ETC MA828

ADVANCE INFORMATION
3896-1·0
MA828 FAMILY
THREE-PHASE PULSE WIDTH MODULATION WAVEFORM GENERATOR
The MA828 PWM generator has been designed to provide
waveforms for the control of variable speed AC machines,
uninterruptible power supplies and other forms of power electronic devices which require pulse width modulation as a means
of efficient power control.
The six TTL level PWM outputs (Fig. 2) control the six
switches in a three-phase inverter bridge. This is usually via an
external isolation and amplification stage.
The MA828 is fabricated in CMOS for low power consumption.
Information contained within the pulse width modulated
sequences controls the shape, power frequency, amplitude, and
rotational direction (as defined by the red-yellow-blue phase
sequence) of the output waveform. Parameters such as the
carrier frequency, minimum pulse width, and pulse delay time
may be defined during the initialisation of the device. The pulse
delay time (underlap) controls the delay between turning on and
off the two power switches in each output phase of the inverter
bridge, in order to accommodate variations in the turn-on and
turn-off times of families of power devices.
The MA828 is easily controlled by a microprocessor and its
fully-digital generation of PWM waveforms gives unprecedented
accuracy and temperature stability. Precision pulse shaping
capability allows optimum efficiency with any power circuitry.
The device operates as a stand-alone microprocessor peripheral, reading the power waveform directly from an internal ROM
and requiring microprocessor intervention only when operating
parameters need to be changed.
An 8-bit multiplexed data bus is used to receive addresses and
data from the microprocessor/controller. This is a standard MOTELTM
bus, compatible with most microprocessors/controllers.
Rotational frequency is defined to 12 bits for high accuracy
and a zero setting is included in order to implement DC injection
braking with no software overhead.
This family is functionally identical to the MA818 PWM
generator IC except that the waveform ROM is integrated onchip; in addition, the MA828 features three Zero Phase Pulse
(ZPP) outputs and a Waveform Sampling Synchronisation output
(WSS) for use as feedback in, for example, slip compensaton
systems. Two standard wave shapes are available to cover
most applications; in addition, any symmetrical wave shape can
be integrated on-chip to order.
FEATURES
■ Fully Digital Operation
■ Interfaces with Most Microprocessors
■ Wide Power-Frequency Range
■ 12-Bit Speed Control Accuracy
MOTEL is a registered Trademark of Intel Corp. and Motorola Corp.
AD3
1
28
AD2
AD4
2
27
AD1
AD5
3
26
AD0
AD6
4
25
VDD
AD7
5
24
ZPPB
WR* (R/W†)
6
23
ZPPY
RD* (DS†)
7
22
ZPPR
ALE* (AS†)
8
21
WSS
RST
9
20
RPHT
CLK
10
19
SET TRIP
CS
11
18
YPHT
TRIP
12
17
BPHT
RPHB
13
16
VSS
YPHB
14
15
BPHB
MA828
DP28
* = Intel bus format
† = Motorola bus format
AD3
1
28
AD2
AD4
2
27
AD1
AD5
3
26
AD0
AD6
4
25
VDD
AD7
5
24
ZPPB
WR* (R/W†)
6
23
ZPPY
RD* (DS†)
7
22
ZPPR
ALE* (AS†)
8
21
WSS
RST
9
20
RPHT
CLK
10
19
SET TRIP
CS
11
18
YPHT
TRIP
12
17
BPHT
RPHB
13
16
VSS
YPHB
14
15
BPHB
MA828
MP28
Fig. 1 Pin connections – top view (not to scale)
■ Carrier Frequency Selectable up to 24kHz
■ Waveform Stored in Internal ROM
■ Double Edged Regular Sampling
■ Selectable Minimum Pulse Width and Underlap Time
■ DC Injection Braking
MA828
PIN DESCRIPTIONS
Pin No.
2
Name
Type
Function
26
AD0
I
Multiplexed Address/Data (LSB)
27
AD1
I
Multiplexed Address/Data
28
AD2
I
Multiplexed Address/Data
1
AD3
I
Multiplexed Address/Data
2
AD4
I
Multiplexed Address/Data
3
AD5
I
Multiplexed Address/Data
4
AD6
I
Multiplexed Address/Data
5
AD7
I
Multiplexed Address/Data(MSB)
6
Intel: WR
Motorola: R/W
I
Intel bus control: Write Strobe
Motorola bus control: Read/Write select
7
Intel: RD
Motorola: DS
I
Intel bus control: Read Strobe
Motorola bus control: Data Strobe
8
Intel: ALE
Motorola: AS
I
Intel bus control: Address Latch Enable
Motorola bus control: Address Strobe
9
RST
I
Reset internal counters, active low
10
CLK
I
Clock input
11
CS
I
Chip Select input, active low
12
TRIP
O
Output trip status; low = output tripped
22
ZPPR
O
Zero Phase Pulse, Red phase
23
ZPPY
O
Zero Phase Pulse, Yellow phase
24
ZPPB
O
Zero Phase Pulse, Blue phase
13
RPHB
O
Red Phase, Bottom power switch
14
YPHB
P
Yellow Phase, Bottom power switch
15
BPHB
O
Blue Phase, Bottom power switch
17
BPHT
O
Blue Phase, Top power switch
18
YPHT
O
Yellow Phase, Top power switch
20
RPHT
O
Red Phase, Top power switch
19
SET TRIP
I
Set output trip. 90kΩ internal pull-up resistor
21
WSS
O
Waveform Sampling Synchronisation
25
VDD
P
Positive power supply
16
VSS
P
Negative power supply (0V)
MA828
ZPP
O/Ps WSS
CS

BUS
CONTROL
MOTEL
INTERFACE 
RED PHASE

SYSTEM
BUS
AD0-AD7
8
PULSE
DELETION
BUS
DEMULTIPLEXER
R0
R1
R4
RPHT
RPHB
24-BIT
INITIALISATION
REGISTER
R2
R3
PULSE
DELAY
CIRCUIT
24-BIT
CONTROL
REGISTER
YELLOW PHASE
PHASING
AND
CONTROL
LOGIC
PULSE
DELETION
PULSE
DELAY
CIRCUIT
YPHT
YPHB
BLUE PHASE
RST
PULSE
DELETION
PULSE
DELAY
CIRCUIT
BPHT
BPHB
CLOCK
CLOCK
DIVIDER
TRIP
LATCH
ADDRESS
GENERATOR
TRIP
SET
TRIP
WAVEFORM
ROM
Fig. 2 MA828 internal block diagram
FUNCTIONAL DESCRIPTION
An asynchronous method of PWM generation is used with
uniform or ‘double-edged’ regular sampling of the waveform
stored in the internal ROM as illustrated in Fig. 3.
