PC-Series Datasheet

PC-Series
GFCI/ELCI & Panel Seal
The PC-Series, AC Residual Current Circuit Breaker with
Overcurrent Protection (RCBO), combines the ground fault
protection of a GFCI with the familiar overcurrent tripping
characteristics of a normal circuit breaker.
The PC-Series utilizes the hydraulic magnetic principle
which provides precise operation and performance even
when exposed to extremely hot and/or cold application
environments.
Features:
Overload, short circuit and ground fault protection
in a single package
ŠŠ Handle style actuators and rocker style “acuguard”
ŠŠ Wiping Contacts - Mechanical linkage with two-step actuation – cleans contacts, provides high, positive contact pressure & longer contact life
ŠŠ A trip-free mechanism, a safety feature which makes it impossible to manually hold the contacts closed during overload or fault conditions.
ŠŠ A common trip linkage between all poles ensures that an
overload in one pole will trip all adjacent poles.
ŠŠ Front panel mounting
ŠŠ Integral push-to-test button
ŠŠ Two integrated LED indicators distinguish if a breaker is
closed with Line Voltage present, or has opened due to leakage current, or has opened due to over current, or is
closed with no Line Voltage present.
ŠŠ Optional Hot/Neutral reversal detection and protection
ŠŠ
Benefits:
Increases safety around boats and marinas
ŠŠ Protects against electrical shock hazards in areas near
water
ŠŠ Protects against defects in the wires & conductors
ŠŠ Reduces fire and shock hazards from defects in
permanently installed appliances such as water heaters,
battery chargers, lighting fixtures, etc.
ŠŠ Detects low level ground faults, which do not trip
ordinary circuit breakers, that can lead to fires and shock
hazards for boating occupants
ŠŠ
Resources:
Download 3D CAD Files
IGS
STP
Carling Technologies, Inc.
60 Johnson Avenue, Plainville, CT 06062
Email: [email protected]
Application Support: [email protected]
Phone: (860) 793-9281 • Fax: (860) 793-9231
www.carlingtech.com
2 | PC-Series Circuit Breaker
PC-Series
DESIGN FEATURES
MOUNTING PLATE
Available in stainless steal or zinc
chromate plated carbon steel
OPTIONAL SEAL
IP66/67 panel seals provide ideal
protection against salt spray,
ozone, dust, water and most acids
LEDs
Two separate lights that indicate
power and ground fault leakage
Email: [email protected] • Application Support: [email protected]
Phone: (860) 793–9281 • Fax: (860) 793–9231• www.carlingtech.com
PC-Series Circuit Breaker - General Specifications | 3
Electrical Tables
Table A: Lists UL Listed & CSA Certified configurations as a Ground Fault Circuit Interruptor
TABLE A : LISTS UL LISTED CONFIGURATIONS AS A GROUND FAULT CIRCUIT INTERRUPTOR
CURRENT SHORT CIRCUIT
RATING
CAPACITY
VOLTAGE
CIRCUIT
CONFIGURATION
SERIES
MAX.
RATING
FREQUENCY
PHASE
AMPS
AMPS
GROUND
FAULT TRIP
LEVEL
MILLIAMPS
NOTES
120
50 / 60
1
1 - 50
5000
6
1 or 2 Poles. One pole of a two pole unit must be Neutral
120/240
50 / 60
1
1 - 50
5000
6
2 or 3 Poles. One pole of a three pole unit must be Neutral
Table B: Lists UL Listed and Recognized as an Earth Leakage
Circuit Interruptor - 120 and 120/240V
TABLE B : LISTS UL LISTED AND RECOGNIZED CONFIGURATIONS AS AN EARTH LEAKAGE CIRCUIT INTERRUPTOR - 120 and 120/240V
GROUND
CURRENT SHORT CIRCUIT
VOLTAGE
FAULT TRIP
RATING
CAPACITY
LEVEL
CIRCUIT
MAX.
