INTEGRATED CIRCUITS DATA SHEET TDA8927 Power stage 2 × 80 W class-D audio amplifier Objective specification File under Integrated Circuits, IC01 2001 Dec 11 Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier TDA8927 CONTENTS 1 FEATURES 2 APPLICATIONS 3 GENERAL DESCRIPTION 4 QUICK REFERENCE DATA 5 ORDERING INFORMATION 6 BLOCK DIAGRAMS 7 PINNING INFORMATION 8 FUNCTIONAL DESCRIPTION 8.1 8.2 8.2.1 8.2.2 8.3 Power stage Protections Overtemperature Short-circuit across the loudspeaker terminals BTL operation 9 LIMITING VALUES 10 THERMAL CHARACTERISTICS 11 QUALITY SPECIFICATION 12 DC CHARACTERISTICS 13 AC CHARACTERISTICS 14 SWITCHING CHARACTERISTICS 14.1 Duty factor 2001 Dec 11 2 15 TEST AND APPLICATION INFORMATION 15.1 15.2 15.3 15.4 15.5 15.6 BTL application Remarks Output power Reference designs Reference design bill of material Curves measured in reference design 16 PACKAGE OUTLINES 17 SOLDERING 17.1 17.2 17.2.1 17.2.2 17.3 17.3.1 17.3.2 17.3.3 17.4 Introduction Through-hole mount packages Soldering by dipping or by solder wave Manual soldering Surface mount packages Reflow soldering Wave soldering Manual soldering Suitability of IC packages for wave, reflow and dipping soldering methods 18 DATA SHEET STATUS 19 DEFINITIONS 20 DISCLAIMERS Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier 1 TDA8927 • Multimedia systems FEATURES • High efficiency (>94%) • All mains fed audio systems • Operating voltage from ±15 to ±30 V • Car audio (boosters). • Very low quiescent current • High output power 3 • Short-circuit proof across the load, only in combination with controller TDA8929T The TDA8927 is the switching power stage of a two-chip set for a high efficiency class-D audio power amplifier system. The system is split into two chips: • Diagnostic output • TDA8927J/ST/TH; a digital power stage in a DBS17P, RDBS17P or HSOP24 power package • Usable as a stereo Single-Ended (SE) amplifier or as a mono amplifier in Bridge-Tied Load (BTL) • TDA8929T; the analog controller chip in a SO24 package. • Electrostatic discharge protection (pin to pin) • Thermally protected, only in combination with controller TDA8929T. 2 With this chip set a compact 2 × 80 W audio amplifier system can be built, operating with high efficiency and very low dissipation. No heatsink is required, or depending on supply voltage and load, a very small one. The system operates over a wide supply voltage range from ±15 up to ±30 V and consumes a very low quiescent current. APPLICATIONS • Television sets • Home-sound sets 4 GENERAL DESCRIPTION QUICK REFERENCE DATA SYMBOL PARAMETER CONDITIONS MIN. TYP. MAX. UNIT General; VP = ±25 V VP supply voltage ±15 ±25 ±30 V Iq(tot) total quiescent current no load connected − 35 45 mA η efficiency Po = 30 W − 94 − % RL = 4 Ω; THD = 10%; VP = ±25 V 60 65 − W RL = 4 Ω; THD = 10%; VP = ±27 V 74 80 − W RL = 4 Ω; THD = 10%; VP = ±17 V 90 110 − W RL = 8 Ω; THD = 10%; VP = ±25 V 120 150 − W Stereo single-ended configuration output power Po Mono bridge-tied load configuration Po 5 output power ORDERING INFORMATION PACKAGE TYPE NUMBER NAME TDA8927J DBS17P DESCRIPTION VERSION plastic DIL-bent-SIL power package; 17 leads (lead length 12 mm) SOT243-1 TDA8927ST RDBS17P plastic rectangular-DIL-bent-SIL power package; 17 leads (row spacing 2.54 mm) SOT577-1 TDA8927TH HSOP24 plastic, heatsink small outline package; 24 leads; low stand-off height SOT566-2 2001 Dec 11 3 Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier 6 TDA8927 BLOCK DIAGRAMS VDD2 VDD1 handbook, full pagewidth 13 TDA8927J TDA8927ST EN1 SW1 REL1 STAB DIAG POWERUP EN2 SW2 REL2 4 1 2 5 6 BOOT1 DRIVER HIGH CONTROL AND HANDSHAKE 7 OUT1 DRIVER LOW 9 temp 3 TEMPERATURE SENSOR AND current CURRENT PROTECTION 15 16 VDD2 12 14 17 VSS1 BOOT2 DRIVER HIGH CONTROL AND HANDSHAKE 11 OUT2 DRIVER LOW 8 10 VSS1 VSS2 MGW138 Fig.1 Block diagram of TDA8927J and TDA8927ST. 2001 Dec 11 4 Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier TDA8927 VDD2 VDD1 handbook, full pagewidth 11 LIM 24 EN1 21 SW1 22 REL1 3 DRIVER HIGH CONTROL AND HANDSHAKE 4 OUT1 DRIVER LOW temp 23 DIAG TEMPERATURE SENSOR AND current CURRENT PROTECTION VSS1 VDD2 14 POWERUP 10 13 EN2 16 SW2 15 REL2 BOOT2 DRIVER HIGH CONTROL AND HANDSHAKE 9 OUT2 DRIVER LOW 7 STAB 4 1, 12, 18, 20 19 VSS(sub) 5 5 8 VSS1 VSS2 Fig.2 Block diagram of TDA8927TH. 2001 Dec 11 BOOT1 6 STAB n.c. 2 TDA8927TH 17 MGW140 Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier 7 TDA8927 PINNING INFORMATION PIN SYMBOL SW1 DESCRIPTION TDA8927J TDA8927ST TDA8927TH 1 1 21 digital switch input channel 1 n.c. − − 1 not connected REL1 2 2 22 digital control output channel 1 DIAG 3 3 23 digital open-drain output for overtemperature and overcurrent report EN1 4 4 24 digital enable input for channel 1 VDD1 5 5 2 positive power supply channel 1 BOOT1 6 6 3 bootstrap capacitor channel 1 STAB − − 6 decoupling internal stabilizer for logic supply OUT1 7 7 4 PWM output channel 1 STAB − − 7 decoupling internal stabilizer for logic supply VSS1 8 8 5 negative power supply channel 1 STAB 9 9 − decoupling internal stabilizer for logic supply VSS2 10 10 8 negative power supply channel 2 OUT2 11 11 9 PWM output channel 2 BOOT2 12 12 10 bootstrap capacitor channel 2 n.c. − − 12 not connected VDD2 13 13 11 positive power supply channel 2 EN2 14 14 13 digital enable input for channel 2 POWERUP 15 15 14 enable input for switching-on internal reference sources REL2 16 16 15 digital control output channel 2 SW2 17 17 16 digital switch input channel 2 LIM − − 17 current input for setting maximum load current limit n.c. − − 18 not connected VSS(sub) − − 19 negative supply (substrate) n.c. − − 20 not connected 2001 Dec 11 6 Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier TDA8927 handbook, halfpage handbook, halfpage SW1 1 REL1 2 EN1 24 DIAG 3 DIAG 23 2 VDD1 EN1 4 REL1 22 3 BOOT1 VDD1 5 SW1 21 4 OUT1 BOOT1 6 n.c. 20 5 VSS1 OUT1 7 VSS(sub) 19 VSS1 8 STAB 9 1 n.c. 6 STAB TDA8927TH TDA8927J TDA8927ST n.c. 18 7 STAB LIM 17 8 VSS2 VSS2 10 SW2 16 9 OUT2 OUT2 11 REL2 15 10 BOOT2 BOOT2 12 POWERUP 14 VDD2 13 EN2 13 11 VDD2 12 n.c. EN2 14 POWERUP 