TPS62242-Q1 www.ti.com SLVSB38A – MARCH 2011 – REVISED MARCH 2012 2.25-MHz 300-mA Step-Down Converter in DDC/TSOT23 Package Check for Samples: TPS62242-Q1 FEATURES 1 • • 23 • • • • • • • • • • • Qualified for Automotive Applications AEC-Q100 Qualified With the Following Results: – Device Temperature Grade 2 – Device HBM ESD Classification Level H2 – Device CDM ESD Classification Level C3B High Efficiency – Greater than 94% Output Current up to 300 mA VIN Range From 2 V to 6 V 2.25-MHz Fixed-Frequency Operation Power-Save Mode at Light Load Currents Output Voltage Accuracy in PWM Mode ±1.5% Adjustable Output Voltage from 0.6 V to VIN Typical 15 μA Quiescent Current 100% Duty Cycle for Lowest Dropout Available in a TSOT23 Package Allows < 1-mm Solution Height APPLICATIONS • • • • • • DESCRIPTION The TPS62242-Q1 device is a high-efficiency synchronous step-down dc-dc converter optimized for battery-powered portable applications. It provides up to 300 mA of output current from a single Li-Ion cell and is ideal to power portable applications like mobile phones and other portable equipment. With an input voltage range of 2 V to 6 V, the device supports applications powered by Li-Ion batteries with extended voltage range, two- and three-cell alkaline, 3.3-V and 5-V input voltage rails. The TPS62242-Q1 operates at 2.25-MHz fixed switching frequency and enters the power-save mode of operation at light load currents to maintain high efficiency over the entire load current range. The power-save mode is optimized for low outputvoltage ripple. In the shutdown mode, the current consumption is reduced to less than 1 μA. TPS62242-Q1 allows the use of small inductors and capacitors to achieve a small solution size. The TPS62242-Q1 is available in a 5-pin TSOT23 package. Automotive Applications Bluetooth™ Headset Cell Phones, Smart-Phones WLAN Low-Power DSP Supply Portable Media Players 1 2 3 Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. PowerPAD is a trademark of Texas Instruments. Bluetooth is a trademark of Bluetooth SIG, Inc.. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright © 2011–2012, Texas Instruments Incorporated TPS62242-Q1 SLVSB38A – MARCH 2011 – REVISED MARCH 2012 VIN 2.0V to 6.3V TPS62242-Q1 VIN 100 VOUT 1.2V 90 Up to 300mA 80 EN GND FB COUT 10 µF Efficiency - % CIN 4.7 µF SW L1 2.2 µH www.ti.com VI = 2 V VI = 2 V VI = 2.7 VI = 4.5 VI = 3 V 70 VI = 3.6 60 50 VI = 4.5 40 30 VO = 1.8 V, MODE = GND, L = 2.2 mH, DCR 110 mΩ 20 10 0 0.01 0.1 1 10 100 1000 IO - Output Current - mA 2 Submit Documentation Feedback Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS62242-Q1 TPS62242-Q1 www.ti.com SLVSB38A – MARCH 2011 – REVISED MARCH 2012 These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. ORDERING INFORMATION (1) TA –40°C to 115°C (1) PACKAGE TSOT23-5 – DDC Reel of 3000 ORDERABLE PART NUMBER TOP-SIDE MARKING TPS62242QDDCRQ1 SAW For the most current package and ordering information, see the Package Option Addendum at the end of this document, or see the TI website at www.ti.com. ABSOLUTE MAXIMUM RATINGS over operating free-air temperature range (unless otherwise noted) (1) VI VALUE UNIT Input voltage range (2) –0.3 to 7 V Voltage range at EN –0.3 to VIN +0.3, ≤7 V –0.3 to 7 V Internally limited A Voltage on SW Peak output current Human Body Model (HBM) AEC-Q100 Classification Level H2 ESD rating (3) 2 Charged Device Model (CDM) AEC-Q100 Classification Level C3B kV 750 V TJ Maximum operating junction temperature –40 to 150 °C Tstg Storage temperature range -65 to 150 °C (1) (2) (3) Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the device. These are stress ratings only and functional operation of the device at these or any other conditions beyond those indicated under