< IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen .NX SERIES APPLICATION NOTE Publication Date : April 2014 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES th APPLICATION NOTE 6.1 Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen .NX SERIES APPLICATION NOTE Index 1. Index ・・・・・・・・・・・・・・・・・・・・・・・・・ 2. Features 2 3. Product line-up ・・・・・・・・・・・・・・・・・・・・・・・・・ 3 4. Label marking ・・・・・・・・・・・・・・・・・・・・・・・・・ 4 5. 2D code specifications ・・・・・・・・・・・・・・・・・・・・・・・・・ 5 6. Safety Standard ・・・・・・・・・・・・・・・・・・・・・・・・・ 6 7. Internal structure ・・・・・・・・・・・・・・・・・・・・・・・・・ 9 8. How to use power module Properly and Safely ・・・・・・・・・・・・・・・・・・・・・・・・・ 10 ・・・・・・・・・・・・・・・・・・・・・・・・・ 13 9. Installation of Power Module 9.1 Installing Capacitor ・・・・・・・・・・・・・・・・・・・・・・・・・ 13 9.2 Mounting Instructions ・・・・・・・・・・・・・・・・・・・・・・・・・ 13 9.3 Additional instructions ・・・・・・・・・・・・・・・・・・・・・・・・・ 15 ・・・・・・・・・・・・・・・・・・・・・・・・・ 16 9.4 Explanation of Thermal resistance th ・・・・・・・・・・・・・・・・・・・・・・・・・ 17 9.5 Chip location 6.1 Gen. 1200 V dual switch ・・・・・・・・・・・・・・・・・・・・・・・・・ 17 1200 V sixpack ・・・・・・・・・・・・・・・・・・・・・・・・・ 19 ・・・・・・・・・・・・・・・・・・・・・・・・・ 20 1200 V sevenpack th ・・・・・・・・・・・・・・・・・・・・・・・・・ 21 9.6 Chip location 6 Gen. 1200 V dual switch ・・・・・・・・・・・・・・・・・・・・・・・・・ 21 1200 V sixpack ・・・・・・・・・・・・・・・・・・・・・・・・・ 24 1200 V sevenpack ・・・・・・・・・・・・・・・・・・・・・・・・・ 25 1200 V CIB ・・・・・・・・・・・・・・・・・・・・・・・・・ 27 ・・・・・・・・・・・・・・・・・・・・・・・・・ 29 1200 V brake chopper th 9.7 Chip location 5 Gen. ・・・・・・・・・・・・・・・・・・・・・・・・・ 30 600 V single switch ・・・・・・・・・・・・・・・・・・・・・・・・・ 30 1200 V single switch ・・・・・・・・・・・・・・・・・・・・・・・・・ 30 600 V dual switch ・・・・・・・・・・・・・・・・・・・・・・・・・ 31 600 V sevenpack ・・・・・・・・・・・・・・・・・・・・・・・・・ 32 600 V CIB ・・・・・・・・・・・・・・・・・・・・・・・・・ 33 1200 V dual switch ・・・・・・・・・・・・・・・・・・・・・・・・・ 34 1200 V sevenpack ・・・・・・・・・・・・・・・・・・・・・・・・・ 36 1200 V CIB ・・・・・・・・・・・・・・・・・・・・・・・・・ 37 10. Switching energy ・・・・・・・・・・・・・・・・・・・・・・・・・ 38 11. Parallel Operation ・・・・・・・・・・・・・・・・・・・・・・・・・ 49 12. Test Circuit and Waveforms ・・・・・・・・・・・・・・・・・・・・・・・・・ 50 13. Safe operating Area ・・・・・・・・・・・・・・・・・・・・・・・・・ 51 The company name and product names herein are the trademarks and registered trademarks of the respective companies. Publication Date : April 2014 1 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Features th 2. Features (except for 6.1 S1 series NX type) sevenpack 7pack Common Platform (Basic structure) CIB dual Dual switch single Single switch 62 122 M size base plate M size case Bush Pin Double terminal Substrate Cover Terminal Publication Date : April 2014 2 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Product line-up 3. Product line-up th (a) IGBT Modules 6.1 Gen. S1 series NX type dual switch sixpack 1200 V 1200 V CM225DX-24S1 CM100TX-24S1 CM300DX-24S1 CM150TX-24S1 CM450DX-24S1 CM600DX-24S1 sevenpack 1200 V CM100RX-24S1 CM150RX-24S1 th (b) IGBT Modules 6 Gen. S series NX type dual switch sixpack 1200 V 1200 V CM150DX-24S CM 75TX-24S CM200DX-24S CM100TX-24S CM300DX-24S CM150TX-24S CM450DX-24S CM600DXL-24S CM1000DXL-24S sevenpack 1200 V CM 75RX-24S CM100RX-24S CM150RX-24S CM200RXL-24S CIB 1200 V CM35MXA-24S CM50MXA-24S CM75MXA-24S CM100MXA-24S CIB 600 V CM75MX-12A CM100MX-12A single switch 600 V CM600HX-12A 1200 V CM35MXA-24S CM50MXA-24S CM75MXA-24S 1200 V CM400HX-24A CM600HX-24A brake chopper 1200 V CM150EXS-24S CM200EXS-24S CM300EXS-24S th (c) IGBT Modules 5 Gen. NX series dual switch sixpack 600 V 600 V CM300DX-12A CM100RX-12A CM400DX-12A CM150RX-12A CM200RX-12A 1200 V CM150DX-24A CM200DX-24A CM300DX-24A CM450DX-24A 1200 V CM 75RX-24A CM100RX-24A Table A Connection Diagram: without mark on Label H: single switch D: dual switch NTC E: brake chopper NTC NTC R: sevenpack M: CIB Publication Date : April 2014 NTC NTC NTC T: sixpack 3 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Label marking 4. Label marking (a) A marking example with 2D code and rank symbol Corporate crest TYPE Part number No Date code Company name MITSUBISHI ELECTRIC CORPORATION D JAPAN The origin country Rank symbol 2D code th (b) A marking example with rank symbol for 5 Gen. IGBT modules Corporate crest TYPE No Part number Date code Company name MITSUBISHI ELECTRIC CORPORATION JAPAN D The origin country Rank symbol (c) Date code formation S 5 1 A A 1 G C - 0 0 1 | | | | | | └ ── ── Serial number (not included during mass-production) | | | | | └ ── ── ── ── ── VCEsat rank symbol (for parallel use only) | | | | └ ── ── ── ── ── ── ── RoHS Directive compliance symbol | | | └ ── ── ── ── ── ── ── ── ── Manufacturing management number | | └ ── ── ── ── ── ── ── ── ── ── ── Manufacturing month: 1 - 9; January - September | | O; October, N; November, D; December | └ ── ── ── ── ── ── ── ── ── ── ── ── Manufacturing year: last digit of A.D. └ ── ── ── ── ── ── ── ── ── ── ── ── ── Factory code (UL Factory Identification) Note: Some parametric are optional. (d) Label position and parts name Main terminals Main terminals Cover Gate/Emitter auxiliary (signal) terminals Label Case Base plate Publication Date : April 2014 4 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE 2D code specifications 5. 