The triangle carrier wave frequency is selectable up to 24kHz
(assuming the maximum clock frequency of 12.5MHz is used),
enabling ultrasonic operation for noise critical applications. With
12.5MHz clock, power frequency ranges of up to 4kHz are
possible, with the actual output frequency resolved to 12-bit
accuracy within the chosen range in order to give precise motor
speed control and smooth frequency changing. The output
phase sequence of the PWM outputs can also be changed to
allow both forward and reverse motor operation.
PWM output pulses can be ‘tailored’ to the inverter characteristics by defining the minimum allowable pulse width (the
MA828 will delete all shorter pulses from the ‘pure’ PWM pulse
train) and the pulse delay (underlap) time without the need for
external circuitry. This gives cost advantages in both component
savings and in allowing the same PWM circuitry to be used for
control of a number of different motor drive circuits simply by
changing the microprocessor software.
Power frequency amplitude control is also provided with an
overmodulation option to assist in rapid motor braking.
Alternatively, braking may be implemented by setting the
rotational speed to 0Hz. This is termed ‘DC injection braking’, in
which the rotation of the motor is opposed by allowing DC to flow
in the windings.
A trip input allows the PWM outputs to be shut down
immediately, overriding the microprocessor control in the event
of an emergency.
The Waveform Sampling Synchronisation (WSS) output
may be used in conjunction with the ZPP signals to provide
feedback of the actual rotational speed from the rotor. This is of
particular use in slip compensated systems.
Other possible MA828 applications are as a 3-phase waveform generator as part of a switched-mode power supply (SMPS)
or of an uninterruptible power supply (UPS). In such applications
the high carrier frequency allows a very small switching transformer to be used.
MICROPROCESSOR INTERFACE
The MA828 interfaces to the controlling microprocessor by
means of a multiplexed bus of the MOTEL format. This interface
bus has the ability to adapt itself automatically to the format and
timing of both MOTorola and IntEL interface buses (hence
MOTEL). Internally, the detection circuitry latches the status of
the DS/RD line when AS/ALE goes high. If the result is high.
Then the Intel mode is used; if the result is low then the Motorola
mode is used. This procedure is carried out each time that AS/
ALE goes high. In practice this mode selection is transparent to
the user. For bus connection and timing information refer to the
description relevant to the microprocessor/controller being used.
Industry standard microprocessors such as the 8085, 8088,
etc. and microcontrollers such as the 8051, 8052 and 6805 are
all compatible with the interface on the MA828. This interface
consists of 8 data lines, AD0 - AD7 (write-only in this instance),
which are multiplexed to carry both the address and data
information, 3 bus control lines, labelled WR,RD and ALE in Intel
mode and R/W, DS and AS in Motorola mode, and a Chip Select
input. CS, which allows the MA828 to share the same bus as
other microprocessor peripherals. It should be noted that all bus
timings are derived from the microprocessor and are independent of the MA828 clock input.
3
MA828
TRIANGLE WAVE AT
CARRIER FREQUENCY,
SAMPLING ON 1VE AND 2VE PEAKS
PWM SWITCHING
INSTANTS
11
POWER WAVEFORM
AS READ FROM
INTERNAL ROM
0
21
11
RESULTING
PWM
WAVEFORM
0
21
Fig. 3 Asynchronous PWM generation with‘double-edged’ regular sampling as used by the MA828
t1
t1
ALE
AS
t2
RD
t2
t4
t4
t3
t3
t5
DS
WR
t6
t8
t9
t7
R/W
t8
CS
t10
t11
t9
CS
AD0-AD7
t10
t15
AD0-AD7
t12
LATCH ADDRESS
t11
LATCH DATA
Fig. 4 Intel bus timing definitions
Parameter
t12
t15
LATCH ADDRESS
LATCH DATA
Fig. 5 Motorola bus timing definitions
Symbol
Min.
Units
ALE high period
t1
70
ns
Delay time, ALE to WR
t2
40
WR low period
t3
Delay time, WR high to ALE high
t4
CS setup time
t8
Parameter
Symbol
Min.