15 MGW144 REL2 16 SW2 17 MGW142 Fig.3 Pin configuration of TDA8927J and TDA8927ST. 2001 Dec 11 Fig.4 Pin configuration of TDA8927TH. 7 Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier 8 TDA8927 8.2 FUNCTIONAL DESCRIPTION Temperature and short-circuit protection sensors are included in the TDA8927 power stage. These protections are only operational in combination with the TDA8929T. In the event that the maximum current or maximum temperature is exceeded the diagnostic output is activated. The controller has to take appropriate measures by shutting down the system. The combination of the TDA8927J and the TDA8929T produces a two-channel audio power amplifier system using the class-D technology (see Fig.5). In the TDA8929T controller device the analog audio input signal is converted into a digital Pulse Width Modulation (PWM) signal. The power stage TDA8927 is used for driving the low-pass filter and the loudspeaker load. It performs a level shift from the low-power digital PWM signal, at logic levels, to a high-power PWM signal that switchs between the main supply lines. A second-order low-pass filter converts the PWM signal into an analog audio signal across the loudspeaker. 8.2.1 8.2.2 SHORT-CIRCUIT ACROSS THE LOUDSPEAKER TERMINALS Power stage When the loudspeaker terminals are short-circuited it will be detected by the current protection. If the output current exceeds the maximum output current of 7.5 A, then pin DIAG becomes LOW. The controller should shut down the system to prevent damage. Using the TDA8929T the system is shut down within 1 µs, and after 220 ms, it will attempt to restart the system again. During this time the dissipation is very low, so the average dissipation during a short-circuit is practically zero. The power stage contains the high-power DMOS switches, the drivers, timing and handshaking between the power switches and some control logic. For protection, a temperature sensor and a maximum current detector are built-in on the chip. For interfacing with the controller chip the following connections are used: • Switch (pins SW1 and SW2): digital inputs; switching from VSS to VSS + 12 V and driving the power DMOS switches For the TDA8927TH the limit value can be externally adjusted using a resistor. For the maximum value of 7.5 A pin LIM should be connected to VSS. When a resistor Rext is connected between pin LIM and VSS the maximum output current can be set at a lower value, using: • Release (pins REL1 and REL2): digital outputs to indicate switching from VSS to VSS + 12 V, follows pins SW1 and SW2 with a small delay • Enable (pins EN1 and EN2): digital inputs; at a level of VSS the power DMOS switches are open and the PWM output is floating; at a level of VSS + 12 V the power stage is operational and controlled by the switch pin if pin POWERUP is at VSS + 12 V 5 2.1 × 10 I O(max) = --------------------------------R ext + 28 kΩ Example 1: with Rext = 27 kΩ the current is limited at 3.8 A. • Power-up (pin POWERUP): must be connected to a continuous supply voltage of at least VSS + 5 V with respect to VSS Example 2: with Rext = 0 Ω the current is limited at 7.5 A. In the TDA8927J and the TDA8927ST pin LIM is internally connected to VSS, so IO(max) = 7.5 A. • Diagnostics (pin DIAG): digital open-drain output; pulled to VSS if temperature or maximum current is exceeded. 2001 Dec 11 OVERTEMPERATURE If the junction temperature (Tj) exceeds 150 °C, then pin DIAG becomes LOW. The diagnostic pin is released if the temperature is dropped to approximately 130 °C, so there is a hysteresis of approximately 20 °C. See the specification of the TDA8929T for a description of the controller. 8.1 Protections 8 This text is here in white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader.This text is here in _white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader.This text is here inThis text is here in white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader. white to force landscape pages to be ... VDDD VSS1 VDD1 VDD2 VDD1 13 5 3 1 +25 V TDA8929T R fb TDA8927J 20 PWM1 BOOT1 6 IN1− 4 REL1 2 23 REL1 INPUT STAGE Vi(1) IN1+ 5 SGND1 2 PWM MODULATOR mute STABI VSSA OSC 7 SW1 1 21 EN1 EN1 4 19 STAB OUT1 DRIVER LOW MANAGER VSS1 15 DIAGTMP DIAG 3 TEMPERATURE SENSOR AND CURRENT PROTECTION VDD2 12 BOOT2 MODE POWERUP 15 SGND SGND2 11 mute EN2 14 16 EN2 IN2+ 8 CONTROL AND HANDSHAKE 16 REL2 INPUT STAGE Vi(2) PWM MODULATOR DRIVER HIGH 14 REL2 IN2− 9 SGND (0 V) 11 OUT2 SW2 17 13 SW2 DRIVER LOW 17 PWM2 R fb 12 VSS2(sub) 10 18 8 VDD2 VSSD VSS1 VSS2 10 VSSA VDDA −25 V VSSA TDA8927 Fig.5 Typical application schematic of the class-D system using TDA8929T and the TDA8927J. MGU388 Objective specification VSSD handbook, full pagewidth 9 VMODE 7 22 DIAGCUR OSCILLATOR MODE 6 DRIVER HIGH STAB 9 SGND ROSC 24 SW1 CONTROL AND HANDSHAKE Philips Semiconductors Power stage 2 × 80 W class-D audio amplifier 2001 Dec 11 VDDA VSSA VDDA Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier 8.3 TDA8927 BTL operation In this way the system operates as a mono BTL amplifier and with the same loudspeaker impedance a four times higher output power can be obtained. BTL operation can be achieved by driving the audio input channels of the controller in the opposite phase and by connecting the loudspeaker with a BTL output filter between the two PWM output pins of the power stage (see Fig.6). For more information see Chapter 15. VDD2 VDD1 handbook, full pagewidth 13 5 TDA8927J EN1 SW1 REL1 STAB DIAG POWERUP EN2 SW2 REL2 4 1 2 CONTROL AND HANDSHAKE 6 DRIVER HIGH 7 OUT1 DRIVER LOW 9 temp 3 TEMPERATURE SENSOR AND current CURRENT PROTECTION 15 14 17 16 VSS1 VDD2 12 CONTROL AND HANDSHAKE SGND (0 V) BOOT2 DRIVER HIGH 11 OUT2 DRIVER LOW 8 10 VSS1 VSS2 Fig.6 Mono BTL application. 