19-3569; Rev 1; 6/05 KIT ATION EVALU E L B AVAILA Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers Applications 2 to 4 Li+ Cell Battery-Powered Devices Notebook and Subnotebook Computers PDAs and Mobile Communicators Main or I/O Power Supplies Features ♦ Fixed 200kHz, 300kHz, or 500kHz Switching Frequency ♦ ♦ ♦ ♦ No Current-Sense Resistor Required 40/60 Optimal Interleaving Reduced Input-Capacitor Requirement 3.3V and 5V fixed or 1.0V to 5.5V Adjustable Outputs (Dual Mode™) ♦ 4V to 26V Input Range ♦ Independently Selectable PWM, Skip, and LowNoise Mode Operation ♦ Soft-Start and Soft-Stop ♦ 2V Precision Reference with 0.75% Accuracy ♦ Independent Power-Good Outputs Ordering Information TEMP RANGE PIN-PACKAGE MAX8716ETG PART -40°C to +85°C 24 Thin QFN 4mm x 4mm MAX8716ETG+ -40°C to +85°C 24 Thin QFN 4mm x 4mm MAX8717ETI -40°C to +85°C 28 Thin QFN 5mm x 5mm MAX8717ETI+ -40°C to +85°C 28 Thin QFN 5mm x 5mm MAX8757ETI+ -40°C to +85°C 28 Thin QFN 5mm x 5mm +Denotes lead-free package. Dual Mode is a trademark of Maxim Integrated Products, Inc. TOP VIEW LX1 DL1 GND VDD DL2 LX2 LX1 DL1 AGND PGND VDD DL2 LX2 TOP VIEW 18 17 16 15 14 13 21 20 19 18 17 16 15 19 BST1 20 CSH1 21 CSL1 22 FB1 PGOOD1 12 11 DH1 22 14 DH2 BST1 23 13 BST2 DH2 BST2 10 CSH2 CSH1 24 12 CSH2 9 CSL2 CSL1 25 11 CSL2 23 8 FB2 FB1 26 10 FB2 24 7 PGOOD2 PGOOD1 27 9 PGOOD2 ILIM1 28 8 ILIM2 SKIP2 ON1 ON2 2 3 4 5 6 7 ON2 REF TQFN 1 ON1 6 FSEL 5 REF 4 SKIP2 3 VCC 2 MAX8717ETI MAX8757ETI+ SKIP1 1 VCC MAX8716ETG SKIP1 DH1 Pin Configurations TQFN ________________________________________________________________ Maxim Integrated Products For pricing, delivery, and ordering information, please contact Maxim/Dallas Direct! at 1-888-629-4642, or visit Maxim’s website at www.maxim-ic.com. 1 MAX8716/MAX8717/MAX8757 General Description The MAX8716/MAX8717/MAX8757 are dual, stepdown, interleaved, fixed-frequency, switch-mode power-supply (SMPS) controllers with synchronous rectification. They are intended for main (5V/3.3V) and I/O power generation in battery-powered systems. Fixed-frequency operation with optimal interleaving minimizes input ripple current from the lowest input voltages up to the 26V maximum input. Optimal 40/60 interleaving allows the input voltage to go down to 8.3V before duty-cycle overlap occurs, compared to 180° out-of-phase regulators where the duty-cycle overlap occurs when the input drops below 10V. Accurate output current limit is achieved using a sense resistor. Alternatively, power dissipation can be reduced using lossless inductor current sensing. Independent ON/OFF controls and power-good signals allow flexible power sequencing. Soft-start reduces inrush current, while soft-stop gradually ramps the output voltage down preventing negative voltage dips. A low-noise mode maintains high light-load efficiency while keeping the switching frequency out of the audible range. The MAX8716 is available in a 24-pin thin QFN package, and the MAX8717/MAX8757 are available in a 28pin thin QFN package. MAX8716/MAX8717/MAX8757 Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers ABSOLUTE MAXIMUM RATINGS (Note 1) VDD, VCC, CSL1, CSH1, CSL2, CSH2 to AGND ......-0.3V to +6V ON1, ON2, SKIP1, SKIP2, PGOOD1, PGOOD2 to AGND ...............................................-0.3V to +6V FB1, FB2, ILIM1, ILIM2, FSEL to AGND ...................-0.3V to +6V REF to AGND..............................................-0.3V to (VCC + 0.3V) BST1, BST2 to AGND .............................................-0.3V to +36V LX1 to BST1..............................................................-6V to +0.3V LX2 to BST2..............................................................-6V to +0.3V DH1 to LX1 ..............................................-0.3V to (VBST1 + 0.3V) DH2 to LX2 ..............................................-0.3V to (VBST2 + 0.3V) DL1, DL2 to PGND .....................................-0.3V to (VDD + 0.3V) AGND to PGND .....................................................-0.3V to +0.3V REF Short Circuit to AGND.........................................Continuous REF Current ......................................................................+10mA Continuous Power Dissipation (TA = +70°C) 24-Pin Thin QFN 4mm x 4mm (derate 20.8mW/°C above +70°C)..........................................................1666.7mW 28-Pin Thin QFN 5mm x 5mm (derate 21.3mW/°C above +70°C)..........................................................1702.1mW Operating Temperature Range ...........................-40°C to +85°C Junction Temperature ......................................................+150°C Storage Temperature Range .............................-65°C to +150°C Lead Temperature (soldering, 10s) .................................+300°C Note 1: For the 24-pin TQFN version, AGND and PGND refer to a single pin designated GND. Stresses beyond those listed under “Absolute Maximum Ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated in the operational sections of the specifications is not implied. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. ELECTRICAL CHARACTERISTICS (Circuit of Figure 1, VIN = 12V, FSEL = REF, SKIP_ = 0, VON_ = VILIM_ = VCC = VDD = 5V, TA = 0°C to +85°C, unless otherwise noted. Typical values are at TA = +25°C.) PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS INPUT SUPPLIES Input Voltage Range VIN 26 VCC, VDD 4.5 3.9 3.7 Shutdown Supply Current (VCC) VCC rising 200mV typical hysteresis VCC falling CSL_ and FB_ forced above their regulation points CSL_ and FB_ forced above their regulation points ON1 = ON2 = GND Shutdown Supply Current (VDD) ON1 = ON2 = GND VCC Undervoltage-Lockout Threshold VBIAS VUVLO Quiescent Supply Current (VCC) ICC Quiescent Supply Current (VDD) IDD 5.5 V 4.15 3.95 4.4 4.2 V 0.8 1.3 mA <1 5 µA <1 5 µA <1 5 µA 3.265 3.30 3.365 V 4.94 5.00 5.09 V 0.990 1.005 1.020 0.995 1.005 1.015 MAIN SMPS CONTROLLERS PWM1 Output Voltage in Fixed Mode PWM2 Output Voltage in Fixed Mode Feedback Voltage in Adjustable Mode (Note 2) Output-Voltage Adjust Range VOUT1 VOUT2 VFB_ VIN = 6V to 26V, SKIP1 = VCC, zero to full load (Note 2) VIN = 6V to 26V, SKIP2 = VCC, zero to full load (Note 2) VIN = 6V to 26V, FB1 or FB2, duty factor = 20% to 80% VIN = 6V to 26V, FB1 or FB2, duty factor = 50% Either SMPS V 1.0 5.5 V 2.1 V +0.1 µA FB1, FB2 Fixed-Mode Threshold Voltage Dual-mode comparator 1.9 Feedback Input Leakage Current FB1 = 1.1V, FB2 = 1.1V -0.1 DC Load Regulation Either SMPS, SKIP_ = VCC, zero to full load 2 -0.1 _______________________________________________________________________________________ % Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers (Circuit of Figure 1, VIN = 12V, FSEL = REF, SKIP_ = 0, VON_ = VILIM_ = VCC = VDD = 5V, TA = 0°C to +85°C, unless otherwise noted. Typical values are at TA = +25°C.) PARAMETER SYMBOL Line-Regulation Error IFB_ Operating Frequency fOSC Minimum On-Time MIN Either SMPS, 4V < VIN < 26V FB_ Input Bias Current Maximum Duty Factor CONDITIONS DMAX tON(MIN) SMPS1 to SMPS2 Phase Shift TYP MAX 0.03 %/V VFB_ = 0 to 5.5V -0.1 +0.1 FSEL = GND 170 200 230 FSEL = REF (Note 3) 270 300 330 FSEL = VCC 425 500 575 FSEL = GND 97.5 99 FSEL = REF (Note 3) 97.5 99 FSEL = VCC 97.5 99 (Note 4) µA kHz % 200 SMPS2 starts after SMPS1 UNITS ns 40 % 144 Degrees Soft-Start Ramp Time tSSTART Measured from the rising edge of ON_ to full scale, REF = 2V 2 ms Soft-Stop Ramp Time tSSTOP Measured from the falling edge of ON_ to full scale 4 ms CURRENT LIMIT ILIM_ Adjustment Range Current-Limit Threshold (Fixed) Current-Limit Threshold (Adjustable) Current-Limit Threshold (Negative) Current-Limit Threshold (Zero Crossing) 0.5 VLIMIT_ VLIMIT_ VCSH_ - VCSL _, ILIM_ = VCC (Note 3) VCSH_ - VCSL _ VZX 50 55 200 210 VILIM_ = 1.00V 94 100 106 -67 -60 -53 VCSH_ - VCSL _, SKIP_ = GND or REF ILIM_ = VCC (Note 3) Idle Mode™ Threshold VIDLE VLN VCSH_ - VCSL_ SKIP_ = REF 6 With respect to current-limit threshold ILIM_ = VCC (Note 3) Low-Noise Mode Threshold mV 45 190 VCSH_ - VCSL _, SKIP_ = VCC, adjustable mode, percent of current limit VCSH_ - VCSL _, SKIP_ = GND V VILIM_ = 2.00V VCSH_ - VCSL _, SKIP_ = ILIM_ = VCC (Note 3) VNEG VREF 2.5 mV -120 % 3 mV 10 14 20 With respect to current-limit threshold mV 5 % 7.5 10 ILIM_ Leakage Current mV mV % 0.1 µA REFERENCE (REF) Reference Voltage VREF VCC = 4.5V to 5.5V, IREF = 0 TA = +25°C to +85°C 1.985 2.00 2.015 TA = 0°C to +85°C 1.98 2.00 2.02 V Idle Mode is a trademark of Maxim Integrated Products, Inc. _______________________________________________________________________________________ 3 MAX8716/MAX8717/MAX8757 ELECTRICAL CHARACTERISTICS (continued) MAX8716/MAX8717/MAX8757 Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers ELECTRICAL CHARACTERISTICS (continued) (Circuit of Figure 1, VIN = 12V, FSEL = REF, SKIP_ = 0, VON_ = VILIM_ = VCC = VDD = 5V, TA = 0°C to +85°C, unless otherwise noted. Typical values are at TA = +25°C.) PARAMETER Reference Load Regulation SYMBOL ∆VREF CONDITIONS TYP IREF = 0µA to 50µA Reference Sink Current REF Lockout Voltage MIN MAX UNITS 10 mV 10 VREF(UVLO) Rising edge, hysteresis = 50mV µA 1.8 V FAULT DETECTION Output Overvoltage Trip Threshold Output Overvoltage FaultPropagation Delay Output Undervoltage-Protection Trip Threshold Output Undervoltage FaultPropagation Delay Output Undervoltage-Protection Blanking Time MAX8716/MAX8717 only tOVP tBLANK tPGOOD_ PGOOD_ Output Low Voltage PGOOD_ Leakage Current Thermal-Shutdown Threshold 15 65 From rising edge of ON_ -12.5 Falling edge, 50mV overdrive 70 TSHDN µs 75 % µs 6144 1/fOSC -10 -8.0 10 High state, PGOOD_ forced to 5.5V Hysteresis = 15°C % 10 ISINK = 4mA IPGOOD_ 19 10 50mV overdrive With respect to error-comparator threshold, hysteresis = 1% PGOOD_ Lower Trip Threshold PGOOD_ Propagation Delay 50mV overdrive, MAX8716/MAX8717 only With respect to error-comparator threshold tUVP 11 % µs 0.4 V 1 µA +160 °C GATE DRIVERS DH_ Gate-Driver On-Resistance RDH DL_ Gate-Driver On-Resistance RDL DH_ Gate-Driver Source/Sink Current IDH DL_ Gate-Driver Source Current IDL BST_ - LX_ forced to 5V (Note 5) 1.5 5 DL_, high state (Note 5) 1.7 5 DL_, low state (Note 5) 0.6 3 DH_ forced to 2.5V, BST_ - LX_ forced to 5V Ω Ω 2 A DL_ forced to 2.5V 1.7 A DL_ forced to 2.5V 3.3 A DL_ rising 35 DH_ rising 26 VBST_ = VLX_ = 26V <2 20 µA +1 µA 1.7 2.2 V 2.3 V (SOURCE) DL_ Gate-Driver Sink Current Dead Time LX_, BST_ Leakage Current IDL (SINK) tDEAD ns INPUTS AND OUTPUTS Logic Input Current ON1, ON2 -1 ON_ Input Voltage Rising edge, hysteresis = 225mV 1.2 High Tri-Level Input Logic SKIP1, SKIP2, FSEL REF VCC 0.2 1.7 GND 4 _______________________________________________________________________________________ 0.5 Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers (Circuit of Figure 1, VIN = 12V, FSEL = REF, SKIP_ = 0, VON_ = VILIM_ = VCC = VDD = 5V, TA = 0°C to +85°C, unless otherwise noted. Typical values are at TA = +25°C.) PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS Input Leakage Current SKIP1, SKIP2, FSEL, 0V, or VCC -3 +3 µA Input Leakage Current ILIM1, ILIM2, 0V, or VCC -0.1 +0.1 µA Input Leakage Current CSH_, 0V, or VDD -0.1 +0.1 µA Input Bias Current CSL_, 0V, or VDD 50 µA 25 ELECTRICAL CHARACTERISTICS (Circuit of Figure 1, VIN = 12V, FSEL = REF, SKIP_ = 0, VON_ = VILIM_ = VCC = VDD = 5V, TA = -40°C to +85°C, unless otherwise noted.) (Note 6) PARAMETER SYMBOL CONDITIONS MIN TYP MAX UNITS INPUT SUPPLIES Input Voltage Range VIN VBIAS 26 VCC, VDD 4.5 5.5 V Quiescent Supply Current (VCC) ICC CSL_ and FB_ forced above their regulation points 1.3 mA Quiescent Supply Current (VDD) IDD CSL_ and FB_ forced above their regulation points 5 µA Shutdown Supply Current (VCC) ON1 = ON2 = GND 5 µA Shutdown Supply Current (VDD) ON1 = ON2 = GND 5 µA MAIN SMPS CONTROLLERS PWM1 Output Voltage in Fixed Mode VOUT1 VIN = 6V to 26V, SKIP1 = VCC, zero to full load (Note 1) 3.255 3.375 V PWM2 Output Voltage in Fixed Mode VOUT2 VIN = 6V to 26V, SKIP2 = VCC, zero to full load (Note 1) 4.925 5.105 V VIN = 6V to 26V, FB1 or FB2, duty factor = 20% to 80% (Note 1) 0.987 1.023 V Feedback Voltage in Adjustable Mode VFB_ Output Voltage Adjust Range Either SMPS 1.0 5.5 V FB1, FB2 Fixed-Mode Threshold Voltage Dual-mode comparator 1.9 2.1 V FSEL = GND 170 230 FSEL = REF (Note 3) 270 330 FSEL = VCC 425 575 FSEL = GND 97.5 FSEL = REF (Note 3) 97.5 FSEL = VCC 97.5 Operating Frequency Maximum Duty Factor Minimum On-Time fOSC DMAX tON(MIN) (Note 4) kHz % 200 ns VREF V CURRENT LIMIT ILIM_ Adjustment Range 0.5 _______________________________________________________________________________________ 5 MAX8716/MAX8717/MAX8757 ELECTRICAL CHARACTERISTICS (continued) MAX8716/MAX8717/MAX8757 Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers ELECTRICAL CHARACTERISTICS (continued) (Circuit of Figure 1, VIN = 12V, FSEL = REF, SKIP_ = 0, VON_ = VILIM_ = VCC = VDD = 5V, TA = -40°C to +85°C, unless otherwise noted.) (Note 6) PARAMETER SYMBOL CONDITIONS Current-Limit Threshold (Fixed) VLIMIT_ VCSH_ - VCSL _, ILIM_ = VCC (Note 3) Current-Limit Threshold (Adjustable) VLIMIT_ VCSH_ - VCSL _ MIN TYP 44 MAX UNITS 56 mV VILIM_ = 2.00V 188 212 VILIM_ = 1.00V 93 107 1.98 2.02 V mV REFERENCE (REF) Reference Voltage VREF VCC = 4.5V to 5.5V, IREF = 0 FAULT DETECTION Output Overvoltage Trip Threshold MAX8716/MAX8717 only 11 19 % Output Undervoltage-Protection Trip Threshold With respect to error-comparator threshold 65 75 % PGOOD_ Lower Trip Threshold With respect to error-comparator threshold, hysteresis = 1% -12.5 -8.0 % PGOOD_ Output Low Voltage ISINK = 4mA 0.4 V BST_ - LX_ forced to 5V (Note 5) 5 Ω DL_, high state (Note 5) 5 DL_, low state (Note 5) 3 GATE DRIVERS DH_ Gate-Driver On-Resistance DL_ Gate Driver On-Resistance RDH RDL Ω INPUTS AND OUTPUTS ON_ Input Voltage Rising edge, hysteresis = 225mV Three-Level Input Logic SKIP1, SKIP2, FSEL High REF 1.2 VCC 0.2 1.7 GND 2.2 2.3 V V 0.5 Note 2: When the inductor is in continuous conduction, the output voltage will have a DC regulation level lower than the error-comparator threshold by 50% of the ripple. In discontinuous conduction, the output voltage will have a DC regulation level higher than the error-comparator threshold by 50% of the ripple. Note 3: Default setting for the MAX8716. Note 4: Specifications are guaranteed by design, not production tested. Note 5: Production testing limitations due to package handling require relaxed maximum on-resistance specifications for the thin QFN package. Note 6: Specifications from 0°C to -40°C are guaranteed by design, not production tested. 6 _______________________________________________________________________________________ Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers (Circuit of Figure 1, VIN = 12V, VDD = VCC = 5V, SKIP_ = GND, FSEL = REF, TA = +25°C, unless otherwise noted.) 3.3V OUTPUT EFFICIENCY vs. LOAD CURRENT 60 80 70 PWM MODE LOWNOISE MODE 60 1 10 0.001 0.01 3.3V OUTPUT VOLTAGE vs. LOAD CURRENT SKIP MODE 3.30 1 10 PWM MODE SKIP MODE 90 3 4 0.001 5 0.01 0.1 1 10 0.001 0.01 PWM MODE LOWNOISE MODE 5.05 SKIP MODE 5.00 VIN = 20V 50 4.95 0.1 LOAD CURRENT (A) 1 10 100 VIN = 12V L = 4.3µH 90 SKIP MODE 0 1 10 80 70 PWM MODE LOW-NOISE MODE 60 PWM MODE 1 2.5V OUTPUT EFFICIENCY vs. LOAD CURRENT LOWNOISE MODE 5.10 0.1 LOAD CURRENT (A) EFFICIENCY (%) 80 0.01 PWM MODE VIN = 12V 5.15 OUTPUT VOLTAGE (V) SKIP MODE 0.001 70 5V OUTPUT VOLTAGE vs. LOAD CURRENT MAX8716/17/57 toc07 100 60 LOWNOISE MODE LOAD CURRENT (A) 5V OUTPUT EFFICIENCY vs. LOAD CURRENT 70 80 50 LOAD CURRENT (A) 90 SKIP MODE VIN = 6V MAX8716/17/57 toc08 2 10 100 50 1 1 60 VIN = 12V 3.25 0 0.1 5V OUTPUT EFFICIENCY vs. LOAD CURRENT 60 PWM MODE 0.01 5V OUTPUT EFFICIENCY vs. LOAD CURRENT 80 70 0.001 LOAD CURRENT (A) LOWNOISE MODE 90 EFFICIENCY (%) LOWNOISE MODE 3.35 100 MAX8716/17/57 toc04 OUTPUT VOLTAGE (V) 3.40 0.1 LOAD CURRENT (A) MAX8716/17/57 toc05 LOAD CURRENT (A) EFFICIENCY (%) VIN = 20V 50 EFFICIENCY (%) 0.1 PWM MODE LOWNOISE MODE VIN = 12V 50 0.01 70 60 VIN = 6V 50 0.001 80 MAX8716/17/57 toc06 70 PWM MODE MAX8716/17/57 toc09 LOWNOISE MODE SKIP MODE 90 EFFICIENCY (%) 80 SKIP MODE 90 EFFICIENCY (%) 90 100 MAX8716/17/57 toc02 SKIP MODE EFFICIENCY (%) 100 MAX8716/17/57 toc01 100 3.3V OUTPUT EFFICIENCY vs. LOAD CURRENT MAX8716/17/57 toc03 3.3V OUTPUT EFFICIENCY vs. LOAD CURRENT VIN = 12V 2 3 LOAD CURRENT (A) 4 5 50 0.001 0.01 0.1 1 10 LOAD CURRENT (A) _______________________________________________________________________________________ 7 MAX8716/MAX8717/MAX8757 Typical Operating Characteristics Typical Operating Characteristics (continued) (Circuit of Figure 1, VIN = 12V, VDD = VCC = 5V, SKIP_ = GND, FSEL = REF, TA = +25°C, unless otherwise noted.) SKIP MODE 24 80 70 PWM MODE 50 0.001 16 12 10 SKIP1 = SKIP2 = GND OR REF ON1 = ON2 = VCC 0.1 10 1 1 IBIAS IIN 0.1 SKIP1 = SKIP2 = VCC ON1 = ON2 = VCC 0 0.01 0.01 0 4 8 12 16 24 20 0 4 8 12 16 LOAD CURRENT (A) INPUT VOLTAGE (V) INPUT VOLTAGE (V) OUT2 IDLE-MODE CURRENT vs. INPUT VOLTAGE OUT2 SWITCHING FREQUENCY vs. LOAD CURRENT 5V OUTPUT VOLTAGE vs. INPUT VOLTAGE 1.2 1.0 0.8 SKIP2 = REF 0.6 0.4 SKIP2 = REF 100 SKIP2 = GND 10 5.05 24 5.00 4.95 SKIP2 = VCC 0.2 0 0 4 8 12 16 20 4.90 1 0.001 24 0.01 INPUT VOLTAGE (V) 0.1 1 10 4 8 12 16 INPUT VOLTAGE (V) OUT2 DROPOUT VOLTAGE vs. LOAD CURRENT 3.35 3.30 MAX8716/17/57 toc17 0.4 DROPOUT VOLTAGE (V) MAX8716/17/57 toc16 3.40 OUTPUT VOLTAGE (V) 0 LOAD CURRENT (A) 3.3V OUTPUT VOLTAGE vs. INPUT VOLTAGE 0.3 0.2 0.1 VOUT2 = 4.8V SKIP1 = VCC 3.25 0 0 4 8 12 16 INPUT VOLTAGE (V) 8 20 MAX8716/17/57 toc15 SKIP2 = VCC OUTPUT VOLTAGE (V) SKIP2 = GND MAX8716/17/57 toc14 1.6 1.4 1000 SWITCHING FREQUENCY (kHz) MAXIMUM DUTYCYCLE LIMITED 1.8 IIN 8 4 MAX8716/17/57 toc13 2.0 IBIAS 20 LOW-NOISE MODE 60 MAX8716/17/57 toc11 90 SUPPLY CURRENT (mA) VIN = 12V L = 3.2µH EFFICIENCY (%) 28 MAX8716/17/57 toc10 100 NO-LOAD SUPPLY CURRENT vs. INPUT VOLTAGE (IDLE MODE) MAX8716/17/57 toc12 NO-LOAD SUPPLY CURRENT vs. INPUT VOLTAGE (FORCED-PWM MODE) SUPPLY CURRENT (mA) 1.8V OUTPUT EFFICIENCY vs. LOAD CURRENT IDLE-MODE CURRENT (A) MAX8716/MAX8717/MAX8757 Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers 20 24 0 1 2 3 4 LOAD CURRENT (A) _______________________________________________________________________________________ 5 20 24 Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers (Circuit of Figure 1, VIN = 12V, VDD = VCC = 5V, SKIP_ = GND, FSEL = REF, TA = +25°C, unless otherwise noted.) STARTUP WAVEFORMS SHUTDOWN WAVEFORMS MAX8716/17/57 toc18 5V 0 5V A 12V B C 0 0 2V STARTUP WAVEFORMS MAX8716/17/57 toc19 5V 2V 5V D E 0 0 MAX8716/17/57 toc20 A 3.3V 0 A B 0 B C 0 5V C D E 0 D F 0 E F 0 0 0 0 400µs/div A. LX2, 20V/div D. REF, 2V/div B. ON2, 10V/div E. OUT2, 2V/div C. PGOOD2, 10V/div F. ILX2, 2.5AV/div 1ms/div A. DL2, 10V/div D. REF, 2V/div B. ON2, 10V/div E. OUT2, 2V/div C. PGOOD2, 10V/div F. ILX2, 2.5AV/div 1.0Ω LOAD ON OUT2 1.0kΩ LOAD ON OUT2 SKIP2 = GND VCC UVLO WAVEFORMS 1ms/div A. ON1/ON2, 5V/div D. OUT2, 2V/div B. PGOOD1, 10V/div E. OUT1, 2V/div C. PGOOD2, 10V/div STEADY-STATE WAVEFORMS MAX8716/17/57 toc21 MAX8716/17/57 toc22 5V A 5V 5V A 12V 0 5V B B C C 5V D 0 3.3V D 12V 0 E E 0 4ms/div A. VCC, 