LM5106 100V Half Bridge Gate Driver with Programmable Dead-Time General Description The LM5106 is a high voltage gate driver designed to drive both the high side and low side N-Channel MOSFETs in a synchronous buck or half bridge configuration. The floating high side driver is capable of working with rail voltages up to 100V. The single control input is compatible with TTL signal levels and a single external resistor programs the switching transition dead-time through tightly matched turn-on delay circuits. The robust level shift technology operates at high speed while consuming low power and provides clean output transitions. Under-voltage lockout disables the gate driver when either the low side or the bootstrapped high side supply voltage is below the operating threshold. The LM5106 is offered in the MSOP-10 or thermally enhanced 10-pin LLP plastic package. n n n n n n n n n 1.2A peak output source current Bootstrap supply voltage range up to 118V DC Single TTL compatible Input Programmable turn-on delays (Dead-time) Enable Input pin Fast turn-off propagation delays (32ns typical) Drives 1000pF with 15ns rise and 10ns fall time Supply rail under-voltage lockout Low power consumption Typical Applications n Solid State motor drives n Half and Full Bridge power converters n Two switch forward power converters Features Package n Drives both a high side and low side N-channel MOSFET n 1.8A peak output sink current n LLP-10 (4 mm x 4 mm) n MSOP-10 Simplified Block Diagram 20175902 FIGURE 1. © 2006 National Semiconductor Corporation DS201759 www.national.com LM5106 100V Half Bridge Gate Driver with Programmable Dead-Time January 2006 LM5106 Connection Diagram 20175901 10-Lead MSOP or LLP See NS Number MUB10A, SDC10A Ordering Information Package Type NSC Package Drawing Supplied As LM5106MM Ordering Number MSOP-10 MUB10A 1000 shipped as Tape & Reel LM5106MMX MSOP-10 MUB10A 3500 shipped as Tape & Reel LM5106SD LLP-10 SDC10A 1000 shipped as Tape & Reel LM5106SDX LLP-10 SDC10A 4500 shipped as Tape & Reel Pin Descriptions Pin Name 1 VDD 2 Description Application Information Positive gate drive supply Decouple VDD to VSS using a low ESR/ESL capacitor, placed as close to the IC as possible. HB High side gate driver bootstrap rail Connect the positive terminal of bootstrap capacitor to the HB pin and connect negative terminal to HS. The Bootstrap capacitor should be placed as close to IC as possible. 3 HO High side gate driver output Connect to the gate of high side N-MOS device through a short, low inductance path. 4 HS High side MOSFET source connection Connect to the negative terminal of the bootststrap capacitor and to the source of the high side N-MOS device. 5 NC Not Connected 6 RDT 7 Dead-time programming pin A resistor from RDT to VSS programs the turn-on delay of both the high and low side MOSFETs. The resistor should be placed close to the IC to minimize noise coupling from adjacent PC board traces. EN Logic input for driver Disable/Enable TTL compatible threshold with hysteresis. LO and HO are held in the low state when EN is low. 8 IN Logic input for gate driver TTL compatible threshold with hysteresis. The high side MOSFET is turned on and the low side MOSFET turned off when IN is high. 9 VSS Ground return All signals are referenced to this ground. 10 LO Low side gate driver output Connect to the gate of the low side N-MOS device with a short, low inductance path. NA EP Exposed Pad The exposed pad has no electrical contact. Connect to system ground plane for reduced thermal resistance. www.national.com 2 Storage Temperature Range If Military/Aerospace specified devices are required, please contact the National Semiconductor Sales Office/ Distributors for availability and specifications. ESD Rating HBM (Note 2) VDD to VSS –0.3V to +18V HB to HS –0.3V to +18V IN and EN to VSS –0.3V to VDD + 0.3V LO to VSS –0.3V to VDD + 0.3V HO to VSS HS – 0.3V to HB + 0.3V HS to VSS (Note 6) +8V to +14V HS (Note 6) –1V to 100V HB HS + 8V to HS + 14V < 50V/ns HS Slew Rate Junction Temperature –0.3V to 5V Junction Temperature 1.5 kV VDD 118V RDT to VSS –55˚C to +150˚C Recommended Operating Conditions −5V to +100V HB to VSS LM5106 Absolute Maximum Ratings (Note 1) –40˚C to +125˚C +150˚C Electrical Characteristics Specifications in