2001 Dec 11 BOOT1 10 MGU386 Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier TDA8927 9 LIMITING VALUES In accordance with the Absolute Maximum Rate System (IEC 60134). SYMBOL PARAMETER CONDITIONS MIN. MAX. UNIT VP supply voltage − ±30 V VP(sc) supply voltage for short-circuits across the load − ±30 V IORM repetitive peak current in output pins − 7.5 A Tstg storage temperature −55 +150 °C Tamb ambient temperature −40 +85 °C Tvj virtual junction temperature − 150 °C Ves(HBM) electrostatic discharge voltage (HBM) −500 +500 V all pins with respect to VSS (class A1) −1500 +1500 V −1500 +1500 V note 1 all pins with respect to VDD (class A) all pins with respect to each other (class A1) Ves(MM) electrostatic discharge voltage (MM) note 2 all pins with respect to VDD (class B) −250 +250 V all pins with respect to VSS (class B) −250 +250 V all pins with respect to each other (class B) −250 +250 V Notes 1. Human Body Model (HBM); Rs = 1500 Ω; C = 100 pF. 2. Machine Model (MM); Rs = 10 Ω; C = 200 pF; L = 0.75 µH. 10 THERMAL CHARACTERISTICS SYMBOL Rth(j-a) Rth(j-c) PARAMETER CONDITIONS thermal resistance from junction to ambient UNIT in free air TDA8927J 40 K/W TDA8927ST 40 K/W TDA8927TH 40 K/W TDA8927J ≈1.0 K/W TDA8927ST ≈1.0 K/W TDA8927TH 1 K/W thermal resistance from junction to case in free air 11 QUALITY SPECIFICATION In accordance with “SNW-FQ611-part D” if this type is used as an audio amplifier. 2001 Dec 11 VALUE 11 Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier TDA8927 12 DC CHARACTERISTICS VP = ±25 V; Tamb = 25 °C; measured in test diagram of Fig.8; unless otherwise specified. SYMBOL PARAMETER CONDITIONS MIN. TYP. MAX. UNIT Supply VP supply voltage Iq(tot) total quiescent current note 1 ±15 ±25 ±30 no load connected − 35 45 mA outputs floating − 5 10 mA 11 13 15 V V Internal stabilizer logic supply (pin STAB or pins STAB1 and STAB2) VO(STAB) stabilizer output voltage Switch inputs (pins SW1 and SW2) VIH HIGH-level input voltage referenced to VSS 10 − VSTAB V VIL LOW-level input voltage referenced to VSS 0 − 2 V Control outputs (pins REL1 and REL2) VOH HIGH-level output voltage referenced to VSS 10 − VSTAB V VOL LOW-level output voltage referenced to VSS 0 − 2 V Diagnostic output (pin DIAG, open-drain) VOL LOW-level output voltage IDIAG = 1 mA; note 2 0 − 1.0 V ILO leakage output current no error condition − − 50 µA Enable inputs (pins EN1 and EN2) VIH HIGH-level input voltage referenced to VSS − 9 VSTAB V VIL LOW-level input voltage referenced to VSS 0 5 − V VEN(hys) hysteresis voltage − 4 − V II(EN) input current − − 300 µA Switching-on input (pin POWERUP) VPOWERUP operating voltage referenced to VSS 5 − 12 V II(POWERUP) input current VPOWERUP = 12 V − 100 170 µA Temperature protection Tdiag temperature activating diagnostic VDIAG = VDIAG(LOW) 150 − − °C Thys hysteresis on temperature diagnostic − 20 − °C VDIAG = VDIAG(LOW) Notes 1. The circuit is DC adjusted at VP = ±15 to ±30 V. 2. Temperature sensor or maximum current sensor activated. 2001 Dec 11 12 Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier TDA8927 13 AC CHARACTERISTICS SYMBOL PARAMETER CONDITIONS MIN. TYP. MAX. UNIT Single-ended application; note 1 Po THD output power total harmonic distortion Gv(cl) closed-loop voltage gain η efficiency RL = 4 Ω; THD = 0.5%; VP = ±25 V 50(2) 55 − W RL = 4 Ω; THD = 10%; VP = ±25 V 60(2) 65 − W RL = 4 Ω; THD = 0.5%; VP = ±27 V 60(2) 65 − W RL = 4 Ω; THD = 10%; VP = ±27 V 74(2) 80 − W fi = 1 kHz − 0.01 0.05 % fi = 10 kHz − 0.1 − % 29 30 31 dB Po = 30 W; fi = 1 kHz; note 4 − 94 − % RL = 8 Ω; THD = 0.5%; VP = ±25 V 100(2) 112 − W RL = 8 Ω; THD = 10%; VP = ±25 V 128(2) 140 − W RL = 4 Ω; THD = 0.5%; VP = ±17 V 80(2) 87 − W RL = 4 Ω; THD = 10%; VP = ±17 V 100(2) 110 − W fi = 1 kHz − 0.01 0.05 % fi = 10 kHz − 0.1 − % Po = 1 W; note 3 Mono BTL application; note 5 Po THD output power total harmonic distortion Gv(cl) closed loop voltage gain η efficiency Po = 1 W; note 3 Po = 30 W; fi = 1 kHz; note 4 35 36 37 dB − 94 − % Notes 1. VP = ±25 V; RL = 4 Ω; fi = 1 kHz; Tamb = 25 °C; measured in reference design in Figs 9 and 11; unless otherwise specified. 2. Indirectly measured; based on Rds(on) measurement. 3. Total Harmonic Distortion (THD) is measured in a bandwidth of 22 Hz to 22 kHz. When distortion is measured using a low-order low-pass filter a significantly higher value will be found, due to the switching frequency outside the audio band. 4. Efficiency for power stage; output power measured across the loudspeaker load. 5. VP = ±25 V; RL = 8 Ω; fi = 1 kHz; Tamb = 25 °C; measured in reference design in Figs 9 and 11; unless otherwise specified. 2001 Dec 11 13 Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier TDA8927 14 SWITCHING CHARACTERISTICS VP = ±25 V; Tamb = 25 °C; measured in Fig.8; unless otherwise specified. SYMBOL PARAMETER CONDITIONS MIN. TYP. MAX. UNIT PWM outputs (pins OUT1 and OUT2); see Fig.7 tr rise time − 30 − ns tf fall time − 30 − ns tblank blanking time − 70 − ns tPD propagation delay from pin SW to pin PWM − 20 − ns tW(min) minimum pulse width note 1 − 220 270 ns Rds(on) on-resistance of the output transistors − 0.2 0.3 Ω Note 1. When used in combination with the TDA8929T controller, the effective minimum pulse width during clipping is 0.5tW(min). 14.1 Duty factor For the practical useable minimum and maximum duty factor (δ) which determines the maximum output power: t W(min) × f osc t W(min) × f osc ------------------------------- × 100% < δ < 1 – ------------------------------- × 100% 2 2 Using the typical values: 3.5% < δ < 96.5%. 2001 Dec 11 14 Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier TDA8927 1/f osc handbook, full pagewidth VDD PWM output (V) 0V VSS tr tf t blank t PD VSTAB VSW (V) VSS VSTAB VREL (V) VSS MGW145 100 ns Fig.7 Timing diagram PWM output, switch and release signals. 2001 Dec 11 15 This text is here in white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader.This text is here in _white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader.This text is here inThis text is here in white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader. white to force landscape pages to be ... 