2V/div D. DL2, 5V/div B. OUT2, 2V/div E. ILX2, 2.5AV/div C. PGOOD2, 5V/div 2µs/div A. OUT2, 50mV/div D. OUT1, 50mV/div B. LX2, 10V/div E. LX1, 10V/div C. VIN, 50mV/div 100Ω LOAD ON OUT2 SKIP2 = VCC 1.0A LOAD ON OUT1, 1.0A LOAD ON OUT2 SKIP1 = VCC, SKIP2 = VCC _______________________________________________________________________________________ 9 MAX8716/MAX8717/MAX8757 Typical Operating Characteristics (continued) MAX8716/MAX8717/MAX8757 Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers Typical Operating Characteristics (continued) (Circuit of Figure 1, VIN = 12V, VDD = VCC = 5V, SKIP_ = GND, FSEL = REF, TA = +25°C, unless otherwise noted.) OUT1 LOAD TRANSIENT DROPOUT WAVEFORMS SKIP1 TRANSITION MAX8716/17/57 toc24 MAX8716/17/57 toc23 4.9V A 5V B C 3.3V D 0 A 3.3V B 0 A 12V 0 5V MAX8716/17/57 toc25 B 0 3A C 0 3.3V C 2.5A 12V 5V E D 0 D 0 0 2µs/div A. OUT2, 50mV/div D. OUT1, 50mV/div B. LX2, 10V/div E. LX1, 10V/div C. VIN, 50mV/div 1.0A LOAD ON OUT1, 1.0A LOAD ON OUT2 SKIP1 = VCC, SKIP2 = VCC 20µs/div A. CONTROL, 5V/div C. ILX1, 3A/div B. OUT1, 50mV/div D. LX1, 10V/div A. SKIP1, 5V/div B. LX1, 10V/div SKIP1 = VCC 30mA LOAD ON OUT1 20µs/div SKIP1 TRANSITION SKIP1 TRANSITION MAX8716/17/57 toc27 MAX8716/17/57 toc26 0 A A 0 12V 12V B 0 3.3V C B 0 3.3V C 2.5A 2.5A D 0 D 0 20µs/div 20µs/div A. SKIP1, 5V/div B. LX1, 10V/div 30mA LOAD ON OUT1 10 C. OUT1, 50mV/div D. ILX1, 2.5A/div C. OUT1, 50mV/div D. ILX1, 2.5A/div A. SKIP1, 5V/div B. LX1, 10V/div C. OUT1, 50mV/div D. ILX1, 2.5A/div 30mA LOAD ON OUT1 ______________________________________________________________________________________ Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers PIN MAX8716 MAX8717/ MAX8757 NAME FUNCTION 1 1 VCC Analog Supply Input. Connect to the system supply voltage (+4.5V to +5.5V) through a series 20Ω resistor. Bypass VCC to AGND with a 1µF or greater ceramic capacitor. 2 2 SKIP1 Low-Noise Mode Control for SMPS1. Connect SKIP1 to GND for normal idle-mode (pulse-skipping) operation or to VCC for PWM mode (fixed frequency). Connect to REF for low-noise mode. 3 3 REF 2.0V Reference Voltage Output. Bypass REF to AGND with a 0.1µF or greater ceramic capacitor. The reference can source up to 50µA. Loading REF degrades output voltage accuracy according to the REF load-regulation error (see the Typical Operating Characteristics). The reference shuts down when both ON1 and ON2 are low. 4 4 SKIP2 Low-Noise Mode Control for SMPS2. Connect SKIP2 to GND for normal idle-mode (pulse-skipping) operation or to VCC for PWM mode (fixed frequency). Connect to REF for low-noise mode. — 5 FSEL Frequency Select Input. This four-level logic input sets the controller’s switching frequency. Connect FSEL to VCC for 500kHz, to REF for 300kHz, and to GND for 200kHz operation. 5 6 ON1 SMPS1 Enable Input. Drive ON1 high to enable SMPS1. Drive ON1 low to shut down SMPS1. 6 7 ON2 SMPS2 Enable Input. Drive ON2 high to enable SMPS2. Drive ON2 low to shut down SMPS2. SMPS2 Peak Current-Limit Threshold Adjustment. Connect ILIM2 to VCC to enable the default 50mV current-limit threshold. In adjustable mode, the current-limit threshold across CSH2 and CSL2 is precisely 1/10th the voltage seen at ILIM2 over a 500mV to 2.0V range. The logic threshold for switchover to the 50mV default value is approximately VCC - 1V. — 8 ILIM2 7 9 PGOOD2 8 10 FB2 9 11 CSL2 Negative Current-Sense Input for SMPS2. Connect to the negative terminal of the current-sense element. Figure 8 describes two different current-sensing options. 10 12 CSH2 Positive Current-Sense Input for SMPS2. Connect to the positive terminal of the currentsense element. Figure 8 describes two different current-sensing options. 11 13 BST2 Boost Flying Capacitor Connection for SMPS2. Connect to an external capacitor and diode as shown in Figure 1. An optional resistor in series with BST2 allows the DH2 turnon current to be adjusted. 12 14 DH2 High-Side Gate-Driver Output for SMPS2. DH2 swings from LX2 to BST2. 13 15 LX2 Inductor Connection for SMPS2. Connect LX2 to the switched side of the inductor. LX2 is the lower supply rail for the DH2 high-side gate driver. SMPS2 Open-Drain Power-Good Output. PGOOD2 is low when SMPS2 is more than 10% below its regulation threshold, during soft-start, and in shutdown. Feedback Input for SMPS2. Connect FB2 to VCC for fixed 5V output. In adjustable mode, FB2 regulates to 1V. ______________________________________________________________________________________ 11 MAX8716/MAX8717/MAX8757 Pin Description MAX8716/MAX8717/MAX8757 Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers Pin Description (continued) PIN MAX8716 MAX8717/ MAX8757 NAME 14 16 DL2 Low-Side Gate-Driver Output for SMPS2. DL2 swings from PGND to VDD. 15 17 VDD Supply Voltage Input for the DL_ Gate Drivers. Connect to a 5V supply. 16 — GND Power and Analog Ground. Connect backside pad to GND. — 18 PGND — 19 AGND 17 20 DL1 Low-Side Gate-Driver Output for SMPS1. DL1 swings from PGND to VDD. 18 21 LX1 Inductor Connection for SMPS1. Connect LX1 to the switched side of the inductor. LX1 is the lower supply rail for the DH1 high-side gate driver. 19 22 DH1 High-Side Gate-Driver Output for SMPS1. DH1 swings from LX1 to BST1. 20 23 BST1 Boost Flying Capacitor Connection for SMPS1. Connect to an external capacitor and diode as shown in Figure 1. An optional resistor in series with BST1 allows the DH1 turnon current to be adjusted. 21 24 CSH1 Positive Current-Sense Input for SMPS1. Connect to the positive terminal of the currentsense element. Figure 8 describes two different current-sensing options. 22 25 CSL1 Negative Current-Sense Input for SMPS1. Connect to the negative terminal of the current-sense element. Figure 8 describes two different current-sensing options. 23 26 FB1 Feedback Input for SMPS1. Connect FB1 to VCC for fixed 3.3V output. In adjustable mode, FB1 regulates to 1V. 24 27 PGOOD1 SMPS1 Open-Drain Power-Good Output. PGOOD1 is low when SMPS1 is more than 10% below its regulation threshold, during soft-start, and in shutdown. — 28 ILIM1 EP EP EP FUNCTION Power Ground Analog Ground. Connect backside pad to AGND. SMPS1 Peak Current-Limit Threshold Adjustment. Connect ILIM1 to VCC to enable the default 50mV current-limit threshold. In adjustable mode, the current-limit threshold across CSH1 and CSL1 is precisely 1/10th the voltage seen at ILIM1 over a 500mV to 2.0V range. The logic threshold for switchover to the 50mV default value is approximately VCC - 1V. Exposed Pad. Connect exposed backside pad to analog ground. Detailed Description The MAX8716/MAX8717/MAX8757 Standard Application Circuit (Figure 1) generates the 5V/5A and 3.3V/5A typical of the main supplies in notebook computers. The input supply range is 6V to 24V. See Table 1 for component selections, while Table 2 lists the component manufacturers. The MAX8716/MAX8717/MAX8757 contain two interleaved fixed-frequency, step-down controllers designed for low-voltage power supplies. The optimal interleaved architecture guarantees out-of-phase operation, which reduces the input capacitor ripple. 12 SMPS 5V Bias Supply (VCC and VDD) The MAX8716/MAX8717/MAX8757 switch-mode power supplies (SMPS) require a 5V bias supply in addition to the high-power input supply (battery or AC adapter). VDD is the power rail for the MOSFET gate drive, and VCC is the power rail for the IC. Connect the external 4.5V to 5.5V supply directly to VDD and connect VDD to VCC through an RC filter, as shown in Figure 1. The maximum supply current required is: IBIAS = ICC + fSW (QG(NL1) + QG1(NH1) +QG2(NL2) + QG2(NH2)) = 1.3mA to 40mA where ICC is 1.3mA, fSW is the switching frequency, and Q G_ are the MOSFET data sheet’s total gatecharge specification limits at VGS = 5V. ______________________________________________________________________________________ Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers MAX8716/MAX8717/MAX8757 INPUT (VIN) +5V BIAS C1 1µF CIN (2) 10µF VDD DBST1 NH1 DH1 CBST1 0.1µF L1 5.7µH DBST2 DL1 BST1 MAX8716 MAX8717 MAX8757 NH2 DH2 BST2 CBST2 0.1µF LX1 LX2 DL1 DL2 DL2 L2 5.7µH NL2 NL1 *PGND *AGND RCS1 7mΩ 3.3V PWM OUTPUT COUT1 220µF VCC CSH1 CSH2 CSL1 CSL2 FB1 RCS2 7mΩ FB2 5V PWM OUTPUT COUT2 150µF VCC R1 20Ω +5V BIAS VCC PULSESKIPPING CONTROL C2 1µF SKIP1 SKIP2 ON1 R2 100kΩ R3 100kΩ POWER-GOOD 1 PGOOD1 POWER-GOOD 2 PGOOD2 CREF 0.22µF ON OFF ON2 REF DEFAULT CURRENT LIMIT VCC ILIM1 VCC ILIM2 FSEL REF (300kHz) *FOR THE MAX8716 AGND AND PGND, REFER TO A SINGLE PIN DESIGNATED GND. MAX8717 AND MAX8757 ONLY POWER GROUND SEE TABLE 1 FOR COMPONENT SPECIFICATIONS. ANALOG GROUND Figure 1. Standard Application Circuit ______________________________________________________________________________________ 13 MAX8716/MAX8717/MAX8757 Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers Table 1. Component Selection for Standard Applications COMPONENT 5A/300kHz 5A/500kHz Input Voltage VIN = 7V to 24V VIN = 7V to 24V (2) 10µF, 25V Taiyo Yuden TMK432BJ106KM (2) 10µF, 25V Taiyo Yuden TMK432BJ106KM 220µF, 4V, 25mΩ low-ESR capacitor Sanyo 4TPE220M 150µF, 4V, 25mΩ low-ESR capacitor Sanyo 4TPE150M 150µF, 6.3V, 25mΩ low-ESR capacitor Sanyo 6TPE150M 100µF, 6.3V, 25mΩ low-ESR capacitor Sanyo 6TPE100M NH_ High-Side MOSFET Fairchild Semiconductor FDS6612A, International Rectifier IRF7807V Fairchild Semiconductor FDS6612A, International Rectifier IRF7807V NL_ Low-Side MOSFET Fairchild Semiconductor FDS6670S, International Rectifier IRF7807VD1 Fairchild Semiconductor FDS6670S, International Rectifier IRF7807VD1 Nihon EC21QS03L 2A, 30V, 0.45Vf Nihon EC21QS03L 2A, 