FC SERIES RATIO SETTER DATA SHEET PNG3 The FC series ratio setter is used to set ratio for ratio control, and its set point signal is transmitted to a controller. This instrument uses a solid state indicator and a pushbutton operation system to provide reliable monitoring and operating functions. It also accepts a thermocouple, a resistance bulb and a 4 to 20mA DC input optionally. FEATURES 1. High reliability This instrument is designed with few mechanical parts. It is mainly composed of electronic parts such as a solid state indicator which was formerly consisted of mechanical parts. 2. International standards This instrument is compact in size, conforming to international standards IEC. It operates on 24V DC power to deliver 1 to 5V DC signals as recommended by IEC standards. 110 and 220V AC power are also available for convenience of operation. 3. Front panel operation Process values and set points can be read accurately with digital indications on panel front. Various parameter settings and setting operations are also possible from the front panel of the instrument. FUNCTIONAL DIAGRAM EDS11-116c Date Dec. 20, 1994 PNG3 SPECIFICATIONS 1. Ratio computing function (2) Digital output signal: 5 points Computing formula Fault output SO=R(SV+B3)(PV–B1)+B2 Computation output Ratio factor FLT High alarm output H Low alarm output L Local mode output Remote request LS Open-collector output (photocoupler insulation) Output rating, 30V x 0.1A DC max. R-REQ Ratio set point Bias 3 4. Indication, setting, operating functions Process value (1) Bargraph indication Bias 1 PV indicator SV indicator SO indicator Indication method LED (red) LED (green) LED (red) No of segments 101 + 2 Range 0 to 100%, linear Resolution 1 %/FS 2%/FS Scale length 100mm 50mm Indicating mode 0 to 100% bargraph indication, 0 to 100% reverse bargraph indication, dot indication, –50 to +50% deviation indication Bias 2 Ratio factor and ratio bias: Setting range; –327.6 to 327.67% Computation cycle: 0.1 sec. 2. Input signal (1) Process value input signal: One input selectable from the following Voltage input signal 1 to 5V DC Input resistance, 1MΩ or more Current input signal 4 to 20mA DC 24V ± 2V DC can be Allow. error supplied to transmitter ± 0.2%/FS* in case of AC power supply approx. 35mA I+ Thermocou- I 0 Type I – J: 0 to 600°C ple input K: 0 to 1200°C E: 0 to 800°C R: 0 to 1600°C Resistance bulb input Pt100 –50 to 500°C Allow. error ± 0.2%/FS* Allow. error 10mV DC span or more ± 0.5%/FS* cold junction compensation comprised 50°C span or more Allow. error ± 0.5%/FS* Note: *FS: Full scale (2) Analog input signal: 1 point External set point CAS 1 to 5V DC Input resistance, 1MΩ or more Allow. error ± 0.2%/FS (3) Digital input signal: 1 point Remote acknowledge signal R-ACK Contact input (photo-coupler insulation) ON 0V, OFF 24V ( input current, approx. 11mA/24V DC) (4) Pulse width or pulse number input signal: 1 set (eithre one) Pulse width input signal Pulse number input signal Contact input (photo-coupler insulation) Pl+ Pl– ON 0V, OFF 24V ( input current, approx. 11mA/24V DC) ON 0V, OFF 24V ( approx. 11mA/24V DC), max. input frequency 500Hz 3. Output signal (1) Analog output signal: 4 points 2 Compensated process value signal KPV Ratio output signal SV Set point output SO Squared set point output SO2 1 to 5V DC Output resistance, 1Ω or less Allow. error ± 0.2%/FS 51 + 2 (2) Operation mode indication Indicating method: LED (green) Green: L, R (3) Numerical value indication, setting Indicating method: LED (red), name in 3 digits + numerical value in 5 digits (negative sign included) Contents of indication: Process value (industrial value), set point (industrial value), high/low alarm, etc. Indication contents are selectable by F/S , , keys on front panel. Setting method: By using F/S , , , , ST keys on front panel (4) Setting functions Fixed value setting method: By using of , pushbuttons on front panel. Setting speed, approx. 