QTP#090809:ENCORE DEVICE FAMILY CY7C604XX S8DI-5R TECHNOLOGY, FAB 4

Document No.001-88089 Rev. *A
ECN # 4432506
Cypress Semiconductor
Product Qualification Report
QTP# 090809 VERSION *A
July 2014
enCoRe™ Device Family
S8DI-5R Technology, Fab 4
CY7C604XX
enCoRe™ V Low Voltage
Microcontroller
FOR ANY QUESTIONS ON THIS REPORT, PLEAE CONTACT
[email protected] or via a CYLINK CRM CASE
Prepared By:
Honesto Sintos
Reliability Engineer
Reviewed By:
Zhaomin Ji
Reliability Manager
Approved By:
Richard Oshiro
Reliability Director
Company Confidential
A printed copy of this document is considered uncontrolled. Refer to online copy for latest revision.
Page 1 of 11
Document No.001-88089 Rev. *A
ECN #4432506
PRODUCT QUALIFICATION HISTORY
Qual
Report
Description of Qualification Purpose
Date
Comp
083401
Qualify SONOS S8DI-5R Technology in Fab 4 using PsoC 8C20066BC Krypton
Device
Jan 09
090809
Qualify CY7C60445 Device on S8DI-5R Technology
Aug 09
091801
Qualify 2um Top Metal-3 Process on S8DI-5R Technology at CMI
Sep 09
Company Confidential
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Page 2 of 11
Document No.001-88089 Rev. *A
ECN #4432506
PRODUCT DESCRIPTION (for qualification)
Qualification Purpose: enCoRe V Device Qualification on S8DI-5R Technology in Fab4
CY7C60445, CY7C60413, CY7C60455, CY7C60456, CY7C60400
Marketing Part #:
Device Description:
Low Voltage Microcontroller
Cypress Division:
Cypress Semiconductor - Consumer and Computation Division
TECHNOLOGY/FAB PROCESS DESCRIPTION S4AD-5
Number of Metal Layers:
3 Metal Composition: Metal 1: 100A Ti/3,200A Al 0.5% Cu/300A TiW
Metal 2: 100A Ti/3,200A Al 0.5% Cu/300A TiW
Metal 3:
Pad: 500A Ti / 20000A Al 0.5% Cu
Non Pad: 500A Ti / 20000A Al 0.5%Cu / 300 A TiW
Passivation Type and Materials:
4,000A TEOS /7,000A Si3N4
Generic Process Technology/Design Rule (µ-
1P3M, 0.15 µm
Gate Oxide Material/Thickness (MOS):
SiO2 / 110A & SiO2 / 32A
Name/Location of Die Fab (prime) Facility:
Fab 4, CMI-Minnesota
Die Fab Line ID/Wafer Process ID:
S8DI-5R
PACKAGE AVAILABILITY
PACKAGE
ASSEMBLY SITE FACILITY
24, 32, 48-Lead QFN
MALAYSIA-CA , AMKOR-MB
16-Lead QFN
AMKOR-MB
48-Lead SSOP
CML-RA
Note: Package Qualification details upon request.
Company Confidential
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Page 3 of 11
Document No.001-88089 Rev. *A
ECN #4432506
MAJOR PACKAGE INFORMATION FOR THIS QUALIFICATION
Package Designation:
LQ32
Package Outline, Type, or Name:
32-Quad Flat No-Lead (QFN)
Mold Compound Name/Manufacturer:
EME-G770 / Sumitomo
Mold Compound Flammability Rating:
V-0 PER UL-94
Oxygen Rating Index:
None
Lead Frame Material:
Copper
Lead Finish, Composition / Thickness:
NiPdAu
Die Backside Preparation Method/Metallization:
Backgrind
Die Separation Method:
100% Saw
Die Attach Supplier:
Henkel
Die Attach Material:
QMI-519
Die Attach Method:
Epoxy
Bond Diagram Designation:
001-42703
Wire Bond Method:
Thermosonic
Wire Material/Size:
Au. 1.0mil
Thermal Resistance Theta JA °C/W:
22.17
Package Cross Section Yes/No:
N/A
Assembly Process Flow:
001-11286
Name/Location of Assembly (prime) facility:
Carsem-Malaysia
MSL Level
3
Reflow Profile
260C
ELECTRICAL TEST / FINISH DESCRIPTION
Test Location:
CML-R
Note: Please contact a Cypress Representative for other packages availability.