30V, 0.45Vf L_ Inductor 5.7µH Sumida CDEP105-5R7NC 3.9µH Sumida CDRH124-3R9NC RSENSE_ 7mΩ ±1%, 0.5W resistor IRC LR2010-01-R007F or Dale WSL-2010-R007F 7mΩ ±1%, 0.5W resistor IRC LR2010-01-R007F or Dale WSL-2010-R007F CIN Input Capacitor COUT1, Output Capacitor for 3.3V Output COUT2, Output Capacitor for 5V Output DL_ Schottky Rectifier (If Needed) Reference (REF) The 2V reference is accurate to ±1.5% over temperature and load, making REF useful as a precision system reference. Bypass REF to GND with a 0.1µF or greater ceramic capacitor. The reference sources up to 50µA and sinks 10µA to support external loads. SMPS Detailed Description Power-on reset (POR) occurs when VCC rises above approximately 2V, resetting the undervoltage, overvoltage, and thermal-shutdown fault latches. The POR circuit also ensures that the low-side drivers are driven high until the SMPS controllers are activated. The VCC input undervoltage-lockout (UVLO) circuitry inhibits switching if VCC is below the VCC UVLO threshold. An internal soft-start gradually increases the regulation voltage during startup to reduce the input surge currents (see the startup waveforms in the Typical Operating Characteristics). SMPS Enable Controls (ON1, ON2) Table 2. Component Suppliers SUPPLIER WEBSITE AVX www.avx.com Central Semiconductor www.centralsemi.com Coilcraft www.coilcraft.com Coiltronics www.coiltronics.com Fairchild Semiconductor www.fairchildsemi.com International Rectifier www.irf.com Kemet www.kemet.com Panasonic www.panasonic.com/industrial Sanyo www.secc.co.jp Sumida www.sumida.com Taiyo Yuden www.t-yuden.com TDK www.component.tdk.com TOKO www.tokoam.com Vishay (Dale, Siliconix) www.vishay.com ON1 and ON2 provide independent control of output soft-start and soft-shutdown. This allows flexible control of startup and shutdown sequencing. The outputs can be started simultaneously, sequentially, or independently. To provide sequential startup, connect 14 ______________________________________________________________________________________ Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers MAX8716/MAX8717/MAX8757 REF R MAX8717/MAX8757 2.0V REF OSC FSEL R SKIP1 VCC GND SKIP2 ON1 ON2 ILIM1 ILIM2 CSH1 CSH2 CSL1 BST1 DH1 CSL2 BST2 PWM2 CONTROLLER (FIGURE 3) PWM1 CONTROLLER (FIGURE 3) DH2 LX2 LX1 VDD VDD DL1 DL2 PGND FB DECODE (FIGURE 5) POWER-GOOD AND FAULT PROTECTION (FIGURE 7) PGOOD1 FB2 INTERNAL FB FAULT INTERNAL FB FAULT FB DECODE (FIGURE 5) FB1 POWER-GOOD AND FAULT PROTECTION (FIGURE 7) PGOOD2 Figure 2. Functional Diagram ON_ of one regulator to PGOOD_ of the other. For example, with ON1 connected to PGOOD2, OUT1 softstarts after OUT2 is in regulation. Drive ON_ low to clear the overvoltage, undervoltage, and thermal fault latches. Soft-Start and Soft-Shutdown Soft-start begins when ON_ is driven high and REF is in regulation. During soft-start, the output is ramped up from 0V to the final set voltage in 2ms. This reduces inrush current and provides a predictable ramp-up time for power sequencing. Soft-shutdown begins after ON_ goes low, an output undervoltage fault occurs, or a thermal fault occurs. ______________________________________________________________________________________ 15 MAX8716/MAX8717/MAX8757 Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers The two outputs are independent. A fault at one output does not trigger shutdown of the other. During softshutdown the output is ramped down to 0V in 4ms, reducing negative inductor currents that can cause negative voltages on the output. At the end of soft-shutdown, DL_ is driven high until startup is again triggered by a rising edge of ON_. The reference is turned off when both outputs have been shut down. Fixed-Frequency, Current-Mode PWM Controller The heart of each current-mode PWM controller is a multi-input, open-loop comparator that sums two signals: the output-voltage error signal with respect to the reference voltage and the slope-compensation ramp (Figure 3). The MAX8716/MAX8717/MAX8757 use a direct-summing configuration, approaching ideal cycle-to-cycle control over the output voltage without a traditional error amplifier and the phase shift associated with it. The MAX8716/MAX8717/MAX8757 use a relatively low loop gain, allowing the use of low-cost output capacitors. The low loop gain results in the 0.1% typical load-regulation error and helps reduce the output capacitor size and cost by shifting the unity-gain crossover frequency to a lower level. Frequency Selection (FSEL) The FSEL input selects the PWM mode switching frequency. Table 3 shows the switching frequency based on the FSEL connection. High-frequency (500kHz) operation optimizes the application for the smallest component size, trading off efficiency due to higher switching losses. This may be acceptable in ultraportable devices where the load currents are lower. Low-frequency (200kHz) operation offers the best overall efficiency at the expense of component size and board space. Forced-PWM Mode To maintain low-noise fixed-frequency operation, drive SKIP_ high to put the output into forced-PWM mode. This disables the zero-crossing comparator and allows negative inductor current. During forced-PWM mode, the switching frequency remains constant and the noload supply current is typically between 8mA and 20mA per phase, depending on external MOSFETs and switching frequency. Light-Load Operation Control (SKIP_) The MAX8716/MAX8717/MAX8757 include SKIP_ inputs that enable the corresponding outputs to operate in discontinuous mode. Connect SKIP_ to GND or REF as shown in Table 4 to enable or disable the zerocrossing comparators of either controller. When the 16 zero-crossing comparator is enabled, the controller forces DL_ low when the current-sense inputs detect zero inductor current. This keeps the inductor from discharging the output capacitors and forces the controller to skip pulses under light-load conditions to avoid overcharging the output. During skip mode, the VDD current consumption is reduced and efficiency is improved. During low-noise skip mode, the no-load ripple amplitude is two times smaller and the no-load switching frequency is four times higher, although the light-load efficiency is somewhat lower. Table 3. FSEL Configuration Table FSEL SWITCHING FREQUENCY (kHz) VCC 500 REF 300 GND 200 Idle-Mode Current-Sense Threshold When pulse-skipping mode is enabled, the on-time of the step-down controller terminates when the output voltage exceeds the feedback threshold and when the current-sense voltage exceeds the idle-mode currentsense threshold. Under light-load conditions, the ontime duration depends solely on the idle-mode current-sense threshold, which is 20% (SKIP_ = GND) of the full-load current-limit threshold set by ILIM_, or the low-noise current-sense threshold, which is 10% (SKIP_ = REF) of the full-load current-limit threshold set by ILIM_. This forces the controller to source a minimum amount of power with each cycle. To avoid overcharging the output, another on-time cannot begin until output voltage drops below the feedback threshold. Since the zero-crossing comparator prevents the switching regulator from sinking current, the controller must skip pulses. Therefore, the controller regulates the valley of the output ripple under light-load conditions. Automatic Pulse-Skipping Crossover In skip mode, an inherent automatic switchover to PFM takes place at light loads (Figure 4). This switchover is affected by a comparator that truncates the low-side switch on-time at the inductor current’s zero crossing. The zero-crossing comparator senses the inductor current across CSH_ and CSL_. Once VCSH - VCSL _ drops below the 3mV zero-crossing, current-sense threshold, the comparator forces DL_ low (Figure 3). This mechanism causes the threshold between pulse-skipping PFM and nonskipping PWM operation to coincide with the boundary between continuous and discontinuous inductor-current operation (also known as the “critical ______________________________________________________________________________________ Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers MAX8716/MAX8717/MAX8757 FB CSH REF / 2 0.05 x VLIMIT SLOPE COMP 0.1 x VLIMIT SOFT-START SOFT-STOP CSL ON AGND R Q SKIP DECODE S DH DRIVER SKIP VLIMIT OSC -1.2 x VLIMIT S R Q DL DRIVER 3mV Figure 3. PWM-Controller Functional Diagram conduction” point). The load-current level at which PFM/PWM crossover occurs, I LOAD(SKIP) , is determined by: ILOAD(SKIP) = (VIN − VOUT )VOUT 2LVIN ƒ OSC The switching waveforms may appear noisy and asynchronous when light loading causes pulse-skipping operation, but this is a normal operating condition that results in high light-load efficiency. Trade-offs in PFM noise vs. light-load efficiency are made by varying the inductance. Generally, low inductance produces a broader efficiency vs. load curve, while higher values result in higher full-load efficiency (assuming that the ______________________________________________________________________________________ 17 Table 4. SKIP_ Configuration Table SKIP_ VCC MODE Forced-PWM mode GND REF COMMENTS Skip mode Low-noise skip mode Fixed-frequency operation. Constant output ripple voltage. Able to source and sink current. High efficiency at light loads. Source-only applications. Good efficiency at light loads. Two times smaller no-load ripple and 4 times higher frequency compared with skip mode. Source-only applications. tON(SKIP) = INDUCTOR CURRENT MAX8716/MAX8717/MAX8757 Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers VOUT VIN x fOSC