Model 45 Fatigue Rated Universal Load Cell DESCRIPTION Model 45 Ultra Precision Fatigue-Rated Load Cell offers a low Model 45 is available in ranges 250 lb through 100,000 lb. and profile design for both tension and compression applications. mounting dimensions are universally interchangeable within the The all-welded stainless steel construction and stabilizing test and measurement industry. Options include hi-level outputs diaphragms provide the same ruggedness which has made our of 4 mA to 20 mA or 0 Vdc to 5 Vdc as well as weatherproof or Model 41 and 43 pancake type load cells so successful. The submersible cable configurations. FEATURES • Up to 0.04 % accuracy (see specification table for specific range) • 250 lb to 100000 lb • Long fatigue life • Intrinsically safe available (2N option only)12 • CE approved13 Model 45 PERFORMANCE SPECIFICATIONS Characteristic Load ranges 14 RANGE CODES Measure 250 lb to 100000 lb Accuracy (static error band)1,2 Linearity Hysteresis 250 lb to 1000 lb ±0.04 % full scale ±0.04 % full scale ±0.03 % full scale 2500 lb to 50000 lb ±0.05 % full scale ±0.05 % full scale ±0.05 % full scale 100000 lb ±0.06 % full scale ±0.05 % full scale ±0.05 % full scale Non-repeatability ±0.02 % full scale Output 2 mV/V Tolerance on output Creep in 20 min. (max.) Range Code Available ranges Range Code Available ranges CN 250 lb DW 12500 lb CR 500 lb EM 25000 lb CV 1000 lb EP 50000 lb DM 2500 lb ET 100000 lb DR 5000 lb BASE PLATE ORDER INFORMATION Ranges Base plate order code Base plate weight kg [lb] Load button order code ±1 % full scale 250 lb to 1000 lb AA229 1,59 [3.5] AA290 0.01 % 2500 lb to 5000 lb AA229 1,59 [3.5] AA290 12500 lb to 25000 lb AA230 4,99 [11] AA291 50000 lb AA231 9,07 [20] AA292 100000 lb AA232 27,67 [61] AA293 ENVIRONMENTAL SPECIFICATIONS Characteristic Measure Temperature, operating -54 °C to 93 °C [-65 °F to 200 °F] Temperature, compensated -1 °C to 54 °C [30 °F to 130 °F] Temperature effect, zero 0.0008 % full scale/°F Temperature effect, span 0.0008 % reading/°F ELECTRICAL SPECIFICATIONS Characteristic Measure Strain gage type Foil Excitation (calibration) 10 Vdc Excitation (acceptable) 20 Vdc Insulation resistance 5000 mOhm @ 50 V Bridge resistance (tolerance) 350 ohm (nominal)8 Zero balance (tolerance) ±1 % full scale Shunt calibration data Included Electrical termination (std) PC02A-10-6P Mating connector (not included) PC06A-10-6S WIRING CODES Connector Unamplified A (+) excitation B (+) output C (-) output D (-) excitation E no connection F no connection DEFLECTIONS AND RINGING FREQUENCIES MECHANICAL SPECIFICATIONS Capacity (lb) Deflection @ full scale (10-3 in) Natural ringing frequency (Hz) Weight g [lb] 250 1.5 2400 1406,1 [3.1] 500 1.5 2400 1406,1 [3.1] 1000 1.5 3400 1406,1 [3.1] 2500 1 6800 1451,5 [3.2] Characteristic Measure 5000 1 9100 1451,5 [3.2] Maximum allowable load 200 % FS 3, 9 5700 3994,6 [8.8] See table 12500 2 Weight Case material Stainless steel 25000 2 7000 3994,6 [8.8] Life cycles (approx.) > 108 cycles fully reversed 50000 2 6300 9979 [22] Deflection See table 100000 2.5 4500 24947,58 [55] Natural frequency See table 2 Honeywell • Sensing and Control Fatigue Rated Universal Load Cell INTERNAL AMPLIFIERS Current twoCurrent threewire: Option wire: Option 2j 2k Intrinsically safe amp: Option 2n (2N)*** 0 V to 10 V or ±10 V @ 45 mA 4 mA to 20 mA 4 mA to 20 mA 4 mA to 20 mA 11 Vdc to 28 Vdc 15 Vdc to 28 Vdc 22 Vdc to 32 Vdc 15 Vdc to 40 Vdc 9 Vdc to 28 Vdc 45 mA 40 mA 40 mA 65 mA 4 mA to 28 mA 4 mA to 24 mA 3000 Hz 3000 Hz 3000 Hz 2500 Hz 300 Hz 2000 Hz Power supply rej. 60 db 60 db 60 db 60 db 60 db 60 db Operating temp. -20 °F to 185 °F -20 °F to 185 °F -20 °F to 185 °F 0 °F to 185 °F 0 °F to 185 °F -20 °F to 185 °F Reverse voltage protection Yes Yes Yes Yes Yes Yes Short cir. protection Momentary Momentary Momentary Yes Yes Yes Wiring code: connector (std)5 A (+) Supply B Output common C Supply return D (+) Output E Shunt cal 1 F Shunt cal 2 A (+) Supply B Output common** C Supply return ** D (+) Output E Shunt cal 1 F Shunt cal 2 A (+) Supply B Output common** C Supply return** D (+) Output E Shunt cal 1 F Shunt cal 2 A (+) Supply B Output common** C Supply return** D (+) Output E Shunt cal 1 F Shunt cal 2 A (+) Supply B No connection C No connection D (+) Output E Case ground F No connection A (+) Supply B No connection C No connection D (+) Output E Case ground F No connection Wiring code: cable5,6,7 R (+) Supply Bl Output common G Supply return W (+) Output B Shunt cal 1 Br Shunt cal 2 R (+) Supply Bl Output common* G Supply return* W (+) Output B Shunt cal 1 Br Shunt cal 2 R (+) Supply Bl Output common* G Supply return* W (+) Output B Shunt cal 1 Br Shunt cal 2 R (+) Supply Bl Output common* G Supply return* W (+) Output B Shunt cal 1 Br Shunt cal 2 R (+) Supply Bl (+) Output W Case ground R (+) Supply Bl (+) Output W Case ground Amplifier specifications Voltage output: Option 2b Voltage output: Option 2c Voltage output: Option 2t Output signal ±5 V 0 V to 5 V or ±5 V @ 45 mA Input power (voltage) ±15 V or 26 Vdc to 32 Vdc Input power (current) Freq. resp (amp) * Black and green wires are internally connected. ** Pins B and C are internally connected. *** See our Web site for the most up-to-date information regarding intrinsically safe approvals, ref. #008-0547-00. TYPICAL SYSTEM DIAGRAM Honeywell • Sensing and Control 3 Model 45 OPTION CODES Many range/option combinations are available in our quick-ship and fast-track manufacture programs. Please see http://sensing.honeywell. com/TMsensor-ship for updated listings. Load ranges 250, 500, 1000, 2500, 5000, 12500, 2500, 50000, 100000 lb Temperature compensation 1a. 60 °F to 160 °F 1b. 30 °F to 130 °F 1c. 0 °F to 185 °F 1d. -20 °F to 130 °F 1e. -20 °F to 200 °F 1f. 70 °F to 250 °F 1g. 70 °F to 325 °F16 1h. 70 °F to 400 °F16 1i. -65 °F to 250 °F16 1j. 0 °C to 50 °C 1k. -20 °C to 85 °C 1m. -25 °C to 110 °C Internal amplifiers 2b. ±5 Vdc output 2c. 0 Vdc to 5 Vdc 2j. 4 mA to 20 mA (three-wire) output 2k. 4 mA to 20 mA (twowire)15 2n (2N) 4 mA to 20 mA (two-wire) intrinsically safe15 2t. 0 Vdc to 10 Vdc output 2u. Unamplified, mV/V output Internal amplifier enhancements 3d. Remote buffered shunt calibration Electrical termination PC02A-10-6P 6a. Bendix PTIH-10-6P (or equivalent), 6-pin (max. 250 °F) 6b. MS connector MS3102E-14S-6P (mates with MS3106E-14S-6S) (max. 160 °F)17 Shunt calibration 8a. Precision internal resistor16 Special calibration 9c. ASTM E-74 calibration 30a. Compression only calibration, positive in compression 30b. Tension and compression calibration, positive in tension 30c. Compression only calibration, negative in compression 30d. Tension and compression calibration, positive in compression Bridge type 31a. Dual bridge 11c. Square and symmetrical bridge16 Electrical connector orientation 15a. Horizontal electrical exit port orientation Shock and vibration 44a. Shock and vibration resistance Interfaces 53e. Signature calibration16 53t. TEDS IEEE 1451.4 module11 4 Honeywell • Sensing and Control Fatigue Rated Universal Load Cell MOUNTING DIMENSIONS LOAD CELL Ranges lb Ø D1 mm [in] H mm [in] T ØB mm [in] N mm [in] F1 250, 500, 1000, 2500, 5000 104,65 [4.12] 34,8 [1.37] 5/8-18 UNF-3B 34,0 [1.34] 3,05 [0.12] 9/32 in dia., 8 holes eq. sp., 3.50 B.C. 12500, 25000 153,92 [6.06] 44,45 [1.75] 1 1/4-12 UNF-3B 67,31 [2.65] 3,05 [0.12] 13/32 in dia., 12 holes eq. sp., 5.125 B.C. 50000 203,2 [8.00] 63,5 [2.50] 1 3/4-12 UNF-3B 95,50 [3.76] 6,35 [0.25] 17/32 in dia., 16 holes eq. sp., 6.50 B.C. 100000 279,4 [11.00] 88,9 [3.50] 2 3/4-8 UNF-3B 122,17 [4.81] 12,7 [0.50] 11/16 in dia., 16 holes eq. sp., 9.00 B.C. PULL PLATE Ranges lb Order code ØD2 mm [in] L mm [in] T ØG mm [in] F2 250, 500, 1000, 2500, 5000 AA229 104,65 [4.12] 28,45 [1.12] 