recommended operating conditions is not implied. Exposure to absolute–maximum–rated conditions for extended periods may affect device reliability. All voltage values are with respect to network ground terminal. The human body model is a 100-pF capacitor discharged through a 1.5 kΩ resistor into each pin. The machine model is a 200-pF capacitor discharged directly into each pin. DISSIPATION RATINGS PACKAGE RθJA POWER RATING FOR TA ≤ 25°C DERATING FACTOR ABOVE TA = 25°C DDC 250°C/W 400 mW 4 mW/°C RECOMMENDED OPERATING CONDITIONS over operating free-air temperature range (unless otherwise noted) MIN VI Supply voltage, VIN NOM MAX UNIT 2 6 Output voltage range for adjustable voltage 0.6 VIN V TA Operating ambient temperature –40 115 °C TJ Operating junction temperature –40 125 °C Submit Documentation Feedback Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS62242-Q1 V 3 TPS62242-Q1 SLVSB38A – MARCH 2011 – REVISED MARCH 2012 www.ti.com ELECTRICAL CHARACTERISTICS Over full operating ambient temperature range, typical values are at TA = 25°C. Unless otherwise noted, specifications apply for condition VIN = EN = 3.6V. External components CIN = 4,7μF 0603, COUT = 10μF 0603, L = 2.2μH, refer to parameter measurement information. PARAMETER TEST CONDITIONS MIN TYP MAX UNIT SUPPLY VIN Input voltage range IOUT Output current 2 2.3 V ≤ VIN ≤ 6 V 300 2 V ≤ VIN ≤ 2.3 V 150 IOUT = 0 mA. PFM mode enabled, device not switching IQ Operating quiescent current ISD Shutdown current UVLO Undervoltage lockout threshold 6 V mA 15 μA IOUT = 0 mA. PFM mode enabled, device switching, VOUT = 1.8 V, (1) 18.5 IOUT = 0 mA, switching with no load , PWM operation , VOUT = 1.8 V, VIN = 3 V 3.8 EN = GND 0.1 TA = 115°C Falling 1.85 Rising 1.95 mA 1 μA 5 µA V ENABLE, MODE VIH High level input voltage, EN VIL Low level input voltage, EN IIN Input bias current, EN 2 V ≤ VIN ≤ 6 V 1 2 V ≤ VIN ≤ 6 V 0 TA = 115°C EN VIN V 0.4 V 0.35 V 0.01 1 μA 240 480 180 380 0.7 0.84 POWER SWITCH High side MOSFET on-resistance RDS(on) Low side MOSFET on-resistance VIN = VGS = 3.6 V, TA = 25°C mΩ ILIMF Forward current limit MOSFET highside and low side VIN = VGS = 3.6 V, TA= 25°C 0.56 TA = –40°C to 115°C 0.54 TSD Thermal shutdown Increasing junction temperature 135 150 165 °C Thermal shutdown hysteresis Decreasing junction temperature 12 14 16 °C 2 2.25 2.5 MHz 0.594 600 0.606 mV 0% 1.5% 0.95 A OSCILLATOR fSW Oscillator frequency 2 V ≤ VIN ≤ 6 V OUTPUT VOUT Output voltage Vref Reference voltage TA = 25°C Feedback voltage PWM operation, 2 V ≤ VIN ≤ 6 V, in fixed output voltage versions VFB = VOUT, See (2) –1.5% TA = 115°C –1.5% VFB Feedback voltage PFM mode 1.2 Device in PFM mode 2.5% 0% Load regulation -0.5 %/A μs tStart Up Start-up Time Time from active EN to reach 95% of VOUT nominal 500 tRamp VOUT ramp UP time Time to ramp from 5% to 95% of VOUT 250 VIN = 3.6 V, VIN = VOUT = VSW, EN = GND, (3) 0.1 Ilkg (1) (2) (3) 4 Leakage current into SW pin V TA = 115°C μs 1 10 μA See the parameter measurement information. for VIN = VO + 0.6 In fixed output voltage versions, the internal resistor divider network is disconnected from FB pin. Submit Documentation Feedback Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS62242-Q1 TPS62242-Q1 www.ti.com SLVSB38A – MARCH 2011 – REVISED MARCH 2012 PIN ASSIGNMENTS DDC PACKAGE (TOP VIEW) VIN 1 GND 2 EN 3 5 SW 4 FB TERMINAL FUNCTIONS TERMINAL NAME I/O NO. DESCRIPTION VIN 1 PWR VIN power supply pin. GND 2 PWR GND supply pin EN 3 I SW 5 OUT FB 4 I This is the enable pin of the device. Pulling this pin to low forces the device into shutdown mode. Pulling this pin to high enables the device. This pin must be terminated. This is the switch pin and is connected to the internal MOSFET switches. Connect the inductor