ILOAD(SKIP) I ILOAD = LOAD(SKIP) 2 0 ON-TIME TIME Figure 4. Pulse-Skipping/Discontinuous Crossover Point Table 5. Operating Modes Truth Table MODE CONDITION Power-Up VCC UVLO Run ON1 or ON2 enabled COMMENT DL_ tracks VCC as VCC rises from 0V to +5V. When ON_ is low, DL_ tracks VCC as VCC falls. When ON_ is high, DL_ is forced low as VCC falls below the 3.95V (typ) falling UVLO threshold. DL_ is forced high when VCC falls below 1V (typ). Normal operation. Output Overvoltage (OVP) Protection Either output > 115% of nominal level When the overvoltage (OV) comparator trips, the faulted side sets the OV latch, forcing PGOOD_ low and DL_ high. The other controller is not affected. The OV latch is cleared by cycling VCC below 1V or cycling the respective ON_ pin. Output Undervoltage Protection (UVP) Either output < 70% of nominal level, UVP is enabled 6144 clock cycles (1/fOSC) after the output is enabled (ON_ going high) When the undervoltage (UV) comparator trips, the faulted side sets the UV latch, forcing PGOOD_ low and initiating the soft-shutdown sequence by pulsing only DL_. DL_ goes high after soft-shutdown. The other controller is not affected. The UV latch is cleared by cycling VCC below 1V or cycling the respective ON_ pin. Shutdown ON1 and ON2 are driven low Thermal Shutdown TJ > +160°C coil resistance remains fixed) and less output voltage ripple. Penalties for using higher inductor values include larger physical size and degraded load-transient response (especially at low input-voltage levels). 18 DL_ stays high after soft-shutdown is completed. All circuitry is shut down. Exited by POR or cycling ON1 and ON2. DL1 and DL2 remain high. Output Voltage DC output accuracy specifications in the Electrical Characteristics refer to the error comparator’s threshold. When the inductor continuously conducts, the ______________________________________________________________________________________ Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers ⎛ A (V − V )⎞ ⎛ V ⎞ VOUT(PWM) = VNOM ⎜1− SLOPE IN NOM ⎟ − ⎜ RIPPLE ⎟ ⎠ VIN 2 ⎝ ⎠ ⎝ where VNOM is the nominal output voltage, ASLOPE equals 1%, and VRIPPLE is the output ripple voltage (VRIPPLE = R ESR x ∆IINDUCTOR as described in the Output Capacitor Selection section). In discontinuous conduction (IOUT < ILOAD(SKIP)), the MAX8716/MAX8717/MAX8757 regulate the valley of the output ripple, so the output voltage has a DC regulation level higher than the error-comparator threshold. For PFM operation (discontinuous conduction), the output voltage is approximately defined by the following equation: VOUT(PFM) = VNOM + 1 ⎛ ƒ SW ⎞ IIDLE RESR 2 ⎜⎝ ƒ OSC ⎟⎠ where VNOM is the nominal output voltage, fOSC is the maximum switching frequency set by the internal oscillator, fSW is the actual switching frequency, and IIDLE is the idle-mode inductor current when pulse skipping. Adjustable/Fixed Output Voltages (Dual-Mode Feedback) Connect FB1 and FB2 to VCC to enable the fixed SMPS output voltages (3.3V and 5V, respectively), set by a preset, internal resistive voltage-divider connected between CSL_ and analog ground. See Figure 5. Connect a resistive voltage-divider at FB_ between CSL_ and GND to adjust the respective output voltage between 1V and 5.5V. Choose R2 (resistance from FB to AGND) to be approximately 10kΩ and solve for R1 (resistance from OUT to FB) using the equation: ⎛ VOUT _ ⎞ R1 = R2⎜ − 1⎟ ⎝ VFB _ ⎠ where VFB_ = 1V nominal. Current-Limit Protection (ILIM_) The current-limit circuit uses differential current-sense inputs (CSH_ and CSL_) to limit the peak inductor current. If the magnitude of the current-sense signal exceeds the current-limit threshold, the PWM controller turns off the high-side MOSFET (Figure 3). At the next rising edge of the internal oscillator, the PWM controller does not initiate a new cycle unless the current-sense signal drops below the current-limit threshold. The actual maximum load current is less than the peak current-limit threshold by an amount equal to half of the inductor ripple current. Therefore, the maximum load capability is a function of the current-sense resistance, inductor value, switching frequency, and duty cycle (VOUT / VIN). In forced-PWM mode, the MAX8716/MAX8717/ MAX8757 also implement a negative current limit to prevent excessive reverse inductor currents when V OUT is sinking current. The negative current-limit threshold is set to approximately -120% of the positive current limit and tracks the positive current limit when ILIM is adjusted. Connect ILIM_ to VCC for the 50mV default threshold, or adjust the current-limit threshold with an external resistor-divider at ILIM_. Use a 2µA to 20µA divider current for accuracy and noise immunity. The current-limit threshold adjustment range is from 50mV to 200mV. In the adjustable mode, the current-limit threshold voltage equals precisely 1/10 the voltage seen at ILIM_. The logic threshold for switchover to the 50mV default value is approximately VCC - 1V. Carefully observe the PC board layout guidelines to ensure that noise and DC errors do not corrupt the differential current-sense signals seen by CSH_ and CSL_. Place the IC close to the sense resistor with short, direct traces, making a Kelvin-sense connection to the current-sense resistor. MOSFET Gate Drivers (DH_, DL_) The DH_ and DL_ drivers are optimized for driving moderate-sized high-side, and larger low-side power MOSFETs. This is consistent with the low duty factor seen in notebook applications, where a large V IN V OUT differential exists. The high-side gate drivers (DH_) source and sink 2A, and the low-side gate drivers (DL_) source 1.7A and sink 3.3A. This ensures robust gate drive for high-current applications. The DH_ floating high-side MOSFET drivers are powered by diode-capacitor charge pumps at BST_ (Figure 6) while the DL_ synchronous-rectifier drivers are powered directly by the external 5V supply (VDD). Adaptive dead-time circuits monitor the DL_ and DH_ drivers and prevent either FET from turning on until the other is fully off. The adaptive driver dead-time allows operation without shoot-through with a wide range of MOSFETs, minimizing delays and maintaining efficiency. There must be a low-resistance, low-inductance path from the DL_ and DH_ drivers to the MOSFET ______________________________________________________________________________________ 19 MAX8716/MAX8717/MAX8757 MAX8716/MAX8717/MAX8757 regulate the peak of the output ripple, so the actual DC output voltage is lower than the slope-compensated trip level by 50% of the output ripple voltage. For PWM operation (continuous conduction), the output voltage is accurately defined by the following equation: MAX8716/MAX8717/MAX8757 Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers TO ERROR AMPLIFIER CBYP ADJUSTABLE OUTPUT FB MAX8716 MAX8717 MAX8757 VDD BST (RBST)* DBST INPUT (VIN) CBST DH 2V NH L LX VDD FIXED OUTPUT FB = VCC DL CSL NL (CNL)* PGND Figure 5. Dual-Mode Feedback Decoder gates for the adaptive dead-time circuits to work properly; otherwise, the sense circuitry in the MAX8716/ MAX8717/MAX8757 interprets the MOSFET gates as “off” while charge actually remains. Use very short, wide traces (50 mils to 100 mils wide if the MOSFET is 1in from the driver). The internal pulldown transistor that drives DL_ low is robust, with a 0.6Ω (typ) on-resistance. This helps prevent DL_ from being pulled up due to capacitive coupling from the drain to the gate of the low-side MOSFETs when the inductor node (LX_) quickly switches from ground to VIN. Applications with high input voltages and long inductive driver traces may require additional gateto-source capacitance to ensure fast-rising LX_ edges do not pull up the low-side MOSFETs gate, causing shoot-through currents. The capacitive coupling between LX_ and DL_ created by the MOSFET’s gate-todrain capacitance (CRSS), gate-to-source capacitance (CISS - CRSS), and additional board parasitics should not exceed the following minimum threshold: ⎛C ⎞ VGS(TH) > VIN ⎜ RSS ⎟ C ⎝ ISS ⎠ Variation of the threshold voltage may cause problems in marginal designs. Alternatively, adding a resistor less than 10Ω in series with BST_ may remedy the problem by increasing the turn-on time of the high-side MOSFET without degrading the turn-off time (Figure 6). 