OFF)
V BS = 15 V, high side OFF

270
370
V IH
V IN = “H”
3.5


V IL
V IN = “L”


1.5
IIH
V IN = 5V


150
IIL
V IN = 0 V


100
V CEsat H
V CC = 15 V, IC = 1 A

2.4
3
V CEsatL
V CC = 15 V, IC = 1 A

2.4
3
V FH
IF = 1 A, high side

1.6
2.0
V FL
IF = 1 A, low side

1.6
2.0
V CC = 15 V, IO = 30 mA
6.5
7
7.5
V
V F (BSD)
IF = 500μA

0.9
1.2
V
TSD
V CC = 15 V
135
150
180
℃
Thermal shutdown hysteresis
∆TSD
V CC = 15 V

50

℃
V CC under voltage protection
V CC UVD

10
11
12
V
V CC under voltage protection recovery
V CC UVR

10.5
11.5
12.5
V
V BS under voltage protection
V BSUVD

8
9
9.5
V
V BS under voltage protection recovery
V BSUVR

8.5
9.5
10.5
V
DIAG saturation voltage
V DIAGsat
IDIAG=5mA


0.5
V
Current dissipation
Input voltage
Input current
Output saturation voltage
FRD forward voltage
Regulator voltage
BSD forward voltage
Thermal shutdown temperature
V REG
mA
µA
V
µA
V
V
Output on delay time
ton
V BB = 280 V, IC = 1 A

