SC4612H 40V Synchronous Buck Controller POWER MANAGEMENT Description Features SC4612H is a high performance synchronous buck controller that can be configured for a wide range of applications. The SC4612H utilizes synchronous rectified buck topology where high efficiency is the primary consideration. SC4612H can be used over a wide input voltage range with output voltage adjustable within limits set by the duty cycle boundaries. u u u u u u u u u u SC4612H comes with a rich set of features such as regulated DRV supply, programmable soft-start, high current gate drivers, shoot through protection, RDS-ON sensing with hiccup over current protection. Wide input voltage range, 4.75V to 40V Internally regulated DRV 1.7A gate drive capability Low side RDS-ON sensing with hiccup OCP Programmable current limit Programmable frequency up to 1.2 MHz Overtemperature protected Pre-bias startup Reference accuracy ±1% Available in MLPD-12 4 x 3 and SOIC-14 Pb-free packages. This product is fully WEEE and RoHS compliant Applications u u u u u u Typical Application Circuit U1 S C4612MLP R1 adj 1 Distributed power architectures Telecommunication equipment Servers/work stations Mixed signal applications Base station power management Point of use low voltage high current applications D1 I LIM PHASE OSC DH SS/E N BST EAO DRV 12 C1 2 11 C2 3 C3 R2 4 10 C8 9 C7 C4 5 R3 opt + Vin 6 FB DL VDD GND L1 + 8 Q2 C9 7 C5 Ci n Q1 C10 C11 Vout _ R5 _ R4 C6 Revision: August 14, 2008 R6 1 www.semtech.com SC4612H POWER MANAGEMENT Absolute Maximum Ratings Exceeding the specifications below may result in permanent damage to the device, or device malfunction. Operation outside of the parameters specified in the Electrical Characteristics section is not implied. Parameter Symbol Maximum Units VDD -0.3 to 45 V VIN -2 to +55 V DRV, ILIM, DL to GND, BST, DH to PHASE -0.3 to 10 V EAO, SS/EN, FB, OSC to GND -0.3 to +5 V 100 mA θJA 45.3 °C/W θJC 11 °C/W θJA 115 °C/W Thermal Resistance Junction to Case (SOIC) θJC 45 °C/W Storage Temperature Range TSTG -65 to +150 °C TIR Reflow 260 °C TLEAD 300 °C Bias Supply Voltage to GND PHASE to GND DRV Source Current (peak) Thermal Resistance Junction to Ambient (MLPD) (1) Thermal Resistance Junction to Case (MLPD) Thermal Resistance Junction to Ambient (SOIC) (1) Peak IR Reflow Temperature (10-40s) Lead Temperature (10s), (SOIC-14) All voltages with respect to GND. Positive currents are into, and negative currents are out of the specified terminal. Pulsed is defined as a less than 10% duty cycle with a maximum duration of 500ns. Consult Packaging Section of Data sheet for thermal limitations and considerations of packages. Note: (1). ThetaJA is calculated from a package in still air, mounted to a 3” x 4.5”, 4 layer FR4PCB with thermal vias (if applicable) per JESD51 standards. Recommended Operating Conditions Performance is not guaranteed if the conditions below are exceeded. Parameter Supply Voltage Range Symbol Conditions Min Typ Max Units V VDD 5 40 Ambient Temperature Range TA -40 105 o Junction Temperature Range TJ -40 125 o 2008 Semtech Corp. 2 C C www.semtech.com SC4612H POWER MANAGEMENT Electrical Characteristics Unless otherwise specified: VIN = VDD = 12V, FOSC = 600kHz, TA = TJ = 25°C. Parameter Test Conditions Min Typ Max Units 5 7 mA 4.50 4.75 V Bias Supply Quiescent Current VDD = 40V, No load, SS/EN = 0 VDD Undervoltage Lockout Start Threshold 4.20 UVLO Hysteresis 400 mV Drive Regulator 10V ≤ VDD ≤ 40V, IOUT ≤ 1mA DRV 7.3 7.8 1mA ≤ IOUT ≤ 70mA Load Regulation 8.3 V 100 mV 1200 kHz 660 kHz Oscillator Operation Frequency Range Initial Accuracy (1) 100 C OSC = 160pF (Ref only) Maximum Duty Cycle 540 600 V DD = VDR = 8V; VOUT_NOM = 5V; IOUT = 0A 82 % VIN adjust down to VOUT = 0.99 · VOUT _NOM Ramp Peak to Valley (1) Oscillator Charge Current 850 VOSC = 1V 90 mV 110 µA Current Limit (Low Side Rdson) Current Limit Threshold Voltage See Pg. 12 & 13 on OCP 100 mV Error Amplifier Feedback Voltage Input Bias Current Open Loop Gain TJ = 0 to +70°C 0.495 0.500 0.505 V TJ = -40 to +85°C 0.492 0.500 0.508 V TJ = -40 to +125°C 0.488 0.500 0.512 V 200 nA FB = 0.5V (1) 60 dB 10 MHz Open Loop, FB = 0V 900 µA Open Loop, FB = 0.6V 1100 µA 1 V/µs Unity Gain Bandwidth (1) Output Sink Current Output Source Current 7 Slew Rate (1) 2008 Semtech Corp. 3 www.semtech.com SC4612H POWER MANAGEMENT Electrical Characteristics (Cont.) Unless otherwise specified: VIN = VDD = 12V, FOSC = 600kHz, TA = TJ = 25°C. Parameter Test Conditions Min Typ Max Units 500 mV SS/EN Disable Threshold Voltage Soft Start Charge Current 25 µA 1 µA 50 ns CSS = 0.1, current limit condition 1 % Gate Drive On-Resistance (H)(2) ISOURCE = 100mA 3 4 Ω Gate Drive On-Resistance (L)(2) ISINK = 100mA 3 4 Ω DL Source/Sink Peak Current(2) COUT = 2000pF 1.4 1.7 A DH Source/Sink Peak Current(2) COUT = 2000pF 1.4 1.7 A Output Rise Time(2) COUT = 2000pF 20 ns Output Fall Time(2) COUT = 2000pF 20 ns 30 ns Soft Start Discharge Current (1) Disable Low to Shut Down (1) Hiccup Hiccup duty cycle Gate Drive Minimum Non-Overlap (1) Minimum On Time (2) 110 ns Thermal Shutdown Shutdown Temperature (2) 165 °C Thermal Shutdown Hysteresis (2) 15 °C Notes: (1) Guaranteed by design. Not production tested. (2) Guaranteed by characterization. (3) This device is ESD sensitive. Use of standard ESD handling precautions is required. 2008 Semtech Corp. 4 www.semtech.com SC4612H POWER MANAGEMENT Pin Configurations Ordering Information TOP VIEW ILIM 1 12 PHASE OSC 2 11 DH SS/EN 3 10 BST EAO 4 9 DRV FB 5 8 DL VDD 6 7 GND Part Number(3) Package(2) SC4612HMLTRT MLPD-12 4 x 3 SC4612HSTRT SOIC-14 Temp. Range (TJ) -40°C to +125°C SC4612HEVB(1) EVALUATION BOARD Notes: (1) When ordering please specify MLPD or SOIC package. (2) Only available in tape and reel packaging. A reel contains 3000 devices for MLPD package and 2500 for SOIC package.. (3) Pb-free product. This product is fully WEEE and RoHS compliant. (12 Pin MLPD) TOP VIEW NC 1 14 PHASE ILIM 2 13 DH OSC 3 12 BST SS/EN 4 11 DRV EAO 5 10 DL VDD 6 9 GND NC 7 8 FB (14 Pin SOIC) Marking Information - MLPD Marking Information - SOIC Top Mark Top Mark 4612H yyww xxxxx nnnn yyww xxxxx SC4612H yyww xxxxxxxxx nnnn = Part Number (Example: SC4612H) yyww =Date Code (Example: 0752) xxxxx = Semtech Lot No. (Example:A01E90101) = Part Number (Example: 1531) = Date Code (Example: 0012) = Semtech Lot No. (Example:E9010) 2008 Semtech Corp. 5 www.semtech.com SC4612H POWER MANAGEMENT Pin Descriptions Pin # MLPD Pin# SOIC Pin Name Pin Function 1, 7 NC No connection. 1 2 ILIM The current limit programing resistor at this pin in conjunction with an internal current source programs the current limit threshold for the low side MOSFET RDS-ON sensing. Once the voltage drop across the bottom MOSFET is larger than the programmed value, current limit condition occurs, and the hiccup current limit protection is activated. 2 3 OSC Oscillator Frequency set pin. An external capacitor to GND will program the oscillator frequency. See Table 1 "Frequency vs. COSC" to determine oscillator frequency. 