20 (RBST)* OPTIONAL—THE RESISTOR LOWERS EMI BY DECREASING THE SWITCHING-NODE RISE TIME. (CNL)* OPTIONAL—THE CAPACITOR REDUCES LX TO DL CAPACITIVE COUPLING THAT CAN CAUSE SHOOT-THROUGH CURRENTS. Figure 6. Optional Gate-Driver Circuitry Power-Good Output (PGOOD_) PGOOD_ is the open-drain output of a comparator that continuously monitors each SMPS output voltage for overvoltage and undervoltage conditions. PGOOD_ is actively held low in shutdown (ON_ = GND), soft-start, and soft-shutdown. Once the analog soft-start terminates, PGOOD_ becomes high impedance as long as the output is above 90% of the nominal regulation voltage set by FB_. PGOOD_ goes low once the output drops 10% below its nominal regulation point, an output overvoltage fault occurs, or ON_ is pulled low. For a logic-level PGOOD_ output voltage, connect an external pullup resistor between PGOOD_ and +5V or +3.3V. A 100kΩ pullup resistor works well in most applications. Fault Protection Output Overvoltage Protection (MAX8716/MAX8717 Only) If the output voltage of either SMPS rises above 115% of its nominal regulation voltage, the corresponding controller sets its overvoltage fault latch, pulls PGOOD_ low, and forces DL_ high for the corresponding SMPS controller. The other controller is not affected. If the condition that caused the overvoltage persists (such as a shorted high-side MOSFET), the battery fuse will blow. Cycle VCC below 1V or toggle ON_ to clear the overvoltage fault latch and restart the SMPS controller. ______________________________________________________________________________________ Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers VCC POR and UVLO Power-on reset (POR) occurs when VCC rises above approximately 2V, resetting the fault latch and preparing the PWM for operation. VCC undervoltage-lockout (UVLO) circuitry inhibits switching, forces PGOOD_ low, and forces the DL_ gate drivers low. If VCC drops low enough to trip the UVLO comparator while ON_ is high, the MAX8716/MAX8717/MAX8757 immediately force DH_ and DL_ low on both controllers. The output discharges to 0V at a rate dependent on the load and the total output capacitance. This prevents negative output voltages, eliminating the need for a Schottky diode to GND at the output. Thermal Fault Protection The MAX8716/MAX8717/MAX8757 feature a thermal fault-protection circuit. When the junction temperature rises above +160°C, a thermal sensor sets the fault latches, pulls PGOOD low, and shuts down both SMPS controllers using the soft-shutdown sequence (see the Sort-Start and Soft-Shutdown section). Cycle V CC below 1V or toggle ON1 and ON2 to clear the fault latches and restart the controllers after the junction temperature cools by 15°C. 0.9 x INT REF_ 1.15 x INT REF_ 0.7 x INT REF_ INTERNAL FB POR TIMER FAULT LATCH FAULT POWERGOOD Figure 7. Power-Good and Fault Protection • Maximum Load Current. There are two values to consider. The peak load current (ILOAD(MAX)) determines the instantaneous component stresses and filtering requirements and thus drives output capacitor selection, inductor saturation rating, and the design of the current-limit circuit. The continuous load current (ILOAD) determines the thermal stresses and thus drives the selection of input capacitors, MOSFETs, and other critical heat-contributing components. • Switching Frequency. This choice determines the basic trade-off between size and efficiency. The optimal frequency is largely a function of maximum input voltage, due to MOSFET switching losses that are proportional to frequency and VIN2. The optimum frequency is also a moving target, due to rapid improvements in MOSFET technology that are making higher frequencies more practical. Inductor Operating Point. This choice provides trade-offs between size vs. efficiency and transient response vs. output ripple. Low inductor values provide better transient response and smaller physical size, but also result in lower efficiency and higher output ripple due to increased ripple currents. The minimum practical inductor value is one that causes the circuit to operate at the edge of critical conduction (where the inductor current just touches zero with every cycle at maximum load). Inductor values Design Procedure Firmly establish the input voltage range and maximum load current before choosing a switching frequency and inductor operating point (ripple-current ratio). The primary design trade-off lies in choosing a good switching frequency and inductor operating point, and the following four factors dictate the rest of the design: • Input Voltage Range. The maximum value (VIN(MAX)) must accommodate the worst-case, high AC-adapter voltage. The minimum value (VIN(MIN)) must account for the lowest battery voltage after drops due to connectors, fuses, and battery selector switches. If there is a choice at all, lower input voltages result in better efficiency. FAULT PROTECTION POWER-GOOD • ______________________________________________________________________________________ 21 MAX8716/MAX8717/MAX8757 Output Undervoltage Protection If the output voltage of either SMPS falls below 70% of its regulation voltage, the corresponding controller sets its undervoltage fault latch, pulls PGOOD_ low, and begins soft-shutdown for the corresponding SMPS controller by pulsing DL_. DH_ remains off during the softshutdown sequence initiated by an unvervoltage fault. The other controller is not affected. After soft-shutdown has completed, the MAX8716/MAX8717/MAX8757 force DL_ high and DH_ low. Cycle VCC below 1V or toggle ON_ to clear the undervoltage fault latch and restart the SMPS controller. MAX8716/MAX8717/MAX8757 Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers lower than this grant no further size-reduction benefit. The optimum operating point is usually found between 20% and 50% ripple current. When pulseskipping (SKIP low and light loads), the inductor value also determines the load-current value at which PFM/PWM switchover occurs. Inductor Selection The switching frequency and inductor operating point determine the inductor value as follows: L= VOUT (VIN − VOUT ) VIN ƒ OSCILOAD(MAX)LIR For example: ILOAD(MAX) = 5A, VIN = 12V, VOUT = 5V, fOSC = 300kHz, 30% ripple current or LIR = 0.3: L= 5V × (12V − 5V) = 6.50µH 12V × 300kHz × 5A × 0.3 Find a low-loss inductor having the lowest possible DC resistance that fits in the allotted dimensions. Most inductor manufacturers provide inductors in standard values, such as 1.0µH, 1.5µH, 2.2µH, 3.3µH, etc. Also look for nonstandard values, which can provide a better compromise in LIR across the input voltage range. If using a swinging inductor (where the no-load inductance decreases linearly with increasing current), evaluate the LIR with properly scaled inductance values. For the selected inductance value, the actual peak-to-peak inductor ripple current (∆IINDUCTOR) is defined by: V (V − V ) ∆IINDUCTOR = OUT IN OUT VIN ƒ OSCL Ferrite cores are often the best choice, although powdered iron is inexpensive and can work well at 200kHz. The core must be large enough not to saturate at the peak inductor current (IPEAK): IPEAK = ILOAD(MAX) + ∆IINDUCTOR 2 Transient Response The inductor ripple current also impacts transientresponse performance, especially at low VIN - VOUT differentials. Low inductor values allow the inductor current to slew faster, replenishing charge removed from the output filter capacitors by a sudden load step. The total output voltage sag is the sum of the voltage sag while the inductor is ramping up and the voltage sag before the next pulse can occur: 22 VSAG = L(∆ILOAD(MAX) )2 2COUT (VIN × DMAX − VOUT ) + ∆ILOAD(MAX) (T − ∆T) COUT where DMAX is maximum duty factor (see the Electrical Characteristics), T is the switching period (1 / fOSC), and ∆T equals VOUT / VIN x T when in PWM mode, or L x 0.2 x IMAX / (VIN - VOUT) when in skip mode. The amount of overshoot during a full-load to no-load transient due to stored inductor energy can be calculated as: VSOAR ≈ (∆ILOAD(MAX) )2L 2COUT VOUT Setting the Current Limit The minimum current-limit threshold must be great enough to support the maximum load current when the current limit is at the minimum tolerance value. The peak inductor current occurs at ILOAD(MAX) plus half the ripple current; therefore: ⎛ ∆I ⎞ ILIMIT > ILOAD(MAX) + ⎜ INDUCTOR ⎟ ⎝ ⎠ 2 where ILIMIT_ equals the minimum current-limit threshold voltage divided by the current-sense resistance (RSENSE). For the 50mV default setting, the minimum current-limit threshold is 50mV. Connect ILIM_ to VCC for a default 50mV current-limit threshold. In adjustable mode, the current-limit threshold is precisely 1/10 the voltage seen at ILIM_. For an adjustable threshold, connect a resistive divider from REF to analog ground (GND) with ILIM_ connected to the center tap. The external 500mV to 2V adjustment range corresponds to a 50mV to 200mV current-limit threshold. When adjusting the current limit, use 1% tolerance resistors and a divider current of approximately 10µA to prevent significant inaccuracy in the currentlimit tolerance. The current-sense method (Figure 8) and magnitude determines the achievable current-limit accuracy and power loss. Typically, higher current-sense limits provide tighter accuracy, but also dissipate more power. Most applications employ a current-limit threshold (VLIM) of 50mV to 100mV, so the sense resistor can be determined by: RSENSE_ = VLIM_ / ILIM_ For the best current-sense accuracy and overcurrent protection, use a 1% tolerance current-sense resistor between the inductor and output as shown in Figure 8a. ______________________________________________________________________________________ Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers MAX8716/MAX8717/MAX8757 INPUT (VIN) DH_ CIN NH RSENSE L LX_ MAX8716 DL_ MAX8717 MAX8757 PGND COUT DL NL CSH_ CSL_ a) OUTPUT SERIES RESISTOR SENSING INPUT (VIN) DH_ NH CIN NL DL INDUCTOR LX_ MAX8716 DL_ MAX8717 MAX8757 PGND COUT REQ CEQ CSH_ CSL_ b) LOSSLESS INDUCTOR SENSING RBIAS = REQ Figure 8. Current-Sense Configurations This configuration constantly monitors the inductor current, allowing accurate current-limit protection. Alternatively, high-power applications that do not require highly accurate current-limit protection may reduce the overall power dissipation by connecting a series RC circuit across the inductor (Figure 8b) with an equivalent time constant: L = CEQ × REQ RL where RL is the inductor’s series DC resistance. In this configuration, the current-sense resistance equals the inductor’s DC resistance (RSENSE = RL). Use the worstcase inductance and RL values provided by the inductor manufacturer, adding some margin for the inductance drop over temperature and load. Output Capacitor Selection The output filter capacitor must have low enough equivalent