FREQUENCY PHASE
AMPS
MILLIAMPS
NOTES
AMPS
CONFIGURATION
RATING
SERIES
120
50 / 60
1
1 - 50
5000
30
1 or 2 Poles. One pole of a two pole unit must be Neutral
120/240
50 / 60
1
1 - 50
5000
30
2 or 3 Poles. One pole of a three pole unit must be Neutral
SERIES
120
50 / 60
1
1 - 50
3000
30
1 or 2 Poles. One pole of a two pole unit must be Neutral
IGNITION PROTECTED
120/240
50 / 60
1
1 - 50
5000
30
2 or 3 Poles. One pole of a three pole unit must be Neutral
Table C: Lists UL Listed and Recognized as an Earth Leakage
Circuit Interruptor - 240V
TABLE C : LISTS UL LISTED AND RECOGNIZED CONFIGURATIONS AS AN EARTH LEAKAGE CIRCUIT INTERRUPTOR - 240V
GROUND
CURRENT SHORT CIRCUIT
FAULT TRIP
VOLTAGE
RATING
CAPACITY
LEVEL
CIRCUIT
MAX.
MILLIAMPS
NOTES
FREQUENCY PHASE
AMPS
AMPS
CONFIGURATION
RATING
SERIES
240
50 / 60
1
1 - 30
5000
30
2 or 3 Poles. One pole of a three pole unit must be Neutral. Suffix 11
SERIES IGNITION PROTECTED
240
50 / 60
1
1 - 50
3000
30
2 or 3 Poles. One pole of a three pole unit must be Neutral. Suffix 12
Agency Certifications
UL Standard 489
Circuit Breakers, Molded Case,
(Guide DIVQ, File E129899)
UL Standard 1077
Supplementary Protectors
UL Standard 943 & CSA Certified
Class A Ground Fault Circuit Interrupters
UL Standard 1053
Ground Fault Sensing and Relaying Equipment
UL Standard 1500
Ignition Protection
*Manufacturer reserves the right to change product specification without prior notice.
Email: [email protected] • Application Support: [email protected]
Phone: (860) 793–9281 • Fax: (860) 793–9231• www.carlingtech.com
4 | PC-Series Circuit Breaker - General Specifications
Mechanical
Electrical
Current Ratings
Voltage Rating
Current Trip Level
Current Trip Time
Operating Frequency
Interrupt Capacity
Impedance
1 - 50 Amps maximum
120VAC, 120/240VAC, 240VAC
30mA & 6mA
For 30mA leakage trip:
≤ 22.2mA, shall not trip
30mA, shall trip within .10 seconds
The above complies with UL-1053
& ABYC E11. For 6mA leakage trip: ≤25ms
The above complies with UL-943.
50/60 Hz for 30mA leakage trip
60 Hz for 6mA leakage trip
5,000 Amps
RESISTANCE, IMPEDANCE VALUES
from Line to Load Terminals
(Values Based on Series Trip Circuit Braker)
1000
20.1 - 50.0
100
10
O
H
M
S
1
0.1
10,000 ON-OFF operations @ 6 per minute; with rated Current & Voltage.
Trips on short circuit, overload or leakage to ground, even when
actuator is forcibly held in the “On” position
Physical
Number of Poles
(Breakers only) Termination
Mounting
Actuator
1-pole (1 Circuit Breaker + 1
GFCI Sensor Module), 120V
2-pole (2 Circuit Breakers + 1 GFCI Sensor Module), 120/240V or 120V with Neutral Break. 240VAC two pole. 3-pole 120/240V with Neutral Break (Sensor module has 2
pole width) Circuit Breaker Line
Side: #10-32, Threaded stud.
GFCI Sensor Module Load Side: #10-32 threaded stud. Neutral pigtail.
Front Panel, #6-32 and M3 threaded inserts.
Handle, Flat Rocker, Curved Rocker (with or without rocker guard),
Push-to-Reset Rocker
Environmental
Designed and tested in accordance with requirements of
specification MIL-PRF- 55629 and MIL-STD-202G as follows:
0.01
0.001
0.01
Endurance
Trip Free
0.1
1
10
100
AMPERE RATING
Innovative Features
CURRENT
(AMPS)
TOLERANCE
(%)
0.100 - 5.0
± 15%
20.1 - 30.0
± 35%
Indicator
Neutral Protection
Test Button
5.1 - 20.0
± 25%
FIGURE 1
Two integrated LEDs, Red & Green
 Green LED On, Red LED Off
Line Voltage is present, the breaker is closed, and the device is protecting the circuits against over current and leakage current.
