AGILENT HCPL3180

Agilent HCPL-3180 2 Amp Output
Current, High Speed IGBT/MOSFET Gate
Drive Optocoupler
Data Sheet
Description
This family of devices consists of
a GaAsP LED. The LED is
optically coupled to an
integrated circuit with a power
stage. These optocouplers are
ideally suited for high frequency
driving of power IGBT and
MOSFETs used in Plasma
Display Panels, high
performance DC/DC convertors
and motor control invertor
applications.
N/C
ANODE
CATHODE
N/C
1
8
VCC
2
7
VO
3
6
VO
4
5 VEE
Functional Diagram
Ordering Information
Specify part number followed by
option number (if desired):
Example : HCPL-3180-XXX
No option = Standard DIP
package, 50 per tube.
300 = Gull Wing Surface Mount
Option, 50 per tube.
500 = Tape and Reel Packaging
Option.
060 = DIN EN 60747-5-2 Option,
VIORM=630 Vpeak (pending
approval)
Features
• 2 A minimum peak output current
• 250 KHz maximum switching
speed
• High speed response: 200 ns max
Propagation delay over
temperature range
• 10 KV/us minimum common mode
rejection (CMR) at VCM=1500 V
• Under voltage lockout protection
(UVLO) with hysteresis
• Wide operating temperature
range: -40 °C to +100 °C
• Wide VCC operating range:
10 V to 20 V
• 20 ns typ pulse width distortion
• Safety Approvals:
UL approval pending
3750 VRMS for 1 minute.
CSA approval
DIN EN 60747-5-2 approval
pending
Applications
• Plasma Display Panel (PDP)
• Distributed power architecture
(DPA)
• Switch mode rectifier (SMR)
• High performance DC/DC
convertor
• High performance switch mode
power supply (SMPS)
• High performance uninterruptible
power supply (UPS)
• Isolated IGBT/Power MOSFET
gate drive
A 0.1 uF bypass capacitor must be connected between pins 5 and 8.
CAUTION: It is advised that normal static precautions be taken in handling and assembly of this component to prevent damage and/
or degradation which may be induced by ESD.
HCPL-3180 Standard DIP Package
HCPL-3180 Gull Wing Surface Mount Option 300
2
Solder Reflow Temperature Profile
300
PREHEATING RATE 3˚C + 1˚C/–0.5˚C/SEC.
REFLOW HEATING RATE 2.5˚C ± 0.5˚C/SEC.
TEMPERATURE (˚C)
200
PEAK
TEMP.
245˚C
PEAK
TEMP.
240˚C
2.5˚C ± 0.5˚C/SEC.
30
SEC.
160˚C
150˚C
140˚C
SOLDERING
TIME
200˚C
30
SEC.
3˚C + 1˚C/–0.5˚C
100
PREHEATING TIME
150˚C, 90 + 30 SEC.
50 SEC.
TIGHT
TYPICAL
LOOSE
ROOM
TEMPERATURE
0
0
50
100
TIME (SECONDS)
Regulatory Information
The HCPL-3180 is pending
approval by the following
organizations:
DIN EN 60747-5-2
Pending approval under DIN
EN-60747-5-2 with VIORM = 630
VPEAK
UL
Approval under UL 1577,
component recognition program
up to VISO = 2500 VRMS. Pending
3750 VRMS.
CSA
Approval under CSA
Component.
3
PEAK
TEMP.