series resistance (ESR) to meet output ripple and load-transient requirements, yet have high enough ESR to satisfy stability requirements. The output capacitance must be high enough to absorb the inductor energy while transitioning from full-load to no-load conditions without tripping the overvoltage fault protection. When using high-capacitance, low-ESR capacitors (see the Output-Capacitor Stability Considerations section), the filter capacitor’s ESR dominates the output voltage ripple. So the output capacitor’s size depends on the maximum ESR required to meet the output-voltage-ripple (VRIPPLE(P-P)) specifications: VRIPPLE(P-P) = RESRILOAD(MAX)LIR In idle mode, the inductor current becomes discontinuous, with peak currents set by the idle-mode current- ______________________________________________________________________________________ 23 MAX8716/MAX8717/MAX8757 Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers sense threshold (VIDLE = 0.2VLIMIT). In idle mode, the no-load output ripple can be determined as follows: V R VRIPPLE(P−P) = IDLE ESR RSENSE The actual capacitance value required relates to the physical size needed to achieve low ESR, as well as to the chemistry of the capacitor technology. Thus, the capacitor is usually selected by ESR and voltage rating rather than by capacitance value (this is true of tantalums, OS-CONs, polymers, and other electrolytics). When using low-capacity filter capacitors, such as ceramic capacitors, size is usually determined by the capacity needed to prevent V SAG and V SOAR from causing problems during load transients. Generally, once enough capacitance is added to meet the overshoot requirement, undershoot at the rising load edge is no longer a problem (see the VSAG and VSOAR equations in the Transient Response section). However, lowcapacity filter capacitors typically have high-ESR zeros that may effect the overall stability (see the OutputCapacitor Stability Considerations section). Output-Capacitor Stability Considerations Stability is determined by the value of the ESR zero relative to the switching frequency. The boundary of instability is given by the following equation: ƒ ƒ ESR ≤ SW π where: ƒ ESR = 1 2πRESR COUT For a typical 300kHz application, the ESR zero frequency must be well below 95kHz, preferably below 50kHz. Tantalum and OS-CON capacitors in widespread use at the time of publication have typical ESR zero frequencies of 25kHz. In the design example used for inductor selection, the ESR needed to support 25mVP-P ripple is 25mV/1.5A = 16.7mΩ. One 220µF/4V Sanyo polymer (TPE) capacitor provides 15mΩ (max) ESR. This results in a zero at 48kHz, well within the bounds of stability. For low input-voltage applications where the duty cycle exceeds 50% (VOUT / VIN ≥ 50%), the output ripple voltage should not be greater than twice the internal slope-compensation voltage: VRIPPLE ≤ 0.02 x VOUT where VRIPPLE equals ∆IINDUCTOR x RESR. The worstcase ESR limit occurs when VIN = 2 x VOUT, so the 24 above equation can be simplified to provide the following boundary condition: RESR ≤ 0.04 x L x ƒOSC Do not put high-value ceramic capacitors directly across the feedback sense point without taking precautions to ensure stability. Large ceramic capacitors can have a high-ESR zero frequency and cause erratic, unstable operation. However, it is easy to add enough series resistance by placing the capacitors a couple of inches downstream from the feedback sense point, which should be as close as possible to the inductor. Unstable operation manifests itself in two related but distinctly different ways: short/long pulses or cycle skipping resulting in a lower switching frequency. Instability occurs due to noise on the output or because the ESR is so low that there is not enough voltage ramp in the output voltage signal. This “fools” the error comparator into triggering too early or skipping a cycle. Cycle skipping is more annoying than harmful, resulting in nothing worse than increased output ripple. However, it can indicate the possible presence of loop instability due to insufficient ESR. Loop instability can result in oscillations at the output after line or load steps. Such perturbations are usually damped, but can cause the output voltage to rise above or fall below the tolerance limits. The easiest method for checking stability is to apply a very fast zero-to-max load transient and carefully observe the output-voltage-ripple envelope for overshoot and ringing. It can help to simultaneously monitor the inductor current with an AC current probe. Do not allow more than one cycle of ringing after the initial step-response under/overshoot. Input Capacitor Selection The input capacitor must meet the ripple-current requirement (IRMS) imposed by the switching currents. For an out-of-phase regulator, the total RMS current in the input capacitor is a function of the load currents, the input currents, the duty cycles, and the amount of overlap as defined in Figure 9. The 40/60 optimal interleaved architecture of the MAX8716/MAX8717/MAX8757 allows the input voltage to go as low as 8.3V before the duty cycles begin to overlap. This offers improved efficiency over a regular 180° out-of-phase architecture where the duty cycles begin to overlap below 10V. Figure 9 shows the inputcapacitor RMS current vs. input voltage for an application that requires 5V/5A and 3.3V/5A. This shows the improvement of the 40/60 optimal interleaving over 50/50 interleaving and in-phase operation. ______________________________________________________________________________________ Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers Power MOSFET Dissipation Worst-case conduction losses occur at the duty-factor extremes. For the high-side MOSFET (NH), the worstcase power dissipation due to resistance occurs at minimum input voltage: V PD (NH RESISTIVE) = OUT (ILOAD )2RDS(ON) VIN Generally, use a small high-side MOSFET to reduce switching losses at high input voltages. However, the RDS(ON) required to stay within package power-dissipation limits often limits how small the MOSFET can be. The optimum occurs when the switching losses equal the conduction (RDS(ON)) losses. High-side switching INPUT CAPACITOR RMS CURRENT vs. INPUT VOLTAGE 5.0 4.5 4.0 IN PHASE IRMS (A) 3.5 Power MOSFET Selection Most of the following MOSFET guidelines focus on the challenge of obtaining high load-current capability when using high-voltage (>20V) AC adapters. Low-current applications usually require less attention. The high-side MOSFET (NH) must be able to dissipate the resistive losses plus the switching losses at both VIN(MIN) and VIN(MAX). Ideally, the losses at VIN(MIN) should be roughly equal to the losses at VIN(MAX), with lower losses in between. If the losses at VIN(MIN) are significantly higher, consider increasing the size of NH. Conversely, if the losses at VIN(MAX) are significantly higher, consider reducing the size of NH. If VIN does not vary over a wide range, optimum efficiency is achieved by selecting a high-side MOSFET (N H) that has conduction losses equal to the switching losses. Choose a low-side MOSFET (NL) that has the lowest possible on-resistance (RDS(ON)), comes in a moderate-sized package (i.e., 8-pin SO, DPAK, or D 2PAK), and is reasonably priced. Ensure that the MAX8716/MAX8717/MAX8757 DL_ gate driver can supply sufficient current to support the gate charge and the current injected into the parasitic drain-to-gate capacitor caused by the high-side MOSFET turning on; otherwise, cross-conduction problems may occur. Switching losses are not an issue for the low-side MOSFET since it is a zero-voltage switched device when used in the step-down topology. MAX8716/MAX8717/MAX8757 For most applications, nontantalum chemistries (ceramic, aluminum, or OS-CON) are preferred due to their resistance to power-up surge currents typical of systems with a mechanical switch or connector in series with the input. Choose a capacitor that has less than 10°C temperature rise at the RMS input current for optimal reliability and lifetime. 50/50 INTERLEAVING 3.0 2.5 2.0 1.5 40/60 OPTIMAL INTERLEAVING 1.0 0.5 5V/5A AND 3.3V/5A 0 8 6 10 12 14 16 18 20 VIN (V) INPUT RMS CURRENT FOR INTERLEAVED OPERATION IRMS = (IOUT1 - IIN)2 (DLX1 - DOL) + (IOUT2 - IIN)2 (DLX2 - DOL) + (IOUT1 + IOUT2 - IIN)2 DOL + IIN2 (1 - DLX1 - DLX2 + DOL) V DLX1 = OUT1 VIN V DLX2 = OUT2 VIN DOL = DUTY-CYCLE OVERLAP FRACTION V I +V I IIN = OUT1 OUT1 OUT2 OUT2 VIN INPUT RMS CURRENT FOR SINGLE-PHASE OPERATION ( IRMS = ILOAD VOUT (VIN - VOUT) VIN ) Figure 9. Input RMS Current losses do not become an issue until the input is greater than approximately 15V. Calculating the power dissipation in high-side MOSFETs (NH) due to switching losses is difficult, since it must allow for difficult-to-quantify factors that influence the turn-on and turn-off times. These factors include the internal gate resistance, gate charge, threshold voltage, source inductance, and PC board layout characteristics. The following switching-loss calculation provides only a very rough estimate and is no substitute for breadboard evaluation, preferably including verification using a thermocouple mounted on NH: PD (NH SWITCHING) = ⎛ VIN(MAX)ILOADfSW ⎞ ⎛ QG(SW) ⎞ COSS VIN2 fSW ⎜ ⎟⎜ I ⎟ + η TOTAL 2 ⎝ ⎠ ⎝ GATE ⎠ where COSS is the NH, MOSFET's output capacitance, Q G(SW) 2 , is the change needed to turn on the N H MOSFET, and I GATE is the peak gate-drive source/sink current (1A typ). ______________________________________________________________________________________ 25 