 Green LED Off, Red LED On
The device has detected leakage current and has opened the circuit breaker.
 Green LED Flashing, Red LED Off
The circuit breaker has opened due to over current or has been turned off manually
 Green LED Off, Red LED Off
Line Voltage is not present
 Green LED Flashing, Red LED Off, Amber LED ON
Indicates Hot & Neutral are reversed and the circuit breaker
is open
When neutral is grounded on load side of circuit
Located on Ground Fault Module
Shock
Withstands 100 G, 6ms, sawtooth at rated current per Method 213, Test Condition “I”.
Vibration
Withstands 0.06” excursion from
10-55 Hz, and 10 G 55-500 Hz, a
rated current per Method 204C, Test
Condition A. Instantaneous & ultrashort curves tested at 90% of rated current.
Moisture Resistance
93% RH at 30°C for 168 Hours.
Operating Temperature
-35°C to +66°C
Corrosion
UL-943-6.21, 3 weeks
Humidity:
30±2°C, 70±2% relative humidity
Mixed Flowing Gases:
100 ppb H2S, 20 ppb CI2,
200±50 ppb NO2
Email: [email protected] • Application Support: [email protected]
Phone: (860) 793–9281 • Fax: (860) 793–9231• www.carlingtech.com
PC-Series – Ordering Scheme | 5
PC B
1
Series
2
System
Voltage/Poles
B A
3
Circuit
4
Actuator
24
5
Frequency
& Delay
1 SERIES
PC
620
6
Current Rating
1 B A
7
Terminal
8
Actuator
Color
9
Mounting/
Barriers
A 10
10
Trip Level
11
Agency
Approval
6 CURRENT RATING (AMPERES)
CODE
2 SYSTEM VOLTAGE / POLES
A
120 VAC single phase, 1 pole
B
120/240 VAC single phase, 2 pole
C
120/240 VAC single phase with switched neutral, 3 pole
D
120 VAC single phase with switched neutral, 2 pole
E
120 VAC single phase with reversed polarity indicator, 2 pole
F
120/240 VAC single phase with reversed polarity indicator, 3 pole
G
240 VAC single phase, 2 pole
3 CIRCUIT
B
Series Trip (Current)
4 ACTUATOR
Handle
A 1 per breaker pole
B 1 per unit
Two Color Curved Visi-Rocker
C Indicate ON,
vertical legend
D Indicate ON,
horizontal legend
F Indicate OFF,
vertical legend
G Indicate OFF,
horizontal legend
Single Color Curved Rocker
J Vertical legend
K Horizontal legend
Two Color Curved Visi-Rocker
Push-to-Reset
N Indicate OFF,
Vertical legend
O Indicate OFF,
Horizontal legend
Single Color Curved Rocker
Push-to-Reset
R Vertical legend
U Horizontal legend
Two Color Flat Visi-Rocker
1 Indicate OFF,
vertical legend
2 Indicate OFF,
horizontal legend
Single Color Flat Rocker
3 Vertical legend
4 Horizontal legend
Two Color Flat Visi-Rocker
Push-to-Reset
5 Indicate OFF,
vertical legend
6 Indicate OFF,
horizontal legend
Single Color Flat Rocker
Push-to-Reset
7 Vertical legend
8 Horizontal legend
5 FREQUENCY & DELAY
20
50/60Hz Instantaneous
21
50/60Hz Ultra Short
22
50/60Hz Short
24
50/60Hz Medium
26
50/60Hz Long
Notes:
1 This device meets the requirements of ABCY E11.
2 6mA per UL943, available with agency approval code 10.
3 30mA per UL1053, available with agency approval codes 11 & 12.