6 BOOT1 7 OUT1 12 kΩ EN1 4 SW1 1 REL1 2 CONTROL AND HANDSHAKE DRIVER HIGH 15 nF DRIVER LOW STAB 9 temp DIAG 3 16 12 V POWERUP 15 TEMPERATURE SENSOR AND current CURRENT PROTECTION EN2 14 100 nF SW2 17 REL2 16 V VEN VSW1 12 V 0 V VREL1 VSTAB V VDIAG CONTROL AND HANDSHAKE VOUT1 V VSS1 2VDD VDD2 12 BOOT2 11 OUT2 DRIVER HIGH 15 nF DRIVER LOW V VSW2 VREL2 12 V 0 Philips Semiconductors 5 TDA8927J Power stage 2 × 80 W class-D audio amplifier VDD1 15 TEST AND APPLICATION INFORMATION andbook, full pagewidth 2001 Dec 11 VDD2 13 8 10 VSS1 VSS2 VOUT2 V MGW184 Objective specification TDA8927 Fig.8 Test diagram. Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier 15.1 TDA8927 BTL application When using the system in a mono BTL application (for more output power), the inputs of both channels of the PWM modulator must be connected in parallel; the phase of one of the inputs must be inverted. In principle the loudspeaker can be connected between the outputs of the two single-ended demodulation filters. 15.2 Remarks The case of the package of the TDA8927J/ST and the heatsink of the TDA8927TH are internally connected to VSS. 15.3 Output power The output power in single-ended applications can be estimated using the formulae: 2 RL ------------------------------------------------ × V P × ( 1 – t W(min) × f osc ) ( R L + R ds(on) + R s ) = -------------------------------------------------------------------------------------------------------------------------2 × RL P o(1%) [ V P × ( 1 – t W(min) × f osc ) ] The maximum current I O(max) = --------------------------------------------------------------- should not exceed 7.5 A. R L + R ds(on) + R s The output power in BTL applications can be estimated using the formulae: 2 RL ---------------------------------------------------------- × 2V P × ( 1 – t W(min) × f osc ) R L + 2 × ( R ds(on) + R s ) = ---------------------------------------------------------------------------------------------------------------------------------------2 × RL P o(1%) [ 2V P × ( 1 – t W(min) × f osc ) ] The maximum current I O(max) = -------------------------------------------------------------------- should not exceed 7.5 A. R L + 2 × ( R ds(on) + R s ) Where: RL = load impedance Rs = series resistance of filter coil Po(1%) = output power just at clipping The output power at THD = 10%: Po(10%) = 1.25 × Po(1%). 15.4 Reference designs The reference design for a two-chip class-D audio amplifier for TDA8926J or TDA8927J and TDA8929T is shown in Fig.9. The Printed-Circuit Board (PCB) layout is shown in Fig.10. The bill of materials is given in Table 1. The reference design for a two-chip class-D audio amplifier for TDA8926TH or TDA8927TH and TDA8929T is shown in Fig.11. The PCB layout is shown in Fig.12. 2001 Dec 11 17 This text is here in white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader.This text is here in _white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader.This text is here inThis text is here in white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader. white to force landscape pages to be ... R19 39 kΩ R20 3 MODE 6 on mute off R1 GND OSC 7 TDA8929T SGND1 GND SGND2 IN1+ C22 330 pF IN1− IN2+ C23 330 pF R5 10 kΩ C26 470 nF R4 10 kΩ C28 18 EN2 VDDD IN2− STAB C4 220 nF VSSD DIAGCUR CONTROLLER 4 21 8 23 9 20 D2 (7.5 V) VSSA VSSD C43 R10 180 pF 22 5 C27 470 nF R6 10 kΩ R24 200 kΩ 11 POWERUP C5 STAB 220 nF DIAG J1 J3 QGND QGND −25 V VDD inputs 5 13 9 10 3 EN1 REL1 REL1 SW1 SW1 8 6 4 2 VDD1 R15 24 Ω C15 220 nF C19 1 nF QGND OUT2− 2 1 C17 220 nF C16 470 nF BOOT1 C9 15 nF L4 PWM1 R14 5.6 Ω C13 560 pF 8Ω BTL OUT1+ QGND C20 1 nF OUT1− 2 Sumida 33 µH CDRH127-330 7 VDDD R16 24 Ω 4 or 8 Ω SE OUT2+ GND VSSD L7 bead 1 C6 220 nF VSS1 OUT1 1 VDDD VDD2 C7 220 nF VSS2 OUT2− 2 C14 470 nF 1 C21 1 nF QGND 4 or 8 Ω SE OUT1+ outputs VSSD VDDA L5 bead R21 10 kΩ C32 220 nF C34 1500 µF (35 V) R22 9.1 kΩ C33 220 nF C35 1500 µF (35 V) VDDD C36 220 nF C37 220 nF C40 47 µF (35 V) GND 2 VSS J2 VSS TDA8926J or TDA8927J L2 Sumida 33 µH CDRH127-330 BOOT2 C12 560 pF 3 J4 15 12 U1 n.c. 1 GND 14 C8 15 nF R13 5.6 Ω C30 1 nF input 2 OUT2 POWER STAGE 1 nF input 1 11 16 1 kΩ EN1 QGND +25 V 17 15 R7 10 kΩ C29 1 nF SW2 QGND C18 1 nF C31 1 nF bead L6 VSSD C38 220 nF C39 220 nF C41 47 µF (35 V) VSSA power supply QGND MLD633 Fig.9 Two-chip class-D audio amplifier application diagram for TDA8926J or TDA8927J and TDA8929T. Objective specification R21 and R22 are only necessary in BTL applications with asymmetrical supply. BTL: remove R6, R7, C23, C26 and C27 and close J5 and J6. C22 and C23 influence the low-pass frequency response and should be tuned with the real load (loudspeaker). Inputs floating or inputs referenced to QGND (close J1 and J4) or referenced to VSS (close J2 and J3) for an input signal ground reference. TDA8927 handbook, full pagewidth 18 C24 470 nF 2 24 J6 C25 470 nF 19 R12 5.6 Ω R11 5.6 Ω REL2 VSSD C11 560 pF C10 560 pF 1 PWM2 17 SW2 13 REL2 14 EN2 16 C3 220 nF J5 12 U2 27 kΩ VDDD VSSA VSS2 VSS1 10 C44 220 nF S1 VSSA 220 nF 220 nF VDD1 VDD2 39 kΩ D1 (5.6 V) C1 C2 Philips Semiconductors VDDA Power stage 2 × 80 W class-D audio amplifier 2001 Dec 11 mode select VDDA This text is here in white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader.This text is here in _white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader.This text is here inThis text is here in white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader. white to force landscape pages to be ... C24 C16 C40 C34 C25 C35 C14 C26 C41 C27 L7 state of D art Version 21 03-2001 D2 L6 Out1 Out2 L5 S1 VSS GND VDD In1 ON MUTE OFF Philips Semiconductors D1 U1 Power stage 2 × 80 W class-D audio amplifier handbook, full pagewidth 2001 Dec 11 TDA8926J/27J & TDA8929T In2 Silk screen top, top view Copper top, top view 19 L4 R19 C1 R20 C6 R16 C17 C9 C32 C12 R13 R15 C36 U2 C5 C15 R11 C33 C10 C8 C7 R12 C11 C4 C3 Out1 Out2 C19 In1 R5 VSS In2 J2 C18 C30 C31 R6 J3 J1 C20 J6 R7 R4 C29 C28 GND C37 C39 R21 R22 VDD J5 J4 Silk screen bottom, top view Copper bottom, top view Fig.10 Printed-circuit board layout for TDA8926J or TDA8927J and TDA8929T. MLD634 TDA8927 QGND Objective specification C21 C22 C23 R1 C2 R24 L2 C44 C38 C43 C13 R10 R14 This text is here in white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader.This text is here in _white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader.This