to this terminal. Feedback Pin for the internal regulation loop. Connect the external resistor divider to this pin. In case of fixed output voltage option, connect this pin directly to the output capacitor. FUNCTIONAL BLOCK DIAGRAM VIN Current Limit Comparator Thermal Shutdown VIN Undervoltage Lockout 1.8V Limit High Side EN PFM Comparator Reference 0.6V VREF FB VREF Control Stage Softstart VOUT RAMP CONTROL Error Amp . SW1 VREF Integrator FB FB PWM Comp. Zero-Pole AMP. Limit Low Side RI 1 RI3 RI..N Gate Driver AntiShoot-Through Sawtooth Generator Int. Resistor Network GND Current Limit Comparator 2.25 MHz Oscillator GND Submit Documentation Feedback Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS62242-Q1 5 TPS62242-Q1 SLVSB38A – MARCH 2011 – REVISED MARCH 2012 www.ti.com PARAMETER MEASUREMENT INFORMATION VIN 2.0V to 6.3V TPS62242-Q1 VIN CIN 4.7 µF L1 2.2 µH VOUT 1.2V SW Up to 300mA EN GND COUT 10 µF FB TYPICAL CHARACTERISTICS Table 1. Table of Graphs FIGURE vs Output current, Power Save Mode Efficiency Figure 1 vs Output current, Forced PWM Mode vs Output current vs Output current Output voltage accuracy vs Output current, TA = 25°C Figure 3 vs Output current, TA = –40°C Figure 4 vs Output current, TA = 85°C Figure 5 vs Output current, TA = 25°C vs Output current, TA = 85°C vs Output current, TA = –40°C Startup timing Typical operation PFM load transient Figure 6 PWM Mode with VO = 1.8V Figure 7 PFM Mode with VO = 1.8V Figure 8 PFM Mode Ripple Figure 9 1 mA to 50 mA with VO = 1.8V Figure 10 20 mA to 200 mA with VO = 1.8V Figure 11 50 mA to 200 mA with VO = 1.8V PFM line transient Mode transition 6 IO = 50 mA, 3.6V to 4.2V Figure 12 IO= 250 mA, 3.6V to 4.2V Figure 13 PFM to PWM Figure 14 PWM to PFM Figure 15 Shutdown Current into VIN vs Input Voltage, (TA = 85°C, TA = 25°C, TA = -40°C) Figure 16 Quiescent Current vs Input Voltage, (TA = 85°C, TA = 25°C, TA = -40°C) Figure 17 Static Drain-Source On-State Resistance vs Input Voltage, (TA = 85°C, TA = 25°C, TA = -40°C) Submit Documentation Feedback Figure 18 Figure 19 Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS62242-Q1 TPS62242-Q1 www.ti.com SLVSB38A – MARCH 2011 – REVISED MARCH 2012 EFFICIENCY (Power Save Mode) vs OUTPUT CURRENT EFFICIENCY vs OUTPUT CURRENT 100 100 90 80 VI = 2 V VI = 2 V VI = 2.7 V 90 VI = 2.3 V 80 VI = 4.5 V VI = 3 V VI = 4.5 V 70 Efficiency − % Efficiency - % 70 VI = 3.6 V 60 50 VI = 4.5 V 40 30 10 VI = 2.7 V 50 40 30 VO = 1.8 V, MODE = GND, L = 2.2 mH, DCR 110 mΩ 20 VI = 3.6 V 60 VO = 1.2 V, MODE = GND, L = 2 mH, MIPSA2520 CO = 10 mF 0603 20 10 0 0.01 0.1 1 10 100 0 0.01 1000 0.1 IO - Output Current - mA VO - Output Voltage DC - V 1.86 1.84 OUTPUT VOLTAGE ACCURACY vs OUTPUT CURRENT OUTPUT VOLTAGE ACCURACY vs OUTPUT CURRENT 1.88 1.86 PFM 1.82 PWM 1.8 VI = 2.3 V 1.76 1.74 0.01 100 Figure 2. TA = 25°C, VO = 1.8 V, MODE = GND, L = 2.2 mH, CO = 10 mF 1.78 10 Figure 1. VI = 2.7 V VI = 3 V VI = 3.6 V VO - Output Voltage DC - V 1.88 1 1.84 TA = -40°C, VO = 1.8 V, MODE = GND, L = 2.2 mH, CO = 10 mF PFM 1.82 1.80 PWM VI = 2.3 V 1.78 VI = 2.7 V VI = 3 V VI = 3.6 V 1.76 VI = 4.5 V VI = 4.5 V 1.74 0.01 0.1 1 10 100 IO - Output Current - mA 1000 IO − Output Current − mA 1000 Figure 3. 0.1 1 10 100 IO - Output Current - mA 1000 Figure 4. Submit Documentation Feedback Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS62242-Q1 7 TPS62242-Q1 SLVSB38A – MARCH 2011 – REVISED MARCH 2012 www.ti.com OUTPUT VOLTAGE ACCURACY vs OUTPUT CURRENT STARTUP TIMING 1.88 VO - Output Voltage DC - V 1.86 1.84 TA = 85°C, VO = 1.8 V, MODE = GND, L = 2.2 mH, CO = 10 mF EN 2V/Div VIN = 3.6V RLoad = 10R VOUT = 1.8V IIN into CIN MODE = GND SW 2V/Div PFM 1.82 PWM 1.8 1.78 1.76 VOUT 2V/Div VI = 2.3 V VI = 2.7 V VI = 3 V VI = 3.6 V VI = 4.5 V 1.74 0.01 0.1 IIN 100mA/Div 1 10 100 IO - Output Current - mA 1000 Time Base - 100ms/Div Figure 5. Figure 6. TYPICAL OPERATION vs PWM MODE TYPICAL OPERATION vs PFM MODE VIN 3.6V VOUT 1.8V, IOUT 150mA L 2.2mH, COUT 10mF 0603 VOUT 20mV/Div VOUT 10mV/Div VIN 3.6V VOUT 1.8V, IOUT 10mA L 2.2mH, COUT 10mF 0603 SW 2V/Div SW 2V/Div Icoil 200mA/Div Icoil 200mA/Div Time Base - 10ms/Div Time Base - 10ms/Div Figure 7. 