5/8-18 UNF-3B 31,75 [1.25] 1/4-28, 8 holes eq. sp., 3.50 B.C. 12500, 25000 AA230 153,92 [6.06] 44,45 [1.75] 1 1/4-12 UNF-3B 57,15 [2.25] 3/8-24, 12 holes eq. sp., 5.125 B.C. 50000 AA231 203,2 [8.00] 50,8 [2.00] 1 3/4-12 UNF-3B 76,2 [3.00] 1/2-20, 16 holes eq. sp., 6.50 B.C. 100000 AA232 279,4 [11.00] 76,2 [3.00] 2 3/4-8 UNF-3B 114,3 [4.50] 5/8-18, 16 holes eq. sp., 9.00 B.C. Honeywell • Sensing and Control 5 Model 45 Fatigue Rated Universal Load Cell NOTES 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. Static error band is the recommended performance specification. The static error band is calculated as the best fit straight line through zero, including the effects of non-linearity, hysteresis and non-repeatability. Values noted are typical values but fall within the static error. Allowable maximum loads – maximum load to be applied without damage.4 Without damage - loading to this level will not cause excessive zero shift or performance degradation. The user must consider fatigue life for long term use and structural integrity. All structurally critical applications (overhead loading, etc.) should always be designed with safety redundant load paths. Interconnecting shunt cal. 1 terminal with shunt cal. 2 terminal provides 50 % (unamplified units), 75 % (4 mA to 20 mA three-wire units) or 80 % (voltage amplified units) of full scale output for quick calibration. Shunt calibration comes standard with internal amplifier option 2c, 2t and 2j. O=Orange; Y=Yellow; B=Blue; Bl=Black; R=Red; Br=Brown; W=White; G=Green. Color specifying cable and number or letter specifying connector. No mating connector necessary for cable option. 250 lb. range has 700 ohm bridge resistance. Off axis loading maximum allowable 50 % full scale. Internal amplifier for ranges less than 12,500 lb may increase in height. Consult factory for TEDS availability with amplified models. Range dependent; consult factory. Termination dependent; consult factory. Internal amp and termination dependent; consult factory. This unit calibrated to Imperial (non-Metric) units. 5000 ohm bridge required. Cannot be used with amplified option. Cannot be used with options 1c, 1e, 1f, 1g, 1h, or 1i. Warranty. Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Honeywell’s standard product warranty applies unless agreed to otherwise by Honeywell in writing; please refer to your order acknowledgement or consult your local sales office for specific warranty details. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace, at its option, without charge those items it finds defective. The foregoing is buyer’s sole remedy and is in lieu of all warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages. While we provide application assistance personally, through our literature and the Honeywell web site, it is up to the customer to determine the suitability of the product in the application. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. For more information about Sensing and Control products, visit www.honeywell.com/sensing or call +1-815-235-6847 Email inquiries to [email protected] WARNING PERSONAL INJURY •DO NOT USE these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury. Failure to comply with these instructions could result in death or serious injury. WARNING MISUSE OF DOCUMENTATION •The information presented in this catalogue is for reference only. DO NOT USE this document as product installation information. •Complete installation, operation and maintenance information is provided in the instructions supplied with each product. Failure to comply with these instructions could result in death or serious injury. Sensing and Control Automation and Control Solutions Honeywell 1985 Douglas Drive North Golden Valley, MN 55422 USA +1-815-235-6847 www.honeywell.com/sensing 008612-1-EN IL50 GLO May 2008 Copyright © 2008 Honeywell International Inc. All rights reserved.