TEA2018A CURRENT MODE SWITCHING POWER SUPPLY CONTROL CIRCUIT . . .. . .. . DIRECT DRIVE OF THE EXTERNAL SWITCHING TRANSISTOR POSITIVE AND NEGATIVE OUTPUT CURRENTS UP TO 0.5 A CURRENT LIMITATION TRANSFORMER DEMAGNETIZATION SENSING FULL OVERLOAD AND SHORT-CIRCUIT PROTECTION PROPORTIONAL BASE CURRENT DRIVING LOW STANDBY CURRENT BEFORE STARTING (< 1.6 mA) THERMAL PROTECTION DESCRIPTION The TEA2018A is an 8-pin DIP low-cost integrated circuit designed for the control of switch mode power supplies. Due to its current mode regulation, the TEA2018A facilitates design of power supplies with following features : High stability regulation loop Automatic input voltage feed-forward in discontinuous mode fly-back Automatic pulse-by-pulse current limitation Typical applications : Video Display Units, TV sets, typewriters, microcomputers and industrialapplications Where synchronization is required, use the TEA2019. For more details, see application note AN406/0591 DIP8 (Plastic Package) ORDER CODE : TEA2018A .. . OSCILLATOR 1 8 ERROR AMPLIFIER NON-INVERTING INPUT GROUND 2 7 DEMAGNETIZATION SENSING COLLECTOR CURRENT SENSING 3 6 POSITIVE SUPPLY VOLTAGE NEGATIVE SUPPLY VOLTAGE 4 5 OUTPUT May 1993 2018A-01.EPS PIN CONNECTIONS 1/7 TEA2018A BLOCK DIAGRAM VCC 6 TEA2018A DEMAGNETIZATION SENSING IS 7 INTERNAL BIAS MONITORING VCC ”Good” 0.1V Rt Ct 1 V REF 2.4V V CC OSCILLATOR Undervoltage Ic RECOPY & FLIP-FLOP MAXIMUM DUTY CYCLE 70% 5 OUTPUT DELAY 500ns & 1 1 COMPARATOR 8 G ≅ 50 THERMAL SHUTDOWN 2.4V 3 2 4 I SENSE GROUND V CC 2018A-02.EPS -1V VOLTAGE LIMITATION Parameter Positive Supply Voltage Negative Supply Voltage Peak Output Current (duty cycle < 5%) Input Current (Pin 3) Junction Temperature Operating Ambient Temperature Range Storage Temperature Range Value 15 -5 ±1 ±5 +150 -20, +70 -40, +150 Unit V V A mA o C o C o C THERMAL DATA Symbol Rth (j-a) Parameter Junction-ambient Thermal Resistance Value Unit o 80 C/W 2018A-02.TBL Symbol VCC+ VCCIO(peak) II Tj Toper Tstg 2018A-01.TBL ABSOLUTE MAXIMUM RATINGS Symbol VCC+ VCCVCC(start) VCC(stop) 2/7 Parameter Positive Supply Voltage Negative Supply Voltage Minimum Positive Supply Voltage required for starting (VCC+ rising) Minimum Positive Voltage below wich device stops operating (VCC+ falling) Min. 6.6 -1 4.2 Typ. 8 -3 6 4.9 Max. 15 -5 6.6 5.6 Unit V V V V 2018A-03.TBL ELECTRICAL OPERATING CHARACTERISTICS Tamb = 25oC, potentials referenced to ground (unless otherwise specified) (see test circuit) TEA2018A ELECTRICAL OPERATING CHARACTERISTICS Tamb = 25oC, potentials referenced to ground (unless otherwise specified) (see test circuit) ton(min) Parameter Hysteresis on VCC+ Threshold Stand-by Supply Current before starting (VCC+ < VCC(start)) Current Limitation Threshold Voltage (Pin 3) Collector Current Sensing Input Resistance Demagnetization Sensing Threshold Demagnetization Sensing Input Current (Pin 7 = 0V) Maximum Duty Cycle Error Amplifier Gain Error Amplifier Input Current (non-inverting input) Internal Reference Voltage Min. 0.7 Typ. Max. 1.1 1.6 1 1.6 -1100 -1000 -880 1000 75 100 125 1 60 70 50 2 2.3 2.4 2.5 Unit V mA mV Ω mV µA % 10-4 V/oC Reference Voltage Temperature Drift Oscillator Free-running Period ( R = 59kΩ, C = 1.2nF) 44 48 52 µA V µs o Oscillator Frequency Drift with Temperature (VCC+ = +8V) 0.05 %/ C Oscillator Frequency Drift with VCC+ (+8V < VCC+ < +14V) 0.5 %/V 2 µs Minimum Conducting Time (Ct = 1nF) 2018A-04.TBL Symbol ∆VCC+ ICC(sb) Vth(IC) R (IC) V7(th) IS τmax AV II+ VREF ∆VREF ∆T tOSC ∆fOSC ∆T ∆fOSC ∆VCC Symbol VCC+ VCCIO foper Parameter Min. Positive Supply Voltage Negative Supply Voltage Output Current Operating Frequency Typ. 8 -3 Max. 0.5 30 Unit V V A kHz 2018A-05.TBL RECOMMENDED OPERATING CONDITIONS TEST CIRCUIT V8 V7 V6 470Ω 22nF 10Ω 22nF 8 7 6 5 TEA2018A 1 2 1.2nF 1% 3 4 22nF 4.7nF 470nF 100Ω V1 V3 2018A-03.EPS 59kΩ 1% V4 3/7 TEA2018A GENERAL DESCRIPTION (see application note AN-086) IC RB = IB Re - Efficient and fast switch-off : When the positive base drive is removed, 1ms (typically) will elapse before the application of negative current therefore allowing a safe and rapid collector current fall. Operating Principles (Figure 1) On every period, the beginning of the conduction time of the transistor is triggered by the fall of the oscillator sawtooth which acts as clock signal. The period Tosc is given by : Tosc ≅ 0.66 Ct (Rt + 200) (Tosc in seconds, Ct in Farad, Rt in Ω) Safety Functions - Overload & short-circuit protection : When the voltage applied to pin 3 exceeds the current limitation threshold voltage [Vth(Ic)], the output flip-flop is reset and the transistor is turned off. The shunt resistor Re must be calculated so as to obtain the current limitation threshold on pin 3 at the maximum allowable collector current. - Demagnetization sensing : This function disables any new conductioncycle of the transistor as long as the core is not completely demagnetized. When not used, pin 7 must be grounded. - ton(max) : Outside the regulation area and in the absence of current limitation, the maximum conduction time is set at about 70 % of the period. - ton(min) : A minimum conducting time is ensured during each period (see Figure 2) - Supply voltage monitoring : The TEA2018A will stop operating if VCC+ on pin 6 falls below the threshold level VCC(stop) The end of the conduction time is determined by a signal issued from comparing the following signals : a) the sawtooth waveform representing the collector current of the switching transistor, sampled across the emitter shunt resistor, b) the output of the error amplifier. Base Drive - Fast turn-on : On each period, a current pulse ensures fast transistor switch-on. This pulse performs also the ton(min) function at the beginning of the conduction. - Proportional base drive : In order to save power, the positive base current after the starting pulse becomes an image of the collector current. IC The ratio is programmed as follows Figure 2) : IB TEST CIRCUIT Vi OUTPUT FILTER FLIP-FLOP OSCILLATOR S LOAD IC ERROR AMPLIFIER Q VREF ERROR SIGNAL R COMPARATO R Re I C SENSE OSCILLATOR SAW-TOOTH Error signal I C (sample) t FLIP-FLOP OUTPUT 4/7 t 2018A-04.EPS - 2018A-05.EPS t TEA2018A Figure 2 IC COLLECTOR CURRENT I C 0 t IB IC t on(min) RB BIAS CURRENT 5 IB IB 3 0 Re RB Re IC t 2018A-06.EPS TEA2018A SCHEMATICS OF INPUTS AND OUTPUTS E + V CC+ Is Vo Vd + 0.1V V CC 7.5kΩ 7.5kΩ 50µA 1kΩ V ref V CC Vth H = 0.66 V CC CC 15kΩ 15kΩ 2kΩ Vth L = 0.33 V 1kΩ 1kΩ OSC. GND Ic 2018A-07.EPS DISCH. V CC - 5/7 TEA2018A No output pulses are available before the voltage on pin 6 has reached the threshold level [VCC(start), VCC rising]. During this time the TEA2018A draws only 1mA (typically). When the voltage on pin 6 reaches this threshold, base drive pulses appear. The energy drawn by these pulses tends to discharge the power supply storage capacitor. However a hysteresis of about 1.1V (typically) (∆ VCC) is implemented to avoid the device from stopping. Figure 3 : Normal Start-up Sequence Figure 4 : tON (min.) versus Ct Starting Process (Figure 3) Prior to starting, a low current is drawn from the high voltage source through a high value resistor. This current charges the power supply voltage capacitor of the device. t + V CC on (min.) ( µs) 12 V CC (start) 10 6V + V CC 4.9V 8 6 V CC (stop) C t (nF) 2 1 2 3 4 5 6 7 8 9 10 2018A-09.EPS t 2018A-08.EPS 4 TYPICAL APPLICATION 47µF 385V 4 x 1N4007 1N41 48 BYW98-50 68Ω +12V 100 0µF 15Ω 4.7kΩ 1N414 8 220µF 16V 4.7µF 0.1µF BYW98-50 +5V 22kΩ 1kΩ 8 4.7kΩ 7 6 5 BA 15 9 RB 8.2Ω BUV 46 A 0.1µF 2.2kΩ 3W 1kΩ 3W RF Filter 2 x 12mH 470 0µF BA 159 TEA2018A 47kΩ 10µF 0.5A 1 2 3 220 VA C 1.2nF 100Ω 150Ω 1nF 1kV 4 3.9V 47µF Re 6/7 Maximum Power ≅ 30W Primary Ground Operating Frequency ≅ 30kHz Second ary Ground 2018A-10.EPS 1Ω TEA2018A PACKAGE MECHANICAL DATA 8 PINS - PLASTIC DIP I L a1 A e4 b1 B B1 b E e Z e3 Z D 5 Dimensions A a1 B b b1 D E e e3 e4 F i L Z Min. 4 Millimeters Typ. 3.32 0.51 1.15 0.356 0.204 Max. 1.65 0.55 0.304 10.92 9.75 7.95 Min. 0.020 0.045 0.014 0.008 Max. 0.065 0.022 0.012 0.430 0.384 0.313 2.54 7.62 7.62 3.18 Inches Typ. 0.131 0.100 0.300 0.300 6.6 5.08 3.81 1.52 0.125 0260 0.200 0.150 0.060 DIP8.TBL 1 PM-DIP8.EPS F 8 Information furnished is believed to be accurate and reliable. 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