8 Figure 8. Submit Documentation Feedback Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS62242-Q1 TPS62242-Q1 www.ti.com SLVSB38A – MARCH 2011 – REVISED MARCH 2012 PFM MODE RIPPLE PFM LOAD TRANSIENT VIN 3.6V; VOUT 1.8V, IOUT 10mA; L = 4.7mH, COUT = 10mF 0603, MODE = GND VOUT 20mV/Div VOUT 50mV/Div SW 2V/Div IOUT 50mA/Div 50mA VIN 3.6V VOUT 1.8V IOUT 1mA to 50mA MODE = GND 1mA Icoil 200mA/Div Icoil 200mA/Div Time Base - 2ms/Div Time Base - 100ms/Div Figure 9. Figure 10. PFM LOAD TRANSIENT PFM LINE TRANSIENT VIN 3.6V to 4.2V 500mV/Div VOUT 50mV/Div IOUT 200mA/Div 200mA VIN 3.6V VOUT 1.8V IOUT 20mA to 200mA MODE = GND 20mA VOUT = 1.8V 50mV/Div IOUT = 50mA MODE = GND Icoil 200mA/Div Time base - 40ms/Div Time Base - 100ms/Div Figure 11. Figure 12. Submit Documentation Feedback Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS62242-Q1 9 TPS62242-Q1 SLVSB38A – MARCH 2011 – REVISED MARCH 2012 www.ti.com MODE TRANSITION PFM to PWM PFM LINE TRANSIENT VIN 3.6V to 4.2V 500mV/Div VIN = 3.6 VOUT = 1.8V IOUT = 10mA MODE 2V/Div SW 2V/Div PFM Mode VOUT = 1.8V 50mV/Div IOUT = 250mA MODE = GND Forced PWM Mode Icoil 200mA/Div Time Base - 100ms/Div Time Base - 1ms/Div Figure 13. Figure 14. MODE TRANSITION PWM to PFM SHUTDOWN CURRENT INTO VIN vs INPUT VOLTAGE 0.8 VIN = 3.6 VOUT = 1.8V IOUT = 10mA SW 2V/Div PFM Mode Forced PWM Mode Icoil 200mA/Div EN = GND ISD - Shutdown Current Into VIN − mA MODE 2V/Div 0.7 0.6 o TA = 85 C 0.5 0.4 0.3 0.2 o o TA = 25 C TA = -40 C 0.1 0 2 3 3.5 4 4.5 5 5.5 6 VIN − Input Voltage − V Time Base - 2.5ms/Div Figure 15. 10 2.5 Figure 16. Submit Documentation Feedback Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS62242-Q1 TPS62242-Q1 www.ti.com SLVSB38A – MARCH 2011 – REVISED MARCH 2012 STATIC DRAIN-SOURCE ON-STATE RESISTANCE vs INPUT VOLTAGE 20 o TTAA == 85 85°C IQ - Quiescent Current − mA IQ – Quiescent Current – mA 18 MODE == GND, GND MODE EN == VIN, VIN EN Device Not Not Switching Switching Device 16 o C TTAA = 25 °C 14 12 C TTAA == –40 -40o°C 10 8 8 222 2.5 3 3.5 55 4.5 4.5 44 66 5.5 5.5 V VIN InputVoltage Voltage–−VV IN–−Input RDS(on) - Static Drain-Source On-State Resistance − W QUIESCENT CURRENT vs INPUT VOLTAGE 0.8 High Side Switching 0.7 0.6 o TA = 85 C 0.5 o TA = 25 C 0.4 0.3 0.2 o TA = -40 C 0.1 0 2 2.5 3 Figure 17. RDS(on) - Static Drain-Source On-State Resistance − W 3.5 4 4.5 5 VIN − Input Voltage − V Figure 18. STATIC DRAIN-SOURCE ON-STATE RESISTANCE vs INPUT VOLTAGE 0.4 Low Side Switching 0.35 0.3 o TA = 85 C 0.25 o TA = 25 C 0.2 0.15 0.1 o TA = -40 C 0.05 0 2 2.5 3 3.5 4 4.5 5 VIN − Input Voltage − V Figure 19. Submit Documentation Feedback Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS62242-Q1 11 TPS62242-Q1 SLVSB38A – MARCH 2011 – REVISED MARCH 2012 www.ti.com DETAILED DESCRIPTION OPERATION The TPS62242-Q1 step down converter operates with typically 2.25MHz fixed frequency pulse width modulation (PWM) at moderate to heavy load currents. At light load currents, the converter can automatically enter Power Save Mode and operates then in PFM mode. During PWM operation, the converter uses a unique fast response voltage mode control scheme with input voltage feed-forward to achieve good line and load regulation, allowing the use of small ceramic input and output capacitors. At the beginning of each clock cycle initiated by the clock signal, the