LPC-35 series 35W Single Output Switching Power Supply MODEL:LPC-35-1400 OUTPUT FUNCTION TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RIPPLE & NOISE V1: 200 I/P: 230VAC mVp-p (Max ) RESULT V1: VERDICT 70 mVp-p (Max ) O/P:FULL LOAD Ta:25℃ 2 OUTPUT VOLTAGE CH1: 9 V~ 24 V RANGE P I/P: 230 VAC 0 V~ 24.1 V/ 230 VAC I/P: 115 VAC 0 V~ 24.1 V/ 115 VAC V1: 0.2 %~ -0.2 P O/P:MIN LOAD Ta:25℃ 3 OUTPUT VOLTAGE V1: 5 %~ -5 % (Max) TOLERANCE 4 LINE REGULATION I/P: 100 VAC / 264 VAC O/P:FULL/ MIN Ta:25℃ V1: 1 %~ -1 % (Max) % LOAD I/P: 100VAC ~ 264 VAC P V1: 0 %~ 0 % O/P:FULL LOAD Ta:25℃ 5 LOAD REGULATION V1: 2 %~ 2 % (Max) I/P: 230 VAC P V1: 0.2 %~ -0.2 % O/P:FULL ~MIN LOAD Ta:25℃ 6 SET UP TIME P 230VAC: 500 ms (Max) I/P: 230 VAC 230VAC/ 139 ms 115 VAC: 500 ms (Max) I/P: 115 VAC 115VAC/ 1.03 ms O/P:FULL LOAD Ta:25℃ 7 RISE TIME 230VAC: 115VAC: 120 120 ms (Max) I/P: 230 VAC 230VAC/ 18 ms ms (Max) I/P: 115 VAC 115VAC/ 16 ms O/P:FULL LOAD Ta:25℃ 8 HOLD UP TIME 230VAC: 50 ms (TYP) I/P: 230 VAC 230VAC/ 138 ms 115VAC: 16 ms (TYP) I/P: 115 VAC 115VAC/ 30 ms TEST: <5 % O/P:FULL LOAD Ta:25℃ 9 OVER/UNDERSHOOT TEST I/P: 230 VAC < +5% O/P:FULL LOAD Ta:25℃ 10 DYNAMIC LOAD V1: 2400 mVp-p I/P: 230 VAC P P P P 299 mVp-p O/P:FULL /Min LOAD P 90%DUTY/1KHZ Ta:25℃ Model: LPC-35-1400 Test Report 1 / 5 LPC-35 series 35W Single Output Switching Power Supply INPUT FUNCTION TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION INPUT VOLTAGE RANGE 90VAC~264 VAC I/P:TESTING RESULT VERDICT 52 V~264V O/P:FULL LOAD Ta:25℃ I/P: TEST: OK LOW-LINE-3V= 87 V P HIGH-LINE+15%=300 V O/P:FULL/MIN LOAD ON: 30 Sec . OFF: 30 Sec 10MIN ( AC POWER ON/OFF NO DAMAGE ) 2 INPUT FREQUENCY RANGE 47HZ ~63 HZ I/P:100 VAC ~ 264 VAC NO DAMAGE OSC 3 85% (TYP) EFFICIENCY TEST: OK O/P:FULL~MIN LOAD Ta:25℃ P I/P: 230 VAC 86.2% O/P:FULL LOAD Ta:25℃ 4 INPUT CURRENT P 230V/ 0.7 A (TYP) I/P: 230 VAC I= 0.3 A/ 230 VAC 115V/ 1.1 A (TYP) I/P: 115 VAC I= 0.5 A/ 115 VAC P O/P:FULL LOAD Ta:25℃ 5 INRUSH CURRENT 230V/ 60 A (TYP) I/P: 230 VAC I= 48 A/ 230 VAC 115V/ 30 A(TYP) I/P: 115 VAC I= 24 A/ 115 VAC I/P: 264 VAC L-FG: 0.01 mA O/P:Min LOAD Ta:25℃ N-FG: 0.01 mA COLD START 6 LEAKAGE CURRENT < 0.25 P O/P:FULL LOAD Ta:25℃ mA / 240 VAC P PROTECTION FUNCTION TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION CURRENT LIMIT 95 %~ 105 % I/P: 230 VAC I/P: 115 VAC O/P:TESTING Ta:25℃ 2 OVER VOLTAGE PROTECTION CH1:27.6 V~ 32.4 V I/P: 