standard typeface are for TJ = +25˚C, and those in boldface type apply over the full operating junction temperature range. Unless otherwise specified, VDD = HB = 12V, VSS = HS = 0V, EN = 5V. No load on LO or HO. RDT= 100kΩ(Note 4). Symbol Parameter Conditions Min Typ Max Units SUPPLY CURRENTS IDD VDD Quiescent Current IN = EN = 0V 0.34 0.6 mA IDDO VDD Operating Current f = 500 kHz 2.1 3.5 mA IHB Total HB Quiescent Current IN = EN = 0V 0.06 0.2 mA IHBO Total HB Operating Current f = 500 kHz 1.5 3 mA IHBS HB to VSS Current, Quiescent HS = HB = 100V 0.1 10 IHBSO HB to VSS Current, Operating f = 500 kHz 0.5 µA mA INPUT IN and EN VIL Low Level Input Voltage Threshold VIH High Level Input Voltage Threshold Rpd Input Pulldown Resistance Pin IN and EN 0.8 100 1.8 V 1.8 2.2 V 200 500 kΩ DEAD-TIME CONTROLS VRDT Nominal Voltage at RDT IRDT RDT Pin Current Limit RDT = 0V 2.7 3 3.3 V 0.75 1.5 2.25 mA 6.9 7.6 V UNDER VOLTAGE PROTECTION VDDR VDD Rising Threshold VDDH VDD Threshold Hysteresis VHBR HB Rising Threshold VHBH HB Threshold Hysteresis 6.2 0.5 5.9 6.6 V 7.3 V 0.4 V LO GATE DRIVER VOLL Low-Level Output Voltage ILO = 100 mA 0.21 0.4 V VOHL High-Level Output Voltage ILO = –100 mA, VOHL = VDD – VLO 0.5 0.85 V IOHL Peak Pullup Current LO = 0V 1.2 A IOLL Peak Pulldown Current LO = 12V 1.8 A HO GATE DRIVER VOLH Low-Level Output Voltage IHO = 100 mA 0.21 0.4 V VOHH High-Level Output Voltage IHO = –100 mA, VOHH = HB – HO 0.5 0.85 V IOHH Peak Pullup Current HO = 0V 1.2 A IOLH Peak Pulldown Current HO = 12V 1.8 A (Note 3), (Note 5) 40 ˚C/W THERMAL RESISTANCE θJA Junction to Ambient 3 www.national.com LM5106 Switching Characteristics Specifications in standard typeface are for TJ = +25˚C, and those in boldface type apply over the full operating junction temperature range. Unless otherwise specified, VDD = HB = 12V, VSS = HS = 0V, No Load on LO or HO (Note 4). Typ Max Units tLPHL Symbol Lower Turn-Off Propagation Delay Parameter Conditions Min 32 56 ns tHPHL Upper Turn-Off Propagation Delay 32 56 ns tLPLH Lower Turn-On Propagation Delay RDT = 100k 400 520 640 ns tHPLH Upper Turn-On Propagation Delay RDT = 100k 450 570 690 ns tLPLH Lower Turn-On Propagation Delay RDT = 10k 85 115 160 ns tHPLH Upper Turn-On Propagation Delay RDT = 10k 85 115 160 ns ten, tsd Enable and Shutdown propagation delay 36 ns DT1, DT2 Dead-time LO OFF to HO ON & HO OFF to LO ON RDT = 100k 510 µs RDT = 10k 86 ns MDT Dead-time matching RDT = 100k 50 ns tR Either Output Rise Time CL = 1000pF 15 ns tF Either Output Fall Time CL = 1000pF 10 ns Note 1: Absolute Maximum Ratings indicate limits beyond which damage to the component may occur. Operating Ratings are conditions under which operation of the device is guaranteed. Operating Ratings do not imply guaranteed performance limits. For guaranteed performance limits and associated test conditions, see the Electrical Characteristics tables. Note 2: The human body model is a 100 pF capacitor discharged through a 1.5kΩ resistor into each pin. Pin 2, Pin 3 and Pin 4 are rated at 500V. Note 3: 4 layer board with Cu finished thickness 1.5/1.0/1.0/1.5 oz. Maximum die size used. 5x body length of Cu trace on PCB top. 50 x 50mm ground and power planes embedded in PCB. See Application Note AN-1187. Note 4: Min and Max limits are 100% production tested at 25˚C. Limits over the operating temperature range are guaranteed through correlation using Statistical Quality Control (SQC) methods. Limits are used to calculate National’s Average Outgoing Quality Level (AOQL). Note 5: The θJA is not a constant for the package and depends on the printed circuit board design and the operating conditions. Note 6: In the application the HS node is clamped by the body diode of the external lower N-MOSFET, therefore the HS voltage will generally not exceed -1V. However in some applications, board resistance and inductance may result in the HS node exceeding this stated voltage transiently. If negative transients occur on HS, the HS voltage must never be more negative than VDD - 15V. For example, if VDD = 10V, the negative transients at HS must not exceed -5V. www.national.com 4 LM5106 Typical Performance Characteristics VDD Operating Current vs Frequency Operating Current vs Temperature 20175911 20175910 Quiescent Current vs Supply Voltage Quiescent