Units
AS high period
t1
90
ns
ns
Delay time, as low to DS high
t2
40
ns
200
ns
DS high period
t3
210
ns
40
ns
Delay time, DS low to AS high
t4
40
ns
20
ns
DS low period
t5
200
ns
CS hold time
t9
0
ns
DS high to R/W low setup time
t6
10
ns
Address setup time
t10
30
ns
R/W hold time
t7
10
ns
Address hold time
t15
30
ns
CS setup time
t8
20
ns
Data setup time
t11
100
ns
CS hold time
t9
0
ns
Data hold time
t12
30
ns
Address setup time
t10
30
ns
Address hold time
t15
30
ns
Write data setup time
t11
110
ns
Write data hold time
t12
30
ns
Table 1 Intel bus timings at VDD = 5V, TAMB = 125°C
Table 2 Motorola bus timings at VDD = 5V, TAMB = 125°C
4
MA828
The address is latched on the falling edge of the AS line. Data
is written from the bus into the MA828 (only when R/W is low) on
the falling edge of DS (providing CS is low).
CONTROLLLNG THE MA828
The MA828 is controlled by loading data into two 24-bit
registers via the microprocessor interface. These registers are
the initialisation register and the control register.
The initialisation register would normally be loaded before
motor operation (i.e., prior to the PWM outputs being activated)
and sets up the basic operating parameters associated with the
motor and inverter. This data would not normally be updated
during motor operation.
The control register is used to control the PWM outputs (and
hence the motor) during operation e.g., stop/start, speed, forward/reverse etc. and would normally be loaded and changed
only after the initialisation register has been loaded.
As the MOTEL bus interface is restricted to an 8-bit wide
format, data to be loaded into either of the 24-bit register is first
written to three 8-bit temporary registers R0, R1 and R2 before
being transferred to the desired 24-bit register. The data is
accepted (and acted upon) only when transferred to one of the
24-bit registers.
Transfer of data from the temporary registers to either the
initialisation register or the control register is achieved by a write
instruction to a dummy register. Writing to dummy register R3
results in data transfer from R0, R1 and R2 to the control register,
while writing to dummy register R4 transfers data from R0, R1
and R2 to the initialisation register. It does not matter what data
is written to the dummy registers R3 and R4 as they are not real
registers. It is merely the write instruction to either of these
registers which is acted upon in order to load the initialisation and
control registers.
AD2
AD1
AD0
Register
Comment
0
0
0
R0
Temporary register R0
0
0
0
R1
Temporary register R1
0
1
0
R2
Temporary register R2
0
1
0
R3
Transfers control data
1
0
1
R4
Transfers initialisation data
Table 3 MA828 register addressing
Initialisation Register Function
The 24-bit initialisation register contains parameters which,
under normal operation, will be defined during the power-up
sequence. These parameters are particular to the drive circuitry
used, and therefore changing these parameters during a PWM
cycle is not recommended. Information in this register should
only be modified while RST is active (i.e. low) so that the PWM
outputs are inhibited (low) during the updating process.
The parameters set in the initialisation register are as follows:
Carrier frequency
Low carrier frequencies reduce switching losses whereas
high carrier frequencies increase waveform resolution and can
allow ultrasonic operation.
Initialisation Register Programming
The initialisation register data is loaded in 8-bit segments into the
three 8-bit temporary registers R0-R2. When all the initialisation data
has been loaded into these registers it is transferred into the 24-bit
initialisation register by writing to the dummy register R4.
FRS2 FRS1 FRS0
X
X
CFS2 CFS2 CFS2





Motorola Mode (Fig. 5 and Table 2)





The address is latched by the falling edge of ALE. Data is
written from the bus into the MA828 on the rising edge of WR. RD
is not used in this mode because the registers in the MA828 are
write only. However, this pin must be connected to RD (or tied
high) to enable the MA828 to select the correct interface format.
Power frequency range
This sets the maximum power frequency that can be carried
within the PWM output waveforms. This would normally be set
to a value to prevent the motor system being operated outside
its design parameters.
Pulse delay time ('underlap')
For each phase of the PWM cycle there are two control
signals, one for the top switch connected to the positive inverter
DC supply and one for the bottom switch connected to the
negative inverter DC supply. In theory, the states of these two
switches are always complementary. However, due to the finite
and non-equal turn-on and turn- off times of power devices, it is
desirable when changing the state of the output pair, to provide
a short delay time during which both outputs are off in order to
avoid a short circuit through the switching elements.
Pulse deletion time
A pure PWM sequence produces pulses which can vary in
width between 0% and 100% of the duty cycle. Therefore, in
theory, pulse widths can become infinitesimally narrow. In
practice this causes problems in the power switches due to
storage effects and therefore a minimum pulse width time is
required. All pulses shorter than the minimum specified are
deleted.
Counter reset
This facility allows the internal power frequency counter of the
MA828 to be set to zero, disabling the normal frequency control
and giving a 50% output duty cycle.





MICROPROCESSOR BUS TIMING
Intel Mode (Fig. 4 and Table 1)
FREQUENCY
RANGE
SELECT WORD
FRS2 = MSB
FRS0 = LSB
DON’T
CARE
CARRIER
FREQUENCY
SELECT WORD
CFS2 = MSB
CFS0 = LSB
Fig. 6 Temporary register R1
Carrier frequency selection
The carrier frequency is a function of the externally applied
clock frequency and a division ratio n, determined by the 3-bit
CFS word set during initialisation. The values of n are selected
as shown in Table 4.