410
512
415
517
420
522
425
527
430
435
440
AMPERES
1.000
1.250
1.500
1.750
2.000
2.250
2.500
2.750
3.000
3.500
4.000
445
450
455
460
465
470
475
480
485
490
495
4.500
5.000
5.500
6.000
6.500
7.000
7.500
8.000
8.500
9.000
9.500
610
710
611
711
612
712
613
614
615
616
617
10.000
10.500
11.000
11.500
12.000
12.500
13.000
14.000
15.000
16.000
17.000
618
620
622
624
625
630
635
640
650
18.000
20.000
22.000
24.000
25.000
30.000
35.000
40.000
50.000
7 TERMINAL
1
Stud, 10-32 threaded
8 ACTUATOR COLOR & LEGEND
HandleRocker Actuator Color
Actuator Color I-O ON-OFF Dual
Single
Visi-Rocker
White
A B 1Black
White
Black
C D 2White
N/A
Red
F G 3White
Red
Green
H J 4White Green
Blue
K L 5White
Blue
Yellow
M N 6Black Yellow
Gray
P Q 7Black
Gray
Orange
R S 8Black Orange
9 MOUNTING/BARRIERS
MOUNTING STYLE
BARRIERS
Threaded Insert, 2 per pole
A 6-32 X 0.195 inches
yes
B ISO M3 x 5mm
yes
Rockerguard Bezel
Threaded Insert, 2 per pole
C 6-32 X 0.195 inches yes
D ISO M3 x 5mm
yes
Standard Bezel with Recessed Off-Side Flat Rocker
Threaded Insert, 2 per pole
E 6-32 X 0.195 inches yes
F ISO M3 x 5mm yes
Push-to-Reset Bezel
Threaded Insert, 2 per pole
G 6-32 X 0.195 inches yes
H ISO M3 x 5mm yes
10 LEAKAGE CURRENT TRIP LEVEL - MAX. TRIP CURRENT
A
6 MA (CLASS A GFCI)2
E
30 MA (ELCI)1,3
11 AGENCY APPROVAL
AA without Approvals
10 UL 943 and CSA certified 2
11 UL 1053 1,3
12 UL 1053 & UL 1500 1,3
Email: [email protected] • Application Support: [email protected]
Phone: (860) 793–9281 • Fax: (860) 793–9231• www.carlingtech.com
6 | PC-Series – Wiring Diagrams
INDICATE OFF / SINGLE COLOR
ROCKER ACTUATOR
HANDLE / INDICATE ON
ROCKER ACTUATOR
TERMINAL
LOCATIONS
PCE
120 VAC VER
W/ REVERSE P
INDICATO
PCA
120 VAC
VERSION
PCF
120/240 VAC VER
W/ REVERSE POL
INDICATOR
PCB
120/240 VAC
VERSION
3.015
[76.58]
MAX.
PCC
120/240 VAC
VERSION
W/ NEUTRAL BREAK
3.775
[95.88]
MAX.
PCD
120 VAC
VERSION
W/NEUTRAL BREAK
Email: [email protected] • Application Support: [email protected]
Phone: (860) 793–9281 • Fax: (860) 793–9231• www.carlingtech.com
URCE
TRAL
PC-Series – Wiring Diagrams & Panel Cut Out | 7
TERMINAL
LOCATIONS
HANDLE / INDICATE ON
ROCKER ACTUATOR
INDICATE OFF / SINGLE COLOR
ROCKER ACTUATOR
PCE
120 VAC VERSION
W/ REVERSE POLARITY
INDICATOR
PCF
120/240 VAC VERSION
W/ REVERSE POLARITY
INDICATOR
NOTE: NEUTRAL & GROUND PIGTAIL WIRES - SUPPLIED 12" LONG MIN. (CIRCUIT CODES A,B,E & F)
3.790 [96.27]
3.040 [77.22]
2.280 [57.91]
1.453 [36.91]
LINE 1
LINE 2
2.062 [52.37]
3.790 [96.27]
3.040 [77.22]
3.040 [77.22]
3.040 [77.22]
2.280 [57.91]
2.280
[57.91]
2.280
[57.91]
.156 DIA..156
[Ø3.96]
DIA. [Ø3.96]
2 PLC'S.2TYP.
PLC'S. TYP.