Current vs Temperature 20175913 20175912 HB Operating Current vs Frequency HO & LO Peak Output Current vs Output Voltage 20175917 20175916 5 www.national.com LM5106 Typical Performance Characteristics (Continued) Undervoltage Rising Threshold vs Temperature Undervoltage Hysteresis vs Temperature 20175919 20175918 LO & HO - Low Level Output Voltage vs Temperature LO & HO - High Level Output Voltage vs Temperature 20175921 20175920 Input Threshold vs Temperature Dead-Time vs RT Resistor Value 20175914 20175922 www.national.com 6 (Continued) Dead-Time vs Temperature (RT = 10k) Dead-Time vs Temperature (RT = 100k) 20175926 20175927 7 www.national.com LM5106 Typical Performance Characteristics LM5106 Timing Diagrams 20175903 FIGURE 2. LM5106 Input - Output Waveforms 20175904 FIGURE 3. LM5106 Switching Time Definitions: tLPLH, tLPHL, tHPLH, tHPHL 100ns to 600ns. The wide dead-time programming range provides the flexibility to optimize drive signal timing for a wide range of MOSFETS and applications. The RDT pin is biased at 3V and current limited to 1 mA maximum programming current. The time delay generator will accommodate resistor values from 5k to 100k with a dead-time time that is proportional to the RDT resistance. Grounding the RDT pin programs the LM5106 to drive both outputs with minimum dead-time. 20175930 FIGURE 4. LM5106 Enable: tsd STARTUP AND UVLO Both top and bottom drivers include under-voltage lockout (UVLO) protection circuitry which monitors the supply voltage (VDD) and bootstrap capacitor voltage (HB – HS) independently. The UVLO circuit inhibits each driver until sufficient supply voltage is available to turn-on the external MOSFETs, and the UVLO hysteresis prevents chattering during supply voltage transitions. When the supply voltage is applied to the VDD pin of the LM5106, the top and bottom gates are held low until VDD exceeds the UVLO threshold, typically about 6.9V. Any UVLO condition on the bootstrap capacitor will disable only the high side output (HO). 20175931 FIGURE 5. LM5106 Dead-time: DT LAYOUT CONSIDERATIONS The optimum performance of high and low side gate drivers cannot be achieved without taking due considerations during circuit board layout. The following points are emphasized: Operational Notes The LM5106 is a single PWM input Gate Driver with Enable that offers a programmable dead-time. The dead-time is set with a resistor at the RDT pin and can be adjusted from www.national.com 8 POWER DISSIPATION CONSIDERATIONS The total IC power dissipation is the sum of the gate driver losses and the bootstrap diode losses. The gate driver losses are related to the switching frequency (f), output load capacitance on LO and HO (CL), and supply voltage (VDD) and can be roughly calculated as: PDGATES = 2 • f • CL • VDD2 There are some additional losses in the gate drivers due to the internal CMOS stages used to buffer the LO and HO outputs. The following plot shows the measured gate driver power dissipation versus frequency and load capacitance. At higher frequencies and load capacitance values, the power dissipation is dominated by the power losses driving the output loads and agrees well with the above equation. This plot can be used to approximate the power losses due to the gate drivers. (Continued) 1. Low ESR / ESL capacitors must be connected close to the IC between VDD and VSS pins and between HB and HS pins to support high peak currents being drawn from VDD and HB during the turn-on of the external MOSFETs. 2. To prevent large voltage transients at the drain of the top MOSFET, a low ESR electrolytic capacitor and a good quality ceramic capacitor must be connected between the MOSFET drain and ground (VSS). 3. In order to avoid large negative transients on the switch node (HS) pin, the parasitic inductances between the source of the top MOSFET and the drain of the bottom MOSFET (synchronous rectifier) must be minimized. 