2D code specifications 2D code specifications Item Symbology Data type Error correction ability Symbol size Code size Cell size Data size Specification Data Matrix (ECC200) alphanumeric (ASCII) characters 20 - 35 % 6.0 mm × 6.0 mm 24 cell × 24 cell 0.25 mm 32, 35 letters Data item Part number Space Date code Space Total Letter size 20 2 8 2 32 Data item Part number Space Date code Space Rank sumbol Space Total Letter size 20 2 8 1 3 1 35 Data contents example ("SP" means space , equivalent to ASCII code number 32) 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 CM 1 0 0 R X - 2 4 S SP SP SP SP SP SP SP SP SP SP SP 20 1 2 3 4 5 6 7 8 9 2 SP SP SP 8 2 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 CM 3 0 0 D X - 2 4 S SP SP SP SP SP SP SP SP SP SP SP 20 Publication Date : April 2014 M 1 2 H A 1 G 2 5 M 1 2 H A 1 G 8 SP SP 1 D SP SP SP 3 1 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Safety Standard (UL) 6. Safety Standard (UL) Compliance with international standard UL1557 has already been certified (File No. E323585). Please refer the certified modules to UL website. We do not apply the certification, the authorization about other security standards (TUV, VDE, and CSA). (And do not do a design in consideration of correspondence to the reinforcement insulation of the CE marking.) (a) Certified modules can be searched through the following website (2013/8/20), click the Online Certifications Directory, and input the file number E323585 in frame of UL File number, then click the SEARCH button. Click here Publication Date : April 2014 6 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Safety Standard (UL) Input the file number e323585 Click this button Or directly input the following URL into address bar of IE "http://database.ul.com/cgi-bin/XYV/template/LISEXT/1FRAME/gfilenbr.html" Input the file number Click this button (b) In the search results page as in the below figure, click QQQX2.E323585 shown in cell of Link to File, then the certified module table will be displayed (refer to the next page). Click this number Publication Date : April 2014 7 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Safety Standard (UL) (c) Certified Modules (Search results example) * There is a case of the omission of the update delay and the authorization article according to the convenience of the update of Homepage. * When a corresponding article isn't found out, please contact us. * At present, Mitsubishi Electric Corporation don't supply yellow card "E323585". Publication Date : April 2014 8 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Internal structure 7. Internal structure (a) Pin terminal types (ex. CIB type) Case Cover Silicone gel Copper base plate (b) Screw terminal type (ex. sevenpack type) Terminal Silicone gel Cover Case Copper base plate About the flammable The epoxy in IGBT module complies with standard of UL 94V-0, but the silicone gel is combustible and does not comply with 94V-0. The breakdown strength after the hardening is using the product of the characteristics above 10 kV/mm at the 340 °C flash point, the 450 °C ignition point. Because there is not self extinguish-ability, too, in case of the fire, a fire must be extinguished using the dry chemicals, the carbon dioxide extinguishing agent and the bubble extinguishing agent and so on. Because epoxy has self extinguish-ability, if a burning source is cut off, there is not live danger. There is not a fireproof standard of UL which corresponds to the other silicon chip, the copper base board and so on. Publication Date : April 2014 9 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE How to use power module Properly and Safely 8. How to use Power Module properly and safely Unsuitable operation (such as electrical, mechanical stress and so on) may lead to damage of power modules. Please pay attention to the following descriptions and use Mitsubishi Electric's IGBT modules according to the guidance. ! Cautions During Transit • Keep shipping cartons right side up. If stress is applied by either placing a carton upside down or by leaning a box against something, terminals can be bent and/or resin packages can be damaged. • Tossing or dropping of a carton may damage devices inside. • If a device gets wet with water, malfunctioning and failure may result. Special care should be taken during rain or snow to prevent the devices from getting wet. Storage • The temperature and humidity of the storage place should be 5 ∼ 35 °C and 45 ∼ 75 % respectively. The performance and reliability of devices may be jeopardized if devices are stored in an environment far above or below the range indicated above. Prolonged Storage • When storing devices more than one year, dehumidifying measures should be provided for the storage place. When using devices after a long period of storage, make sure to check the exterior of the devices is free from scratches, dirt, rust, and so on. Operating Environment • Devices should not be exposed to water, organic solvents, corrosive gases, explosive gases, fine particles, or corrosive agents, since any of those can lead to a serious accident. Flame Resistance • Although the epoxy resin and case materials are in conformity with UL94 V-0 standards, it should be noted that those are not non-flammable. Electrostatic Discharge • Following precautions should be taken for MOS-gated devices such as IGBT modules (CM*** series), to prevent electrostatic build up which could damage the devices. (1) Precautions against the device rupture caused by static electrostatic electricity of human bodies and cartons and/or excessive voltage applied across the gate to emitter may damage and rupture devices. The basis of anti-electro static build-up and quick dissipation of the charged electricity. * Containers that are susceptible to static electricity should not be used for transit or for storage. * Gate to emitter should be always shorted with a carbon cloth or the like until right before a module is used. Never touch the gate terminals with bare hands. * Always ground the equipment and your body during installation (after removing a carbon cloth or the like. It is advisable to cover the workstation and its surrounding floor with conductive mats and ground them. * It should be noted that the static electricity charged to a printed circuit board might damage devices if the gate to emitter of the circuit board is open. * Use soldering irons with grounded