High Side MOSFET switch is turned on. The current then flows from the input capacitor via the High Side MOSFET switch through the inductor to the output capacitor and load. During this phase, the current ramps up until the PWM comparator trips and the control logic turns off the switch. The current limit comparator also turns off the switch if the current limit of the High Side MOSFET switch is exceeded. After a dead time preventing shoot through current, the Low Side MOSFET rectifier is turned on and the inductor current ramps down. The current then flows from the inductor to the output capacitor and to the load. It returns back to the inductor through the Low Side MOSFET rectifier. The next cycle is initiated by the clock signal again turning off the Low Side MOSFET rectifier and turning on the High Side MOSFET switch. POWER SAVE MODE The Power Save Mode is enabled. If the load current decreases, the converter will enter Power Save Mode operation automatically. During Power Save Mode, the converter skips switching and operates with reduced frequency in PFM mode with a minimum quiescent current to maintain high efficiency. The transition from PWM mode to PFM mode occurs once the inductor current in the Low Side MOSFET switch becomes zero, which indicates discontinuous conduction mode. During the Power Save Mode, the output voltage is monitored with a PFM comparator. As the output voltage falls below the PFM comparator threshold of VOUT nominal, the device starts a PFM current pulse. The High Side MOSFET switch will turn on, and the inductor current ramps up. After the On-time expires, the switch is turned off and the Low Side MOSFET switch is turned on until the inductor current becomes zero. The converter effectively delivers a current to the output capacitor and the load. If the load is below the delivered current, the output voltage will rise. If the output voltage is equal to or greater than the PFM comparator threshold, the device stops switching and enters a sleep mode with typical 15-μA current consumption. If the output voltage is still below the PFM comparator threshold, a sequence of further PFM current pulses are generated until the PFM comparator threshold is reached. The converter starts switching again once the output voltage drops below the PFM comparator threshold. With a fast single-threshold comparator, the output voltage ripple during PFM mode operation can be kept to a minimum. The PFM Pulse is time controlled, allowing the user to modify the charge transferred to the output capacitor by the value of the inductor. The resulting PFM output voltage ripple and PFM frequency both depend on the size of the output capacitor and the inductor value. Increasing output capacitor values and inductor values will minimize the output ripple. The PFM frequency decreases with smaller inductor values and increases with larger values. If the output current cannot be supported in PFM mode, the device exits PFM mode and enters PWM mode. Output voltage VOUT nominal PWM + PFM Light load PFM Mode moderate to heavy load PWM Mode Figure 20. Power Save Mode 12 Submit Documentation Feedback Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS62242-Q1 TPS62242-Q1 www.ti.com SLVSB38A – MARCH 2011 – REVISED MARCH 2012 100% Duty Cycle Low Dropout Operation The device starts to enter 100% duty cycle mode once the input voltage comes close to the nominal output voltage. In order to maintain the output voltage, the High Side MOSFET switch is turned on 100% for one or more cycles. With further decreasing VIN the High Side MOSFET switch is turned on completely. In this case the converter offers a low input-to-output voltage difference. This is particularly useful in battery-powered applications