PER POLE
PER POLE
1.660 [42.16]
1.660 [42.16]
1.453 [36.91]
1.260 [32.00]
1.260 [32.00]
2.062 [52.37]
.200 [5.08]
.432 [10.97]
.432 [10.97]
LOAD HOT 2
OR 230V NEUTRAL
LOAD HOT 1
LINE 2
OR 230V NEUTRAL
LINE 1
.750 [19.05]
TYP.
.750 [19.05]
TYP.
PCA
.200 [5.08]
PCA
PCC & PCF
PCB, PCD & PCE
PCC & PCF
PCB, PCD & PCE
HANDLE ACTUATOR
ROCKER ACTUATOR
PCC & PCF
HANDLE ACTUATOR
PANEL CUTOUT DETAIL
TOLERANCES ±.005 [.12]
1-Phase 240VAC
PCA, PCB
PCD & PCE
PCA, PCB
& PCF
PCD &PCC
PCE
PANEL CUTOUT DETAIL
TOLERANCES ±.005 [.12]
Email: [email protected] • Application Support: [email protected]
Phone: (860) 793–9281 • Fax: (860) 793–9231• www.carlingtech.com
ROCKER ACTUATOR
8 | PC-Series – Dimensions
2.265
[57.53]
MAX.
1.510
[38.35]
2.975
[75.57]
0.430
[10.92]
0.750
TYP.
[19.05]
2.518
[63.96]
3.800
[96.52]
2.062
[52.37]
1.453
[36.91]
0.429
[10.91]
0.350
[8.89]
NEUTRAL PIGTAIL (CIRCUIT
CODE A+B ONLY)
#6/32 / M3 MOUNTING INSERTS
0.125
[3.18]
1.245
1.660 [31.62]
[42.16]
0.208
[5.28]
0.100
[2.54]
Notes:
For additional circuit breaker dimensions, reference the C-Series Breakers in the
Carling Circuit Protection catalog
Email: [email protected] • Application Support: [email protected]
Phone: (860) 793–9281 • Fax: (860) 793–9231• www.carlingtech.com
0.275
[6.99]
PC-Series – Panel Seal Ordering Scheme | 9
8 PC
1
Type
Number
2
Series
1 4 1
3
Actuator
4
Poles
5
Mounting
5 MOUNTING SCREWS / PLATE MATERIAL1
1 6-32 Thread Phillips Head
2 M-3 Thread Phillips Head
3 6-32 Thread Slotted Head
4 M-3 Thread Slotted Head
5 6-32 Thread Phillips Head w/ Stainless Steel Plate
6 M-3 Thread Phillips Head w/ Stainless Steel Plate
7 6-32 Thread Slotted Head w/ Stainless Steel Plate
8
M-3 Thread Slotted Head w/ Stainless Steel Plate
1 TYPE NUMBER
8
Circuit Breaker Assembly
2 SERIES
PC
3 ACTUATOR TYPE
1
Handle, one per pole
2
Handle, one per multipole unit
ARocker2
4 POLES PER UNIT - INCLUDING ELECTRONIC MODULE
3Three
4Four
5Five
Notes:
1 Screws supplied to accommodate mounting panel thickness of 1/8” ± 1/32”.
Consult Factory for additional options
2 Available for Flat and Curved Rocker options - No Rockerguard Bracket
Handle Style Panel Seal
Rocker Style Panel Seal
Email: [email protected] • Application Support: [email protected]
Phone: (860) 793–9281 • Fax: (860) 793–9231• www.carlingtech.com
10 | PC-Series – Panel Seal Configuration - Drawings
Handle Actuator
Rocker Actuator
Email: [email protected] • Application Support: [email protected]
Phone: (860) 793–9281 • Fax: (860) 793–9231• www.carlingtech.com
PC-Series –Time Delay Curves | 11
Time Delay Curves
Instantaneous
Medium
Ultra Short
Long
Short
Notes:
Other time delay values available, consult factory.
