Model 45 - Honeywell Test and Measurement Sensors

Model 45
Fatigue Rated Universal Load Cell
DESCRIPTION
Model 45 Ultra Precision Fatigue-Rated Load Cell offers a low
Model 45 is available in ranges 250 lb through 100,000 lb. and
profile design for both tension and compression applications.
mounting dimensions are universally interchangeable within the
The all-welded stainless steel construction and stabilizing
test and measurement industry. Options include hi-level outputs
diaphragms provide the same ruggedness which has made our
of 4 mA to 20 mA or 0 Vdc to 5 Vdc as well as weatherproof or
Model 41 and 43 pancake type load cells so successful. The
submersible cable configurations.
FEATURES
•
Up to 0.04 % accuracy (see specification table for specific
range)
•
250 lb to 100000 lb
• Long fatigue life
• Intrinsically safe available (2N option only)12
• CE approved13
Model 45
PERFORMANCE SPECIFICATIONS
Characteristic
Load ranges
14
RANGE CODES
Measure
250 lb to 100000 lb
Accuracy
(static error band)1,2
Linearity
Hysteresis
250 lb to 1000 lb
±0.04 % full
scale
±0.04 % full
scale
±0.03 % full
scale
2500 lb to 50000 lb
±0.05 % full
scale
±0.05 % full
scale
±0.05 % full
scale
100000 lb
±0.06 % full
scale
±0.05 % full
scale
±0.05 % full
scale
Non-repeatability
±0.02 % full scale
Output
2 mV/V
Tolerance on output
Creep in 20 min. (max.)
Range
Code
Available ranges Range
Code
Available ranges
CN
250 lb
DW
12500 lb
CR
500 lb
EM
25000 lb
CV
1000 lb
EP
50000 lb
DM
2500 lb
ET
100000 lb
DR
5000 lb
BASE PLATE ORDER INFORMATION
Ranges
Base plate
order code
Base plate
weight kg
[lb]
Load button
order code
±1 % full scale
250 lb to 1000 lb
AA229
1,59 [3.5]
AA290
0.01 %
2500 lb to
5000 lb
AA229
1,59 [3.5]
AA290
12500 lb to
25000 lb
AA230
4,99 [11]
AA291
50000 lb
AA231
9,07 [20]
AA292
100000 lb
AA232
27,67 [61]
AA293
ENVIRONMENTAL SPECIFICATIONS
Characteristic
Measure
Temperature, operating
-54 °C to 93 °C [-65 °F to 200 °F]
Temperature, compensated
-1 °C to 54 °C [30 °F to 130 °F]
Temperature effect, zero
0.0008 % full scale/°F
Temperature effect, span
0.0008 % reading/°F
ELECTRICAL SPECIFICATIONS
Characteristic
Measure
Strain gage type
Foil
Excitation (calibration)
10 Vdc
Excitation (acceptable)
20 Vdc
Insulation resistance
5000 mOhm @ 50 V
Bridge resistance
(tolerance)
350 ohm (nominal)8
Zero balance (tolerance)
±1 % full scale
Shunt calibration data
Included
Electrical termination (std)
PC02A-10-6P
Mating connector
(not included)
PC06A-10-6S
WIRING CODES
Connector
Unamplified
A
(+) excitation
B
(+) output
C
(-) output
D
(-) excitation
E
no connection
F
no connection
DEFLECTIONS AND RINGING FREQUENCIES
MECHANICAL SPECIFICATIONS
Capacity (lb)
Deflection
@ full scale
(10-3 in)
Natural ringing frequency (Hz)
Weight g [lb]
250
1.5
2400
1406,1 [3.1]
500
1.5
2400
1406,1 [3.1]
1000
1.5
3400
1406,1 [3.1]
2500
1
6800
1451,5 [3.2]
Characteristic
Measure
5000
1
9100
1451,5 [3.2]
Maximum allowable load
200 % FS 3, 9
5700
3994,6 [8.8]
See table
12500
2
Weight
Case material
Stainless steel
25000
2
7000
3994,6 [8.8]
Life cycles (approx.)
> 108 cycles fully reversed
50000
2
6300
9979 [22]
Deflection
See table
100000
2.5
4500
24947,58 [55]
Natural frequency
See table
2 Honeywell • Sensing and Control
Fatigue Rated Universal Load Cell
INTERNAL AMPLIFIERS
Current twoCurrent threewire: Option
wire: Option 2j
2k
Intrinsically
safe amp: Option 2n (2N)***
0 V to 10 V or
±10 V @ 45 mA
4 mA to 20 mA
4 mA to 20 mA
4 mA to 20 mA
11 Vdc to 28 Vdc
15 Vdc to 28 Vdc
22 Vdc to 32 Vdc
15 Vdc to
40 Vdc
9 Vdc to
28 Vdc
45 mA
40 mA
40 mA
65 mA
4 mA to 28 mA
4 mA to 24 mA
3000 Hz
3000 Hz
3000 Hz
2500 Hz
300 Hz
2000 Hz
Power supply rej.