230˚C
150
200
250
DIN EN 60747-5-2 Insulation Characteristics (HCPL-3180 Option 060)
Description
Symbol
HCPL-3180
Unit
Installation classification per DIN EN 0110 1997-04
for rated mains voltage 150 Vrms
I - IV
for rated mains voltage 300 Vrms
I - III
for rated mains voltage 600 Vrms
I - II
Climatic Classification
55/100/21
Pollution Degree (DIN EN 0110 1997 -04)
2
Maximum Working Insulation Voltage
VIORM
630
Vpeak
Input to Output Test Voltage, Method b*
VIORM x 1.875=VPR, 100% Production Test withtm=1 sec, Partial discharge < 5 pC
VPR
1181
Vpeak
Input to Output Test Voltage, Method a*
VIORM x 1.5=VPR, Type and Sample Test, tm=60 sec,Partial discharge < 5 pC
VPR
945
Vpeak
Highest Allowable Overvoltage (Transient Overvoltage tini = 10 sec)
VIOTM
6000
Vpeak
Case Temperature
TS
175
°C
Input Current**
IS, INPUT
230
mA
Output Power**
PS, OUTPUT
600
mW
Insulation Resistance at TS, VIO = 500 V
RS
>109
W
Safety-limiting values - maximum values allowed in the event of a failure.
Refer to the optocoupler section of the Isolation and Control Components Designer’s Catalog, under Product Safety Regulations section, (DIN) for a
detailed description of Method A and Method B partial discharge test profiles.
** Refer to the following figure for dependence of PS and I S on ambient temperature.
OUTPUT POWER – P
S, INPUT CURRENT – I
S
*
800
P S (mW)
IS (mA)
700
600
500
400
300
200
100
0
0
25
50
75 100 125 150 175 200
T S – CASE TEMPERATURE – ˚C
4
Insulation and Safety Related Specifications
Parameter
Symbol
HCPL-3180 Units
Conditions
Minimum External Air Gap (Clearance)
L(101)
7.1
mm
Measured from input terminals to output terminals, shortest
distance through air.
Minimum External Tracking (Creepage)
L(102)
7.4
mm
Measured from input terminals to output terminals, shortest
distance path along body.
0.08
mm
Through insulation distance conductor to conductor, usually
the straight line distance thickness between the emitter and
detector.
>175
V
DIN IEC 112/VDE 0303 Part 1
Minimum Internal Plastic Gap
(Internal Clearance)
Tracking Resistance
(Comparative Tracking Index)
CTI
Isolation Group
IIIa
Material Group (DIN VDE 0110, 1/89, Table 1)
Absolute Maximum Ratings
Parameter
Symbol
Min
Max
Units
Note
Storage Temperature
TS
-55
+125
°C
Junction Temperature
Tj
-40
+125
°C
Average Input Current
IF(AVG)
25
mA
Peak Transient Input Current (<1s pulse width, 300 pps)
IF(TRAN)
1.0
A
Reverse Input Voltage
VR
5
V
"High" Peak Output Current
IOH(PEAK)
2.5
A
2
"Low" Peak Output Current
IOL(PEAK)
2.5
A
2
Supply Voltage
VCC - VEE
-0.5
25
V
Output Voltage
VO(PEAK)
0
VCC
V
Output Power Dissipation
PO
250
mW
3
Total Power Dissipation
PT
295
mW
4
Lead Solder Temperature
+260 °C for 10 sec., 1.6 mm below seating plane
Solder Reflow Temperature Profile
See Package Outline Drawings section
Note
1
Recommended Operating Conditions
Parameter
Symbol
Min
Max
Units
Power Supply
VCC - VEE
10
20
V
Input Current (ON)
IF(ON)
10
16
mA
Input Voltage (OFF)
VF(OFF)
- 3.0
0.8
V
Operating Temperature
TA
- 40
100
°C
5
Electrical Specifications (DC)
Over recommended operating conditions unless otherwise specified.