CFS word
101
100
011
010
001
000
Value of n
32
16
8
4
2
1
Table 4 Values of clock division ratio n
The carrier frequency, fCARR, is then given by:
fCARR =
k
5123n
where k = clock frequency and n = 1, 2, 4, 8, 16 or 32 (as set by
CFS)
Power frequency range selection
The power frequency range selected here defines the maximum
limit of the power frequency. The operating power frequency is
controlled by the 12-bit Power Frequency Select (PFS) word in the
control register but may not exceed the value set here.
5
MA828
CR
PDT6 PDT5 PDT4 PDT3 PDT2 PDT1 PDT0









The power frequency range is a function of the carrier
waveform frequency (fCARR) and a multiplication factor m, determined by the 3-bit FRS word. The value of m is determined
as shown in Table 5.
FRS word
110
101
100
011
010
001
000
Value of m
64
32
16
8
4
2
1
Table 5 Values of carrier frequency multiplicaion factor m
The power frequency range, fRANGE, is then given by:
f
fRANGE = CARR 3 m
384
where fCARR = carrier frequency and m = 1, 2, 4, 8, 16, 32 or 64
(as set by CFS).
PDY5 PDY4 PDY3 PDY2 PDY1 PDY0









X





X
DON’T
CARE
PULSE
DELAY
SELECT WORD
PDY5 = MSB
PDY0 = LSB
111111
111110
...etc...
000000
Value of pdy
1
2
...etc...
64
Table 6 Values of pdy
The pulse delay time, tpdy, is then given by:
pdy
tpdy =
fCARR3512
1
2
...etc...
0000000
...etc...
128
The pulse deletion time, tpd, is then given by:
pdt
tpd =
fCARR3512
where pdt = 1-128 (as set by PDT) and fCARR = carrier frequency.
Fig. 10 shows the effect of pulse deletion on a pure PWM
waveform.
Counter reset
When the CR bit is active (i.e., Iow) the internal power
frequency phase counter is set to 0 degrees for the red phase.
The power frequency is then set to 0Hz and cannot be
changed via the normal frequency control.
Control Register Function
where pdy = 1- 64 (as set by PDY) and fCARR = carrier frequency.
Fig 8 shows the eftect of the pulse delay circuit.
It should be noted that as the pulse delay circuit follows the
pulse deletion circuit (see Fig. 2), the minimum pulse width seen
at the PWM outputs will be shorter than the pulse deletion time
set in the initialisation register. The actual shortest pulse generated
is given by tpd 2tpdy.
PWM SIGNAL
REQUIRED AT
INVERTER OUTPUT
tpdy
OUTPUT SIGNAL TO
DRIVE TOP SWITCH
INVERTER ARM
tpdy
OUTPUT SIGNAL TO
DRIVE BOTTOM SWITCH
INVERTER ARM
tpdy = PULSE DELAY TIME
Fig. 8 Effect of pulse delay on PWM pulse train
6
1111111 1111110
Table 7 Values of pdt
PDY word
tpdy
Pulse deletion time
To eliminate short pulses the true PWM pulse train is passed
through a pulse deletion circuit. The pulse deletion circuit compares pulse widths with the pulse deletion time set in the
initialisation register. lf a pulse (either positive or negative) is
greater than or equal in duration to the pulse deletion time, it is
passed through unaltered, otherwise the pulse is deleted.
The pulse deletion time, tpd , is a function of the carrier wave
frequency and pdt, defined by the 7-bit pulse deletion time word
(PDT). The value of pdt is selected as shown in Table 7.
Value of pdt
Pulse delay time
The pulse delay time affects all six PWM outputs by delaying
the rising edges of each of the outputs by an equal amount.
The pulse delay time is a function of the carrier waveform
frequency and pdy, defined by the 6-bit pulse delay time select
word (PDY). The value of pdy is selected as shown in Table 6.
tpdy
Fig. 9 Temporary register R0
PDT word
Fig. 7 Temporary register R2
PULSE DELETION
TIME
SELECT WORD
PDT6 = MSB
PDT0 = LSB
COUNTER
RESET
This 24-bit register contains the parameters that would
normally be modified during PWM cycles in order to control
the operation of the motor.
The parameters set in the control register are as follows:
Power frequency (speed)
Allows the power frequency of the PWM outputs to be
adjusted within the range specified in the initialisation register
Forward/reverse
Allows the direction of rotation of the AC motor to be
changed by changing the phase sequence of the PWM
outputs.
Power frequency amplitude
By altering the widths of the PWM output pulses while
maintaining their relative widths, the amplitude of the power
waveform is effectively altered whilst maintaining the same
power frequency.
Overmodulation
Allows the output waveform amplitude to be doubled so
that a quasi-squarewave is produced. A combination of
overmodulation and a lower power frequency can be used to
achieve rapid braking in AC motors.
Output inhibit
Allows the outputs to be set to the low state while the PWM
generation continues internally. Useful for temporarily inhibiting the outputs without having to to change other register
contents.
MA828
PWM SIGNAL
BEFORE
PULSE DELETION
.tpd
.tpd .tpd
.tpd .tpd
,tpd
.tpd
.tpd .tpd
,tpd
PWM SIGNAL
AFTER
PULSE DELETION
PULSE
DELETED
PULSE
DELETED
tpd = PULSE DELETION TIME
Fig. 10 The effect of the pulse deletion circuit
Control Register Programming
The control register should only be programmed once the
initialisation register contains the basic operating parameters of
the MA828.