230 VAC I/P: 115 VAC 3 SHORT PROTECTION RESULT VERDICT 100 %/ 230 VAC 100%/ 115 VAC Constant Current Limiting P 30V/ 230 VAC 30V/ 115 VAC O/P:MIN LOAD Ta:25℃ Shut down Re- power ON SHORT EVERY OUTPUT I/P: 264 VAC NO DAMAGE 1 HOUR NO DAMAGE O/P:FULL LOAD Ta:25℃ Constant Current Limiting P P Model: LPC-35-1400 Test Report 2 / 5 LPC-35 series 35W Single Output Switching Power Supply ENVIRONMENT TEST NO 1 TEST ITEM SPECIFICATION TEMPERATURE RISE TEST MODEL: LPC-35-1400 TEST CONDITION RESULT VERDICT 1. ROOM AMBIENT BURN-IN:3 HRS I/P: 230VAC O/P: FULL LOAD Ta=29 ℃ 2. HIGH AMBIENT BURN-IN: 1 HRS I/P: 230VAC O/P: FULL LOAD Ta=62.9 ℃ NO 2 OVER LOAD BURN-IN TEST Position ROOM AMBIENT HIGH AMBIENT Ta=29 ℃ Ta=62.9 ℃ 50.2℃ 77.2℃ P/N 1 LF1 2 BD1 53.9℃ 80.3℃ 3 C5 100u/400V 105℃ KMG 54.8℃ 81.2℃ 4 D1 SFRD EGP20J 2A/600V 65.9℃ 91.1℃ 5 T1 TF1797 65.7℃ 89.8℃ 67.3℃ 93.0℃ 58.1℃ 83.8℃ 1A/100V 1N4002 63.1℃ 88.7℃ 98.4℃ 6 Q1 7 C40 8 D40 LF158 2A/800V KBP208G STF6NM60N :600 V/ 4.6A 47u/50V UL10Kh YXM 9 D100 FMX-12SL 10A/200V 75.3℃ 10 D200 HER102 1A/100V 69.0℃ 92.7℃ 11 U1 NCP1200D60R2G 54.2℃ 80.4℃ 12 C105 470u/35V L7Kh 10*20 YXG 62.1℃ 85.6℃ 13 LF100 TR574-R1 53.9℃ 77.9℃ 14 C200 22u/50V L5Kh 5*11 KY 63.4℃ 87.0℃ NO DAMAGE I/P: 230 VAC O/P:101 ﹪LOAD 1 HOUR ( MIN ) P TEST:OKO P Ta:29.1℃ 3 LOW TEMPERATURE TURN ON AFTER 2 HOUR TURN ON TEST I/P: 230 VAC O/P: 95 ﹪LOAD TEST:OK P Ta= -35 ℃ 4 HIGH HUMIDITY AFTER 12 HOURS HIGH TEMPERATURE IN CHAMBER ON CONTROL 65℃ HIGH VOLTAGE TURN ON TEST 5 TEMPERATURE NO DAMAGE + 0.03 %(0~50℃) VIBRATION TEST Ta= 65 TEST:OK P ℃ HUMIDITY= 95 %R.H I/P: 230 VAC + 0.002 %(0~50℃) P O/P:FULL LOAD COEFFICIENT 6 I/P: 272 VAC O/P:95% LOAD 1 Carton & 1 Set TEST:OK (1) Waveform: Sine Wave (2) Frequency:10~500Hz (3) Sweep Time:10min/sweep cycle P (4) Acceleration:2G (5) Test Time:1 hour in each axis (X.Y.Z) (6) Ta:25℃ Model: LPC-35-1400 Test Report 3 / 5 LPC-35 series 35W Single Output Switching Power Supply SAFETY TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RESULT WITHSTAND VOLTAGE I/P-O/P: 3 KVAC/min I/P-O/P: 3.6 KVAC/min I/P-O/P: VERDICT 1.940 mA P NO DAMAGE 2 ISOLATION RESISTANCE I/P-O/P:500VDC>100MΩ I/P-O/P: 500 VDC I/P-O/P: 10.21 GΩ Ta:25℃/70%RH P NO DAMAGE 3 APPROVAL TUV: Certificate NO : N/A UL: File NO : E.M.C TEST NO 1 2 3 4 5 TEST ITEM SPECIFICATION TEST CONDITION RESULT HARMONIC EN61000-3-2 I/P: 230/240/220 VAC/50HZ O/P:100/75/50/25% LOAD PASS CLASS A