tips which are low voltage (DC 12 V - 24 V) types for semiconductor. Publication Date : April 2014 10 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE How to use power module Properly and Safely ! Cautions Anti-electrostatic Measures (2) Precautions when the gate to emitter is open * Voltage should not be applied across the collector to emitter when the gate to emitter is open. * The gate to emitter should be shorted before removing a device from a unit. (3) IGBT modules "NX" series We use conductive cardboard box for interior packing box. The product abolishes the use of conductive sponge, which is used for the short circuit between the gate and emitter. * This conductive cardboard box completely short-circuits between gate emitters like a conventional conductive sponge, and it is not an electrostatic measures parts clamping over voltage. * During an installation process (after taking out a module from a packing box to the installation to an apparatus), please take enough static electricity measures such as the use of ground band on the worker and/or using static-eliminator. * If storage with the containers excepts the interior cardboard box, take any electrostatic measures such as the use of a conductive container. * The modules are not fixed in the interior cardboard box. Please be careful about the handling enough not to drop a module at the time of takeoff and unpacking the interior cardboard box and unpacking the interior cardboard box. * IGBT modules "NX" series Representative part number: CM35MX-24A, CM100RX-12A, CM300DX-24A Product appearance example: Electricallycharged measure Wiring method • When applying the voltage to gate-emitter test for acceptance as saturated voltage test, after the test and before collecting the modules to the storage (conductivity) container or a packing box, let it discharge electricity by high resistance (extent of 10 kΩ) • Do not add the over stress to the screw terminals or terminal structure when mounting modules. It might cause the damage to terminal structure or jointing part between case and terminals. (mainly in IGBT module "NX series ") • Do not add the over stress to the pin terminals when use the printed circuit board for wiring. It might cause the bent (or snap) of pin terminals. • Be careful about the size of the screw and the mounting process when fixing the printed circuit board to the module case part with a self-tapping screw. The case of the module may be damaged when using the wrong size screw and/or the wrong mounting process. Publication Date : April 2014 11 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE How to use power module Properly and Safely ! Cautions Mounting • When mounting a module on a heat sink, a device could get damage if a sudden torque ("one side tightening ") is applied at only one mounting terminal, since stress is applied on a ceramic plate and silicon chips inside the module. Shown in Fig.1 is the recommended torquing order for mounting screws. 4 1 2 3 (a) Four-point mounting type Temporary tightening 1–2–3–4, Final tightening 1–2–3–4 Fig.1 Recommended torquing order for mounting screws * Temporary tightening torque should be set at 20 ∼ 30 % of maximum rating. • Also, care must be taken to achieve maximum contact (i.e. minimum contact thermal resistance) for the best heat dissipation. The flatness of heat sink (es) where a module is mounted should be as follows. Copper base plate; IGBT module "NX" series (S series NX type)" : ±0 µm ∼ +100 µm on a length of 100 mm Also, the surface finish should be as follows. Less than 10 µm of roughness on a length of 100 mm Please apply good thermal conductivity grease (termed hereinafter called grease) for heat radiation to the contact surface of the module and heat sink evenly as follows. +50 µm ∼ +100 µm Grease on the contact surface prevents the corrosion of the contact surface. However, use the kind of grease that has a stable characteristic over the whole operating temperature range and does not change its properties for several years. A torque wrench shall be used in tightening mounting screws and tighten screws to the specified torque. Excessive torquing may result in damage or degradation of a device. Grease applied area Power Module + Convex The edge line of base plate − Concave Specified range of heat sink flatness Fig.2 Flatness of heat sink (For the non-plating base plate of entire surface) Because there are already the adoption results in IPM and the long-term market use results, we think there are no problems in reliability about the non-plating base plate of entire surface adoption in the NX series. The surface oxidation layer of the base plate does not have influence on thermal resistance specification. In addition, we do not regard the pattern to occur on the base plate surface by the oxidation as a problem in the appearance either. This is a similar point of view about the nickel plating base plate. Publication Date : April 2014 12 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Installation of Power Module 9. Installation of Power Module 9.1 Installing Capacitor During switching, voltage is induced in power circuit stray inductance by the high di/dt of the main current when the stray inductance is too large. This voltage can appear on the IGBT module and cause damage. In order to avoid this problem, guidelines that should be followed in designing the circuit layout are: 1 Locate the smoothing capacitor as close as possible to the IGBT module ○ 2 Use bypass capacitor (ceramic capacitor or film capacitor) near the IGBT module to bypass high frequency current ○ 3 Adopt low impedance electrolytic capacitor as smoothing capacitor ○ 4 Use snubber circuit to absorb surge voltage ○ 5 Decrease switching speed in order to lower di/dt. ○ E A E A A E A A E A A E A A 2 and ○ 5 are the most effective to reduce surge voltage. The stray inductance of snubber circuit generally is not considered to avoid ○ 2 , ○ 4 , ○ 5 is needed since there is a limit to shorten the length of wiring. The bypass complicating the circuit. In addition, combination of ○ 2 should be replaced with snubber circuit (RC, RCD) when oscillation. capacitor of approach ○ A E A A E A A A E E A A E A A E A A Load L2 small L2 large vce L1: Stray inductance between the smoothing (electrolytic) capacitor and the IGBT module. L2: Stray inductance between the bypass (or snubber) capacitor and the IGBT module. L3: Stray inductance between the load and the power circuit's output stage. 