3 4 SS/EN Soft Start pin. Internal current source connected to a single external capacitor will determine the soft-start duration for the output. Inhibits the chip if pulled down. TSS ≈ CSS X 1.2 ISS 4 5 EAO 5 8 FB 6 6 VDD Bias supply. Also, VDD pin is internally used to provide the base drive to the internal pass transistor regulating the DRV supply. 7 9 GND Ground. 8 10 DL 9 11 DRV DRV supplies the external MOSFETs gate drive and the chips internal circuitry. This pin should be bypassed with a ceramic capacitor to GND. DRV is internally regulated from the external supply connected to VDD. If VDD is below 10V, the supply should be directly connected to the DRV pin. 10 12 BST BST signal. Supply for high side driver; can be directly connected to an external supply or to a bootstrap circuit. 11 13 DH Drive High. Gate drive for top MOSFET. 12 14 PHASE X N/A THERMAL PAD (GND) 2008 Semtech Corp. Error Amplifier Output. A compensation network is connected from this pin to FB. The inverting input of the error amplifier. Feedback pin is used to sense the output voltage via a resistive divider. Drive Low. Gate drive for bottom MOSFET. The return path for the high side gate drive, also used to sense the voltage at the phase node for adaptive gate drive protection and the low-side RDS-ON current sensing. Pad for heatsinking purposes. Connect to ground plane using multiple vias. 6 www.semtech.com SC4612H POWER MANAGEMENT Block Diagram S Q CO_INT BST R EN S Q DH OTP R PHASE DRV S_MOD + - S DL Q GND R 830mV OSC OSC DRV SPLSE DRV OSC VREF VDD VDD REG & BG DRV VREF VREF VSS SS_3 OUT V- S Q R + - V+ 12k EAO 0.6V - OVP + FB OC DETECT ILIM OC SOFTSTART SSDN SSLO SSINT SS/EN 2008 Semtech Corp. SS S R Q S R Q S R Q S Q R d d SSHI 7 www.semtech.com SC4612H POWER MANAGEMENT Typical Characteristics Typical Soft Start Current vs Temperature Typical Error Amp Output Current vs Temperature 1.5 25 1.0 24 0.5 IEAO (mA) SS Current (uA) Source; VEAO=0V; VFB=0V 23 0.0 -0.5 Sink; VEAO=1.5V; VFB=0.6V -1.0 22 -50 0 50 100 -1.5 150 -50 O 0 50 Temperature ( C) 100 150 O Temperature ( C) Typical UVLO vs Temperature Typical DRV Voltage vs Load Current 4.5 8 -40C VDD Rising Undervoltage Trip (V) 4.4 7 VDRV (V) 25C 6 4.3 4.2 4.1 125C VDD Falling 4.0 5 0 20 40 60 80 100 120 -50 140 0 50 100 150 O Temperature ( C) IDRV (mA) Typical VFB vs Temperature Typical Oscillator Charge Current vs Temperature 503 104 502 102 VDD=42V IOSC (uA) VFB (mV) 501 500 100 98 499 VDD=5V 96 498 497 94 -50 0 50 100 150 -50 O 2008 Semtech Corp. 0 50 100 150 O Temperature ( C) Temperature ( C) 8 www.semtech.com SC4612H POWER MANAGEMENT Typical Characteristics (Cont.) Start Up from VOUT = 0V Typical VDD Quiescent current vs Temperature 5 VDD=42V 4 Iq (mA) 3 VDD=12V 2 1 0 -50 0 50 100 150 O Temperature ( C) Start Up from VOUT = 2.5V Start Up from VOUT = 2.5V First DH/DL Pulses Short Circuit Applied Steady State Waveforms 2008 Semtech Corp. 9 www.semtech.com SC4612H POWER MANAGEMENT Applications Information startup to discharge it, as a normal synchronous buck controller would do. An external capacitor on the SS/EN pin is used to set the Soft Start duration. INTRODUCTION The SC4612H is a versatile voltage mode synchronous rectified buck PWM convertor, with an input supply (VIN) ranging from 4.5V to 40V designed to control and drive N-channel MOSFETs. The power dissipation is controlled by allowing high speed and integration with the high drive currents to ensure