Incremental encoders Insulated through hollow shaft ø0.375...1 inch 1024…80000 pulses per revolution HS35F Features –– Robust industrial encoder up to IP 67 protection –– Shock resistant up to 200 g’s –– Insulating insert to prevent high shaft currents from damaging bearings –– Wide range voltage supply 4.75...30 VDC –– Precision ≤60 arc-seconds for perfect process control –– Max. 80000 pulses per revolution Technical data - mechanical design Voltage supply Size (flange) ø3.15" (ø80 mm) Shaft type ø0.375...1" (ø9.525...25.4 mm) (through hollow shaft isolated) 4.75...30 VDC Reverse polarity protection Yes Consumption w/o load ≤40 mA (24 VDC) ≤130 mA (4.75 VDC) + output load, max. 250 mA Bore runout 0.0016" (0.04 mm) TIR max. Admitted misalignment 0.004" (0.1016 mm) radial TIR (end of shaft) 0.01" (0.254 mm) axial Pulses per revolution 1024...80000 Accuracy ≤60 arc-seconds Sensing method Optical Protection DIN EN 60529 IP 54, IP 65, IP 67 Output frequency ≤300 kHz (TTL) ≤160 kHz (HTL) ≤160 kHz (OC) Operating speed ≤5000 rpm (see temperature diagram) Bearing Output signals A, B, Z A, B, Z + complement, ½ cycle index gated with negative B channel 52100 SAE high carbon steel (ABEC 5) Starting torque ≤3 in-oz (77 °F, IP 65) ≤0.02 Nm (+25 °C, IP 65) Output stages Linedriver (TTL, 7272) Vout = 5 V, short-circuit proof Push-pull (HTL, 7272) Vout = Vin, short-circuit proof Open Collector (OC, 7273) Vout = Vin, short-circuit proof Rotor moment of inertia 2.3 oz-in² (420 gcm²) Service life Bearing: typ. 13 billion rev. (89000 h/2500 rpm) Materials Housing: aluminium, powder-coated Shaft: stainless steel Operating temperature -40...+212 °F (-40...+100 °C), (fixed cable): see temperature diagram Relative humidity 98 % non-condensing Resistance DIN EN 60068-2-6 Vibration 20 g, 60-2000 Hz DIN EN 60068-2-27 Shock 200 g, 6 ms Connection MIL-connector, 7-pin MIL-connector, 10-pin Cable (AWG26 wire) Weight approx. 23 oz., 660 g Interference immunity DIN EN 61000-6-2 Emitted interference DIN EN 61000-6-3 Approvals UL approval / file no. E240061, ROHS compliant EU guideline 2011/65/EC, CE 1 www.baumer.com/motion 14/4/2015 Technical data - electrical ratings Subject to modification in technic and design. Errors and omissions excepted. HS35F with insulated hollow shaft Incremental encoders Insulated through hollow shaft ø0.375...1 inch 1024…80000 pulses per revolution HS35F Part number HS35F E T1 T3 T4 T5 Mounting kit Tether arm T1, fixed length, for bolt 3/8” Tether arm T3, adjustable length, for bolt 1/4” Tether arm T4, adjustable length, for bolt 5/16” Tether arm T5, adjustable length, for bolt 3/8” Protection 4 IP 54 5 IP 65 7 IP 67 (dust cap included) Through hollow shaft 100 ø1.000” (ø25.4 mm) 087 ø0.875” (ø22.23 mm) 075 ø0.750” (ø19.05 mm) 062 ø0.625” (ø15.88 mm) 050 ø0.500” (ø12.7 mm) 037 ø0.375” (ø9.525 mm) M20 ø20 mm | M18 ø18 mm | M16 ø16 mm | M15 ø15 mm | M14 ø14 mm | M12 ø12 mm | M10 ø10 mm Operating temperature E -40...