Parameter
Symbol
Min
High Level Output Current
IOH
Low Level Output Current
IOL
Typ
Max
Units
Test Conditions
Fig
Note
0.5
A
VO = (VCC -4 V)
2, 3
5
2.0
A
VO = (VCC -10 V)
17
2
0.5
A
VO = (VEE+2.5 V)
5, 6
5
2.0
A
VO = (VEE + 10 V)
18
2
VCC - 4
V
IO = -100 mA
1, 3
19
6, 7
0.5
V
IO = 100 mA
4, 6
20
High Level Output Voltage
VOH
Low Level Output Voltage
VOL
High Level Supply Current
ICCH
3.0
6.0
mA
Output Open
IF = 10 to 16 mA
7, 8
Low Level Supply Current
ICCL
3.0
6.0
mA
Output Open
VIF = -3.0 to 0.8 V
9,
15,
21
Threshold Input Current Low to High
IFLH
8.0
mA
IO = 0 mA
VO > 5 V
Threshold Input Voltage High to Low
VFHL
V
IF - 10 mA
16
Input Forward Voltage
VF
Temperature Coefficient of Forward Voltage
D VF/
UVLO Threshold
VO > 5 V
IF = 10 mA
22,
34
0.8
∇
1.2
TA
1.5
1.8
V
-1.6
mV/°C
VUVLO+
7.9
V
VUVLO-
7.4
V
UVLO Hysteresis
UVLOHYST
0.5
V
Input Reverse Breakdown Voltage
BVR
Input Capacitance
CIN
6
5
60
V
IR = 10 uA
pF
f = 1 MHz,
VF = 0 V
Switching Specifications (AC)
Over recommended operating conditions unless otherwise specified.
Parameter
Symbol
Min
Typ
Max
Units
Test Conditions
Fig
Note
Propagation Delay Time to High Output Level
tPLH
50
150
200
ns
tPHL
50
150
200
ns
10,
11,
12,
13,
14,
23
16
Propagation Delay Time to Low Output Level
IF = 10 mA
Rg = 10 W
f = 250 kHz
Duty Cycle = 50%
Cg = 10 nF
Pulse Width Distortion
PWD
20
65
ns
Propagation Delay Difference Between Any Two
Parts
PDD
(tPHL - tPLH)
90
ms
Rise Time
tr
25
ns
Fall Time
tf
25
ns
UVLO Turn On Delay
tUVLO ON
2.0
us
UVLO Turn Off Delay
tUVLO OFF
0.3
us
Output High Level Common Mode Transient
Immunity
|CMH|
10
kV/µs
TA = +25 °C
If = 10 to 16 mA
VCM = 1.5 kV
VCC = 20 V
Output Low Level Common Mode Transient
Immunity
|CML|
10
kV/µs
TA = +25 °C
Vf = 0 V
VCM = 1.5 kV
VCC = 20 V
VCM = 1.5 kV
Parameter
Symbol
Min
Units
Test Conditions
Input-Output Momentary Withstand Voltage
VISO
2500
Vrms
TA = +25 °C,
RH < 50%
8, 9
Input-Output Resistance
RI-O
1011
W
VI-O = 500 V
9
Input-Output Capacitance
CI-O
1
pF
Freq = 1 MHz
-90
12
35,
36
CL = 1 nF
Rg = 0 W
17
23
22
24
13, 14
13, 15
Package Characteristics
Typ
Max
Fig
Note
Notes:
1. Derate linearly above +70 °C free air temperature at a rate of 0.3 mA/°C.
2. Maximum pulse width = 10 us, maximum duty cycle = 0.2%. This value is intended to allow for component tolerances for designs with IO peak
minimum = 2.0 A. See Application section for additional details on limiting I OL peak.
3. Derate linearly above +70 °C, free air temperature at the rate of 4.8 mW/°C.
4. Derate linearly above +70 °C, free air temperature at the rate of 5.4 mW/°C. The maximum LED junction temperature should not exceed +125 °C.
5. Maximum pulse width = 50 us, maximum duty cycle = 0.5%.
6. In this test, VOH is measured with a dc load current. When driving capacitive load VOH will approach V CC as I OH approaches zero amps.
7. Maximum pulse width = 1 ms, maximum duty cycle = 20%.
8. In accordance with UL 1577, each optocoupler is proof tested by applying an insulation test voltage > 3000 Vrms for 1 second (leakage detection
current limit I I-O < 5 uA).
9. Device considered a two-terminal device: pins on input side shorted together and pins on output side shorted together.