40 sec/FS Remote setting method: By use of external set point signal (voltage or pulse input) Tracking speed setting range; 0 to 900 sec/FS (5) Operation mode changeover By using of R/L pushbutton on front panel. R R Balanceless bumpless L changeover L changeover Voltage signal* Balance bumpless Pulse width signal Balanceless bumpless Note: * Balanceless bumpless by setting tracking speed 5. Power failure processing function Power failure detection: Setting output held at power failure detection. During power failure: Operating parameters backed up by capacitor up to 5 minutes. Initial value of set point is stored in non-volatile memory (lasts 10 years expected at ambient temperature of 50° C or less). Power failure recovery: Initial or continuous start mode can be set within 5 minutes of power failure. Recovery from power failure lasting longer than 5 minutes is done by initial. Note: ** Control mode at initialzation can be registered L: Local mode or R: Remote mode 6. Self-diagnosis functions Computing circuit abnormality: FLT lamp lights, FLT contact output "ON". Manual operation output possible Input/output signal abnormality: FLT lamp lights, FLT contact output "ON", computation stops, operating output held Fault contents indication: Cause of fault is indicated numerically on numerical indicator on front panel Dielectric strength: 1500V AC, 1 min. Insulation resistance: 500V DC, 100MΩ or more Ambient temperature: 0 to 50°C Ambient humidity: 90% RH or less Enclosure: Steel case Rating plate (Name plate): 100 (H) x 70 (W) mm, white acryl Dimensions: 144 (H) x 72 (W) x 407 (D) mm, IEC (DIN) standard Mass {weight}: Approx. 2.9kg Mounting method: Flush with indoor mounting; vertical mounting. Mountable on tilted surface, angle "α" 7. Transmission functions (1) Transmission items Supervisory items: PNG host Process value, set point, control output, operation mode, alarm information, fault information, various limiter values, constants, etc. Setting operation items: Host PNG Set point, control output, operation mode, various limiter values, constants, etc. (2) Transmission setting inhibit: Parameter setting enable/inhibit can be designated by transmission from the host. Designation is done by keys on the front panel. (3) Communication interface (a) T-link: Private interface Transmission speed: 500Kbps No. of units connectable: 32 max. Transmission distance: 1km max. Transmission form: Multi-drop Control method: I/O transmission and message (b) RS-422A/485: Universal interface Transmission speed: 2400, 4800, 9600 or 19200bps configurable No. of units connectable: 31 max. Transmission distance: 1km max. Transmission form: Multi-drop Control method: Polling/selecting 8. Other functions Data protective function by pass code 9. Operating conditions Power supply: Select from 3 types 24V DC (20 to 30V DC) 110V AC (85 to 132/47 to 63Hz AC) 220V AC (187 to 264V/47 to 63Hz AC) Power consumption: Approx. 11W (DC) Approx. 20VA (AC) α=0° to 90° Finish color: Munsell N 1.5 for both front panel and case Scope of delivery: Setter and mounting bracket Item to be ordered separately: Communication cable (type PNZ) CODE SYMBOLS 1 2 3 4 5 6 7 8 PNG3 B 9 10 Description 5 - 0 Process value input signal 1 to 5V DC 4 to 20mA DC 10mV DC span or J thermocouple more, with cold junction K thermocouple compenE thermocouple sation R thermocouple Resistance bulb, Pt 100, 3-wire type, 50 °C span or more A B C D E F G Auxiliary analog input None B Power supply 24V DC (20 to 30V DC) 110V AC (85 to 132V/47 to 63Hz AC) 220V AC (187 to 264V/47 to 63Hz AC) 1 2 3 Y T R S Transmission function Without T-link RS-422A RS-485 Note: Front scale and temperature range are to be selected and specified from the "STANDARD FRONT SCALE" and "STANDARD TEMPERATURE RANGE" stated hereafter, when order being placed. 