CLASS C Ta:25℃ EN55022 I/P: 230 VAC (50HZ)/115V(60HZ) PASS CLASS B O/P:FULL/50% LOAD Ta:25℃ Test by certified Lab CONDUCTION RADIATION E.S.D E.F.T 6 SURGE EN55022 I/P: 230 VAC (50HZ)/115V(60HZ) PASS O/P:FULL LOAD Ta:25℃ Test by certified Lab EN61000-4-2 I/P: 230 VAC/50HZ CRITERIA A LIGHT INDUSTRY AIR:8KV / Contact:4KV O/P:FULL LOAD Ta:25℃ EN61000-4-4 I/P: 230 VAC/50HZ LIGHT INDUSTRY O/P:FULL LOAD Ta:25℃ IEC61000-4-5 I/P: 230 VAC/50HZ LIGHT INDUSTRY O/P:FULL LOAD Ta:25℃ L-N :1KV 7 P CLASS B INPUT: 1KV VERDICT P P P CRITERIA A P CRITERIA A P Test by certified Lab & Test Report Prepare M.T.B.F & LIFE CYCLE CALCULATION NO 1 TEST ITEM SPECIFICATION CAPACITOR LPC-35-1400:SUPPOSE C105 IS THE MOST CRITICAL COMPONENT I/P: 230VAC O/P:FULL LOAD Ta=25 ℃ LIFE TIME= 212352 HRS LIFE CYCLE I/P: 230VAC 2 3 TEST CONDITION O/P:FULL LOAD Ta=65 ℃ LIFE TIME= MTBF MIL-HDBK-217F NOTICES2 PARTS COUNT DMTBF/Accelerated Life Test TOTAL FAILURE RATE: 743.5 K HRS Demonstration Mean Time Between Failure(Expected Life) : 20,000 hours @ Tcase 80℃; 50,000 hours @ Tcase 65℃ 27888 RESULT VERDICT P HRS P P Model: LPC-35-1400 Test Report 4 / 5 LPC-35 series 35W Single Output Switching Power Supply COMPONENT STRESS TEST NO 1 TEST ITEM SPECIFICATION TEST CONDITION RESULT Power Transistor Q1 Rated I/P:High-Line +3V = 267 V (1) 586 V VERDICT ( D to S) or (C to E) Peak Voltage STF6NM60N :600 V/ 4.6A O/P: (1)Full Load Turn on (2) 456 V I/P:High-Line +3V = 267 V (1) 190 V O/P: (1)Full Load Turn on (2) 180 V (1) 496 V P (2) Output Short Ta:25℃ 2 Diode Peak Voltage D100Rated FMX-12SL 10A/200V P (2)Output Short Ta:25℃ 3 Clamp Diode Peak Voltage D1 Rated EGP20J:2A/600V I/P:High-Line +3V = 267 V O/P: (1) Dynamic Load 90%Duty/1KHz P Ta:25℃ 4 Input Capacitor Voltage C5 Rated 120u/400V 105℃ KMG I/P:High-Line +3V = 267 V (1) 370 V O/P: (1)Full Load Turn on /Off (2) 378 V (2) Min load Turn on /Off (3) 378 V (3)Full Load /Min load Change Ta:25℃ 5 Control IC Voltage Test P U1 I/P:High-Line +3V = 267 V (1) 11.36 V NCP1200/ 18V O/P: (1)Full Load Turn on /Off (2) 10.24 V (2) Min load Turn on /Off (3) 11.36 V P (3)Full Load /Min load Change Ta:25℃ DATE 2008/5/5 2008/9/4 2008/11/10 SAMPLE TEST RESULT TESTER APPROVAL RD SAMPLE PASS SANFORD SU VINCENT TSENG PASS SANFORD SU VINCENT TSENG PASS SANFORD SU VINCENT TSENG PRODUCT SAMPLE W0806C09 PRODUCT SAMPLE W0809E05 2003/12/12 Model: LPC-35-1400 A50-F023 Test Report 5 / 5