10. tPHL propagation delay is measured from the 50% level on the falling edge of the input pulse to the 50% level of the falling edge of the VO signal. tPLH
propagation delay is measured from the 50% level on the rising edge of the input pulse to the 50% level of the rising edge of the V O signal
11. tPSK is equal to the magnitude of the worst case difference in tPHL and/or tPLH that will be seen between units at any given temperature within the
recommended operating conditions
12. PWD is defined as |t PHL - t PLH | for any given device.
13. Pin 1 and 4 need to be connected to LED common.
7
14. Common mode transient immunity in the high state is the maximum tolerable dV CM/dt of the common mode pulse VCM to assure that the output will
remain in the high state (i.e. V O > 10.0 V).
15. Common mode transient immunity in a low state is the maximum tolerable dVCM/dt of the common mode pulse, VCM, to assure that the output will
remain in a low state (i.e. V O < 1.0 V).
16. tPHL propagation delay is measured from the 50% level on the falling edge of the input pulse to the 50% level of the falling edge of the VO signal. tPLH
propagation delay is measured from the 50% level on the rising edge of the input pulse to the 50% level of the rising edge of the V O signal
17. The difference between tPHL and tPLH between any two HCPL-3180 parts under same test conditions.
-1
IF=10 to 16mA
IOUT=-100mA
VCC=10 to 20V
VEE=0V
-0.5
-1
-1.5
-2
-2.5
-3
-40
-20
0
20
40
60
TA
80
100
(VOH-VCC) - OUTPUT HIGH VOLTAGE DROP - V
(VOH-VCC) - HIGH OUTPUT VOLTAGE DROP - V
0
100 C
-40 C
25 C
-2
-3
-4
I F=10mA to 16mA
VCC=10 to 20 V
VEE=0V
-5
-6
0
1
2
3
4
IOH - OUTPUT HIGH CURRENT - A
Figure 3. VOH Vs IOH
2.5
0.3
2
0.25
1.5
IF= 10 to 16mA
VOUT=(VCC -4)
VCC =10 to 20V
VEE=0V
1
0.5
0
-40
10
60
TA
VOL - OUTPUT LOW VOLTAGE - V
IOH - OUTPUT HIGH CURRENT -A
Figure 1. VOH Vs Temperature
0.2
VF(OFF) = -3.0 TO 0.8V
IOUT = 100mA
VCC = 10 to 20V
VEE = 0
0.15
0.1
0.05
0
-40
-20
0
20
40
60
TA - TEMPERATURE - °C
Figure 2. I OH Vs Temperature
8
Figure 4. VOL Vs Temperature
80
100
3.5
VF(OFF) = -3.0 TO 0.8V
VOUT = 2.5V
VCC = 10 to 20V
VEE = 0
2.5
2
ICC - SUPPLY CURRENT - mA
IOL - OUTPUT LOW CURRENT-A
3
1.5
1
0.5
ICCL
ICCH
3.3
3.1
2.9
IF=10mA for ICCH
IF=0mA for I CC L
TA=25°C
VEE=0V
2.7
2.5
0
-40
-20
0
20
40
60
80
10
100
12
14
16
18
20
VCC - SUPPLY VOLTAGE - V
TA
Figure 8. ICC Vs V CC
Figure 5. IOL Vs Temperature
VF(OFF) = -3 to 0.8V