to achieve longest operation time by taking full advantage of the entire battery voltage range. The minimum input voltage to maintain regulation depends on the load current and output voltage, and can be calculated as: VINmin = VOmax + IOmax × ®DSo(n)max + RL) With: IOmax = maximum output current plus inductor ripple current RDS(on)max = maximum P-channel switch RDS(on). RL = DC resistance of the inductor VOmax = nominal output voltage plus maximum output voltage tolerance UNDERVOLTAGE LOCKOUT The undervoltage lockout circuit prevents the device from malfunctioning at low input voltages and from excessive discharge of the battery and disables the output stage of the converter. The undervoltage lockout threshold is typically 1.85V with falling VIN. ENABLE The device is enabled by setting the EN pin to high. During the start up time t Start Up, the internal circuits are settled and the soft start circuit is activated. The EN input can be used to control power sequencing in a system with various dc/dc converters. The EN pin can be connected to the output of another converter, to drive the EN pin high and getting a sequencing of supply rails. With EN pin = GND, the device enters shutdown mode in which all circuits are disabled. In fixed output voltage versions, the internal resistor divider network is then disconnected from FB pin. SOFT START The TPS62242-Q1 has an internal soft start circuit that controls the ramp up of the output voltage. The output voltage ramps up from 5% to 95% of its nominal value within typical 250μs. This limits the inrush current in the converter during ramp up and prevents possible input voltage drops when a battery or high impedance power source is used. The soft start circuit is enabled within the start up time, tStart up. SHORT-CIRCUIT PROTECTION The High Side and Low Side MOSFET switches are short-circuit protected with maximum switch current equal to ILIMF. The current in the switches is monitored by current limit comparators. Once the current in the High Side MOSFET switch exceeds the threshold of it's current limit comparator, it turns off and the Low Side MOSFET switch is activated to ramp down the current in the inductor and High Side MOSFET switch. The High Side MOSFET switch can only turn on again, once the current in the Low Side MOSFET switch has decreased below the threshold of its current limit comparator. THERMAL SHUTDOWN As soon as the junction temperature, TJ, exceeds TBD( typical) the device goes into thermal shutdown. In this mode, the High Side and Low Side MOSFETs are turned off. The device continues its operation when the junctiontemperature falls below the thermal shutdown hysteresis. Submit Documentation Feedback Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS62242-Q1 13 TPS62242-Q1 SLVSB38A – MARCH 2011 – REVISED MARCH 2012 www.ti.com APPLICATION INFORMATION VIN 2.0V to 6.3V TPS62242-Q1 VIN L1 2.2 µH VOUT 1.2V SW Up to 300mA CIN 4.7 µF EN GND FB COUT 10 µF Figure 21. Fixed 1.2 V OUTPUT FILTER DESIGN (INDUCTOR AND OUTPUT CAPACITOR) The TPS62242-Q1 is designed to operate with inductors in the range of 1.5μH to 4.7μH and with output capacitors in the range of 4.7μF to 22μF. The part is optimized for operation with a 2.2μH inductor and 10μF output capacitor. Larger or smaller inductor values can be used to optimize the performance of the device for specific operation conditions. For stable operation, the L and C values of the output filter may not fall below 1μH effective Inductance and 3.5μF effective capacitance. Selecting larger capacitors is less critical because the corner frequency of the L-C filter moves to lower frequencies with fewer stability problems. Inductor Selection The inductor value has a direct effect on the ripple