+212 °F (-40...+100 °C) ABZ_ ABZC Connection MIL-connector, 7-pin (at ABZ) MIL-connector, 10-pin (at ABZC) Cable gland with cable and wire end sleeves L=12” (305 mm) Cable gland with cable and wire end sleeves L=18” (457 mm) Cable gland with cable and wire end sleeves L=24” (610 mm) ** Output signals A, B, Z A, B, Z + complements Voltage supply / signals T Vin = 4.75...30 VDC, Vout = 5 V (7272) / TTL-signals H Vin = 4.75...30 VDC, Vout = Vin (7272) / HTL-signals O Vin = 4.75...30 VDC, Vout = Vin (7273) / Open Collector (OC), (external pull-up resistor required) Pulse number - see table Pulse number 01024 02000 02048 02500 03072 03600 04096 05000 08192* 10000* 15000* 16384* 20000* 25000* 32768* 40000* 80000* * Pulse numbers are interpolated. ** Other cable lengths on request. 2 www.baumer.com/motion 14/4/2015 MI07 MI10 C012 C018 C024 Subject to modification in technic and design. Errors and omissions excepted. Phasing B Standard phasing, CCW rotation, A leads B D Phasing option, CW rotation, A leads B Incremental encoders Insulated through hollow shaft ø0.375...1 inch 1024…80000 pulses per revolution HS35F Output signals Terminal assignment Phasing = B: Counterclockwise rotation (standard) from clamping end. Phasing = D: Clockwise rotation (option) from clamping end. MI07: MIL-connector, 7-pin Connector Assignment ABZ-Output signals Track A Track B Pin A Track A Pin B Track B Pin C Track Z Pin D +Vs Pin E – Pin F 0V Pin G Housing 90° Track Z F A G E 180° D B C ABZC-Output signals Track A MI10: MIL-connector, 10-pin Connector Assignment Track A Pin A Track A Pin B Track B Pin C Track Z Pin D +Vs Pin E – Pin F 0V Pin G Housing Pin H Track A complement Pin I Track B complement Pin J Track Z complement Track B Track B 90° Track Z H G A B I C J F Subject to modification in technic and design. Errors and omissions excepted. 180° E D Cable gland (AWG26 wire) Core colour Assignment 3 green Track A grey Track B pink Track Z red +Vs blue 0V transparent Shield/Housing brown Track A complement black Track B complement white Track Z complement www.baumer.com/motion 14/4/2015 Track Z Incremental encoders Insulated through hollow shaft ø0.375...1 inch 1024…80000 pulses per revolution HS35F Trigger level Accessories Outputs Linedriver (TTL, ET7272) Output level High ≥2.4 V Output level Low ≤0.5 V Load ≤40 mA Outputs Push pull (HTL, ET7272) Output level High ≥UB -3 V Output level Low ≤1.5 V Load ≤40 mA Connectors and cables Temperature diagram ambient temperature + self heating ≤ max. operating temperature +212 °F (+100 °C) self-heating per 1000 rpm: IP 54: +9 °F (+5 °C) IP 65: +18 °F (+10 °C) IP 67: +27 °F (+15 °C) IP65 3000 IP54 2000 1000 +212 °F (+100 °C) +194 °F (+90 °C) +176 °F (+80 °C) +158 °F (+70 °C) +140 °F (+60 °C) +122 °F (+50 °C) +104 °F (+40 °C) +86 °F (+30 °C) 0 +68 °F (+20 °C) CNAC 25E 7-pin Mil Spec Mating Connector + cable