VCC=10 to 20 V
VEE=0V
3
2
25 C
0C
100 C
1
0
0
0.5
1
1.5
2
2.5
IFLH - LOW TO HIGH CURRENT THRESHOLD mA
VOL - OUTPUT LOW VOLTAGE - V
4
5
VCC= 10 to 20V
VEE= 0V
Output= Open
4
3
2
1
0
-40
-20
40
60
80
100
250
TP - PROPAGATION DELAY - nS
4
ICC - SUPPLY CURRENT - mA
20
Figure 9. IFLH Vs Temperature
Figure 6. VOL Vs IOL
3.5
3
2.5
2
1.5
VCC=20V
VEE=0V
I F=10mA for ICCH
I F=0mA for I CC L
1
0.5
ICCH
ICCL
IF=10mA
TA=25°C
Rg=10ohm
Cg=10nF
Duty Cycle=50%
f=250KHZ
200
150
100
TPLH
TPHL
50
0
-40
-20
0
20
40
TA - TEMPERATURE - oC
Figure 7. I CC Vs Temperature
9
0
TA - TEMPERATURE - °C
IOL - OUTPUT LOW CURRENT - A
60
80
100
10
15
20
VCC- SUPPLY VOLTAGE -V
Figure 10. Propagation Delay Vs VCC
25
250
VCC =20V, VEE=0V
Rg=10 ohm,
Cg=10nF
Duty Cycle = 50%
f=250KHz
TA=25°C
200
150
TP - PROPAGATION DELAY -nS
TP - PROPAGATION DELAY - nS
250
100
TPLH
TPHL
50
6
8
10
12
14
16
I F=10mA
TA=25°C
Rg=10ohm
Duty Cycle=50%
f=250KHZ
200
150
100
Tplh
Tphl
50
5
10
IF - FORWARD LED CURRENT - mA
Figure 11. Propagation Delay Vs IF
25
20
IF=10mA
VCC=20V, VEE=0V
Rg=10 ohm, Cg=10nF
Duty Cycle = 50%
f=250KHz
200
VO - OUTPUT VOLTAGE - V
TP - PROPAGATION DELAY - nS
20
Figure 14. Propagation Delay Vs Cg
250
150
100
TPHL
TPLH
-40
-20
0
20
40
60
80
15
10
5
0
50
0
100
1
2
3
Figure 12. Propagation Delay Vs Temperature
1000
IF=10mA
TA=25°C
Cg=10nF
Duty Cycle=50%
f=250KHZ
IF – FORWARD CURRENT – mA
100
TPLH
TPHL
50
20
T A = 25˚C
100
150
10
30
40
Rg - SERIES LOAD RESISTANCE - ohm
50
IF
+
VF
–
10
1.0
0.1
0.01
0.001
1.10
1.20
1.30
1.40
1.50
V F – FORWARD VOLTAGE – VOLTS
Figure 13. Propagation Delay Vs Rg
Figure 16. Input Current Vs Forward Voltage
10
5
Figure 15. Transfer Characteristics
250
200
4
IF - FORWARD LED CURRENT - mA
TA - TEMPERATURE - °C
TP PROPAGATION DELAY - nS
15
Cg - LOAD CAPACITANCE - nF
1.60
1
8
4V/10V
+
-
+
2
VCC=10 to 20V
7
IF=10mA to
16mA
0,1 µF
3
6
IoH
4
5
Shield
Figure 17. IOH Test Circuit
1
8
VCC=10 to 20V
+
-
2
7
0,1 µF
3
IoL
6
+
-
4
2.5V/10V
5
Shield
Figure 18. IOL Test Circuit
1
8
VCC=10 to 20V
+
-
2
7
IF=10mA to
0,1 µF
16mA
3
6
VOH
100mA
4
Figure 19. VOH Test Circuit
11
5
Shield
1
8
+
-
2
7
100mA
0,1 µF
3
6
VOL
5
4
Shield
Figure 20. VOL Test Circuit
1
8
VCC=10 to 20V
+
-
2
7
IF
0,1 µF
3
VO > 5V
6
5
4
Shield
Figure 21. IFLH Test Circuit
1
8
VCC
+
-
2
7
0,1 µF
IF=10mA
+VO > 5V
3
4
Figure 22. UVLO Test Circuit
12
6
5
Shield
If= 10 to 16mA
1
8
Vcc=+20V
500 Ω
If
+
-
+
-
2
Tr
7
250KHz
50% Duty
Cycle
Tf
0,1 µF