Delay Curves 21,22,24,26: Breakers to hold 100% and must trip at 125% of rated
current and greater within the time limit shown in this curve.
Delay Curve 20: Breakers to hold 100% and must trip at 150% of rated current
and greater within the time limit shown in this curve.
All Curves: Curve data shown represents breaker response at ambient temperature of 77°F (25°C) with no preloading. Breakers are mounted in standard
wall-mount position.
The minimum inrush pulse tolerance handling capability is 12 times the rated current. These values are based on a 60 Hz 1/2 cycle, 8.33 ms pulse.
Email: [email protected] • Application Support: [email protected]
Phone: (860) 793–9281 • Fax: (860) 793–9231• www.carlingtech.com
12 | Reps & Contact
Authorized North America Sales Representatives
Carling extensive sales representative network group is strategically located and ready to answer any
questions. Find your local representative by clicking on a group name on the map below or by visiting
www.carlingtech.com/findarep.
«
«
Matera
W. Canada
WA
TEMCO Northwest
ND
John Ammouneh
Alaska, Hawaii
«
NORTHERN
WI
MN
SD
Sierra
WY
NE
Omega Limited
NV
UT
CA
KS
CO
AZ
Sunbelt Components
DM Mexico
«
El Paco, Mexico
VA
NH
Norris
NY MA
CT
RI
PA
Pacent
NJ
DE
MD
TSI North
TSI
NC
SC
Pinnacle Marketing
MS
AL
SOUTHEAST
GA
LA
ProRep
Solutions
FL
«
«
Matrix
South America
L D. Allen
WV
KY
MO
AR
TX
Central America
IL
ME
VT
DM Assoc
East
DM OH
Assoc
OK
NM
Patricia Ortiz
IN
TN
Luscombe
Engineering
Signal
Enterprises
IA
Dy-tronix Inc.
Melody
Emery
MI
ID
Bridge Marketing
WEST
DM
Michigan
Hanna Lind Ltd.
MT
OR
Matera
E. Canada
MIDWEST
LATIN AMERICA
About Carling
Founded in 1920, Carling Technologies is a leading manufacturer of electrical and electronic switches
and assemblies, circuit breakers, electronic controls, power distribution units, and multiplexed power
distribution systems. With four ISO registered manufacturing facilities and technical sales offices worldwide,
Carling Technologies Sales, Service and Engineering teams do much more than manufacture electrical
components, they engineer powerful solutions! To learn more about Carling please visit
www.carlingtech.com/company-profile.
Email: [email protected] • Application Support: [email protected]
Phone: (860) 793–9281 • Fax: (860) 793–9231• www.carlingtech.com
Notes | 13
* Intentionally left blank
Email: [email protected] • Application Support: [email protected]
Phone: (860) 793–9281 • Fax: (860) 793–9231• www.carlingtech.com
Worldwide Headquarters
Carling Technologies, Inc.
60 Johnson Avenue • Plainville, CT 06062
Phone: (860) 793-9281 • Fax: (860) 793-9231
Email: [email protected] • www.carlingtech.com
East Region Sales Office, CT • [email protected]
Midwest Region Sales Office, IL • [email protected]
West Region Sales Office, CA • [email protected]
Asia-Pacific Headquarters
Carling Technologies, Asia-Pacific Ltd.,
Kowloon, Hong Kong
Int + 852-2737-2277 • Fax: Int + 852-2736-9332
Email: [email protected]
Shenzhen, China • [email protected]
Shanghai, China • [email protected]
Pune, India • [email protected]
Kaohsiung, Taiwan • [email protected]
Yokohama, Japan • [email protected]
Europe / Middle East/Africa Headquarters
Carling Technologies LTD
4 Airport Business Park, Exeter Airport,
Clyst Honiton, Exeter, Devon, EX5 2UL, UK
Int + 44 1392-364422 • Fax: Int + 44 1392-364477
Email: [email protected]
GmbH, Germany • [email protected]
SAS, France • [email protected]
REV_GFCI_PC_08_2014