As with the initialisation register, control register data is
loaded into the three 8-bit temporary registers R0 - R2. When all
the data has been loaded into these registers it is transferred into
the 24-bit control register by writing to the dummy register R3. It
is recommended that all three temporary registers are updated
before writing to R3 in order to ensure that a conformal set of data
is transferred to the control register for execution.
Output inhibit selection
When active (i.e., Iow) the output inhibit bit INH sets all the
PWM outputs to the off (low) state. No other internal operation of
the device is affected. When the inhibit is released the PWM
outputs continue immediately. Note that as the inhibit is asserted
after the pulse deletion and pulse delay circuits, pulses shorter
than the normal minimum pulse width may be produced initially.
Overmodulation selection
The overmodulation bit OM is, in effect, the ninth bit (MSB) of the
amplitude word. When active (i.e., high) the output waveform will be
controlled in the 100% to 200% range by the amplitude word.
The percentage amplitude control is now given by:
PFS7 PFS6 PFS5 PFS4 PFS3 PFS2 PFS1 PFS0









Overmodulated Amplitude = APOWER 3 100%
POWER
FREQUENCY
SELECT WORD
BITS 0-7
PFS0 = LSB
where APOWER = the power amplitude
V
Fig. 11 Temporary register R0
0
t
OM
INH
X
PFS11 PFS10 PFS9 PFS8









F/R
OVERMODULATION
BIT
0 = DISABLED
1 = ACTIVE
FORWARD/
REVERSE BIT
0 = FORWARD
1 = REVERSE
DON’T
CARE
POWER
FREQUENCY
SELECT WORD
BITS 8-11
PFS11 = MSB
OUTPUT
INHIBIT BIT
0 = DISABLED
1 = ACTIVE
Fig. 12 Temporary register R1
Power frequency selection
The power frequency is selected as a proportion of the power
frequency range (defined in the initialisation register) by the 12bit power frequency select word, PFS, allowing the power
frequency to be defined in 4096 equal steps. As the PFS word
spans the two temporary registers R0 and R1 it is therefore
essential, when changing the power frequency, that both these
registers are updated before writing to R3.
The power frequency (fPOWER) is given by:
fRANGE
3 pfs
4096
where pfs = decimal value of the 12-bit PFS word and fRANGE =
power frequency range set in the initialisation register.
fPOWER =
V
OVERMODULATION BIT NOT SET
(100% MODULATION)
0
t
OVERMODULATION BIT SET
(200% MODULATION)
Fig. 13 Voltage waveforms as seen at the motor terminals,
showing the effect of setting the overmodulation bit
Forward/ reverse selection
The phase sequence of the three-phase PWM output
waveforms is controlled by the Forward/Reverse bit F/R. The
actual effect of changing this bit from 0 (forward) to 1 (reverse)
is to reverse the power frequency phase counter from
incrementing the phase angle to decrementing it. The required
output waveforms are all continuous with time during a forward/
reverse change.
In the forward mode the output phase sequence is redyellow-blue and in the reverse mode the sequence is blueyellow-red.
7
MA828
pdy
fCARR3512
⇒ pdy = tpdy3fCARR3512
tpdy =









AMP7 AMP6 AMP5 AMP4 AMP3 AMP2 AMP1 AMP0
We must calculate the value of pdy that will give the required
pulse delay time:
AMPLITUDE
SELECT WORD
AMP7 = MSB
AMP0 = LSB
= 5310263631033512 = 15·4
Fig.14 Temporary register R2
Amplitude selection
The power wavefortm amplitude is determined by scaling the
amplitude of the waveform samples stored in the ROM by the
value of the 8-bit amplitude select word (AMP).
The percentage amplitude control is given by:
A
Power Amplitude, APOWER =
3 100%
225
where A = decimal value of AMP.
POWER-UP C0NDITIONS
All bits in both the Initialisation and Control registers powerup in the low state. This means that Counter Reset (CR) is active
and a 50% duty cycle will be output from all PWM outputs until
further initialising action is taken. Holding RST low or using the
SET TRIP input will ensure that the PWM outputs remain inactive
(i.e., low) during this period.
MA828 PROGRAMMING EXAMPLE
The following example assumes that a master clock of 12·288
MHz is used (12·288 MHz crystals are readily available). This
clock frequency will allow a maximum carrier frequency of
24 kHz and a maximum power frequency of 4 kHz.
Initialisation Register Programming Example
A power waveform range of up to 250Hz is required with a
carrier frequency of 6kHz, a pulse deletion time of 10µs and an
underlap of 5µs.
1. Setting the carrier frequency
The carrier frequency should be set first as the power
frequency, pulse deletion time and pulse delay time are all
defined relative to the carrier frequency.
We must calculate the value of n that will give the required
carrier frequency:
k
fCARR =
5123n
⇒n=
12·2883106
k
=
=4
5123fCARR 512363103
From Table 4, n = 4 corresponds to a 3-bit CFS word of
010 in temporary register R1.
2. Setting the power frequency range
We must calculate the value of m that will give the required
power frequency:
f
fRANGE = CARR 3 m
384
⇒m=
fRANGE3384
fCARR
=
2503384
63103
= 16
From Table 5, m = 16 corresponds to a 3-bit FRS word of 100
in temporary register R1.
3. Setting the pulse delay time
As the pulse delay time affects the actual minimum pulse
width seen at the PWM outputs, it is sensible to set the pulse
delay time before the pulse deletion time, so that the effect of the
pulse delay time can be allowed for when setting the pulse
deletion time.