3 PNG3 STANDARD TEMPERATURE RANGE STANDARD SCALE Followings are standard input temperature ranges to be selected and to be specified with the ordering code. Followings are standard scales to be selected and to be specified with the ordering code. On condition that PV and SV are of the same scale each other, following standard scale plates are prepared as standard. Detector Measurement range J type thermocouple 0 to 200, 0 to 300, 0 to 400, 0 to 500, 0 to 600, 200 to 400, 300 to 600 deg C K type thermocouple 0 to 300, 0 to 400, 0 to 500, 0 to 600, 0 to 800, 0 to 1000, 0 to 1200, 300 to 600, 400 to 800, 500 to 1000, 600 to 1200 deg C E type thermocouple 0 to 200, 0 to 300, 0 to 400, 0 to 500, 0 to 600, 0 to 800, 200 to 400, 300 to 600 deg C R type thermocouple 0 to 1000, 0 to1200, 0 to 1600, 400 to 1400, 600 to 1600, 800 to 1600 deg C Platinum resistor temperature detector 0 to 50, 0 to 100, 0 to 150, 0 to 200, 0 to 300, 0 to 400, 100 to 300, 200 to 400, –50 to 100, –50 to 500 deg C Detector Note: The underlined temperature range will be selected and delivered when input temperature range is not specified in the ordering code. OUTLINE DIAGRAM PV and SV scale J type thermocouple 0 to200, 0 to300, 0 to 400, 0 to500, 0 to 600, 200 to 400, 300 to 600 deg C, 0 to 100% K type thermocouple 0 to 300, 0 to 400, 0 to 500, 0 to 600, 0 to 800, 0 to 1000, 0 to 1200, 300 to 600, 400 to 800, 500 to 1000, 600 to 1200 deg C, 0 to 100% E type thermocouple 0 to 200, 0 to 300, 0 to 400, 0 to 500, 0 to 600, 0 to 800, 200 to 400, 300 to 600 deg C 0 to 100% R type thermocouple O to 1000, 0 to 1200, 0 to 1600, 400 to 1400, 600 to 1600, 800 to 1600 deg C, 0 to 100% Platinum resistor temperature detector 0 to 50, 0 to 100, 0 to 150, 0 to 200, 0 to 300, 0 to 400, 100 to 300, 200 to 400, –50 to 100, –50 to 500 deg C, 0 to 100% 1 to 5 VDC input 0 0 0 0 SO 0 to 100% to to to to 10, 0 to 20, 0 to 30, 0 to 40, 0 to 50, 60, 0 to 80, 0 to 100, 0 to 200, 0 to 300, 400, 0 to 500, 0 to 600, 0 to 800, 1000 unit. 0 to 100% (Unit:mm) Panel thickness 8mm or less 16 144 Terminals Supporting bracket 355 52 200min. Mounting bracket 72 Panel cutout When mounting "n" units +1 0 250min. 68 +0.7 0 4 138 138 +1 0 200min. When mounting 1 unit (72.2n – 4) +1 0 No. of units n 2 CONNECTION DIAGRAM Compression Terminal AI (External ratio input) — 01 Not use AO (Squared set point output) Not use CAS I+ 31 — — 02 Io 32 — — 03 I– 33 — — 04 KPV 34 — SV 35 — SO 36 — — 07 SC SC 37 — — 08 SC SC 38 — — 05 SO2 — 06 AI, AO Common bus Not use — 09 39 — — 10 40 — — 11 41 — — 12 42 — — 13 DI (Pulse input) (DO (High alarm output) DO (Low alarm output) DO (FLT output) 24VDC power for DI, DO 24VDC power for DI, DO Instrument power (24VDC) Process variable input AO (Compensated PV signal) AO (Ration output) AO (Set point output) AI, AO Common bus Not use 43 — — 14 PI+ — 15 PI– RACK — 16 H RREQ 46 — — 17 L LS — – — – — – — 18 FLT 19 PCD VPD 20 PCD VPD 21 PC* VP* 44 — G AC AC 71 72 45 — 47 — 48 — + 49 — + 50 — + 51 — DI (Remote acknowledge) DO (Remote request) DO (Local status) Not use 24VDC power for DI, DO Instrument power (24V DC) Note: * Symbols for AC instrument power are VPO, PCO. Output:Approx. 24V DC (0.1A max.) 73 Ground Instrument power (AC) Instrument power (AC) Connections for process value input terminal block 1 to 5V DC + The 5th digit of code symbols B 4 to 20mA DC with inner DC power supply of CC-S The 5th digit of code symbols B The 5th digit of code symbols C,D,E,F 32 The 5th digit of code symbols A 4 to 20mA DC Thermocouple 31 + – 33 + 31 + 31 – – 33 + 31 – 33 32 Resistance bulb The 5th digit of code symbols G 32 – + – 33 + 31 – 33 32 + – 32 PC 21 5 PNG3 COMMUNICATION CONNECTOR 1 SIG GND 6 2 SHLD(SD) 7 8 RXD+ 9 RXD– 3 INH 4 TXD+(T1) 1 SIG GND 6 2 SHLD(SD) Black 7 White 8 RXD+ 9 RXD– 5 TXD–(T2) Green 3 INH 4 TXD+(T1) 5 TXD–(T2) Yellow Note:Symbol in ( ): T-link terminal symbol Brown Red 6 7 8 RXD+ 9 RXD– 1 SIG GND 1 SIG GND 6 2 SHLD(SD) 7 3 INH 8 RXD+ 4 TXD+(T1) 9 RXD– 5 TXD–(T2) LINE TERMINATION RESISTOR 2 SHLD(SD) Black 3 INH White 4 TXD+(T1) 5 TXD–(T2) Green Yellow Red Brown Endstation HOST MASTER CONTROLLER First station Host Termination Resistor Communication cable PNG3 PNG3 PNG3 PNG3 Caution on Safety *Before using this product, be sure to read its instruction manual in advance. Head Office 6-17, Sanbancho, Chiyoda-ku, Tokyo 102-0075, Japan http://www.fesys.co.jp/eng Sales Div. International Sales Dept. No.1, Fuji-machi, Hino-city, Tokyo, 191-8502 Japan Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187 http: //www.fic-net.jp/eng Information in this catalog is subject to change without notice. Printed in Japan