low MOSFET switching loss. The synchronous buck configuration also allows converter sinking current from load without losing output regulation. TSS ≈ 0.5 • CSS 25 • 10 −6 Startup is inhibited until VDD input reaches the UVLO threshold (typically 4.5V). Once VDD rises above UVLO, the external soft start capacitor begins to charge from an internal 25uA current source. When the SS/EN pin reaches approximately 0.8V, top side switching is enabled. However, a top side pulse will not occur until SS/EN has charged up to the level appropriate for the existing output voltage (a pre bias condition). Once the first top side gate pulse actually occurs, the bottom side driver is enabled and the remainder of the startup is fully synchronous. In the event of an over current during startup, the SC4612H behaves in the same manner as an over current in steady state (see Over Current Protection). The internal reference is trimmed to 500mV with ± 1% accuracy, and the output voltage can be adjusted by an external resistor divider. A fixed oscillator frequency (up to 1.2MHz) can be programmed by an external capacitor for design optimization. Other features of the SC4612H include: Wide input power voltage range (from 4.5V to 40V), low output voltages, externally programmable soft-start, hiccup over current protection, wide duty cycle range, thermal shutdown, and -40 to 125°C junction operating temperature range. Oscillator Frequency Selection The internal oscillator sawtooth signal is generated by charging an external capacitor with a current source of 100µA charge current. See Table 1 “Frequency vs. COSC” to determine oscillator frequency. Frequency, vs. COSC THEORY OF OPERATION SUPPLIES Two pins (VDD and DRV) are used to power up the SC4612H. If input supply (Vin) is less than 10V, tie DRV and VDD together. 1200 This DRV supply should be bypassed with a low ESR 2.2uF (or greater) ceramic capacitor directly at the DRV to GND pins of the SC4612H. 1100 The DRV supply also provides the bias for the low and the high side MOSFET gate drive. 700 1000 900 Cosc, (pF) 800 The maximum rating for DRV supply is 10V and for applications where input supply is below 10V, it should be connected directly to VDD. 600 500 400 300 200 100 The internal pass transistor will regulate the DRV from an external supply connected to VDD to produce 7.8V typical at the DRV pin. 0 0 100 200 300 400 500 600 700 800 900 1000 1100 1200 Frequency, (kHz) Table 1 Soft Start / Shut down The SC4612H performs a “pre-bias” type startup. This ensures that a pre-charged output capacitor will not cause the SC4612H to turn on the bottom FET during 2008 Semtech Corp. 10 www.semtech.com SC4612H POWER MANAGEMENT Applications Information (Cont.) to regulate the output voltage. The power stage of the synchronous rectified buck converter control-to-output transfer function is as shown below. Under Voltage Lock Out Under Voltage Lock Out (UVLO) circuitry senses the VDD through a voltage divider. If this signal falls below 4.5V (typical) with a 400mV hysteresis (typical), the output drivers are disabled. During the thermal shutdown, the output drivers are disabled. + 1 sESR C V C IN × G ( s) = VD L V + s2LC S 1+ s R L OVERCURRENT PROTECTION where, The SC4612H features low side MOSFET RDS(ON) current sensing and hiccup mode over current protection. The voltage across the bottom FET is sampled approximately 150ns after it is turned on to prevent false tripping due to ringing of the phase node. The internally set over