Company Confidential
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Page 4 of 11
Document No.001-88089 Rev. *A
ECN #4432506
RELIABILITY TESTS PERFORMED PER SPECIFICATION REQUIREMENT
Stress/Test
Test Condition
(Temp/Bias)
Result
P/F
High Temperature Operating Life
Early Failure Rate
Dynamic Operating Condition, Vcc Max=2.1V, 150°C
High Temperature Operating Life
Latent Failure Rate
Dynamic Operating Condition, Vcc Max=2.1V, 150°C
High Temperature Steady State life
150°C, 2.1V, Vcc Max
P
Low Temperature Operating Life
-30°C, 2.1V
130°C, 5.25V, 85%RH
P
Precondition: JESD22 Moisture Sensitivity Level 3
192 Hrs, 30C/60%RH+3IR-Reflow, 260°C+0, -5°C
P
High Accelerated Saturation Test
(HAST)
Temperature Cycle
Pressure Cooker
P
P
MIL-STD-883C, Method 1010, Condition C, -65°C to 150°C
Precondition: JESD22 Moisture Sensitivity Level 3
192 Hrs, 30C/60%RH+3IR-Reflow, 260°C+0, -5°C
P
121°C, 100%RH, 15 Psig
Precondition: JESD22 Moisture Sensitivity Level 3
192 Hrs, 30C/60%RH+3IR-Reflow, 260°C+0, -5°C
P
Acoustic Microscopy
J-STD-020
P
Age Bond Strength
200C, 4hrs
MIL-STD-883, Method 883-2011
P
Current Density
Meets the technology device level reliability specifications
P
Data Retention
150°C ± 5°C No Bias
P
Dynamic Latch-up
125C, 8.5V
P
Electrostatic Discharge
Human Body Model (ESD-HBM)
2,200V
JESD22, Method A114-B
P
Electrostatic Discharge
Charge Device Model (ESD-CDM)
500V
JESD22-C101C
P
Endurance Test
JESD22-A117
P
Static Latch-up
85C, ± 200mA
JESD 78A,
P
SEM Cross Section
JESD26-A
P
Company Confidential
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Page 5 of 11
Document No.001-88089 Rev. *A
ECN #4432506
RELIABILITY FAILURE RATE SUMMARY
Stress/Test
Device Tested/
Device Hours
# Fails
Activation
Energy
Thermal3
A.F
High Temperature Operating Life
Early Failure Rate1
5,516 Devices
1
N/A
N/A
High Temperature Operating Life1, 2
Long Term Failure Rate
585,000 DHRs
0
0 .7
170
1
2
3
Assuming an ambient temperature of 55C and a junction temperature rise of 15C.
Chi-squared 60% estimations used to calculate the failure rate.
Thermal Acceleration Factor is calculated from the Arrhenius equation
E  1 1  
AF = exp  A  -  
 k  T 2 T1  
Where:
EA =The Activation Energy of the defect mechanism.
k = Boltzmann's constant = 8.62x10-5 eV/Kelvin.
T1 is the junction temperature of the device under stress and T2 is the junction
temperature of the device at use conditions.
Company Confidential
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Page 6 of 11
Failure
Rate
181 PPM
9 FIT
Document No.001-88089 Rev. *A
ECN #4432506
Reliability Test Data
QTP #: 090809
Device
STRESS:
Fab Lot #
Assy Lot #
Assy Loc Duration
Samp
Rej
ACOUSTIC, MSL3
CY7C60445
4810486
610828990
Malaysia-CA COMP
15
0
CY7C60445
4815537
610834184
Malaysia-CA COMP
15
0
CY7C60445
4835945
610847274
Malaysia-CA COMP
15
0
STRESS:
AGE BOND STRENGTH
CY7C60445
4827949
610844164
CML-R
COMP
3
0
CY7C60445
4804681
610822808
Malaysia-CA COMP
3
0
CY7C60445
4836589
610852813
Malaysia-CA COMP
3
0
STRESS:
DATA RETENTION, PLASTIC, 150C
CY7C60445
4815537
610834184
Malaysia-CA
500
77
0
CY7C60445
4815537
610834184
Malaysia-CA
1000
77
0
CY7C60445
4835945
610847274
Malaysia-CA
500
78
0
CY7C60445
4835945
610847274
Malaysia-CA
1000
78
0
CY7C60445
4836589
610851914
CML-R
500
78
0
CY7C60445
4836589
610851914
CML-R
1000
78
0
CY7C60445
4810486
610830786
CML-R
168
77
0
CY7C60445
4815537
610835437
CML-R
168
77
0
CY7C60445
4827949
610844164
CML-R
168
79
0
CY7C60445
4835945
610848270
CML-R
168
78
0
CY7C60445
4836589
610851914
CML-R
168
76
0
STRESS:
ENDURANCE
STRESS:
ESD-CHARGE DEVICE MODEL, (500V)
CY7C60445
4810486
610830371
CML-R
500
9
0
CY7C60445
4815537
610834184
Malaysia-CA
500
9
0
CY7C60445
4835945
610847274
Malaysia-CA
500
9
0
N/A
N/A
COMP
1
0
STRESS:
SEM CROSS SECTION