text is here inThis text is here in white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader. white to force landscape pages to be ... R1 30 kΩ R2 D1 (5.6 V) MODE R3 GND 3 6 OSC VDDD VSSA 10 12 1 PWM2 17 SW2 13 REL2 14 EN2 16 U2 27 kΩ VSSD SW2 REL2 EN2 TDA8929T GND SGND2 IN1+ C3 330 pF IN1− IN2+ 20 C4 330 pF 19 2 18 IN2− VSSD 11 5 CONTROLLER 4 22 21 8 23 9 DIAGCUR C13 100 nF VSSA C15 180 pF C6 1 µF R4 10 kΩ C7 1 µF R5 10 kΩ C8 1 µF R6 10 kΩ 20 C9 C10 1 nF input 2 J1 J3 QGND J4 QGND J2 VSS inputs POWERUP C14 STAB 100 nF STAB R8 13 14 TDA8926TH 6 10 2 or 11 TDA8927TH 7 8 DIAG 23 POWER STAGE EN1 REL1 REL1 SW1 SW1 5 3 24 22 21 LIM VSSD 17 C26 15 nF BOOT2 VDDD VDD2 C27 100 nF VSS2 C28 100 nF C29 100 nF C31 1500 µF (35 V) C38 220 nF C41 1 nF C37 470 nF C33 15 nF L3 bead QGND OUT2− C35 560 pF R17 5.6 Ω 8Ω BTL OUT1+ QGND C42 1 nF OUT1− 2 Sumida 33 µH CDRH127-330 L4 R15 5.6 Ω C39 220 nF 4 or 8 Ω SE OUT2+ 1 C32 1500 µF (35 V) BOOT1 C34 560 pF R16 5.6 Ω 2 VSSD R14 5.6 Ω 1 GND C30 100 nF VSS1 1, 12, 18, 20 OUT2− 2 C36 470 nF 4 n.c. L2 VDD1 OUT1 C40 1 nF Sumida 33 µH CDRH127-330 PWM1 1 C43 1 nF QGND 4 or 8 Ω SE OUT1+ outputs VDDD VSSD L7 bead QGND L5 bead C16 1 nF +25 V input 1 15 n.c. R7 10 kΩ 1 nF OUT2 U1 EN1 15 C5 1 µF D2 (7.5 V) VSSD QGND L1 bead 9 16 1 kΩ 24 J6 STAB R13 5.6 Ω R12 5.6 Ω 19 VDDD R18 200 kΩ C2 SGND1 VSS(sub) VSSD C25 560 pF C24 560 pF VSS2 VSS1 7 220 nF J5 100 nF C1 220 nF S1 VSSA 100 nF VDD1 VDD2 39 kΩ on mute off C11 C12 Philips Semiconductors VDDA Power stage 2 × 80 W class-D audio amplifier 2001 Dec 11 mode select VDDA −25 V VDDA VDDD VDD R9 10 kΩ 1 GND R11 5.6 Ω C18 100 nF C19 100 nF C22 47 µF (35 V) C20 100 nF C21 100 nF C23 47 µF (35 V) GND 2 3 QGND VSS C17 1 nF R10 9.1 kΩ bead L6 VSSD VSSA power supply MGW232 Fig.11 Two-chip class-D audio amplifier application diagram for TDA8926TH or TDA8927TH and TDA8929T. Objective specification R9 and R10 are only necessary in BTL applications with asymmetrical supply. BTL: remove R6, R7, C4, C7 and C8 and close J5 and J6. Demodulation coils L2 and L4 should be matched in BTL. Inputs floating or inputs referenced to QGND (close J1 and J4) or referenced to VSS (close J2 and J3). TDA8927 handbook, full pagewidth QGND This text is here in white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader.This text is here in _white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader.This text is here inThis text is here in white to force landscape pages to be rotated correctly when browsing through the pdf in the Acrobat reader. white to force landscape pages to be ... TDA8926TH/27TH TDA8929T C31 L3 C22 D1 C36 L1 C32 Out1 State of D art Version 2CTH1 L6 C23 L5 Out2 S1 ON MU OFF VDD GND VSS In2 In1 Silk screen top, top view Philips Semiconductors Power stage 2 × 80 W class-D audio amplifier dbook, full pagewidth 2001 Dec 11 C37 Copper top, top view 21 R14 R15 C35 L4 C34 Jan 2001 R8 C33 C1 C15 C11 C20 R1 R2 U1 C29 U2 C28 C14 C3 C18 C4 C27 C30 L5 C25 R13 R12 R17 C39 C38 R16 C12 C19 C13 C26 C24 R9 L7 R10 C10 C2 R11 C9 R3 C8 C7 R7 R6 R4 R5 C21 J6 J5 C5 C6 J2 C43 C42 C41 C40 C16 C17 QGND J4 J3 J1 MGW147 Copper bottom, top view TDA8927 Fig.12 Printed-circuit board layout for TDA8926TH or TDA8927TH and TDA8929T. Objective specification Silk screen bottom, top view Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier 15.5 TDA8927 Reference design bill of materials Table 1 Two-chip class-D audio amplifier PCB (Version 2.1; 03-2001) for TDA8926J or TDA8927J and TDA8929T (see Figs 9 and 10) COMPONENT In1 and In2 DESCRIPTION VALUE COMMENTS 2 × Farnell: 152-396 Cinch input connectors Out1, Out2, VDD, supply/output connectors GND and VSS 2 × Augat 5KEV-02; 1 × Augat 5KEV-03 S1 on/mute/off switch PCB switch Knitter ATE 1 E M-O-M U1 power stage IC TDA8926J/27J DBS17P package U2 controller IC TDA8929T SO24 package L2 and L4 demodulation filter coils 33 µH 2 × Sumida CDRH127-330 3 × Murata BL01RN1-A62 L5, L6 and L7 power supply ferrite beads C1 and C2 supply decoupling capacitors for VDD to VSS of the controller 220 nF/63 V 2 × SMD1206 C3 clock decoupling capacitor 220 nF/63 V SMD1206 C4 12 V decoupling capacitor of the controller 220 nF/63 V SMD1206 C5 12 V decoupling capacitor of the power stage 220 nF/63 V SMD1206 C6 and C7 supply decoupling capacitors for VDD to VSS of the power stage 220 nF/63 V SMD1206 C8 and C9 bootstrap capacitors 15 nF/50 V 2 × SMD0805 C10, C11, C12 and C13 snubber capacitors 560 pF/100 V 4 × SMD0805 C14 and C16 demodulation filter capacitors 470 nF/63 V 2 × MKT C15 and C17 resonance suppress capacitors 220 nF/63 V 2 × SMD1206 C18, C19, C20 and C21 common mode HF coupling capacitors 1 nF/50 V 4 × SMD0805 C22 and C23 input filter capacitors 330 pF/50 V 2 × SMD1206 C24, C25, C26 and C27 input capacitors 470 nF/63 V 4 × MKT C28, C29, C30 and C31 common mode HF coupling capacitors 1 nF/50 V 2 × SMD0805 C32 and C33 power supply decoupling capacitors 220 nF/63 V 2 × SMD1206 C34 and C35 power supply electrolytic capacitors 1500 µF/35 V 2 × Rubycon ZL very low ESR (large switching currents) C36, C37, C38 and C39 analog supply decoupling capacitors 220 nF/63 V 4 × SMD1206 C40 and C41 analog supply electrolytic capacitors 47 µF/35 V 2 × Rubycon ZA low ESR C43 diagnostic capacitor 180 pF/50 V SMD1206 C44 mode capacitor 220 nF/63 V SMD1206 D1 5.6 V zener diode BZX79C5V6 DO-35 D2 7.5 V zener diode BZX79C7V5 DO-35 R1 clock adjustment resistor 27 kΩ SMD1206 2001 Dec 11 22 Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier COMPONENT TDA8927 DESCRIPTION VALUE COMMENTS R4, R5, R6 and R7 input resistors 10 kΩ 4 × SMD1206 R10 diagnostic resistor 1 kΩ SMD1206 R11, R12, R13 and R14 snubber resistors 5.6 Ω; >0.25 W 4 × SMD1206 R15 and R16 resonance suppression resistors 24 Ω 2 × SMD1206 R19 mode select resistor 39 kΩ SMD1206 R20 mute select resistor 39 kΩ SMD1206 R21 resistor needed when using an asymmetrical supply 10 kΩ SMD1206 R22 resistor needed when using an asymmetrical supply 9.1 kΩ SMD1206 R24 bias resistor for powering-up the power stage 200 kΩ SMD1206 15.6 Curves measured in reference design MLD627 102 handbook, halfpage MLD628 102 handbook, halfpage THD+N (%) THD+N (%) 10 10 1 1 (1) 10−1 10−1 (1) 10−2 (2) (2) 10−2 (3) 10−3 −2 10 10−1 1 10 10−3 10 102 103 Po (W) 2 × 8 Ω SE; VP = ±25 V: (1) 10 kHz. 103 104 f i (Hz) 105 2 × 8 Ω SE; VP = ±25 V: (1) Po = 10 W. (2) Po = 1 W. (2) 1 kHz. (3) 100 Hz. Fig.13 THD + N as a function of output power. 