4. Grounding considerations: a) The first priority in designing grounding connections is to confine the high peak currents that charge and discharge the MOSFET gates to a minimal physical area. This will decrease the loop inductance and minimize noise issues on the gate terminals of the MOSFETs. The gate driver should be placed as close as possible to the MOSFETs. b) The second consideration is the high current path that includes the bootstrap capacitor, the bootstrap diode, the local ground referenced bypass capacitor, and the low side MOSFET body diode. The bootstrap capacitor is recharged on a cycle-by-cycle basis through the bootstrap diode from the ground referenced VDD bypass capacitor. The recharging occurs in a short time interval and involves high peak current. Minimizing this loop length and area on the circuit board is important to ensure reliable operation. 5. Gate Driver Power Dissipation (LO + HO) VCC = 12V The resistor on the RDT pin must be placed very close to the IC and separated from the high current paths to avoid noise coupling to the time delay generator which could disrupt timer operation. 20175905 HS TRANSIENT VOLTAGES BELOW GROUND The HS node will always be clamped by the body diode of the lower external FET. In some situations, board resistances and inductances can cause the HS node to transiently swing several volts below ground. The HS node can swing below ground provided: 1. HS must always be at a lower potential than HO. Pulling HO more than -0.3V below HS can activate parasitic transistors resulting in excessive current flow from the HB supply, possibly resulting in damage to the IC. The same relationship is true with LO and VSS. If necessary, a Schottky diode can be placed externally between HO and HS or LO and GND to protect the IC from this type of transient. The diode must be placed as close to the IC pins as possible in order to be effective. 2. HB to HS operating voltage should be 15V or less. Hence, if the HS pin transient voltage is -5V, VDD should be ideally limited to 10V to keep HB to HS below 15V. 3. Low ESR bypass capacitors from HB to HS and from VCC to VSS are essential for proper operation. The capacitor should be located at the leads of the IC to minimize series inductance. The peak currents from LO and HO can be quite large. Any inductances in series with the bypass capacitor will cause voltage ringing at the leads of the IC which must be avoided for reliable operation. 9 www.national.com LM5106 Operational Notes LM5106 Operational Notes (Continued) 20175908 FIGURE 6. LM5106 Driving MOSFETs Connected in Half-Bridge Configuration www.national.com 10 LM5106 Physical Dimensions inches (millimeters) unless otherwise noted MSOP-10 Outline Drawing NS Package Number MUB10A Notes: Unless otherwise specified 1. 2. 3. Standard lead finish to be 200 microinches/5.00 micrometers minimum tin/lead (solder) on copper. Pin 1 identification to have half of full circle option. No JEDEC registration as of Feb. 2000. LLP-10 Outline Drawing NS Package Number SDC10A 11 www.national.com LM5106 100V Half Bridge Gate Driver with Programmable Dead-Time Notes National does not assume any responsibility for use of any circuitry described, no circuit patent licenses are implied and National reserves the right at any time without notice to change said circuitry and specifications. For the most current product information visit us at www.national.com. LIFE SUPPORT POLICY NATIONAL’S PRODUCTS ARE NOT AUTHORIZED FOR USE AS CRITICAL COMPONENTS IN LIFE SUPPORT DEVICES OR SYSTEMS WITHOUT THE EXPRESS WRITTEN APPROVAL OF THE PRESIDENT AND GENERAL COUNSEL OF NATIONAL SEMICONDUCTOR CORPORATION. As used herein: 1. Life support devices or systems are devices or systems which, (a) are intended for surgical implant into the body, or (b) support or sustain life, and whose failure to perform when properly used in accordance with instructions for use provided in the labeling, can be reasonably expected to result in a significant injury to the user. 2. A critical component is any component of a life support device or system whose failure to perform can be reasonably expected to cause the failure of the life support device or system, or to affect its safety or effectiveness. BANNED SUBSTANCE COMPLIANCE National Semiconductor manufactures products and uses packing materials that meet the provisions of the Customer Products Stewardship Specification (CSP-9-111C2) and the Banned Substances and Materials of Interest Specification (CSP-9-111S2) and contain no ‘‘Banned Substances’’ as defined in CSP-9-111S2. Leadfree products are RoHS compliant. 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