CY7C60445
STRESS:
Failure Mechanism
4810486
STATIC LATCH-UP (85C, 8.25V)
CY7C60445
4835945
610847274
Malaysia-CA COMP
6
0
CY7C60445
4836589
610852813
Malaysia-CA COMP
6
0
CY7C60445
4837410
410.23.02
Promex
6
0
COMP
Company Confidential
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Page 7 of 11
Document No.001-88089 Rev. *A
ECN # 4432506
Reliability Test Data
QTP #: 090809
Device
STRESS:
Fab Lot # Assy Lot #
Assy Loc
Duration
Samp
Rej
ESD-HUMAN BODY CIRCUIT PER JESD22, METHOD A114-B, (2,200V)
CY7C60445
4810486
610830371
CML-R
2200
8
0
CY7C60445
4815537
610834184
Malaysia-CA
2200
8
0
CY7C60445
4835945
610847274
Malaysia-CA
2200
8
0
STRESS:
DYNAMIC LATCH-UP (125C, 8.5V)
CY7C60445
4810486
610828990
Malaysia-CA COMP
5
0
CY7C60445
4815537
610834184
Malaysia-CA COMP
5
0
CY7C60445
4835945
610847274
Malaysia-CA COMP
5
0
STRESS:
HIGH TEMP DYNAMIC OPERATING LIFE-EARLY FAILURE RATE (150, 2.1V, Vcc Max)
CY7C60445
4827949
610844164
CML-R
48
1002
0
CY7C60445
4815537
610835437
CML-R
48
1008
0
CY7C60445)
4835945
610847274
Malaysia-CA
48
1004
1
CY7C60445
4836589
610851747
Malaysia-CA
48
1004
0
STRESS:
4815537
610834184
Malaysia-CA
48
45
0
CY7C60445
4835945
610848270
CML-R
48
45
0
HIGH TEMP DYNAMIC OPERATING LIFE-EARLY FAILURE RATE REGULATOR ON (125C, 5V, Vcc Max)
CY7C60445
STRESS:
Read NV Latch (1)
HIGH TEMP DYNAMIC OPERATING LIFE-EARLY FAILURE RATE REGULATOR ON (150, 5V, Vcc Max)
CY7C60445
STRESS:
Failure Mechanism
4810486
610828990
Malaysia-CA
96
45
0
HIGH TEMP DYNAMIC OPERATING LIFE-LATENT FAILURE RATE (150C, 2.1V, Vcc Max)
CY7C60445
4815537
610834184
Malaysia-CA
80
390
0
CY7C60445
4815537
610834184
Malaysia-CA
500
390
0
CY7C60445
4835945
610847274
Malaysia-CA
80
390
0
CY7C60445
4835945
610847274
Malaysia-CA
500
390
0
CY7C60445
4836589
610851747
Malaysia-CA
80
390
0
CY7C60445
4836589
610851747
Malaysia-CA
500
390
0
(1) Destroyed during failure analysis
Company Confidential
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Page 8 of 11
Document No.001-88089 Rev. *A
ECN # 4432506
Reliability Test Data
QTP #: 090809
Device
STRESS:
Fab Lot # Assy Lot #
Assy Lot
Duration
Samp
Rej
HIGH TEMP STEADY STATE LIFE TEST (150C, 2.1V)
CY7C60445
4810486
610828990
Malaysia-CA
80
77
0
CY7C60445
4810486
610828990
Malaysia-CA
168
77
0
CY7C60445
4815537
610834184
Malaysia-CA
80
77
0
CY7C60445
4815537
610834184
Malaysia-CA
168
77
0
CY7C60445
4835945
610848270
CML-R
80
77
0
CY7C60445
4835945
610848270
CML-R
168
77
0
STRESS:
LOW TEMPERATURE DYNAMIC OPERATING LIFE, -30C, 2.1V
CY7C60445
4815537
610835437
CML-R
500
77
0
CY7C60445
4835945
610848270
CML-R
500
77
0
STRESS:
Failure Mechanism
HI-ACCEL SATURATION TEST (130C, 85%RH, 5.25V), PRE COND 192 HR 30C/60%RH (MSL3)
CY7C60445
4810486
610828990
Malaysia-CA
128
77
0
CY7C60445
4815537
610834184
Malaysia-CA
128
77
0
CY7C60445
4815537
610834184
Malaysia-CA
256
77
0
CY7C60445
4835945
610847274
Malaysia-CA
128
77
0
STRESS: PRESSURE COOKER TEST (121C, 100%RH), 15 Psig, PRE COND 192 HR 30C/60%RH (MSL3)
CY7C60445
4810486
610828990
Malaysia-CA
168
77
0
CY7C60445
4810486
610828990
Malaysia-CA
333
77
0
CY7C60445
4815537
610834184
Malaysia-CA
168
77
0
CY7C60445
4815537
610834184
Malaysia-CA
288
77
0
CY7C60445
4835945
610847274
Malaysia-CA
168
77
0
CY7C60445
4835945
610847274
Malaysia-CA
288
77
0
STRESS:
TC COND. C -65C TO 150C, PRE COND 192 HRS 30C/60%RH (MSL3)
CY7C60445
4810486
610828990
Malaysia-CA
500
77
0
CY7C60445
4810486
610828990
Malaysia-CA
1000
77
0
CY7C60445
4815537
610834184
Malaysia-CA
500
77
0
CY7C60445
4815537
610834184
Malaysia-CA
1000
77
0
CY7C60445
4835945
610847274
Malaysia-CA
500
77
0
CY7C60445
4835945
610847274
Malaysia-CA
1000
77
0
Company Confidential
A printed copy of this document is considered uncontrolled. Refer to online copy for latest revision.