9.2 Mounting instructions When mounting IGBT modules on a heat sink, uneven mounting can cause the module ceramic isolation destroy. To achieve the best thermal radiation effect, the larger the contact area is, the smaller the thermal resistance is. Heat sink should have a surface finish in range of Rz6 - Rz12, warpage within 100 μm ( for 24A series products, heat sink should have a surface roughness within 10 μm, warpage within 20 μm corresponding to 100 mm length). Uniform coating of grease between the module and heat sink can prevent corrosion of contact parts. Select a compound, which has stable characteristics over the whole operating temperature range and does not change its properties over the life of the equipment. (See Table1 for suggested type). Use a uniform coating of thermal interface compound. The thickness of grease should be in the range +50 μm-+100 μm according to the surface finish. Mounting screws should be tightened by using a torque wrench until the prescribed torque. As mentioned before, over torque terminal or mounting screws may result in damage of IGBT modules. When an electric screwdriver is used, grease with low viscosity is recommended and extra grease shall be extruded before final tightening screws. * For the recommended torque order for mounting screws, refer to "Mounting” in the section of "How to Use Power Module Properly and Safely." Note) Maximum torque specifications are provided in device data sheets. The type and quantity of grease having an effect on the thermal resistance are determined by consideration of both grease and heat sink. Typical value given in datasheet is measured by using grease producted by Shin-Etsu Chemical Co., Ltd. {Thermal conductivity grease of λ=0.9 W/(m・K)}. Publication Date : April 2014 13 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Installation of Power Module Note: Formerly the mounting screws were prepared for users as accessories with module. But for some reasons, this service was stopped since NF series products. The mounting screws for《NF Series or the former》modules can be referred to Table 1. Table 1 Size Type Manufacturer (2012/08/22 to present) Cross recessed hexagon head bolts with M5×12 captive washer FC-TEC CO.,LTD. http://www.fctec.co.jp/ M6×12 Cross recess nuts and Hexagon head bolts M5-M6 hexagon head bolt: JIS B 1187 Note: When using the screw except the attached screw, be careful of the screw length. If use the screw which is longer than necessary, the bursting screw head reaches gel and aluminum wire in the module and causes the device destruction in the resin of the terminal area. Use a screw with the length which is the optimal for the top to refer to the thickness and the following size of the terminal for the connection. Table 2 Terminal screwing hole depth and thickness (Unit in mm tolerance: ±0.3 mm) VCES Part number Screw size (V) 600 CM100RX-12A, CM150RX-12A, CM200RX-12A CM75RX-24A, CM100RX-24A, CM75RX-24S, CM100RX-24S, CM150RX-24S Main M5 Terminal CM200RXL-24S 1200 CM100RX-24S1, CM150RX-24S1 CM150EXS-24S, CM200EXS-24S, CM300EXS-24S 600 CM300DX-12A, CM400DX-12A, CM600HX-12A CM150DX-24A, CM200DX-24A, CM300DX-24A, CM450DX-24A, CM400HX-24A, CM600HX-24A, Main M6 CM150DX-24S, CM200DX-24S, Terminal 1200 CM300DX-24S, CM450DX-24S CM600DXL-24S, CM1000DXL-24S CM225DX-24S1, CM300DX-24S1 CM450DX-24S1, CM600DX-24S1 ∴ Not including the float of the terminal in size A and B. The minimum valid depth for the main terminal The formula to calculate the minimum valid depth is as the following. The main terminal A - tolerance=12.5-0.3=12.2 mm terminal B Nut A Publication Date : April 2014 14 case A B thickness 12.5 6.5 1.0 13.4 5.9 1.0 13.1 (5.6) 1.0 13.5 6.5 1.0 13 (6.5) 1.0 14 7.0 1.0 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Installation of Power Module 9.3 Additional Instructions 9.3.1. Mounting the printed circuit board (PCB) on the standoffs Use the following screws when mounting the printed circuit board (PCB) on the standoffs. The length of the screw depends on the PCB thickness (t1.6-t2.0). th th 9.3.1.1 6.1 Gen. S1 and 6 Gen. S series NX type "φ2.6×10 or φ2.6×12 B1 tapping screw" th 9.3.1.2 5 Gen. NX series "φ2.3×10 or φ2.3×12 B1 tapping screw" P d D L th th Item 5 d [mm] 1.7 2 D [mm] 2.3 2.6 P [mm] 0.79 0.91 L [mm] Max. tightening torque [N・m] tightening method The mounting / dismounting permission times th 6.1 6 8 or 10 10 or 12 0.25 0.5 Tolerance +0 -0.1 +0 -0.1 +0 -0.8 - By hand work By hand work once - once - 9.3.2. Pin terminals th th 9.3.2.1 Pin terminal specifications (6.1 and 6 Gen.) Item Specification Materials Copper (Cu) Plating materials Tin (Sn) Nickel (Ni) grounding plating Sn 4 - 10 μm Ni 1 - 6 μm th 9.3.2.2 Pin terminal specifications (5 Gen.) Item Specification Plating thickness Materials Plating materials Copper (Cu) Nickel (Ni) Plating thickness 2 - 6 μm 9.3.2.3 Soldering conditions a. Dip soldering Item Condition Solder temperature 260 °C ± 5 °C Immersion time 10 s ± 1 s Publication Date : April 2014 b. Soldering iron Item Tip temperature