1.5
3
µs
Output off delay time
toff
V BB = 280 V, IC = 1 A

1.2
3
µs
tdead
V BB = 280 V, IC = 1 A
1.4


µs
trr
V BB = 280 V, IC = 1 A

200

ns
Dead time
FRD reverse recovery time
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2004-01-11
TPD4104AK
Application Circuit Example
15V
V CC
21
C4 +
9
12
C5
14
C6+
V REG
23
C7
7V
Regulator
11
UnderUnderUndervoltage
voltage
voltage
Protection Protection Protection
Undervoltage
Protection
HU
Control IC
HV
or
HW
Microcomputer
LU
LV
LW
17
BSU
BSV
BSW
V BB1
V BB2
High-side
Level Shift
Driver
C1 C2 C3
1
2
Thermal
10
3
Shutdown
13
4
5
6
Input Control
15
U
M
V
W
Low -side
Driver
20
DIAG
18
R2
7
IS2
IS1
R1
22
8
GND
2004-01-11
TPD4104AK
External Parts
Standard external parts are shown in the following table.
Part
Recommended Value
Purpose
Remarks
C1, C2, C3
25 V/2.2 µF
Bootstrap capacitor
(Note 1)
R1
0.62 Ω ± 1% (1 W)
Current detection
(Note 2)
C4
25 V/10 µF
V CC power supply stability
(Note 3)
C5
25 V/0.1 µF
V CC for surge absorber
(Note 3)
C6
16 V/1 µF
V REG power supply stability
(Note 3)
C7
16 V/1000 pF
V REG for surge absorber
(Note 3)
R3
5.1 kΩ
DIAG pin pull-up resistor
(Note 4)
Note 1: The required bootstrap capacitance value varies according to the motor drive conditions. The capacitor is
biased by VCC and must be sufficiently derated for it.
Note 2: The following formula shows the detection current: IO = VR ÷ RIS (For VR = 0.5 V)
Do not exceed a detection current of 2 A when using this product.
(Please go from the outside in the over current protection.)
Note 3: When using this product, some adjustment is required in accordance with the use environment. When
mounting, place as close to the base of this product leads as possible to improve the ripple and noise
elimination.
Note 4: The DIAG pin is open drain. Note that when the DIAG pin is connected to a power supply with a voltage
higher than or equal to the VCC, a protection circuit is triggered so that the current flows continuously. If not
using the DIAG pin, connect to the GND.
Handling precautions
Please control the input signal in the state to which the V CC voltage is steady. Both of the order of the VBB
power supply and the V CC power supply are not cared about either.
Note that if the power supply is switched off as described above, this product may be destroyed if the
current regeneration route to the V BB power supply is blocked when the V BB line is disconnected by
a relay or similar while the motor is still running.
The excess voltage such as the voltage serge which exceed the maximum rating is added, for example, may
destroy the circuit. Accordingly, be careful of handling this product or of surge voltage in its
application environment.
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2004-01-11
TPD4104AK
Description of Protection Function
(1)
Under voltage protection
This product incorporates the under voltage protection circuit to prevent the IGBT from operating in
unsaturated mode when the V CC voltage or the V BS voltage drops.
When the V CC power supply falls to this product internal setting (V CCUV D = 11 V typ.), all IGBT
outputs shut down regardless of the input. This protection function has hysteresis. When the
VCCUVR (= 11.5 V typ.) reaches 0.5 V higher than the shutdown voltage, this product is
automatically restored and the IGBT is turned on again by the input.
When the V BS supply voltage drops (V BSUVD = 9 V typ.), the high-side IGBT output shuts down.
When the V BSUVR (= 9.5 V typ.) reaches 0.5 V higher than the shutdown voltage, the IGBT is
turned on again by the input signal.
Thermal shutdown
This product incorporates the thermal shutdown circuit to protect itself against the abnormal state
when its temperature rises excessively.
When the temperature of this chip rises due to external causes or internal heat generation and the
internal setting TSD reaches 150°C, all IGBT outputs shut down regardless of the input. This
protection function has hysteresis (∆TSD = 50°C typ.). When the chip temperature falls to TSD −
∆TSD, the chip is automatically restored and the IGBT is turned on again by the input.
Because the chip contains just one temperature detection location, when the chip heats up due to the
IGBT, for example, the differences in distance from the detection location in the IGBT (the source of
the heat) cause differences in the time taken for shutdown to occur. Therefore, the temperature of the
chip may rise higher than the thermal shutdown temperature when the circuit started to operate.
(2)
Peak winding current (A)
Peak winding current (A)