Page 9 of 11
Document No.001-88089 Rev. *A
ECN # 4432506
Reliability Test Data
QTP #: 091801
Device
STRESS:
Fab Lot # Assy Lot #
Assy Lot
Duration
Samp
Rej
AGED BOND
CY7C60445
4909973
610916428
Malaysia-CA COMP
3
0
CY7C60445
4909973
610921200
Malaysia-CA COMP
3
0
CY7C60445
4909973
610916429
Malaysia-CA COMP
10
0
CY7C60445
4909973
610921200
Malaysia-CA COMP
10
0
Malaysia-CA COMP
5
0
STRESS:
STRESS:
BALL SHEAR
CONSTRUCTIONAL ANALYSIS
CY7C60445
STRESS:
4909973
610916428
HIGH TEMP DYNAMIC OPERATING LIFE-EARLY FAILURE RATE (150, 2.1V, Vcc Max)
CY7C60445
4909973
610916428
Malaysia-CA
48
748
0
CY7C60445
4909973
610921200
Malaysia-CA
48
750
0
STRESS:
ESD-CHARGE DEVICE MODEL (500V)
CY7C60445
4909973
610916427
Malaysia-CA COMP
9
0
CY7C60445
4909973
610921200
Malaysia-CA COMP
9
0
STRESS:
ESD-HUMAN BODY CIRCUIT PER JESD22, METHOD A114-B, (2,200V)
CY7C60445
4909973
610916427
Malaysia-CA COMP
8
0
CY7C60445
4909973
610921200
Malaysia-CA COMP
8
0
STRESS:
Failure Mechanism
HI-ACCEL SATURATION TEST (130C, 85%RH, 5.25V), PRE COND 192 HR 30C/60%RH (MSL3)
CY7C60445
4909973
610916428
Malaysia-CA
128
76
0
CY7C60445
4909973
610921200
Malaysia-CA
128
77
0
STRESS: PRESSURE COOKER TEST (121C, 100%RH), 15 Psig, PRE COND 192 HR 30C/60%RH (MSL3)
CY7C60445
4909973
610916428
Malaysia-CA
168
77
0
CY7C60445
4909973
610916428
Malaysia-CA
288
77
0
CY7C60445
4909973
610921199
Malaysia-CA
168
77
0
CY7C60445
4909973
610921199
Malaysia-CA
288
77
0
Malaysia-CA COMP
6
0
STRESS:
STATIC LATCH-UP 85C, 5.25V, ±200mA)
CY7C60445
STRESS:
4909973
610916427
TC COND. C -65C TO 150C, PRE COND 192 HRS 30C/60%RH (MSL3)
CY7C60445
4909973
610916428
Malaysia-CA
500
77
0
CY7C60445
4909973
610916428
Malaysia-CA
1000
77
0
CY7C60445
4909973
610921199
Malaysia-CA
500
77
0
Company Confidential
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Page 10 of 11
Document No.001-88089 Rev. *A
ECN # 4432506
Document History Page
Document Title: QTP#090809: enCoRe Device Family "CY7C604XX" S8DI-5R Technology, Fab 4
Document Number: 001-88089
Rev. ECN
Orig. of
No.
Change
**
4039067 HSTO
*A
4432506 HSTO
Description of Change
Initial Spec Release
Qualification report published on Cypress.com is documented on
memo HGA-958 and was transferred to qualification report spec
template.
Deleted Cypress obsolete referenced spec in Major
package qualification details.
Updated package availability based on current qualified test &
assembly site.
Deleted Cypress reference Spec and replaced with Industry Standards
in Reliability Test Performed Table.
Align qualification report based on the new template in the front page
Distribution: WEB
Posting:
None
Company Confidential
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Page 11 of 11
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