3
90%
50%
6
10Ω
10%
Vout
10nF
GND
4
5
Shield
Tplh
Tphl
Figure 23. TPLH, TPHL, Tr and Tf Test Circuit and Waveform
IF
VCM
1
8
dv/dt= Vcm/dt
Vcc =+20V
5V
+
-
0V
+
2
dt
7
0,1
µF
3
VO
VO
VOH
6
Switching at A
IF=10mA
4
5
Shield
VO
VOL
Switching at B
IF=0mA
+
Vcm =1500V
Figure 24. CMR Test Circuit and Waveform
13
Applications Information Eliminating
Negative IGBT Gate Drive
To keep the IGBT firmly off, the
HCPL-3180 has a very low
maximum VOL specification of
0.4 V. The HCPL-3180 realizes
the very low VOL by using a
DMOS transistor with 1 W
(typical) on resistance in its pull
down circuit. When the HCPL3180 is in the low state, the
IGBT gate is shorted to the
emitter by Rg + 1 W. Minimizing
Rg and the lead inductance from
the HCPL-3180 to the IGBT gate
and emitter (possibly by
mounting HCPL-3180 on a small
PC board directly above the
IGBT) can eliminate the need for
negative IGBT gate drive in
many applications as shown in
Figure 25. Care should be taken
with such a PC board design to
avoid routing the IGBT collector
or emitter traces close to the
HCPL-3180 input as this can
result in unwanted coupling of
transient signals into the input
of HCPL-3180 and degrade
performance.
(If the IGBT drain must be
routed near the HCPL-3180
input, then the LED should be
reverse biased when in the off
state, to prevent the transient
signals coupled from the IGBT
drain from turning on the HCPL3180)
Selecting the Gate Resistor (Rg) for
HCPL-3180
Step 1: Calculate Rg minimum
from the IOL peak specification.
The IGBT and Rg in Figure 25
can be analyzed as a simple RC
circuit with a voltage supplied
by the HCPL-3180.
Rg ≥
case) = 16 mA, Rg ~ 10 W, Max
Duty Cycle = 80%, Qg = 100 nC, f
= 200 kHz and TAMAX = +75 °C:
PE = 16mA • 1.8V • 0.8 = 23mW
PO = 4.5mA • 20V + 0.85µJ •
200kHz
 PO (MAX ) @ 
 75°C

= 260mW ≥ 226mW  = 250mW 
 − ( 5°C *

 4.8mW / °C ) 
VCC − VOL
I OLPEAK
20 − 3
=
2
= 8.5Ω
The value of 4.5 mA for ICC in
the previous equation was
obtained by derating the ICC max
of 6 mA to ICC max at +75 °C.
Since PO for this case is greater
than the PO(max), Rg must be
increased to reduce the HCPL3180 power dissipation.
The VOL value of 3 V in the
previous equation is the VOL at
the peak current of 2 A. (See
Figure 6).
Step 2: Check the HCPL-3180
power dissipation and increase
Rg if necessary. The HCPL-3180
total power dissipation (PT) is
equal to the sum of the emitter
power (PE) and the output
power (PO).