current. The selected inductor must be rated for its dc resistance and saturation current. The inductor ripple current (ΔIL) decreases with higher inductance and increases with higher VI or VO. The inductor selection also has an impact on the output voltage ripple in the PFM mode. Higher inductor values will lead to lower output voltage ripple and higher PFM frequency, and lower inductor values will lead to a higher output voltage ripple but lower PFM frequency. Equation 1 calculates the maximum inductor current in PWM mode under static load conditions. The saturation current of the inductor should be rated higher than the maximum inductor current as calculated with Equation 2. This is recommended because during heavy load transients the inductor current will rise above the calculated value. DI L + Vout 1 * Vout Vin L I Lmax + I outmax ) ƒ (1) DI L 2 (2) With: f = Switching Frequency (2.25 MHz typical) L = Inductor Value ΔIL = Peak to Peak inductor ripple current ILmax = Maximum Inductor current A more conservative approach is to select the inductor current rating just for the maximum switch current limit ILIMF of the converter. Accepting larger values of ripple current allows the use of low inductance values, but results in higher output voltage ripple, greater core losses, and lower output current capability. 14 Submit Documentation Feedback Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS62242-Q1 TPS62242-Q1 www.ti.com SLVSB38A – MARCH 2011 – REVISED MARCH 2012 The total losses of the coil have a strong impact on the efficiency of the dc/dc conversion and consist of both the losses in the dc resistance (R(DC)) and the following frequency-dependent components: • The losses in the core material (magnetic hysteresis loss, especially at high switching frequencies) • Additional losses in the conductor from the skin effect (current displacement at high frequencies) • Magnetic field losses of the neighboring windings (proximity effect) • Radiation losses Table 2. List of Inductors 3 DIMENSIONS [mm ] INDUCTANCE μH INDUCTOR TYPE SUPPLIER 2.5 × 2.0 × 1.0 2.0 MIPS2520D2R2 FDK 2.5 × 2.0 × 1.2 2.0 MIPSA2520D2R2 FDK 2.5x2.0x1.0 2.2 KSLI-252010AG2R2 Hitachi Metals 2.5x2.0x1.2 2.2 LQM2HPN2R2MJ0L Murata 3 × 3 × 1.4 2.2 LPS3015 Coilcraft Output Capacitor Selection The advanced fast-response voltage mode control scheme of the TPS62242-Q1 allows the use of tiny ceramic capacitors. Ceramic capacitors with low ESR values have the lowest output voltage ripple and are recommended. The output capacitor requires either an X7R or X5R dielectric. Y5V and Z5U dielectric capacitors, aside from their wide variation in capacitance over temperature, become resistive at high frequencies. At nominal load current, the device operates in PWM mode and the RMS ripple current is calculated as: 1 * Vout 1 Vin I RMSCout + Vout ƒ L 2 Ǹ3 (3) At nominal load current, the device operates in PWM mode and the overall output voltage ripple is the sum of the voltage spike caused by the output capacitor ESR plus the voltage ripple caused by charging and discharging the output capacitor: DVout + Vout 1 * Vout Vin L ƒ ǒ8 1 Cout ƒ Ǔ ) ESR (4) At light load currents, the converter operates in Power Save Mode and the output voltage ripple depends on the output capacitor and inductor value. Larger output capacitor and inductor values minimize the voltage ripple in PFM mode and tighten dc output accuracy in PFM mode. Input Capacitor Selection The buck converter has a natural pulsating input current; therefore, a low ESR input capacitor is required for best input voltage filtering, and minimizing the interference with other circuits caused by high input voltage spikes. For most applications, a 4.7-μF to 10-μF ceramic capacitor is