Safe Operating Area
2.0
0
0
400
2.1
0
Power supply voltage V BB (V)
0
400
Power supply voltage V BB (V)
Figure 1 SOA at Tj = 135°C
Figure 2 SOA at Tc = 95°C
Note 1: The above safe operating areas are Tj = 135°C (Figure 1) and Tc = 95°C (Figure 2). If the temperature
exceeds thsese, the safe operation areas reduce.
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2004-01-11
TPD4104AK
IGBT saturation voltage VCEsat L (V)
V CEsatL – Tj
VCC = 15 V
IC = 1.6A
3.2
IC = 1.2A
2.8
IC = 0.8A
2.4
2.0
IC = 0.4A
1.6
−20
20
60
100
VCC = 15 V
IC = 1.6A
3.2
IC = 1.2A
2.8
IC = 0.8A
2.4
2.0
IC = 0.4A
20
60
V F H – Tj
V FL – Tj
IF = 1.6A
IF = 1.2A
1.6
IF = 0.8A
IF = 0.4A
1.2
20
60
100
2.4
IF = 1.2A
1.6
IF = 0.8 A
IF = 0.4A
1.2
0.8
−20
140
IF = 1.6A
2.0
Junction temperature Tj (°C)
20
60
ICC – V CC
140
V REG – V CC
7.4
−20°C
25°C
135°C
−20°C
Regulator voltage VREG (V)
25°C
135°C
1.5
1.0
0.5
14
100
Junction temperature Tj (°C)
2.0
Consumption current ICC (mA)
140
Junction temperature Tj (°C)
2.0
0
12
100
Junction temperature Tj (°C)
2.4
0.8
−20
3.6
1.6
−20
140
FRD forward voltage VF L (V)
FRD forward voltage VF H (V)
IGBT saturation voltage VCEsat H (V)
V CEsat H – Tj
3.6
16
Ireg = 30 mA
7.2
7.0
6.8
6.6
12
18
Control power supply voltage VCC (V)
14
16
18
Control power supply voltage VCC (V)
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TPD4104AK
tON – Tj
tOFF – Tj
2.0
Output off delay time tO FF (µs)
Output on delay time tON (µs)
2.0
1.5
1.0
VBB = 280 V
VCC = 15 V
IC = 1.0 A
High-side
Low-side
0.5
−20
20
60
100
VBB = 280 V
VCC = 15 V
IC = 1.0 A
High-side
Low-side
1.5
1.0
0.5
−20
140
Junction temperature Tj (°C)
20
V CC UV– Tj
140
V BSUV – Tj
10.5
VCCUVD
VCCUVR
Under voltage protection operating
voltage VBSUV (V)
Under voltage protection operating
voltage VCC UV (V)
100
Junction temperature Tj (°C)
12.5
12.0
11.5
11.0
10.5
10.0
−20
60
20
60
100
VBSUVD
VBSUVR
10.0
9.5
9.0
8.5
8.0
−20
140
Junction temperature Tj (°C)
20
60
100
140
Junction temperature Tj (°C)
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2004-01-11
TPD4104AK
IBS – V BS (ON)
IBS – V BS (OFF)
Current consumption IBS (OFF) (µA)
Current consumption IBS (ON) (µA)
500
−20°C
25°C
135°C
400
300
200
100
12
14
16
500
−20°C
25°C
135°C
400
300
200
100
12
18
Control power supply voltage V BS (V)
14
18
Control power supply voltage V BS (V)
Wton – Tj
Wtoff – Tj
500
100
400
Turn-off loss Wtoff (µJ)
Turn-on loss Wton (µJ)
16
300
IC = 1.6A
IC = 1.2A
200
IC = 0.8A
100
IC = 1.6A
80
IC = 1.2A
60
IC = 0.8A
40
IC = 0.4A
20
IC = 0.4A
0
−20
20
60
Junction temperature
100
0
−20
140
Tj (°C)
20
60
100
140
Junction temperature Tj (°C)
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2004-01-11
1A
14
23. VREG
22. GND
21. Vcc
20. DIAG
19. NC
18. IS2
17. NC
16. VBB2
15. W
14. BSW
13. V
12. BSV
11. VBB1
10. U
9. BSU
8. NC
7. IS1
6. LW
5. LV
4. LU
3. HW
2. HV
1. HU
1A
23. VREG
22. GND
21. Vcc
20. DIAG
19. NC
18. IS2
17. NC
16. VBB2
15. W
14. BSW
13. V
12. BSV
11. VBB1
10. U
9. BSU
8. NC
7. IS1
6. LW
5. LV
4. LU
3. HW
2. HV
1. HU
TPD4104AK
Test Circuits
IGBT Saturation Voltage (U-phase low side)
VM
HU = 0 V
HV = 0 V
HW = 0 V
LU = 5 V
LV = 0 V
LW = 0 V
V CC = 15 V
FRD Forward Voltage (U-phase low side)
VM
2004-01-11
15
30 mA
23. VREG
22. GND
21. Vcc
20. DIAG
19. NC
18. IS2
17. NC
16. VBB2
15. W
14. BSW
13. V
12. BSV
11. VBB1
10. U
9. BSU
8. NC
7. IS1
6. LW
5. LV
4. LU
3. HW
2. HV
1. HU
23. VREG
22. GND
21. Vcc
20. DIAG
19. NC
18. IS2
17. NC
16. VBB2
15. W
14. BSW
13. V
12. BSV
11. VBB1
10. U
9. BSU
8. NC
7. IS1
6. LW
5. LV
4. LU
3. HW
2. HV
1. HU
TPD4104AK
VCC Current Dissipation
IM
V CC = 15 V
Regulator Voltage
VM
V CC = 15 V
2004-01-11
TPD4104AK
280 Ω
23. VREG
22. GND
21. Vcc
20. DIAG
19. NC
18. IS2
17. NC
16. VBB2
15. W
14. BSW
13. V
12. BSV
11. VBB1
10. U
9. BSU
8. NC
2.2 µF
7. IS1
6. LW
5. LV
4. LU
3. HW
2. HV
1. HU
Output ON/OFF Delay Time (U-phase low side)
HU = 0 V
HV = 0 V
HW = 0 V
LU =
PG
LV = 0 V
LW = 0 V
V CC = 15 V
U = 280 V
IM
90%
LU
10%
90%
10%
IM
tON
tOFF
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2004-01-11
TPD4104AK
23. VREG
22. GND
21. Vcc
20. DIAG
19. NC
18. IS2
17. NC
16. VBB2
15. W
14. BSW
13. V
12. BSV
11. VBB1
10. U
9. BSU
2 kΩ
8. NC
7. IS1
6. LW
5. LV
4. LU
3. HW
2. HV
1. HU
VCC Under voltage Protection Operation/Recovery Voltage (U-phase low side)
HU = 0 V
HV = 0 V
HW = 0 V
LU = 5 V
LV = 0 V
LW = 0 V
V CC =15 V → 6 V
6 V → 15 V
U = 18 V
VM
*:Note:Sweeps the VCC pin voltage from 15 V to decrease and monitors the U pin voltage.
The VCC pin voltage when output is off defines the under voltage protection operating voltage.