2001 Dec 11 102 Fig.14 THD + N as a function of input frequency. 23 Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier TDA8927 MLD629 102 handbook, halfpage MLD630 102 handbook, halfpage THD+N (%) THD+N (%) 10 10 1 1 (1) (1) 10−1 10−1 (2) (2) 10−2 10−3 −2 10 10−2 (3) 10−1 1 10 10−3 10 102 103 Po (W) 2 × 4 Ω SE; VP = ±25 V: (1) 10 kHz. (2) 1 kHz. (3) 100 Hz. 102 103 104 f i (Hz) 105 2 × 4 Ω SE; VP = ±25 V: (1) Po = 10 W. (2) Po = 1 W. Fig.15 THD + N as a function of output power. Fig.16 Fig.16 THD + N as a function of input frequency. MLD631 102 handbook, halfpage MLD632 102 handbook, halfpage THD+N (%) THD+N (%) 10 10 1 1 (1) (1) 10−1 10−1 (2) (2) 10−2 10−3 −2 10 10−2 (3) 10−1 1 10 10−3 10 102 103 Po (W) 1 × 8 Ω BTL; VP = ±25 V: (1) 10 kHz. 103 104 f i (Hz) 105 1 × 8 Ω BTL; VP = ±25 V: (1) Po = 10 W. (2) Po = 1 W. (2) 1 kHz. (3) 100 Hz. Fig.17 THD + N as a function of output power. 2001 Dec 11 102 Fig.18 THD + N as a function of input frequency. 24 Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier TDA8927 MLD609 25 MLD610 100 handbook, halfpage handbook, halfpage (3) η (%) P (W) (1) (2) 80 20 15 60 (1) (2) 10 40 (3) 5 0 10−2 20 10−1 1 10 0 103 102 Po (W) 0 VP = ±25 V; fi = 1 kHz: (1) 2 × 4 Ω SE. (2) 1 × 8 Ω BTL. (3) 2 × 8 Ω SE. 60 90 120 150 Po (W) VP = ±25 V; fi = 1 kHz: (1) 2 × 4 Ω SE. (2) 1 × 8 Ω BTL. (3) 2 × 8 Ω SE. Fig.19 Power dissipation as a function of output power. Fig.20 Efficiency as a function of output power. MLD611 200 Po 30 MLD612 200 Po handbook, halfpage handbook, halfpage (W) 160 (W) 160 (2) (2) 120 120 (1) (3) (1) 80 80 (3) (4) (4) 40 0 10 40 15 20 25 30 0 10 35 15 VP (V) 20 25 30 35 VP (V) THD + N = 0.5%; fi = 1 kHz: THD + N = 10%; fi = 1 kHz: (1) 1 × 4 Ω BTL. (2) 1 × 8 Ω BTL. (1) 1 × 4 Ω BTL. (2) 1 × 8 Ω BTL. (3) 2 × 4 Ω SE. (4) 2 × 8 Ω SE. (3) 2 × 4 Ω SE. (4) 2 × 8 Ω SE. Fig.21 Output power as a function of supply voltage. Fig.22 Output power as a function of supply voltage. 2001 Dec 11 25 Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier TDA8927 MLD613 0 handbook, halfpage αcs (dB) αcs (dB) −20 −20 −40 −40 −60 −60 (1) −80 −100 (1) −80 (2) 10 MLD614 0 handbook, halfpage 102 103 104 f i (Hz) −100 105 (2) 10 102 103 104 f i (Hz) 105 2 × 8 Ω SE; VP = ±25 V: (1) Po = 10 W. (2) Po = 1 W. 2 × 4 Ω SE; VP = ±25 V: (1) Po = 10 W. (2) Po = 1 W. Fig.23 Channel separation as a function of input frequency. Fig.24 Channel separation as a function of input frequency. MLD615 45 MLD616 45 handbook, halfpage handbook, halfpage G (dB) G (dB) 40 40 35 35 (1) (1) (2) 30 30 (2) 25 20 (3) 25 (3) 10 102 103 104 f i (Hz) 20 105 VP = ±25 V; Vi = 100 mV; Rs = 10 kΩ/Ci = 330 pF: (1) 1 × 8 Ω BTL. (2) 2 × 8 Ω SE. (3) 2 × 4 Ω SE. 102 103 104 f i (Hz) 105 VP = ±25 V; Vi = 100 mV; Rs = 0 Ω: (1) 1 × 8 Ω BTL. (2) 2 × 8 Ω SE. (3) 2 × 4 Ω SE. Fig.25 Gain as a function of input frequency. 2001 Dec 11 10 Fig.26 Gain as a function of input frequency. 26 Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier TDA8927 MLD617 0 MLD618 0 handbook, halfpage handbook, halfpage SVRR (dB) SVRR (dB) −20 −20 −40 −40 (1) (1) −60 −60 (2) (2) (3) (3) −80 −100 −80 10 102 103 104 f i (Hz) −100 105 Fig.27 SVRR as a function of input frequency. 2 3 5 4 Vripple (V) Fig.28 SVRR as a function of Vripple (p-p). MLD619 MLD620 380 handbook, halfpage handbook, halfpage (mA) fclk (kHz) 80 372 60 364 40 356 20 348 0 0 1 VP = ±25 V; Vripple with respect to GND: (1) fripple = 1 kHz. (2) fripple = 100 Hz. (3) fripple = 10 Hz. VP = ±25 V; Vripple = 2 V (p-p) with respect to GND: (1) Both supply lines in anti-phase. (2) Both supply lines in phase. (3) One supply line rippled. 100 Iq 0 10 20 30 340 37.5 VP (V) 0 10 20 40 30 VP (V) RL = open. RL = open. Fig.29 Quiescent current as a function of supply voltage. Fig.30 Clock frequency as a function of supply voltage. 2001 Dec 11 27 Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier TDA8927 MLD622 MLD621 5 Vripple (V) 5 handbook, halfpage handbook, halfpage SVRR (%) 4 4 3 3 (1) (1) 2 2 1 0 10−2 1 (2) 10−1 1 10 Po (W) 0 10 102 VP = ±25 V; 1500 µF per supply line; fi = 10 Hz: (1) 1 × 4 Ω SE. (2) 1 × 8 Ω SE. 102 103 f i (Hz) 104 VP = ±25 V; 1500 µF per supply line: (1) Po = 30 W into 1 × 4 Ω SE. (2) Po = 15 W into 1 × 8 Ω SE. Fig.31 Supply voltage ripple as a function of output power. Fig.32 SVRR as a function of input frequency. MLD623 10 (2) MLD624 50 Po handbook, halfpage handbook, halfpage THD+N (%) (W) 40 1 (1) 30 10−1 (2) 20 (3) 10−2 10 10−3 100 200 300 400 0 100 500 600 fclk (kHz) VP = ±25 V; Po = 1 W in 2 × 8 Ω: (1) 10 kHz. (2) 1 kHz. (3) 100 Hz. 300 400 500 600 fclk (kHz) VP = ±25 V; RL = 2 × 8 Ω; fi = 1 kHz; THD + N = 10%. Fig.34 Output power as a function of clock frequency. Fig.33 THD + N as a function of clock frequency. 2001 Dec 11 200 28 Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier TDA8927 MLD625 150 Iq handbook, halfpage Vr(PWM) (mA) 120 (mV) 800 90 600 60 400 30 200 0 100 MLD626 1000 handbook, halfpage 200 300 400 0 100 500 600 fclk (kHz) 200 300 400 500 600 fclk (kHz) VP = ±25 V; RL = open. VP = ±25 V; RL = 2 × 8 Ω. Fig.35 Quiescent current as a function of clock frequency. Fig.36 PWM residual voltage as a function of clock frequency. 