recommended. Because ceramic capacitors lose up to 80% of their initial capacitance at 5V, it is recommended that a 10-μF input capacitor be used for input voltages greater than 4.5V. The input capacitor can be increased without any limit for better input voltage filtering. Take care when using only small ceramic input capacitors. When a ceramic capacitor is used at the input, and the power is being supplied through long wires, such as from a wall adapter, a load step at the output, or VIN step on the input, can induce ringing at the VIN pin. The ringing can couple to the output and be mistaken as loop instability, or could even damage the part by exceeding the maximum ratings Table 3. List of Capacitors CAPACITANCE TYPE SIZE SUPPLIER 4.7μF GRM188R60J475K 0603: 1.6x0.8x0.8mm3 Murata 10μF GRM188R60J106M69D 0603: 1.6x0.8x0.8mm3 Murata Submit Documentation Feedback Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS62242-Q1 15 TPS62242-Q1 SLVSB38A – MARCH 2011 – REVISED MARCH 2012 www.ti.com LAYOUT CONSIDERATIONS As for all switching power supplies, the layout is an important step in the design. Proper function of the device demands careful attention to PCB layout. Care must be taken in board layout to get the specified performance. If the layout is not carefully done, the regulator could show poor line and/or load regulation, and additional stability issues as well as EMI problems. It is critical to provide a low inductance, impedance ground path. Therefore, use wide and short traces for the main current paths. The input capacitor should be placed as close as possible to the IC pins as well as the inductor and output capacitor. Connect the GND pin of the device to the PowerPAD™ land of the PCB and use this pad as a star point. Use a common Power GND node and a different node for the Signal GND to minimize the effects of ground noise. Connect these ground nodes together to the PowerPAD land (star point) underneath the IC. Keep the common path to the GND pin, which returns the small signal components, and the high current of the output capacitors as short as possible to avoid ground noise. The FB line should be connected right to the output capacitor and routed away from noisy components and traces (for example, the SW line). 16 Submit Documentation Feedback Copyright © 2011–2012, Texas Instruments Incorporated Product Folder Link(s): TPS62242-Q1 PACKAGE OPTION ADDENDUM www.ti.com 4-Apr-2012 PACKAGING INFORMATION Orderable Device TPS62242QDDCRQ1 Status (1) Package Type Package Drawing ACTIVE SOT DDC Pins Package Qty 5 3000 Eco Plan (2) Green (RoHS & no Sb/Br) Lead/ Ball Finish MSL Peak Temp (3) Samples (Requires Login) CU NIPDAU Level-1-260C-UNLIM (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. 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OTHER QUALIFIED VERSIONS OF TPS62242-Q1 : • Catalog: TPS62242 NOTE: Qualified Version Definitions: • Catalog - TI's standard catalog product Addendum-Page 1 PACKAGE MATERIALS INFORMATION www.ti.com 4-Apr-2012 TAPE AND REEL INFORMATION *All dimensions are nominal Device TPS62242QDDCRQ1 Package Package Pins Type Drawing SOT DDC 5 SPQ Reel Reel A0 Diameter Width (mm) (mm) W1 (mm) 3000 179.0 8.4 Pack Materials-Page 1 3.2 B0 (mm) K0 (mm) P1 (mm) 3.2 1.4 4.0 W Pin1 (mm) Quadrant 8.0 Q3 PACKAGE MATERIALS INFORMATION www.ti.com 4-Apr-2012 *All dimensions are nominal Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm) TPS62242QDDCRQ1 SOT DDC 5 3000 203.0 203.0 35.0 Pack Materials-Page 2 IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, modifications, enhancements, improvements, and other changes to its products and services at any time and to discontinue any product or service without notice. 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