MAX8716/MAX8717/MAX8757 Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers Switching losses in the high-side MOSFET can become a heat problem when maximum AC adapter voltages are applied, due to the squared term in the switchingloss equation (C x VIN2 x fSW). If the high-side MOSFET chosen for adequate RDS(ON) at low battery voltages becomes extraordinarily hot when subjected to V IN(MAX) , consider choosing another MOSFET with lower parasitic capacitance. For the low-side MOSFET (NL), the worst-case power dissipation always occurs at maximum battery voltage: ⎡ ⎛ V ⎞⎤ PD (NL RESISTIVE) = ⎢1 − ⎜ OUT ⎟ ⎥(ILOAD )2 RDS(ON) ⎢ ⎝ VIN(MAX) ⎠ ⎥ ⎣ ⎦ The absolute worst case for MOSFET power dissipation occurs under heavy-overload conditions that are greater than ILOAD(MAX) but are not high enough to exceed the current limit and cause the fault latch to trip. To protect against this possibility, “overdesign” the circuit to tolerate: ⎛ ∆I ⎞ ILOAD = ILIMIT − ⎜ INDUCTOR ⎟ ⎝ ⎠ 2 where ILIMIT is the peak current allowed by the currentlimit circuit, including threshold tolerance and senseresistance variation. The MOSFETs must have a relatively large heatsink to handle the overload power dissipation. Choose a Schottky diode (DL) with a forward-voltage drop low enough to prevent the low-side MOSFET’s body diode from turning on during the dead time. As a general rule, select a diode with a DC current rating equal to 1/3rd of the load current. This diode is optional and can be removed if efficiency is not critical. Boost Capacitors The boost capacitors (CBST) must be selected large enough to handle the gate-charging requirements of the high-side MOSFETs. Typically, 0.1µF ceramic capacitors work well for low-power applications driving medium-sized MOSFETs. However, high-current applications driving large, high-side MOSFETs require boost capacitors larger than 0.1µF. For these applications, select the boost capacitors to avoid discharging the capacitor more than 200mV while charging the highside MOSFETs’ gates: CBST = 26 QGATE 200mV where QGATE is the total gate charge specified in the high-side MOSFET’s data sheet. For example, assume the FDS6612A n-channel MOSFET is used on the high side. According to the manufacturer’s data sheet, a single FDS6612A has a maximum gate charge of 13nC (VGS = 5V). Using the above equation, the required boost capacitance would be: CBST = 13nC = 0.065µF 100mV Selecting the closest standard value, this example requires a 0.1µF ceramic capacitor. Applications Information Duty-Cycle Limits Minimum Input Voltage The minimum input operating voltage (dropout voltage) is restricted by the maximum duty-cycle specification (see the Electrical Characteristics table). For the best dropout performance, use the slowest switching-frequency setting (200kHz, FSEL = GND). However, keep in mind that the transient performance gets worse as the step-down regulators approach the dropout voltage, so bulk output capacitance must be added (see the voltage sag and soar equations in the Design Procedure section). The absolute point of dropout occurs when the inductor current ramps down during the off-time (∆IDOWN) as much as it ramps up during the on-time (∆IUP). This results in a minimum operating voltage defined by the following equation: ⎛ 1 ⎞ VIN(MIN) = VOUT + VCHG + h ⎜ − 1⎟ (VOUT + VDIS ) ⎝ DMAX ⎠ where VCHG and VDIS are the parasitic voltage drops in the charge and discharge paths, respectively. A reasonable minimum value for h is 1.5, while the absolute minimum input voltage is calculated with h = 1. Maximum Input Voltage The MAX8716/MAX8717/MAX8757 controller includes a minimum on-time specification, which determines the maximum input operating voltage that maintains the selected switching frequency (see the Electrical Characteristics table). Operation above this maximum input voltage results in pulse-skipping operation, regardless of the operating mode selected by SKIP. At the beginning of each cycle, if the output voltage is still above the feedback threshold voltage, the controller does not trigger an on-time pulse, effectively skipping a cycle. This allows the controller to maintain regulation ______________________________________________________________________________________ Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers • Route high-speed switching nodes (BST_, LX_, DH_, and DL_) away from sensitive analog areas (REF, FB_, CSH_, CSL_). ⎛ ⎞ 1 VIN(SKIP) = VOUT ⎜ ⎟ ⎝ ƒ OSC t ON(MIN) ⎠ 1) Place the power components first, with ground terminals adjacent (NL_ source, CIN, COUT_, and DL_ anode). If possible, make all these connections on the top layer with wide, copper-filled areas. 2) Mount the controller IC adjacent to the low-side MOSFET, preferably on the back side opposite NL_ and NH_ to keep LX_, GND, DH_, and the DL_ gatedrive lines short and wide. The DL_ and DH_ gate traces must be short and wide (50 mils to 100 mils wide if the MOSFET is 1in from the controller IC) to keep the driver impedance low and for proper adaptive dead-time sensing. 3) Group the gate-drive components (BST_ diode and capacitor and LDO5 bypass capacitor) together near the controller IC. 4) Make the DC-DC controller ground connections as shown in Figures 1 and 10. This diagram can be viewed as having two separate ground planes: power ground, where all the high-power components go; and an analog ground plane for sensitive analog components. The analog ground plane and power ground plane must meet only at a single point directly at the IC. 5) Connect the output power planes directly to the output filter capacitor positive and negative terminals with multiple vias. Place the entire DC-DC converter circuit as close to the load as is practical. where fOSC is the switching frequency selected by FSEL. PC Board Layout Guidelines Careful PC board layout is critical to achieving low switching losses and clean, stable operation. The switching power stage requires particular attention (Figure 10). If possible, mount all the power components on the top side of the board, with their ground terminals flush against one another. Follow these guidelines for good PC board layout: • Keep the high-current paths short, especially at the ground terminals. This practice is essential for stable, jitter-free operation. • Keep the power traces and load connections short. This practice is essential for high efficiency. Using thick copper PC boards (2oz vs. 1oz) can enhance full-load efficiency by 1% or more. Correctly routing PC board traces is a difficult task that must be approached in terms of fractions of centimeters, where a single mΩ of excess trace resistance causes a measurable efficiency penalty. • Minimize current-sensing errors by connecting CSH_ and CSL_ directly across the current-sense resistor (RSENSE_). • When trade-offs in trace lengths must be made, it is preferable to allow the inductor charging path to be made longer than the discharge path. For example, it is better to allow some extra distance between the input capacitors and the high-side MOSFET than to allow distance between the inductor and the lowside MOSFET or between the inductor and the output filter capacitor. Layout Procedure Chip Information TRANSISTOR COUNT: 5879 PROCESS: BiCMOS ______________________________________________________________________________________ 27 MAX8716/MAX8717/MAX8757 above the maximum input voltage, but forces the controller to effectively operate with a lower switching frequency. This results in an input threshold voltage at which the controller begins to skip pulses (VIN(SKIP)): MAX8716/MAX8717/MAX8757 Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers CONNECT GND AND PGND TO THE CONTROLLER AT ONE POINT ONLY AS SHOWN VIA TO POWER GROUND CONNECT THE EXPOSED PAD TO ANALOG GND VIA TO VCC BYPASS CAPACITOR VIA TO REF BYPASS CAPACITOR VIA TO VCC PIN VIA TO REF PIN MAX8717/MAX8757 BOTTOM LAYER MAX8717/MAX8757 TOP LAYER KELVIN-SENSE VIAS UNDER THE SENSE RESISTOR (REFER TO THE EVALUATION KIT) INDUCTOR SINGLE n-CHANNEL MOSFETS INDUCTOR DH LX DL COUT CIN COUT CIN INPUT HIGH-POWER LAYOUT INPUT OUTPUT COUT OUTPUT GROUND GROUND LOW-POWER LAYOUT Figure 10. PC Board Layout Example 28 DUAL n-CHANNEL MOSFET ______________________________________________________________________________________ Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers 24L QFN THIN.EPS PACKAGE OUTLINE, 12, 16, 20, 24, 28L THIN QFN, 4x4x0.8mm 21-0139 E 1 2 PACKAGE OUTLINE, 12, 16, 20, 24, 28L THIN QFN, 4x4x0.8mm 21-0139 E 2 2 ______________________________________________________________________________________ 29 MAX8716/MAX8717/MAX8757 Package Information (The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information, go to www.maxim-ic.com/packages.) Package Information (continued) QFN THIN.EPS (The package drawing(s) in this data sheet may not reflect the most current specifications. For the latest package outline information, go to www.maxim-ic.com/packages.) Maxim cannot assume responsibility for use of any circuitry other than circuitry entirely embodied in a Maxim product. No circuit patent licenses are implied. Maxim reserves the right to change the circuitry and specifications without notice at any time. 30 ____________________Maxim Integrated Products, 120 San Gabriel Drive, Sunnyvale, CA 94086 408-737-7600 © 2005 Maxim Integrated Products Printed USA is a registered trademark of Maxim Integrated Products, Inc. MAX8716/MAX8717/MAX8757 MAX8716/MAX8717/MAX8757 Interleaved High-Efficiency, Dual Power-Supply Controllers for Notebook Computers