Po ( SwitchingM Ax )
= P0 ( Max ) − PO ( Bias )
= 226mW − 90mW
= 136mW
E SW(Max)
= PO(Sitching Max) / f
= 136mW / 200 KHz
= 0.68µW
PT = PE + PO
PE = I F • VF • DutyCycle
PO = PO(BIAS) + PO(SWITCHING)
= I CC • VCC + ESW Rg ; Qg • f
= (I CC ) • VCC + ESW Rg ; Q g • f
(
)
(
)
For Qg = 100 nC a Value of Esw =
0.68 UW gives a Rg = 15 ohm
For the circuit in Figure 25 with
the circuit in with IF (worst
+HVDC
+5 V
1
8
VCC=+15V
270 Ω
+
-
GND
2
7
Rg
0,1 µF
3
6
74XXX
Open
4
Collector
5
Shield
GND
- HVDC
Figure 25. Recommended LED Drive and Application Circuit for HCPL-3180
14
θLD = 442 ˚C/W
2
1.8
Qg = 100nC
T JE
1.6
θ LC = 467 ˚C/W
1.4
θDC = 126 ˚C/W
TC
1.2
ESW(uJ)
T JD
1
θCA = 83 ˚C/W*
0.8
0.6
TA
0.4
Figure 28. Thermal Model
0.2
0
0
10
20
30
40
50
Rg(ohm)
Figure 27. Energy Dissipated in the HCPL-3180 for each IGBT
Thermal Model
(Discussion applies to HCPL-3180)
The steady state thermal model for the HCPL-3180 is shown in Figure 28. The thermal resistance values
given in this model can be used to calculate the temperatures at each node for a given operating
condition. As shown by the model, all heat generated flows through QCA which raises the case
temperature TC accordingly. The value of QCA depends on the conditions of the board design and is,
therefore, determined by the designer. The value of QCA = +83 °C/W was obtained from thermal
measurements using a 2.5 x 2.5 inch PC board, with small traces (no ground plane), a single HCPL- 3180
soldered into the center of the board and still air. The absolute maximum power dissipation derating
specifications assume a QCA value of +83 °C/W From the thermal mode in Figure 28 the LED and
detector IC junction temperatures can be expressed as:
TJE = PE * (θ LC //(θ LD + θ DC ) + θ CA + PD * (
TJD = PE * (
θ LC * θ DC
+ θCA ) + T A
θ LC + θ DC + θ LD
θ LC * θ DC
+ θCA ) + PD * (θ DC //(θ LD + θ LC ) + θCA ) + T A
θ LC + θ DC + θ LD
Inserting the values for QLC and QDC shown in Figure 28 gives:
TJE = PE·(+256 °C/W + QCA)+ PD·(+57 °C/W + QCA) + TA
TJD = PE·(+57 °C/W + QCA)+ PD·(+111 °C/W + QCA) + TA
For example, given PE = 45 mW,
PO = 250 mW, TA = +70 °C and QCA= +83 °C/W:
TJE = PE·(+339 °C/W + PD·(+140 °C/W +TA
= 45 mW·+339 °C/W + 250 mW·+140 °C/W + +70 °C
= +120 °C
TJD = PE·(+140 °C/W + PD·+194 °C/W +TA
= 45 mW·+140 °C/W + 250 mW·+194 °C/W + +70 °C
= +125 °C
TJE and TJD should be limited to +125 °C based on the board layout and part placement (QCA) specific
to the application.
TJE = LED junction temperature
TJD = detector IC junction temperature
TC = case temperature measured at the center of the package bottom
QLC = LED-to-case thermal resistance
QLD = LED-to-detector thermal resistance
QDC = detector-to-case thermal resistance
QCA = case-to-ambient thermal resistance
*Q CA will depend on the board design and the placement of the part.
15
LED Drive Circuit Considerations for
Ultra High CMR Performance
Without a detector shield, the
dominant cause of optocoupler
CMR failure is capacitive
coupling from the input side of
the optocoupler, through the
package, to the detector IC as
shown in Figure 29. The HCPL3180 improves CMR
performance by using a detector
IC with an optically transparent
Faraday shield, which diverts
the capacitively coupled current
away from the sensitive IC
circuitry. However, this shield
does not eliminate the capacitive
coupling between the LED and
optocoupler pins 5-8 as shown
in Figure 30. This capacitive
coupling causes perturbations in
the LED current during common
mode transients and becomes
the major source of CMR failures
for a shielded optocoupler. The
main design objective of a high
CMR LED drive circuit becomes
keeping the LED in the proper
state (on or off ) during common
mode transients. For example,
the recommended application
circuit (Figure 25), can achieve
10 kV/us CMR while minimizing
component complexity.
Figure 29. Optocoupler Input to Output
Capacitance Model for Unshielded
Optocouplers.
Figure 30. Optocoupler Input to Output
Capacitance Model for Shielded
Optocouplers.
Vcc= 20V
Figure 31. Equivalent Circuit for Figure 25
During Common Mode Transient.
Techniques to keep the LED in
the proper state are discussed in
the next two sections.