Heat time 15 Condition 360 °C ± 10 °C 5s±1s < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Installation of Power Module 9.4 Explanation of Thermal resistance th 6.1 Gen. S1 series NX type dual switch :pp. 17 - 18 sixpack :p. 19 sevenpack :p. 20 th 6 Gen. S series NX type :pp. 21 - 23 dual switch sixpack :p. 24 sevenpack :pp. 25 - 26 CIB :pp. 27 - 28 brake chopper :p. 29 th 5 Gen. NX series 600 V single switch :p. 30 1200 V single switch :p. 30 600 V dual switch :p. 31 600 V sevenpack :p. 32 600 V CIB :p. 33 1200 V dual switch :pp. 34 - 35 1200 V sevenpack :p. 36 1200 V CIB :p. 37 The notice * With the thickness of the heat sink to use, the thermal resistance Rt h ( f - a ) of the heat sink sometimes changes. The smaller the size of is in the heat sink is the thinner the thickness of it becomes, the larger the thermal resistance becomes under the same metal material. * It the amount of coating of grease, contact thermal resistance Rt h ( c - s ) sometimes changes. * Because the use of a naturally-air-cooled or forced-air-cooled heat sink is assumed for the general industrial power modules, when using a water-cooled heat sink, thermal resistance Rt h ( j - c ) and/or contact thermal resistance Rt h ( j - c ) sometimes change. Significantly from the values of specification due to the difference of the heat transfer characteristics. * Because the packages of the: general industrial power modules are not hermetically sealed structure, it is possible for liquid to infiltrate easily inside the module. * Because we design the general industrial power modules on the assumption that the package materials and the semiconductor chips do not have long-range contact with anything except the silicone gel to be used, after pulling the modules in the silicone oil and so on, the characteristics and the reliability is not guaranteed. . Publication Date : April 2014 16 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Chip locations th 9.5 Chip location 6.1 Gen. (Dimension: mm) Chip location – 1200 V class dual switch CM225DX-24S1 CM300DX-24S1 . Publication Date : April 2014 17 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Chip locations (Dimension: mm) Chip location – 1200 V class dual switch CM450DX-24S1 CM600DX-24S1 Publication Date : April 2014 18 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Chip locations (Dimension: mm) Chip location – 1200 V class sixpack CM100TX-24S1 CM150TX-24S1 . Publication Date : April 2014 19 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Chip locations (Dimension: mm) Chip location – 1200 V class sevenpack CM100RX-24S1 CM150RX-24S1 Publication Date : April 2014 20 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Chip locations th 9.6 Chip location 6 Gen. (Dimension: mm) Chip location – 1200 V class dual switch CM150DX-24S CM200DX-24S Publication Date : April 2014 21 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Chip locations (Dimension: mm) Chip location – 1200 V class dual switch CM300DX-24S CM450DX-24S Publication Date : April 2014 22 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Chip locations (Dimension: mm) Chip location – 1200 V class dual switch CM600DXL-24S CM1000DXL-24S Publication Date : April 2014 23 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Chip locations (Dimension: mm) Chip location – 1200 V class sixpack CM75TX-24S CM100TX-24S CM150TX-24S Publication Date : April 2014 24 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Chip locations (Dimension: mm) Chip location – 1200 V class sevenpack CM75RX-24S CM100RX-24S CM150RX-24S Publication Date : April 2014 25 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Chip locations (Dimension: mm) Chip location – 1200 V class sevenpack CM200RXL-24S Publication Date : April 2014 26 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Chip locations (Dimension: mm) Chip location – 1200 V class CIB CM35MXA-24S CM50MXA-24S Publication Date : April 2014 27 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Chip locations (Dimension: mm) Chip location – 1200 V class CIB CM75MXA-24S CM100MXA-24S Publication Date : April 2014 28 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Chip locations (Dimension: mm) Chip location – 1200 V class brake chopper CM150EXS-24S CM200EXS-24S CM300EXS-24S Publication Date : April 2014 29 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Chip locations th 9.7 Chip location 5 Gen. (Dimension: mm) Chip location – 600 V class single switches CM600HX-12A Chip location – 1200 V class single switches (Dimension: mm) CM400HX-24A CM600HX-24A Publication Date : April 2014 30 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Chip locations (Dimension: mm) Chip location – 600 V class dual switches CM300DX-12A CM400DX-12A Publication Date : April 2014 31 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Chip locations (Dimension: mm) Chip location – 600 V class sevenpack CM100RX-12A CM150RX-12A CM200RX-12A Publication Date : April 2014 32 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Chip locations (Dimension: mm) Chip location – 600 V class CIB CM75MX-12A CM100MX-12A Publication Date : April 2014 33 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Chip locations (Dimension: mm) Chip location – 1200 V class dual switches CM150DX-24A CM200DX-24A Publication Date : April 2014 34 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Chip locations (Dimension: mm) Chip location – 1200 V class dual switches CM300DX-24A CM450DX-24A Publication Date : April 2014 35 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Chip locations (Dimension: mm) Chip location – 1200 V class sevenpack CM75RX-24A CM100RX-24A Publication Date : April 2014 36 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Chip locations (Dimension: mm) Chip location – 1200 V class CIB CM35MX-24A CM50MX-24A CM75MX-24A Publication Date : April 2014 37 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Switching energy 10. Switching energy When it performs instruction load half (full) bridge movement at a high temperature that switching energy becomes maximum and wiring inductance is small enough. We show typical examples of switching energy under the conditions described below in Fig.3-11. th VCC=600 V(6.1 Gen.),VGE=±15V, --------------: T j =150 °C, - - - - -: T j =125 °C (mJ/pulse) Switching energy Switching energy (mJ/pulse) Reverse recovery energy E r r (mJ/pulse) Err 10 Eoff 100 Err 100 10 Eoff Eon 10 1 Eon 1 1 10 100 0.1 10 1000 Reverse recovery energy E r r (mJ/pulse) 1000 100 100 Collector current IC (A) Emitter current IE (A) CM225DX-24S1 1000 Collector current IC (A) Emitter current IE (A) CM300DX-24S1 100 1000 1000 100 1 10 0.1 1 10 100 10 Err Eoff 10 1 Eon 1 1000 0.1 10 100 Collector current IC (A) Emitter current IE (A) CM450DX-24S1 Collector current IC (A) Emitter current IE (A) CM600DX-24S1 th Fig.3-1 Half-bridge Inductive load switching energy of 6 Gen. dual switch Publication Date : April 2014 38 1000 (mJ/pulse) 100 Reverse recovery energy Err (mJ/pulse) 100 Switching energy 10 Reverse recovery energy Switching energy (mJ/pulse) Eon (mJ/pulse) Eoff < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Switching energy th VCC=600 V(6.1 Gen.),VGE=±15V, --------------: T j =150 °C, - - - - -: T j =125 °C 10 Eoff 100 100 1000 0.1 10 100 100 Eon 1 10 Err 0.1 1000 1 10 100 Collector current IC (A) Emitter current IE (A) CM100TX/RX-24S1 Inverter part Collector current IC (A) Emitter current IE (A) CM150TX/RX-24S1 Inverter part th Fig.3-2 Half-bridge Inductive load switching energy of 6.1 Gen. sixpack / sevenpack th Fig.3. Half-bridge Inductive load switching energy of 6.1 Gen. Publication Date : April 2014 39 1000 (mJ/pulse) (mJ/pulse) 1 10 Eoff 10 Reverse recovery energy Err Switching energy 1 Reverse recovery energy Switching energy (mJ/pulse) (mJ/pulse) Eon < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Switching energy th Conditions: T j =150 °C, VCC=600 V (6 Gen.), VGE=±15 V, RG: Table 4 100 100 CM1000DXL-24S CM450DX-24S CM1000DXL-24S Reverse recovery energy E r r (mJ/pulse) Switching energy E o n (mJ/pulse) CM300DX-24S CM200DX-24S CM150DX-24S 10 CM600DXL-24S 1 CM450DX-24S CM600DXL-24S CM300DX-24S CM200DX-24S 10 CM150DX-24S 1 10 100 1000 10 Collector current IC (A) Fig.4-1 IGBT Turn-on switching energy 100 Emitter current IE (A) Fig.4-3 Diode Reverse recovery energy 100 1000 CM300DX-24S CM200DX-24S CM150DX-24S 10 100 CM1000DXL-24S Switching energy E o f f (mJ/pulse) (CM600/1000DXL-24S) Switching energy E o f f (mJ/pulse) CM450DX-24S CM150DX-24S CM200DX-24S CM300DX-24S CM450DX-24S CM600DXL-24S CM1000DXL-24S CM600DXL-24S 1 10 10 100 1000 Collector current IC (A) Fig.4-2 IGBT Turn-off switching energy th Fig.4 Half-bridge Inductive load switching energy of 6 Gen. dual switch Publication Date : April 2014 CM400DX-12A 40 1000 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Switching energy th Conditions: T j =150 °C, VCC=600 V (6 Gen.), VGE=±15 V, RG: Table 4 100 100 10 Reverse recovery energy E r r (mJ/pulse) Switching energy E o n (mJ/pulse) CM150TX-24S CM100TX-24S CM75TX-24S 1 0.1 CM150TX-24S 10 CM75TX-24S CM100TX-24S 1 1 10 100 1000 1 Collector current IC (A) Fig.5-1 IGBT Turn-on switching energy 10 100 1000 Emitter current IE (A) Fig.5-3 Diode Reverse recovery energy 100 CM200RXL-24S Switching energy (mJ/pulse) Reverse recovery energy E r r (mJ/pulse) Switching energy E o f f (mJ/pulse) 100 CM150TX-24S 10 CM75TX-24S CM100TX-24S 10 1 10 1 1 100 Collector current IC (A) Collector current IC (A) Emitter current IE (A) Fig.5-2 IGBT Turn-off switching energy th Fig.5 Half-bridge Inductive load switching energy of 6 Gen. sixpack / sevenpack 10 Publication Date : April 2014 100 1000 41 1000 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Switching energy th Conditions: T j =150 °C, VCC=600 V (6 Gen.), VGE=±15 V, RG: Table 4 100 10 CM75MXA-24S CM50MXA-24S Reverse recovery energy E r r (mJ/pulse) Switching energy E o n (mJ/pulse) CM35MXA-24S CM100MXA-24S 1 0.1 CM100MXA-24S 10 CM75MXA-24S CM50MXA-24S 1 CM35MXA-24S 0.1 1 10 100 1 Collector current IC (A) Fig.6-1 IGBT Turn-on switching energy 10 Emitter current IE (A) Fig.6-3 Diode Reverse recovery energy Switching energy E o f f (mJ/pulse) 100 CM100MXA-24S 10 CM35MXA-24S CM50MXA-24S CM75MXA-24S CM100MXA-24S CM75MXA-24S CM35MXA-24S CM50MXA-24S 1 0.1 1 10 100 Collector current IC (A) Fig.6-2 IGBT Turn-off switching energy th Fig.6 Half-bridge Inductive load switching energy of 6 Gen. CIB Publication Date : April 2014 42 100 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Switching energy th Conditions: T j =150 °C, VCC=600 V (6 Gen.), VGE=±15 V, RG: Table 4 100 Switching energy (mJ/pulse) Reverse recovery energy E r r (mJ/pulse) Switching energy (mJ/pulse) Reverse recovery energy E r r (mJ/pulse) 100 Eon Eoff 10 Err Eon Eoff Err 10 1 1 10 100 10 1000 100 Collector current IC (A) Forward current IF (A) Collector current IC (A) Forward current IF (A) Fig.7-1 CM150EXS-24S Fig.7-3 CM300EXS-24S Switching energy (mJ/pulse) Reverse recovery energy E r r (mJ/pulse) 100 Eon Eoff 10 Err 1 10 100 1000 Collector current IC (A) Forward current IF (A) Fig.7-2 CM200EXS-24S th Fig.7 Half-bridge Inductive load switching energy of 6 Gen. brake chopper Publication Date : April 2014 43 1000 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Switching energy th th Conditions: T j =125 °C, VCC=300 V (5 Gen. 600 V class) / 600 V (5 Gen. 1200 V class), VGE=±15 V, RG: Table 4 100 10 CM600HX-12A Reverse recovery energy E r r (mJ/pulse) Switching energy