Also sweeps from 6 V to increase. The VCC pin voltage when output is on defines the under voltage protection
recovery voltage.
VM
23. VREG
22. GND
21. Vcc
20. DIAG
19. NC
18. IS2
17. NC
16. VBB2
15. W
2 kΩ
14. BSW
13. V
12. BSV
11. VBB1
10. U
9. BSU
8. NC
7. IS1
6. LW
5. LV
4. LU
3. HW
2. HV
1. HU
VBS Under voltage Protection Operation/Recovery Voltage (U-phase high side)
HU = 5 V
HV = 0 V
HW = 0 V
LU = 0 V
LV = 0 V
LW = 0 V
V CC = 15 V
V BB = 18 V
BSU = 15 V → 6 V
6 V → 15 V
*:Note:Sweeps the BSU pin voltage from 15 V to decrease and monitors the VBB pin voltage.
The BSU pin voltage when output is off defines the under voltage protection operating voltage.
Also sweeps the BSU pin voltage from 6 V to increase and change the HU pin voltage at 0 V → 5 V → 0 V.
The BSU pin voltage when output is on defines the under voltage protection recovery voltage.
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2004-01-11
IM
18
23. VREG
22. GND
21. Vcc
20. DIAG
19. NC
18. IS2
17. NC
16. VBB2
15. W
14. BSW
13. V
12. BSV
11. VBB1
10. U
9. BSU
8. NC
7. IS1
6. LW
5. LV
4. LU
3. HW
2. HV
1. HU
TPD4104AK
VBS Current Consumption (U-phase high side)
HU = 0 V/ 5 V
HV = 0 V
HW = 0 V
LU = 0 V
LV = 0 V
LW = 0 V
V CC = 15 V
BSU = 15 V
2004-01-11
TPD4104AK
VM
L
23. VREG
22. GND
21. Vcc
20. DIAG
19. NC
18. IS2
17. NC
16. VBB2
15. W
14. BSW
13. V
12. BSV
11. VBB1
10. U
9. BSU
8. NC
2.2 µF
7. IS1
6. LW
5. LV
4. LU
3. HW
2. HV
1. HU
Turn-On/Off Loss (low-side IGBT + high-side FRD)
HU = 0 V
HV = 0 V
HW = 0 V
PG
LU=
LV = 0 V
LW = 0 V
V CC = 15 V
V BB/U = 280 V
IM
5 mH
Input (HU)
)
IGBT (C- E voltage)
(U-GND)
Power supply current
Wtoff
Wton
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TPD4104AK
Package Dimensions
Weight: 6.1 g (typ.)
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2004-01-11
TPD4104AK
Package Dimensions
Weight: 6.1 g (typ.)
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2004-01-11
TPD4104AK
Package Dimensions
Weight: 6.1 g (typ.)
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2004-01-11
TPD4104AK
RESTRICTIONS ON PRODUCT USE
030619EBA
• The information contained herein is subject to change without notice.
• The information contained herein is presented only as a guide for the applications of our products. No
responsibility is assumed by TOSHIBA for any infringements of patents or other rights of the third parties which
may result from its use. No license is granted by implication or otherwise under any patent or patent rights of
TOSHIBA or others.
• TOSHIBA is continually working to improve the quality and reliability of its products. Nevertheless, semiconductor
devices in general can malfunction or fail due to their inherent electrical sensitivity and vulnerability to physical
stress. It is the responsibility of the buyer, when utilizing TOSHIBA products, to comply with the standards of
safety in making a safe design for the entire system , and to avoid situations in which a malfunction or failure of
such TOSHIBA products could cause loss of human life, bodily injury or damage to property.
In developing your designs, please ensure that TOSHIBA products are used within specified operating ranges as
set forth in the most recent TOSHIBA products specifications. Also, please keep in mind the precautions and
conditions set forth in the “Handling Guide for Semiconductor Devices,” or “TOSHIBA Semiconductor Reliability
Handbook” etc..
• The TOSHIBA products listed in this document are intended for usage in general electronics applications
(computer, personal equipment, office equipment, measuring equipment, industrial robotics, domestic appliances,
etc.). These TOSHIBA products are neither intended nor warranted for usage in equipment that requires
extraordinarily high quality and/or reliability or a malfunction or failure of which may cause loss of human life or
bodily injury (“Unintended Usage”). Unintended Usage include atomic energy control instruments, airplane or
spaceship instruments, transportation instruments, traffic signal instruments, combustion control instruments,
medical instruments, all types of safety devices, etc.. Unintended Usage of TOSHIBA products listed in this
document shall be made at the customer’s own risk.
• The products described in this document are subject to the foreign exchange and foreign trade laws.
• TOSHIBA products should not be embedded to the downstream products which are prohibited to be produced
and sold, under any law and regulations.
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2004-01-11