60 db
60 db
60 db
60 db
60 db
60 db
Operating temp.
-20 °F to 185 °F
-20 °F to 185 °F
-20 °F to 185 °F
0 °F to 185 °F
0 °F to 185 °F
-20 °F to 185 °F
Reverse voltage protection
Yes
Yes
Yes
Yes
Yes
Yes
Short cir. protection
Momentary
Momentary
Momentary
Yes
Yes
Yes
Wiring code: connector
(std)5
A (+) Supply
B Output common
C Supply return
D (+) Output
E Shunt cal 1
F Shunt cal 2
A (+) Supply
B Output common**
C Supply return **
D (+) Output
E Shunt cal 1
F Shunt cal 2
A (+) Supply
B Output common**
C Supply return**
D (+) Output
E Shunt cal 1
F Shunt cal 2
A (+) Supply
B Output common**
C Supply return**
D (+) Output
E Shunt cal 1
F Shunt cal 2
A (+) Supply
B No connection
C No connection
D (+) Output
E Case ground
F No connection
A (+) Supply
B No connection
C No connection
D (+) Output
E Case ground
F No connection
Wiring code: cable5,6,7
R (+) Supply
Bl Output common
G Supply return
W (+) Output
B Shunt cal 1
Br Shunt cal 2
R (+) Supply
Bl Output common*
G Supply return*
W (+) Output
B Shunt cal 1
Br Shunt cal 2
R (+) Supply
Bl Output common*
G Supply return*
W (+) Output
B Shunt cal 1
Br Shunt cal 2
R (+) Supply
Bl Output common*
G Supply return*
W (+) Output
B Shunt cal 1
Br Shunt cal 2
R (+) Supply
Bl (+) Output
W Case ground
R (+) Supply
Bl (+) Output
W Case ground
Amplifier
specifications
Voltage output: Option 2b
Voltage output: Option 2c
Voltage output: Option 2t
Output signal
±5 V
0 V to 5 V or ±5 V
@ 45 mA
Input power (voltage)
±15 V or 26 Vdc
to 32 Vdc
Input power (current)
Freq. resp (amp)
* Black and green wires are internally connected.
** Pins B and C are internally connected.
*** See our Web site for the most up-to-date information regarding intrinsically safe approvals, ref. #008-0547-00.
TYPICAL SYSTEM DIAGRAM
Honeywell • Sensing and Control 3
Model 45
OPTION CODES
Many range/option combinations are available
in our quick-ship and fast-track manufacture
programs. Please see http://sensing.honeywell.
com/TMsensor-ship for updated listings.
Load ranges
250, 500, 1000, 2500, 5000, 12500, 2500, 50000,
100000 lb
Temperature
compensation
1a. 60 °F to 160 °F
1b. 30 °F to 130 °F
1c. 0 °F to 185 °F
1d. -20 °F to 130 °F
1e. -20 °F to 200 °F
1f. 70 °F to 250 °F
1g. 70 °F to 325 °F16
1h. 70 °F to 400 °F16
1i. -65 °F to 250 °F16
1j. 0 °C to 50 °C
1k. -20 °C to 85 °C
1m. -25 °C to 110 °C
Internal amplifiers
2b. ±5 Vdc output
2c. 0 Vdc to 5 Vdc
2j. 4 mA to 20 mA
(three-wire) output
2k. 4 mA to 20 mA (twowire)15
2n (2N) 4 mA to 20 mA
(two-wire) intrinsically
safe15
2t. 0 Vdc to 10 Vdc
output
2u. Unamplified, mV/V
output
Internal
amplifier
enhancements
3d. Remote buffered shunt calibration
Electrical
termination
PC02A-10-6P
6a. Bendix PTIH-10-6P (or equivalent), 6-pin (max.
250 °F)
6b. MS connector MS3102E-14S-6P (mates with
MS3106E-14S-6S) (max. 160 °F)17
Shunt
calibration
8a. Precision internal resistor16
Special
calibration
9c. ASTM E-74 calibration
30a. Compression only calibration, positive in
compression
30b. Tension and compression calibration, positive in tension
30c. Compression only calibration, negative in
compression
30d. Tension and compression calibration, positive in compression
Bridge type
31a. Dual bridge
11c. Square and symmetrical bridge16
Electrical
connector
orientation
15a. Horizontal electrical exit port orientation
Shock and
vibration
44a. Shock and vibration resistance
Interfaces
53e. Signature calibration16
53t. TEDS IEEE 1451.4 module11
4 Honeywell • Sensing and Control
Fatigue Rated Universal Load Cell
MOUNTING DIMENSIONS
LOAD CELL
Ranges lb
Ø D1 mm [in]
H mm [in]
T
ØB mm [in]
N mm [in]
F1
250, 500, 1000,
2500, 5000
104,65 [4.12]
34,8 [1.37]
5/8-18 UNF-3B
34,0 [1.34]
3,05 [0.12]
9/32 in dia.,
8 holes eq. sp., 3.50 B.C.