8
However, the value of pdy must be an integer. As the purpose
of the pulse delay is to prevent ‘shoot-through’ (where both top
and bottom arms of the inverter are on simultaneously), it is
sensible to round the pulse delay time up to a higher, rather than
a lower figure.
Thus, if we assign the value 16 to pdy this gives a delay time
of 5·2µs. From Table 6, pdy = 16 corresponds to a 6-bit PDY
word of 110000 in temporary register R2.
4. Setting the pulse deletion time
In setting the pulse deletion time (i.e., the minimum pulse
width) account must be taken of the pulse delay time, as the
actual minimum pulse width seen at the PWM outputs is equal
to tpd2tpdy.
Therefore, the value of the pulse deletion time must, in this
instance, be set 5·2µs longer than the minimum pulse length
required
Minimum pulse length required = 10µs
∴ tPD to be set to 10µs15·2µs = 15·2µs
Now,
pdt
tpd =
fCARR3512
⇒ pdt = fpd3fCARR3512
= 15·2310263631033512 = 46·7
Again, pdt must be an integer and so must be either rounded
up or down – the choice of which will depend on the application.
Assuming we choose in this case the value 46 for pdt, this gives
a value of tpd, of 15 µs and an actual minimum pulse width of
1525·2µs = 9·8µs.
From Table 7, pdt = 46 corresponds to a value of PDT, the 7bit word in temporary register R0 of 1010010.
The data which must be programmed into the three temporary registers R0, R1 and R2 (for transter into the initialisation
register) in order to achieve the parameters in the example given,
is shown in Fig. 15.
Temporary Register R0
1
CR
1
0
1
0
0
1
0
PDT6 PDT5 PDT4 PDT3 PDT2 PDT1 PDT0
Temporary Register R1
1
0
0
FRS2 FRS1 FRS0
X
X
X
X
0
1
0
CFS2 CFS2 CFS2
Temporary Register R2
X
X
X
X
1
1
0
0
0
0
PDY5 PDY4 PDY3 PDY2 PDY1 PDY0
Fig. 15
MA828
Control Register Programming Example
The control register would normally be updated many times
while the motor is running, but just one example is given here. It
is assumed that the initialisation register has already heen
programmed with the parameters given in the previous example.
A power waveform of 100Hz is required with a PWM waveform
amplitude of 80% of that stored in the ROM. The phase sequence
should be set to give forward motor rotation.The outputs should
be enabled and no overmodulation is required.
1. Setting the power frequency
The power frequency, fPOWER, can be selected to 12-bit accuracy (i.e 4096 equal steps) from 0Hz to fRANGE as defined in
the initialisation register. In this case, with fRANGE = 250Hz, the
power frequency can be adjusted in increments of 0·06Hz.
fRANGE
3 pfs
4096
f
34096 10034096
⇒ pfs = POWER
=
= 1638·4
fRANGE
250
POWER ON
RST ↓ 0
fPOWER =
We can only have pfs as an integer, so if we assign pfs = 1638
this gives fPOWER = 99.97 Hz.The 12-bit binary equivalent of this
value gives a PFS word of 011001100110 in temporary registers
R0 and R1.
2. Setting overmodulation, forward/reverse, output inhibit
Overmodulation is not required therefore OM = 0.
Forward motor control is required (i.e., the phase sequence
of the PWM outputs should be red-yellow-blue) therefore forward/reverse bit F/R = 0.
Output inhibit should be inactive (i e., the outputs should be
active), therefore INH= 1.
These bits are all set in temporary register R1.
3. Setting the power waveform amplitude
A
APOWER =
3 100%
225
A
3255 803255
⇒ A = POWER
=
= 204
100
100
The 8-bit binary equivalent of this value gives an AMP word
of 11001100 in temporary register R2. The data which must be
programmed into the three temporary registers R0, R1 and R2
(for transfer into the control register) in order to achieve the
parameters in the example given, is shown in Fig. 16.
Temporary Register R0
0
1
1
0
0
0
1
WRITE
INITIALISATION
DATA
WRITE TO CONTROL
REGISTER INHIBITING
PWM OUTPUTS
BEFORE COMPLETING
RESET CYCLE


















ENABLE
PWM OUTPUTS
WRITE
CONTROL
DATA









1
X
F/R
OM
INH
X
0
1
1
0
0
PFS11 PFS10 PFS9 PFS8
1
1
WRITE R0
WRITE R1
WRITE R2
WRITE R3
RST ↑ 1
WRITE R0
WRITE R1
WRITE R2
WRITE R3
YES
0
CHANGE
INITIALISATION
DATA ?
YES
Temporary Register R2
1
WRITE R4
NO
NO
1
WRITE R2
CHANGE
CONTROL
DATA ?
Temporary Register R1
0
WRITE R1
1
PFS7 PFS6 PFS5 PFS4 PFS3 PFS2 PFS1 PFS0
0
WRITE R0
0
0
AMP7 AMP6 AMP5 AMP4 AMP3 AMP2 AMP1 AMP0
Fig. 16
Fig. 17 Typical MA828 programming routine
9
MA828
HARDWARE INPUT/OUTPUT FUNCTIONS
Set Output Trip (SET TRIP input)
The SET TRIP input is provided separately from the microprocessor interface in order to allow an external source to
override the microprocessor and provide a rapid shutdown
facility. For example, logic signals from overcurrent sensing
circuitry or the microprocessor ‘watchdog’ might be used to
activate this input.