E o n (mJ/pulse) CM600HX-12A 10 CM300DX-12A 1 CM400DX-12A 0.1 CM400DX-12A 1 CM300DX-12A 0.1 10 100 1000 10 Collector current IC (A) Fig.8-1 IGBT Turn-on switching energy 100 Emitter current IE (A) Fig.8-3 Diode Reverse recovery energy Switching energy E o f f (mJ/pulse) 100 CM600HX-12A CM600HX-12A CM400DX-12A CM300DX-12A 10 CM400DX-12A CM300DX-12A 1 10 100 1000 Collector current IC (A) Fig.8-2 IGBT Turn-off switching energy th Fig.8 Half-bridge Inductive load switching energy of 5 Gen. 600 V class single / dual switch Publication Date : April 2014 44 1000 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Switching energy th th Conditions: T j =125 °C, VCC=300 V (5 Gen. 600 V class) / 600 V (5 Gen. 1200 V class), VGE=±15 V, RG: Table 4 10 10 Reverse recovery energy E r r (mJ/pulse) Switching energy E o n (mJ/pulse) CM200RX-12A CM150RX-12A 1 CM100RX/MX-12A CM200RX-12A CM150RX-12A 1 CM100RX/MX-12A CM75MX-12A CM75MX-12A 0.1 0.1 1 10 100 1000 1 Collector current IC (A) Fig.9-1 IGBT Turn-on switching energy 10 100 Emitter current IE (A) Fig.9-3 Diode Reverse recovery energy Switching energy E o f f (mJ/pulse) 100 CM200RX-12A CM150RX-12A CM100RX/MX-12A CM75MX-12A CM200RX-12A 10 CM100RX/MX-12A CM150RX-12A CM75MX-12A 1 1 10 100 1000 Collector current IC (A) Fig.9-2 IGBT Turn-off switching energy th Fig.9 Half-bridge Inductive load switching energy of 5 Gen. 600 V class sevenpack / CIB Publication Date : April 2014 45 1000 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Switching energy th th Conditions: T j =125 °C, VCC=300 V (5 Gen. 600 V class) / 600 V (5 Gen. 1200 V class), VGE=±15 V, RG: Table 4 100 Reverse recovery energy E r r (mJ/pulse) Switching energy E o n (mJ/pulse) 100 CM600HX-24A 10 CM200DX-24A CM300DX-24A CM600HX-24A CM450DX-24A CM400HX-24A CM300DX-24A CM150DX-24A 10 CM200DX-24A CM150DX-24A 1 1 10 100 1000 10 Collector current IC (A) Fig.10-1 IGBT Turn-on switching energy 100 Emitter current IE (A) Fig.10-3 Diode Reverse recovery energy 100 CM600HX-24A CM450DX-24A Switching energy E o f f (mJ/pulse) CM400HX-24A CM300DX-24A CM200DX-24A CM400HX-24A CM600HX-24A CM450DX-24A CM300DX-24A CM200DX-24A CM150DX-24A CM150DX-24A 10 1 10 100 1000 Collector current IC (A) Fig.10-2 IGBT Turn-off switching energy th Fig.10 Half-bridge Inductive load switching energy of 5 Gen. 1200 V class single / dual switch Publication Date : April 2014 46 1000 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Switching energy th th Conditions: T j =125 °C, VCC=300 V (5 Gen. 600 V class) / 600 V (5 Gen. 1200 V class), VGE=±15 V, RG: Table 4 10 10 CM100RX-24A Reverse recovery energy E r r (mJ/pulse) CM75RX/MX-24A Switching energy E o n (mJ/pulse) CM35MX-24A CM100RX-24A 1 CM50MX-24A 0.1 CM75RX/MX-24A CM35MX-24A CM50MX-24A 1 0.1 1 10 100 1 Collector current IC (A) Fig.11-1 IGBT Turn-on switching energy 10 Emitter current IE (A) Fig.11-3 Diode Reverse recovery energy Switching energy E o f f (mJ/pulse) 100 CM35MX-24A CM50MX-24A CM75MX/RX-24A CM100RX-24A CM100RX-24A 10 CM75RX/MX-24A CM50MX-24A CM35MX-24A 1 1 10 100 Collector current IC (A) Fig.11-2 IGBT Turn-off switching energy th Fig.11 Half-bridge Inductive load switching energy of 5 Gen. 1200 V class sevenpack, CIB Publication Date : April 2014 47 100 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Switching energy Table 4 Recommended Gate Resistance and RG value used for switching energy measurement (Typ.) RG Typ. RG Typ. Module Module (Ω) (Ω) (Ω) (Ω) CM100TX-24S1 6.2-62 6.2 CM225DX-24S1 1.5-15 1.5 CM150TX-24S1 0-30 0 CM300DX-24S1 0-15 0 CM100RX-24S1 6.2-62 6.2 CM450DX-24S1 0-10 0 CM150RX-24S1 0-30 0 CM600DX-24S1 0-6.8 0 Module CM75TX-24S CM100TX-24S CM150TX-24S CM75RX-24S CM100RX-24S CM150RX-24S RG (Ω) 8.2-82 6.2-62 0-30 8.2-82 6.2-62 0-30 Typ. (Ω) 8.2 6.2 0 8.2 6.2 0 Module CM35MXA-24S CM50MXA-24S CM75MXA-24S CM100MXA-24S CM150DX-24S CM200DX-24S RG (Ω) 18-180 13-130 8.2-82 6.2-62 0-30 0-22 Typ. (Ω) 18 13 8.2 6.2 0 0 RG Typ. RG Typ. Module Module (Ω) (Ω) (Ω) (Ω) CM75MX-12A 8.0-83 8.2 CM35MX-24A 8.9-89 9.1 CM450DX-24A CM100MX-12A 6.0-62 6.2 CM50MX-24A 6.0-62 6.2 CM400HX-24A CM100RX-12A 6.0-62 6.2 CM75MX-24A 4.1-41 4.3 CM600HX-24A CM150RX-12A 4.1-41 4.3 CM75RX-24A 4.1-41 4.3 CM200RX-12A 3.0-31 5.6 CM100RX-24A 3.0-31 3.0 CM300DX-12A 2.0-21 5.1 CM150DX-24A 2.0-21 2.2 CM400DX-12A 1.6-16 3.0 CM200DX-24A 1.6-16 1.6 CM600HX-12A 1.0-10 1.0 CM300DX-24A 1.0-10 1.0 *: In case of type CM**RX, CM**MX and CM**MXA, Typ. represents inverter part only rg (Ω) 3.2 6.5 rg (Ω) 13 13 rg (Ω) 13 9.8 Part number CM150RX-24S CM150TX-24S CM150DX-24S CM200DX-24S CM450DX-24S1 CM600DX-24S1 Part number CM300DX-24S CM450DX-24S RG (Ω) 0.68-6.8 0.75-7.8 1.0-10 Typ. (Ω) 0.68 0.75 1.0 rg (Ω) 4.3 5.0 rg (Ω) 6.5 4.3 Part number CM600DXL-24S CM1000DXL-24S rg (Ω) 3.3 2.0 rg rg Part number (Ω) (Ω) CM600HX-12A CM300DX-24A 3.0 CM400HX-24A 3.0 CM450DX-24A 2.0 CM600HX-24A 1.0 th The internal gate resistance of the 5 Gen. NX series uses semiconductor chip resistors. * The semiconductor resistor has max. 200 % of temperature coefficient of 125 °C for 25 °C and ±30 % of resistance variation. Part number rg (Ω) 3.0 Part number Part number Typ. (Ω) 0 0 0 0 CM300DX-24S CM450DX-24S CM600DXL-24S CM1000DXL-24S Module Table 5 Internal gate resistance rg Part number Part number (Ω) CM150RX-24S1 13 CM225DX-24S1 CM150TX-24S1 13 CM300DX-24S1 RG (Ω) 0-15 0-10 0-6.8 0-5.1 Module Part number Publication Date : April 2014 48 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Parallel specification 11 Parallel specifications The following sub-sections outline the basic requirements and considerations for parallel operation of single or dual switch IGBT modules with ratings of 200 A or more. With proper attention to circuit design and device selection several modules can be reliably operated