L = 10 feet (3.05 m) 11078442 CNAC 25E 7-pin Mil Spec Mating Connector + cable L = 20 feet (6.10 m) 11078446 CNAC 25E 7-pin Mil Spec Mating Connector + cable L = 30 feet (9.15 m) 11126235 NAC 29H 10-pin Mil Spec Mating Connector 11078307 CNAC 29H 10-pin Mil Spec Mating Connector + cable L = 10 feet (3.05 m) 11078427 CNAC 29H 10-pin Mil Spec Mating Connector + cable L = 20 feet (6.10 m) 11078428 CNAC 29H 10-pin Mil Spec Mating Connector + cable L = 30 feet (9.15 m) ambient temperature °F (°C) 4 11076339 Torque arm T1, fixed length, for bolt 3/8” with plastic clip and screws 11075692 Torque arm T3, adjustable length, for bolt 1/4” with plastic clip and screws 11075690 Torque arm T4, adjustable length, for bolt 5/16” with plastic clip and screws 11071506 Torque arm T5, adjustable length, for bolt 3/8” with plastic clip and screws 11084462 Reducer insert HS35 ø0.375” (ø9.525 mm) 11078636 Reducer insert HS35 ø0.50” (ø12.7 mm) 11080114 Reducer insert HS35 ø0.625” (ø15.875 mm) 11078639 Reducer insert HS35 ø0.75” (ø19.05 mm) 11078654 Reducer insert HS35 ø0.87” (ø22.225 mm) 11087744 Reducer insert HS35 ø10 mm 11087745 Reducer insert HS35 ø12 mm 11087746 Reducer insert HS35 ø14 mm 11148651 Reducer insert HS35 ø15 mm 11087747 Reducer insert HS35 ø16 mm 11087748 Reducer insert HS35 ø18 mm 11087750 Reducer insert HS35 ø20 mm 11075459 Dust cap HS35 11080884 Protective cage HS35 www.baumer.com/motion Subject to modification in technic and design. Errors and omissions excepted. IP67 11078440 Mounting accessories 5000 4000 NAC 25E 7-pin Mil Spec Mating Connector 14/4/2015 max. (rpm) 11128642 Incremental encoders Insulated through hollow shaft ø0.375...1 inch 1024…80000 pulses per revolution HS35F Dimensions 0.62“ (15.7) 1.22" (31) through shaft diameter d insulating sleeve (electrical isolated) reducer insert (only for 3/8", 1/2", 5/8", 3/4", 7/8", ø10, ø12, ø14, ø15, ø16, ø18, ø20) hex socket head cap screw N 8-32 UNC x 5/8 tighten max. 312 oz-in (2.2 Nm) 4x M3 MIL-connector, 10-pin MI10 recommended customer shaft inch metric inch metric inch metric (in '') (in mm) (in 1/1000'') (in µm) (in 1/1000'') (in µm) 1.000'' 25.400 G7 +1.10 +0.28 +28 +7 h6 0 -0.51 0 -13 0.875'' 22.225 G7 +1.10 +0.28 +28 +7 h6 0 -0.51 0 -13 0.750'' 19.050 G7 +1.10 +0.28 +28 +7 h6 0 -0.51 0 -13 0.625'' 15.875 G7 +0.94 +0.24 +24 +6 h6 0 -0.43 0 -11 0.500'' 12.700 G7 +0.94 +0.24 +24 +6 h6 0 -0.43 0 -11 0.375'' 9.525 G7 +0.79 +0.20 +20 +5 h6 0 -0.35 0 -9 0.787'' 20 H8 +1.30 0 +33 0 g6 -0.28 -0.79 -7 -20 0.709'' 18 H8 +1.06 0 +27 0 g6 -0.24 -0.67 -6 -17 0.630'' 16 H8 +1.06 0 +27 0 g6 -0.24 -0.67 -6 -17 0.591'' 15 H8 +1.06 0 +27 0 g6 -0.24 -0.67 -6 -17 0.551'' 14 H8 +1.06 0 +27 0 g6 -0.24 -0.67 -6 -17 0.472'' 12 H8 +1.06 0 +27 0 g6 -0.24 -0.67 -6 -17 0.394'' 10 H8 +1.06 0 +27 0 g6 -0.20 -0.55 -5 -14 5 MIL-connector, 7-pin MI07 cable, radial, ... inch C... www.baumer.com/motion Subject to modification in technic