When the SET TRIP input is taken to a logic high, the output
trip latch is activated. This results in the TRIP output and the six
PWM outputs being latched low immediately. This condition can
only be cleared by applying a reset cycle to the RST input.
It is essential that when not in use SET TRIP is tied low and
isolated from potential sources of noise; on no account should it
be left floating.
SET TRIP is latched internally at the master clock rate in order
to reduce noise sensitivity.
Output Trip Status (TRIP output)
The TRIP output indicates the status of the output trip latch
and is active low.
Reset (RST input)
The RST input performs the following functions when activbe
(low):
1. All PWM outputs are forced low (if not already low) thereby
turning off the drive switches.
2. All internal counters are reset to zero (this corresponds to 0°
for the red phase output).
3. The rising edge of RST reactivates the PWM outputs resetting
the output trip and setting the TRIP output high –
assuming that the SET TRIP input is inactive (i.e. Iow).
successive 8-bit sample linearly represents the instantaneous
amplitude of the waveform. It is assumed that the waveform is
symmetrical about the 9o°, 180° and 270° axes. The MA828
reconstructs the full 360° waveform by reading the 0°-90°
section held in ROM and assigning negative values for the
second half of the cycle.
These samples are used to calculate the instantaneous
amplitudes for all three phases, which will be 120° transposed in
the normal R-Y-B orientation for forward rotation or B-Y-R for
reverse rotation. The 384 8-bit samples are regularly spaced
over the 0° to 90° span, giving an angular resolution of
approximately 0·23°.
Waveform segment
Sample number
0°- 30°
0 - 127
30·23°- 60°
128 - 255
60·23°- 89·77°
256 - 383
Table 8 90° of the 360° cycle is divided into 384 8-bit samples
255
POWER
WAVEFORM
VALUE
OF
8-BIT
SAMPLE
Zero Phase Pulses (ZPPR, ZPPY and ZPPB outputs)
The zero phase pulse outputs provide pulses at the same
frequency as the power frequency with a 1 : 2 mark-space ratio.
When in the forward mode of operation the falling edge of ZPPR
corresponds to 0° for the red phase, the falling edge of ZPPY to
0° for the yellow phase and the ZPPB falling edge to 0° for the
blue phase. In the reverse mode, the rising edge of a zero phase
pulse corresponds to 0° for the relevant phase PWM output.
Waveform Sampling Synchronisation (WSS output)
This output provides a square wave signal of 50% duty cycle
at a frequency 1536 times higher than the fundamental of the
power waveform. Each successive pulse of WSS corresponds
to the MA828 reading the next location of the waveform ROM. It
may be used in conjunction with the ZPP signals to monitor the
position of the machine rotor and may form part of a closed loop
control system such as slip compensation.
Clock (CLK input)
The CLK input provides a timing reference used by the
MA828 for all timings related to the PWM outputs. The
microprocessor interface, however, derives all its timings from
the microprocessor and therefore the microprocessor and the
MA828 may be run either from the same or from different clocks.
WAVEFORM DEFINITION
The waveform amplitude data used to construct the PWM
output sequences is read from the internal 38438 ROM. This
contains the 90° span of the waveform as shown in Fig. 18. Each
10
0
0°
45°
PHASE (384-BIT RESOLUTION)
90°
Fig. 18 90° sample of typical power waveform
PRODUCT DESIGNATION
Two standard option exist, defining waveform shape. These
are designated MA828-1 and MA828-2 as follows:
MA828-1
Sine1third harmonic at one-sixth the amplitude of the
fundamental:
x(t) = A [sin (vt)1 1 sin 3(vt)]
6
MA828-2
Pure sinewave:
x(t) = A [sin (vt)]
Additional wave shapes can be implemented to order, provided
they are symmetrical about the 90°, 180° and 270° axes. Contact
your local GEC Plessey Semiconductors Customer Service
Centre for further details.
MA828
ELECTRICAL CHARACTERISTICS
These characteristics are guaranteed over the following conditions (unless otherwise stated):
VDD = 15V65%, TAMB = 125°C
DC Characteristics
Characteristic
Symbol
Value
Min. Typ. Max.
Units
Conditions
Input high voltage
VIH
Input low voltage
VIL
0·8
V
Input leakage current
IIN
10
µA
VIN = VSS or VDD
V
IOH = 24mA
0·4
V
IOL = 4mA
100
µA
All outputs open circuit
,10
20
mA
fCLK = 10MHz
5·0
7·5
V
Output high voltage
VOH
Output low voltage
VOL
Supply current (static)
Supply current (dynamic)
4·0
V
.4·5
,0·2
IDD (static)
IDD (dynamic)
VDD
Supply voltage
2
4·75
AC Characteristics
Characteristic
Symbol
Value
Min. Typ. Max.
Units
Conditions
Clock frequency
fCLK
12·5
SET TRIP = 0 → outputs tripped
tTRIP
2/fCLK 3/fCLK
µs
fCLK in MHz
2/fCLK 3/fCLK
µs
fCLK in MHz
→TRIP = 0
MHz
M : S ratio = 1 : 1 620%
NOTE 1. For microprocessor interface timings, see Intel and Motorola bus timings (Tables 1 and 2).