12500, 25000
153,92 [6.06]
44,45 [1.75]
1 1/4-12 UNF-3B
67,31 [2.65]
3,05 [0.12]
13/32 in dia., 12 holes eq. sp., 5.125
B.C.
50000
203,2 [8.00]
63,5 [2.50]
1 3/4-12 UNF-3B
95,50 [3.76]
6,35 [0.25]
17/32 in dia.,
16 holes eq. sp., 6.50 B.C.
100000
279,4 [11.00]
88,9 [3.50]
2 3/4-8 UNF-3B
122,17 [4.81]
12,7 [0.50]
11/16 in dia.,
16 holes eq. sp., 9.00 B.C.
PULL PLATE
Ranges lb
Order code
ØD2 mm
[in]
L mm [in]
T
ØG mm
[in]
F2
250, 500, 1000,
2500, 5000
AA229
104,65 [4.12]
28,45 [1.12]
5/8-18 UNF-3B
31,75 [1.25]
1/4-28, 8 holes eq. sp., 3.50 B.C.
12500, 25000
AA230
153,92 [6.06]
44,45 [1.75]
1 1/4-12 UNF-3B
57,15 [2.25]
3/8-24, 12 holes eq. sp., 5.125 B.C.
50000
AA231
203,2 [8.00]
50,8 [2.00]
1 3/4-12 UNF-3B
76,2 [3.00]
1/2-20, 16 holes eq. sp., 6.50 B.C.
100000
AA232
279,4 [11.00]
76,2 [3.00]
2 3/4-8 UNF-3B
114,3 [4.50]
5/8-18, 16 holes eq. sp., 9.00 B.C.
Honeywell • Sensing and Control 5
Model 45
Fatigue Rated Universal Load Cell
NOTES
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11. 12. 13.
14.
15.
16.
17.
Static error band is the recommended performance specification. The static error band is calculated as the best fit straight line
through zero, including the effects of non-linearity, hysteresis and
non-repeatability.
Values noted are typical values but fall within the static error.
Allowable maximum loads – maximum load to be applied without
damage.4
Without damage - loading to this level will not cause excessive zero
shift or performance degradation. The user must consider fatigue
life for long term use and structural integrity. All structurally critical
applications (overhead loading, etc.) should always be designed
with safety redundant load paths.
Interconnecting shunt cal. 1 terminal with shunt cal. 2 terminal
provides 50 % (unamplified units), 75 % (4 mA to 20 mA three-wire
units) or 80 % (voltage amplified units) of full scale output for quick
calibration. Shunt calibration comes standard with internal amplifier
option 2c, 2t and 2j.
O=Orange; Y=Yellow; B=Blue; Bl=Black; R=Red; Br=Brown;
W=White; G=Green. Color specifying cable and number or letter
specifying connector.
No mating connector necessary for cable option.
250 lb. range has 700 ohm bridge resistance.
Off axis loading maximum allowable 50 % full scale.
Internal amplifier for ranges less than 12,500 lb may increase in
height.
Consult factory for TEDS availability with amplified models.
Range dependent; consult factory. Termination dependent; consult
factory.
Internal amp and termination dependent; consult factory.
This unit calibrated to Imperial (non-Metric) units.
5000 ohm bridge required.
Cannot be used with amplified option.
Cannot be used with options 1c, 1e, 1f, 1g, 1h, or 1i.
Warranty. Honeywell warrants goods of its manufacture as
being free of defective materials and faulty workmanship.
Honeywell’s standard product warranty applies unless agreed
to otherwise by Honeywell in writing; please refer to your
order acknowledgement or consult your local sales office for
specific warranty details. If warranted goods are returned to
Honeywell during the period of coverage, Honeywell will repair
or replace, at its option, without charge those items it finds
defective. The foregoing is buyer’s sole remedy and is in lieu
of all warranties, expressed or implied, including those of
merchantability and fitness for a particular purpose. In no
event shall Honeywell be liable for consequential, special, or
indirect damages.
While we provide application assistance personally, through our
literature and the Honeywell web site, it is up to the customer to
determine the suitability of the product in the application.
Specifications may change without notice. The information we
supply is believed to be accurate and reliable as of this printing.
However, we assume no responsibility for its use.
For more information about Sensing and Control products, visit
www.honeywell.com/sensing or call +1-815-235-6847
Email inquiries to [email protected]
WARNING
PERSONAL INJURY
•DO NOT USE these products as safety or emergency
stop devices or in any other application where failure of
the product could result in personal injury.
Failure to comply with these instructions could result in
death or serious injury.
WARNING
MISUSE OF DOCUMENTATION
•The information presented in this catalogue is for
reference only. DO NOT USE this document as product
installation information.
•Complete installation, operation and maintenance
information is provided in the instructions supplied with
each product.
Failure to comply with these instructions could result in
death or serious injury.
Sensing and Control
Automation and Control Solutions
Honeywell
1985 Douglas Drive North
Golden Valley, MN 55422 USA
+1-815-235-6847
www.honeywell.com/sensing
008612-1-EN IL50 GLO May 2008
Copyright © 2008 Honeywell International Inc. All rights reserved.