and design. Errors and omissions excepted. hollow shaft encoder 14/4/2015 tolerance 0.67" (17) ø nominal dimension ø3.15" (ø80) 0.79" (20) ~0.71" (~18) 3x UNC 8-32 R1" (R25.5) for dust cap 3x UNC 8-32 R1.22" (R31) for tether arm T1, T3 - T5 0.89" (22.63) 2.42" (61.5) 1.75" (44.5) 2.52" (64) HS35F Incremental encoders Insulated through hollow shaft ø0.375...1 inch 1024…80000 pulses per revolution HS35F Dimensions 1" (25.4) 0.78" (19.8) d bore diameter for 1/4" (6.35) bolt flexible torque support (ø6 ø (ø 2'' 50 .8 ) 44'' 1" (25.4) 2.81" (71.5) 4.49" (114) ø2. 3x hex socket head cap screw N 8-32 UNC x 1/4 0.2" (5.2) 2) ø2. 44'' 3x hex socket head cap screw N 8-32 UNC x 1/4 ø2.87" (ø73) (ø6 2) ø (ø 2'' 50 .8 ) 0.78" (19.8) 0.2" (5.2) clearance hole for 3/8" (9.525) flexible torque support 2.94" (74.61) 3.39" (86) plastic clip Tether arm T3 1.18" (30) Tether arm T1 ø2.87" (ø73) Tether arm T5 d 44'' 2) 3x hex socket head cap screw N 8-32 UNC x 1/4 (ø6 2) ø2.87" (ø73) ø2.87" (ø73) 6 www.baumer.com/motion Subject to modification in technic and design. Errors and omissions excepted. 3x hex socket head cap screw N 8-32 UNC x 1/4 ø2. (ø6 ø (ø 2'' 50 .8 ) 44'' flexible torque support 14/4/2015 ø2. 0.78" (19.8) 2.81" (71.5) 4.49" (114) 2.81" (71.5) 4.49" (114) flexible torque support 1" (25.4) bore diameter for 3/8" (9.525) bolt d bore diameter for 5/16" (7.938) 0.78" (19.8) 0.2" (5.2) ø (ø 2'' 50 .8 ) 1" (25.4) 1.18" (30) 0.2" (5.2) 1.18" (30) Tether arm T4 Incremental encoders Insulated through hollow shaft ø0.375...1 inch 1024…80000 pulses per revolution HS35F Dimensions Dust cap HS35 1.18'' (30) 1.22'' (31) ø nominal dimension tolerance inch metric inch metric (in '') (in mm) (in 1/1000'') (in µm) 0.875'' 22.225 G7 +1.10 +0.28 +28 +7 0.750'' 19.050 G7 +1.10 +0.28 +28 +7 0.625'' 15.875 G7 +0.94 +0.24 +24 +6 0.500'' 12.700 G7 +0.94 +0.24 +24 +6 0.375'' 9.525 G7 +0.79 +0.20 +20 +5 0.787'' 20 H8 +1.30 0 +33 0 0.709'' 18 H8 +1.06 0 +27 0 0.630'' 16 H8 +1.06 0 +27 0 0.551'' 15 H8 +1.06 0 +27 0 0.551'' 14 H8 +1.06 0 +27 0 0.472'' 12 H8 +1.06 0 +27 0 0.394'' 10 H8 +1.06 0 +27 0 0.02" (0.5) Protective cage HS35 3x hex socket 0.118" (3) head cap screw N 8-32 UNC x 1/4" tighten max. 43 - 71 oz-in (0.3 - 0.5 Nm) Example fitting tether arm Subject to modification in technic and design. Errors and omissions excepted. protective cover ø6.58" 3x cylinder head screw 3/8'' 16 UNC x 3/4'' 3x lock washer 3/8" contact protection clip 3x disk 3/8" 7 www.baumer.com/motion 14/4/2015 0.06'' (1.6) gasket ø2.323" (ø59) dust cap d 6x 60 ° ø1.00'' (ø25.4) Reducer inserts Incremental encoders Insulated through hollow shaft ø0.375...1 inch 1024…80000 pulses per revolution HS35F Dimensions Example fitting dust cap HS35 Example fitting protective cover HS35 8 www.baumer.com/motion 14/4/2015 Subject to modification in technic and design. Errors and omissions excepted. tighten max. 43 - 71 oz-in (0.3 - 0.5 Nm)