ABSOLUTE MAXIMUM RATINGS
10V
Supply voltage, VDD
Voltage on any pin
VSS20·3V to VDD10·3V
Current through any I/O pin
610mA
265°C to 1125°C
Storage temperature
Operating temperature range
0°C to 170°C
The temperature ranges quoted apply to all package types.
Many package types are available and extended temperature
ranges can be offered for some. Further information is available
on request.
Stresses above those listed in the Absolute Maximum Ratings may cause permanent damage to the device. These are
stress ratings only and functional operation of the device at these
conditions, or at any other condition above those indicated in the
operations section of this specification, is not implied. Exposure
to Absolute Maximum Rating conditions for extended periods
may affect device reliability.
11
MA828
INVERTER
1
RECTIFIER
AND
SMOOTHING
R
Y
3-PHASE AC
INDUCTION
MOTOR
DC LINK
B
SINGLE OR
3-PHASE
POWER
SUPPLY
3-PHASE
VARIABLE VOLTAGE,
VARIABLE FREQUENCY
WAVEFORM
2
6
ISOLATOR
TTL LEVEL
PWM
WAVEFORMS
6
FAST
SHUTDOWN
MA818
MA828
DATA/ADDRESS BUS
(AD0-AD7)
8
I
MICROPROCESSOR
OR
MICROCONTROLLER
WITH ON-CHIP
ROM AND RAM
I9 6.3H
Z
Fig. 19 A typical MA828 application
12
OPTIONAL
EXTERNAL
RAM
OPTIONAL
EXTERNAL
ROM
MA828
13
MA828
14
MA828
PACKAGE DETAILS
Dimensions are shown thus: mm (in)
1
PIN 1 REF
NOTCH
14·73 (0·58)
MAX
15.24 (0·6)
NOM CTRS
28
1·14/1·65
(0·045/0·107)
0·23/0·41
(0·009/0·016)
38·10 (1·5)
MAX
0·51 (0·02) 3·05 (0·120)
MIN
MIN
5·59/(0·220)
MAX
0·38/0·61
(0·015/0·24)
28 LEADS AT 2·54 (0·10)
NOM. SPACING
28-LEAD PLASTIC DIL – DP28
This package outline diagram is for
guidance only. Please contact your
GPS Customer Service Centre for
further information.
0-8°
28
10·00/10·64
7·40/7·60
(0·291/0·299) (0·394/0·419)
SPOT REF.
CHAMFER
REF.
0·25/0·71
(0·010/0·028)
345°
0·41/1·27
(0·016/0·050)
1
0·36/0·48
(0·014/0·019)
0·23/0·33
(0·009/0·013)
2·36/2·64
(0·093/0·104)
0·74 (0·029)
MAX.
28 LEADS AT
1·27 (0·050)
NOM. SPACING
0·10/0·30
(0·004/0·012)
17·70/18·10
(0·697/0·713)
28-LEAD MINIATURE PLASTIC DIL - MP28
This package outline diagram is for
guidance only. Please contact your
GPS Customer Service Centre for
further information.
15
MA828
HEADQUARTERS OPERATIONS
GEC PLESSEY SEMICONDUCTORS
Cheney Manor, Swindon,
Wiltshire SN2 2QW, United Kingdom.
Tel: (0793) 518000
Fax: (0793) 518411
GEC PLESSEY SEMICONDUCTORS
P.O. Box 660017
1500 Green Hills Road,
Scotts Valley, CA95067-0017
United States of America.
Tel (408) 438 2900
Fax: (408) 438 5576
CUSTOMER SERVICE CENTRES
● FRANCE & BENELUX Les Ulis Cedex Tel: (1) 64 46 23 45 Tx: 602858F
Fax : (1) 64 46 06 07
● GERMANY Munich Tel: (089) 3609 06-0 Tx: 523980 Fax : (089) 3609 06-55
● ITALY Milan Tel: (02) 66040867 Fax: (02) 66040993
● JAPAN Tokyo Tel: (03) 3296-0281 Fax: (03) 3296-0228
● NORTH AMERICA Integrated Circuits and Microwave Products, Scotts Valley, USA
Tel: (408) 438 2900 Fax: (408) 438 7023.
Hybrid Products, Farmingdale, USA Tel (516) 293 8686 Fax: (516) 293 0061.
● SOUTH EAST ASIA Singapore Tel: (65) 3827708 Fax: (65) 3828872
● SWEDEN Stockholm Tel: 4687029770 Fax: 4686404736
● UK, EIRE, DENMARK, FINLAND & NORWAY
Swindon Tel: (0793) 518510 Tx: 444410 Fax : (0793) 518582
These are supported by Agents and Distributors in major countries world-wide.
 GEC Plessey Semiconductors 1993 Publication No. DS3896 Issue No. 2.1 October 1993
This publication is issued to provide information only which (unless agreed by the Company in writing) may not be used, applied or reproduced for any purpose nor form part of any order or contract nor to be regarded
as a representation relating to the products or services concerned. No warranty or guarantee express or implied is made regarding the capability, performance or suitability of any product or service. The Company
reserves the right to alter without prior knowledge the specification, design or price of any product or service. Information concerning possible methods of use is provided as a guide only and does not constitute
any guarantee that such methods of use will be satisfactory in a specific piece of equipment. It is the user's responsibility to fully determine the performance and suitability of any equipment using such information
and to ensure that any publication or data used is up to date and has not been superseded. These products are not suitable for use in any medical products whose failure to perform may result in significant injury
or death to the user. All products and materials are sold and services provided subject to the Company's conditions of sale, which are available on request.
16