in parallel. ● We deliver .the classified modules which are in the same saturation rank according to the paralleled number of modules on the orders received. ● The saturation voltage rank symbol (C, D, E etc.) is marked on the module label. Table 6 the saturation voltage rank symbol for parallel applications (IC=rated current, VGE=15 V, Tj=25 °C) 12A 24A 24S (chip) 24S1 (chip) Rank symbol B C D E - VCEsat (V) Rank symbol VCEsat (V) Rank symbol VCEsat (V) Rank symbo l VCEsat (V) 1.44 - 1.59 B 1.64 - 1.74 A 1.46 - 1.67 A 1.46 - 1.67 1.55 - 1.72 C 1.70 - 1.83 B 1.58 - 1.81 B 1.58 - 1.81 1.68 - 1.87 D 1.79 - 1.99 C 1.67 - 1.95 C 1.67 - 1.95 1.83 - 2.04 E 1.95 - 2.24 D 1.81 - 2.15 D 1.81 - 2.15 F 2.20 - 2.60 This table is settled from the view point of keeping current imbalance within ±15% at its Tj=150 °C. Notes 1. Modules of same rank should be applied only for each paralleled connection, and it permits to use the different rank modules to the different phase outputs or axis in the one equipment. 2. This rank specification is useful for the static balance at DC current point, and this is not effective for dynamic balance at switching transition. As the switching balance is mainly dominated by wiring inductance in the equipment, take care of the symmetric circuit design and layout about this wiring for parallel operation with these modules. 3 Target imbalances When modules of the same saturation voltage rank are paralleled, the static current imbalance will be minimized so that the following imbalance rate can be applied: 10% for 600 V class, 15% for 1200 V class. The imbalance rate is defined when more than two modules are paralleled. The collector current easily concentrates on one element with the parallel number increasing. Therefore, derating is important for parallel operation. When more than two modules are paralleled the derating factor can be calculated using the following formula: (1-((n-1)× (1-x)/ (1+x)+1)/n)×100%, where ±x×100% is the imbalance rate described above. For example, in case of four IGBT modules of 600V class connected in parallel, the current derating factor is (1-((4-1)×(1-0.1)/(1+0.1)+1)/4)×100%=13.6% , so the allowable current with 4 parallel 300 A modules is 300×(1-0.136)×4=1036 A derating factors (%) Parallel No. n 600 V class 1200 V class 2 10.0 15.0 3 12.1 17.4 4 13.6 19.6 Publication Date : April 2014 49 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Test circuit and waveforms 12 Test circuit and waveforms Half-bridge switching test circuit and waveforms vGE 90 % iE Cs1 0V 0 IE + C2E1 iC VCC 0A 90 % +VGE trr t ~ ~ Es1 vCE Q r r =0.5×I r r ×t r r t Load G1 -VGE ~ ~ iE C1 Irr Cs2 RG 0.5×I r r G2 0 vGE -VGE 10% iC 0A Es2 tf tr td(on) E2 t td(off) Fig.12-1 In case of CM600/1000DXL-24S C1 vGE 90 % iE Cs1 0V 0 Q r r =0.5×I r r ×t r r t Load G1 IE Es1 + C2E1 iC VCC trr t ~ ~ -VGE ~ ~ iE 0A 90 % Irr +VGE RG 0.5×I r r vCE G2 0 vGE -VGE 10% iC 0A Es2 tr td(on) E2 tf t td(off) Fig.12-2 In case of CM***DX Fig.12 Half-bridge switching test circuit and waveforms iE iC iC ICM vCE VCC 0.1×ICM 0.1×VCC 0 vEC VCC vCE VCC 0.1×VCC t IEM ICM 0.02×ICM 0 ti ti IGBT Turn-on switching energy IGBT Turn-off switching energy t 0A t 0V t ti Diode Reverse recovery energy Fig.13 IGBT turn-on/turn-off switching energy and Diode reverse recovery test wave forms. (Integral time instruction drawing) 100% of parameter to fix each 10% and 2% doesn't include the current which is caused by Diode reverse recovery or the stray capacitance of load and a surge voltage and a voltage drop which is caused by the stray inductance. 100% of VCE is VCC. An influence over the switching loss by the corrugated change, which is caused by these, is reflected in the switching loss just as it is. Also, for the reactive-power, we included it in the integration value because it is impossible to separate. Strictly, 0% of the IC is not IC=0 A and it is Ices. 0% of VCE is not VCE=0 V and it is VCEsat. When it isn't possible to sufficiently remove the vibration, which is caused by the wiring inductance, a range is fixed based on the line, which estimated the center line of the vibration. But, when the same estimation above is difficult, we sometimes suppose that the range is fixed based on the time which the waveform reaches the criterion first. Publication Date : April 2014 50 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Safe operating area (SOA) 13. Safe operating area (SOA) th 6.1 Gen. S series NX type Turn-off switching SOA (Reverse Bias SOA) Short-circuit SOA Note; For suppressing VCE at short-circuit turn-off below this SCSOA curve We recommend to use a soft turn-off technique for -di/dt (off) decreasing control.SOA is 99% guarantee by extremal probability Publication Date : April 2014 51 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Safe operating area (SOA) th 6 Gen. S series NX type Turn-off switching SOA (Reverse Bias SOA) Short-circuit SOA Note; For suppressing VCE at short-circuit turn-off below this SCSOA curve We recommend to use a soft turn-off technique for -di/dt (off) decreasing control.SOA is 99% guarantee by extremal probability Publication Date : April 2014 52 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Safe operating area (SOA) th 5 Gen. NX series Turn-off switching SOA (Reverse Bias SOA) Short-circuit SOA (SCSOA) Note; For suppressing VCE at Short Circuit turn-off below this SCSOA curve, we recommend to use a soft turn-off technique for –di/dt(off) decreasing control.SOA is 99% guarantee by extremal probability. Publication Date : April 2014 53 < IGBT Modules > 6.1th Gen. S1 SERIES NX TYPE / 6th Gen. S SERIES NX TYPE / 5th Gen. NX SERIES APPLICATION NOTE Keep safety first in your circuit designs! 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