2001 Dec 11 29 Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier TDA8927 16 PACKAGE OUTLINES DBS17P: plastic DIL-bent-SIL power package; 17 leads (lead length 12 mm) SOT243-1 non-concave Dh x D Eh view B: mounting base side d A2 B j E A L3 L Q c 1 v M 17 e1 Z bp e e2 m w M 0 5 10 mm scale DIMENSIONS (mm are the original dimensions) UNIT A A2 bp c D (1) d Dh E (1) e mm 17.0 15.5 4.6 4.4 0.75 0.60 0.48 0.38 24.0 23.6 20.0 19.6 10 12.2 11.8 2.54 e1 e2 1.27 5.08 Eh j L L3 m Q v w x Z (1) 6 3.4 3.1 12.4 11.0 2.4 1.6 4.3 2.1 1.8 0.8 0.4 0.03 2.00 1.45 Note 1. Plastic or metal protrusions of 0.25 mm maximum per side are not included. OUTLINE VERSION REFERENCES IEC JEDEC EIAJ ISSUE DATE 97-12-16 99-12-17 SOT243-1 2001 Dec 11 EUROPEAN PROJECTION 30 Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier TDA8927 RDBS17P: plastic rectangular-DIL-bent-SIL power package; 17 leads (row spacing 2.54 mm) SOT577-1 non-concave Dh x D Eh view B: mounting base side d A2 B j E A L 1 e2 17 e1 Z w M bp e Q c v M L1 0 5 10 mm scale DIMENSIONS (mm are the original dimensions) UNIT A A2 bp c D(1) d Dh E(1) e e1 e2 Eh j L mm 13.5 4.6 4.4 0.75 0.60 0.48 0.38 24.0 23.6 20.0 19.6 10 12.2 11.8 2.54 1.27 2.54 6 3.4 3.1 4.7 4.1 L1 Q v w x Z(1) 4.7 4.1 2.1 1.8 0.6 0.4 0.03 2.00 1.45 Note 1. Plastic or metal protrusions of 0.25 mm maximum per side are not included. OUTLINE VERSION REFERENCES IEC JEDEC EIAJ ISSUE DATE 00-01-19 00-03-15 SOT577-1 2001 Dec 11 EUROPEAN PROJECTION 31 Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier TDA8927 HSOP24: plastic, heatsink small outline package; 24 leads; low stand-off height SOT566-2 E D A x X c E2 y HE v M A D1 D2 12 1 pin 1 index Q A A2 E1 (A3) A4 θ Lp detail X 24 13 Z w M bp e 0 5 10 mm scale DIMENSIONS (mm are the original dimensions) UNIT mm A A2 max. 3.5 3.5 3.2 A3 0.35 A4(1) D1 D2 E(2) E1 E2 e HE Lp Q +0.12 0.53 0.32 16.0 13.0 −0.02 0.40 0.23 15.8 12.6 1.1 0.9 11.1 10.9 6.2 5.8 2.9 2.5 1.0 14.5 13.9 1.1 0.8 1.7 1.5 bp c D(2) v w x y 0.25 0.25 0.03 0.07 Z θ 2.7 2.2 8° 0° Notes 1. Limits per individual lead. 2. Plastic or metal protrusions of 0.25 mm maximum per side are not included. OUTLINE VERSION REFERENCES IEC JEDEC EIAJ ISSUE DATE 00-03-24 SOT566-2 2001 Dec 11 EUROPEAN PROJECTION 32 Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier TDA8927 Typical reflow peak temperatures range from 215 to 250 °C. The top-surface temperature of the packages should preferable be kept below 220 °C for thick/large packages, and below 235 °C for small/thin packages. 17 SOLDERING 17.1 Introduction This text gives a very brief insight to a complex technology. A more in-depth account of soldering ICs can be found in our “Data Handbook IC26; Integrated Circuit Packages” (document order number 9398 652 90011). 17.3.2 There is no soldering method that is ideal for all IC packages. Wave soldering is often preferred when through-hole and surface mount components are mixed on one printed-circuit board. Wave soldering can still be used for certain surface mount ICs, but it is not suitable for fine pitch SMDs. In these situations reflow soldering is recommended. 17.2 17.2.1 Conventional single wave soldering is not recommended for surface mount devices (SMDs) or printed-circuit boards with a high component density, as solder bridging and non-wetting can present major problems. To overcome these problems the double-wave soldering method was specifically developed. If wave soldering is used the following conditions must be observed for optimal results: Through-hole mount packages • Use a double-wave soldering method comprising a turbulent wave with high upward pressure followed by a smooth laminar wave. SOLDERING BY DIPPING OR BY SOLDER WAVE The maximum permissible temperature of the solder is 260 °C; solder at this temperature must not be in contact with the joints for more than 5 seconds. The total contact time of successive solder waves must not exceed 5 seconds. • For packages with leads on two sides and a pitch (e): – larger than or equal to 1.27 mm, the footprint longitudinal axis is preferred to be parallel to the transport direction of the printed-circuit board; The device may be mounted up to the seating plane, but the temperature of the plastic body must not exceed the specified maximum storage temperature (Tstg(max)). If the printed-circuit board has been pre-heated, forced cooling may be necessary immediately after soldering to keep the temperature within the permissible limit. 17.2.2 – smaller than 1.27 mm, the footprint longitudinal axis must be parallel to the transport direction of the printed-circuit board. The footprint must incorporate solder thieves at the downstream end. • For packages with leads on four sides, the footprint must be placed at a 45° angle to the transport direction of the printed-circuit board. The footprint must incorporate solder thieves downstream and at the side corners. MANUAL SOLDERING Apply the soldering iron (24 V or less) to the lead(s) of the package, either below the seating plane or not more than 2 mm above it. If the temperature of the soldering iron bit is less than 300 °C it may remain in contact for up to 10 seconds. If the bit temperature is between 300 and 400 °C, contact may be up to 5 seconds. 17.3 17.3.1 During placement and before soldering, the package must be fixed with a droplet of adhesive. The adhesive can be applied by screen printing, pin transfer or syringe dispensing. The package can be soldered after the adhesive is cured. Surface mount packages Typical dwell time is 4 seconds at 250 °C. A mildly-activated flux will eliminate the need for removal of corrosive residues in most applications. REFLOW SOLDERING Reflow soldering requires solder paste (a suspension of fine solder particles, flux and binding agent) to be applied to the printed-circuit board by screen printing, stencilling or pressure-syringe dispensing before package placement. 17.3.3 MANUAL SOLDERING Fix the component by first soldering two diagonally-opposite end leads. Use a low voltage (24 V or less) soldering iron applied to the flat part of the lead. Contact time must be limited to 10 seconds at up to 300 °C. When using a dedicated tool, all other leads can be soldered in one operation within 2 to 5 seconds between 270 and 320 °C. Several methods exist for reflowing; for example, convection or convection/infrared heating in a conveyor type oven. Throughput times (preheating, soldering and cooling) vary between 100 and 200 seconds depending on heating method. 