Figure 32. Not Recommended Open Collector
Drive Circuit.
16
Figure 33. Recommended LED Drive Circuit for
Ultra-High CMR
CMR with the LED Off (CMRL)
A high CMR LED drive circuit
must keep the LED off (VF ≤
VF(OFF)) during common mode
transients. For example, during
a -dVCM/dt transient in Figure
31, the current flowing through
CLEDP also flows through the
RSAT and VSAT of the logic gate.
As long as the low state voltage
developed across the logic gate
is less than VF(OFF) the LED will
remain off and no common
mode failure will occur.
The open collector drive circuit,
shown in Figure 32, cannot keep
the LED off during a +dVCM/dt
transient, since all the current
flowing through CLEDN must be
supplied by the LED, and it is
not recommended for
applications requiring ultra high
CMRL performance. Figure 33 is
an alternative drive circuit,
which like the recommended
application circuit (Figure 25),
does achieve ultra high CMR
performance by shunting the
LED in the off state.
Under Voltage Lockout Feature
The HCPL-3180 contains an
under voltage lockout (UVLO)
feature that is designed to
protect the IGBT under fault
conditions which cause the
HCPL-3180 supply voltage
(equivalent to the fully charged
IGBT gate voltage) to drop below
a level necessary to keep the
IGBT in a low resistance state.
When the HCPL-3180 output is
17
in the high state and the supply
voltage drops below the HCPL3180 UVLO- threshold (typ 7.5 V)
the optocoupler output will go
into the low state. When the
HCPL-3180 output is in the low
state and the supply voltage
rises above the HCPL-3180
VUVLO+ threshold (typ 8.5 V) the
optocoupler output will go into
the high state (assume LED is
“ON”).
IPM Dead Time and Propagation
Delay Specifications
The HCPL-3180 includes a
Propagation Delay Difference
(PDD) specification intended to
help designers minimize “dead
time” in their power invertor
designs. Dead time is the time
during which the high and low
side power transistors are off.
Any overlap in Q1 and Q2
conduction will result in large
currents flowing through the
power devices from the high
voltage to the low-voltage motor
rails.
20
18
Vo - OUTPUT VOLTAGE - V
CMR with the LED On (CMRH)
A high CMR LED drive circuit
must keep the LED on during
common mode transients. This
is achieved by over-driving the
LED current beyond the input
threshold so that it is not pulled
below the threshold during a
transient. A minimum LED
current of 10 mA provides
adequate margin over the
maximum IFLH of 8 mA to
achieve 10 kV/us CMR.
16
14
12
10
8
6
4
2
0
0
5
10
15
(VCC-VEE) - SUPPLY VOLTAGE - V
Figure 34. Under Voltage Lock Out
Figure 35. Minimum LED Skew for Zero Dead
Time
20
To minimize dead time in a
given design, the turn on of
LED2 should be delayed
(relative to the turn off of LED1)
so that under worst-case
conditions, transistor Q1 has
just turned off when transistor
Q2 turns on, as shown in Figure
35. The amount of delay
necessary to achieve this
condition is equal to the
maximum value of the
propagation delay difference
specification, PDDMAX, which is
specified to be 90 ns over the
operating temperature range of
-40 °C to +100 °C.
Delaying the LED signal by the
maximum propagation delay
difference ensures that the
minimum dead time is zero, but
it does not tell a designer what
the maximum dead time will be.
The maximum dead time is
equivalent to the difference
between the maximum and
minimum propagation delay
difference specification as
shown in Figure 36. The
maximum dead time for the
HCPL-3180 is 180 ns (= 90 ns-(90 ns)) over the operating
temperature range of –40 °C to
+100 °C.
Note that the propagation delays
used to calculate PDD and dead
time are taken at equal
temperatures and test
conditions since the
optocouplers under
consideration are typically
mounted in close proximity to
each other and are switching
identical IGBTs.
18
Figure 36. Waveforms for Dead Time
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August 11, 2003
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