2001 Dec 11 WAVE SOLDERING 33 Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier 17.4 TDA8927 Suitability of IC packages for wave, reflow and dipping soldering methods SOLDERING METHOD MOUNTING PACKAGE WAVE suitable(2) Through-hole mount DBS, DIP, HDIP, SDIP, SIL Surface mount REFLOW(1) DIPPING − suitable BGA, HBGA, LFBGA, SQFP, TFBGA not suitable suitable − HBCC, HLQFP, HSQFP, HSOP, HTQFP, HTSSOP, HVQFN, SMS not suitable(3) suitable − PLCC(4), SO, SOJ suitable suitable − suitable − suitable − recommended(4)(5) LQFP, QFP, TQFP not SSOP, TSSOP, VSO not recommended(6) Notes 1. All surface mount (SMD) packages are moisture sensitive. Depending upon the moisture content, the maximum temperature (with respect to time) and body size of the package, there is a risk that internal or external package cracks may occur due to vaporization of the moisture in them (the so called popcorn effect). For details, refer to the Drypack information in the “Data Handbook IC26; Integrated Circuit Packages; Section: Packing Methods”. 2. For SDIP packages, the longitudinal axis must be parallel to the transport direction of the printed-circuit board. 3. These packages are not suitable for wave soldering as a solder joint between the printed-circuit board and heatsink (at bottom version) can not be achieved, and as solder may stick to the heatsink (on top version). 4. If wave soldering is considered, then the package must be placed at a 45° angle to the solder wave direction. The package footprint must incorporate solder thieves downstream and at the side corners. 5. Wave soldering is only suitable for LQFP, QFP and TQFP packages with a pitch (e) equal to or larger than 0.8 mm; it is definitely not suitable for packages with a pitch (e) equal to or smaller than 0.65 mm. 6. Wave soldering is only suitable for SSOP and TSSOP packages with a pitch (e) equal to or larger than 0.65 mm; it is definitely not suitable for packages with a pitch (e) equal to or smaller than 0.5 mm. 2001 Dec 11 34 Philips Semiconductors Objective specification Power stage 2 × 80 W class-D audio amplifier TDA8927 18 DATA SHEET STATUS DATA SHEET STATUS(1) PRODUCT STATUS(2) DEFINITIONS Objective data Development This data sheet contains data from the objective specification for product development. Philips Semiconductors reserves the right to change the specification in any manner without notice. Preliminary data Qualification This data sheet contains data from the preliminary specification. Supplementary data will be published at a later date. Philips Semiconductors reserves the right to change the specification without notice, in order to improve the design and supply the best possible product. Product data Production This data sheet contains data from the product specification. Philips Semiconductors reserves the right to make changes at any time in order to improve the design, manufacturing and supply. Changes will be communicated according to the Customer Product/Process Change Notification (CPCN) procedure SNW-SQ-650A. Notes 1. Please consult the most recently issued data sheet before initiating or completing a design. 2. The product status of the device(s) described in this data sheet may have changed since this data sheet was published. The latest information is available on the Internet at URL http://www.semiconductors.philips.com. 19 DEFINITIONS 20 DISCLAIMERS Short-form specification The data in a short-form specification is extracted from a full data sheet with the same type number and title. For detailed information see the relevant data sheet or data handbook. Life support applications These products are not designed for use in life support appliances, devices, or systems where malfunction of these products can reasonably be expected to result in personal injury. Philips Semiconductors customers using or selling these products for use in such applications do so at their own risk and agree to fully indemnify Philips Semiconductors for any damages resulting from such application. Limiting values definition Limiting values given are in accordance with the Absolute Maximum Rating System (IEC 60134). Stress above one or more of the limiting values may cause permanent damage to the device. These are stress ratings only and operation of the device at these or at any other conditions above those given in the Characteristics sections of the specification is not implied. Exposure to limiting values for extended periods may affect device reliability. Right to make changes Philips Semiconductors reserves the right to make changes, without notice, in the products, including circuits, standard cells, and/or software, described or contained herein in order to improve design and/or performance. Philips Semiconductors assumes no responsibility or liability for the use of any of these products, conveys no licence or title under any patent, copyright, or mask work right to these products, and makes no representations or warranties that these products are free from patent, copyright, or mask work right infringement, unless otherwise specified. Application information Applications that are described herein for any of these products are for illustrative purposes only. Philips Semiconductors make no representation or warranty that such applications will be suitable for the specified use without further testing or modification. 2001 Dec 11 35 Philips Semiconductors – a worldwide company Contact information For additional information please visit http://www.semiconductors.philips.com. Fax: +31 40 27 24825 For sales offices addresses send e-mail to: [email protected]. SCA73 © Koninklijke Philips Electronics N.V. 2001 All rights are reserved. Reproduction in whole or in part is prohibited without the prior written consent of the copyright owner. The information presented in this document does not form part of any quotation or contract, is believed to be accurate and reliable and may be changed without notice. No liability will be accepted by the publisher for any consequence of its use. Publication thereof does not convey nor imply any license under patent- or other industrial or intellectual property rights. Printed in The Netherlands 753503/01/pp36 Date of release: 2001 Dec 11 Document order number: 9397 750 08191