current threshold is 100mV typical. This can be adjusted up or down by connecting a resistor between ILIM and DRV or GND respectively. When programming with an external resistor, threshold set point accuracy will be degraded to 30%. The FET RDS(ON) at temperature will typically be 150% or more of the room temperature value. Allowance should be made for these sources of error when programming a threshold value. When an over current event occurs, the SC4612H immediately disables both gate drives. The SS ramp continues to its final value, if not already there. Once at final value, the SS capacitor is discharged at approximately 1uA until SS low value is reached (approx 0.8V). The SS/ Hiccup cycle will then repeat until the fault condition is removed and the SC4612H starts up normally on the next SS cycle. VIN – Input voltage L – Output inductance ESRC – Output capacitor ESR VS – Peak to peak ramp voltage RL – Load resistance C – Output capacitance The classical Type III compensation network can be built around the error amplifier as shown below: C3 C2 R3 R2 C1 R1 + Vref Gate Drive/Control The SC4612H provides integrated high current drivers for fast switching of large MOSFETs. The higher gate current will reduce switching losses of the larger MOSFETs. Figure 1. Voltage mode buck converter compensation network. The transfer function of the compensation network is as follows: The low side gate drive is supplied directly from the DRV. The high side gate drive is bootstraped from the DRV pin. s )(1 + ω ωZ1 GCOMP (s) = I ⋅ s (1 + s )(1 + ωP1 (1 + Cross conduction prevention circuitry ensures a non overlapping (30ns typical) gate drive between the top and bottom MOSFETs. This prevents shoot through losses which provides higher efficiency. Typical total minimum off time for the SC4612H is about 30ns. where, ωZ1 = ERROR AMPLIFIER DESIGN The SC4612H is a voltage mode buck controller that utilizes an externally compensated high bandwidth error amplifier 2008 Semtech Corp. s ) ωZ 2 s ) ωP 2 ωI = 11 1 1 1 , ωZ 2 = , ωo = R 2C1 (R1 + R 3 )C2 Lout × Cout 1 , R1(C1 + C3 ) ωP1 = 1 , R3C2 ωP 2 = 1 C1C3 R2 C1 + C3 www.semtech.com SC4612H POWER MANAGEMENT Applications Information (Cont.) The design guidelines are as following: 1. Set the loop gain crossover frequency wC for given switching frequency. 2. Place an integrator at the origin to increase DC and low frequency gains. 3. Select wZ1 and wZ2 such that they are placed near wO to dampen peaking; the loop gain should cross 0dB at a rate of -20dB/dec. 4. Cancel wESR with compensation pole wP1 (wP1 = wESR ). 5. Place a high frequency compensation pole wP2 at half the switching frequency to get the maximum attenuation of the switching ripple and the high frequency noise with adequate phase lag at wC. T ω Z1 ωo Loop gain T(s) ω Z2 Gd ωc 0dB ω p1 ω p2 ω ESR Figure 2. Simplified asymptotic diagram of buck power stage and its compensated loop gain. 2008 Semtech Corp. 12 www.semtech.com SC4612H POWER MANAGEMENT Application Information (Cont.) COMPONENT SELECTION: The maximum inductor value may be calculated from: SWITCHING SECTION OUTPUT CAPACITORS - Selection begins with the most critical component. Because of fast transient load current requirements in modern microprocessor core supplies, the output capacitors must supply all transient load current requirements until the current in the output inductor ramps up to the new level. Output capacitor ESR is therefore one of the most important criteria. The maximum ESR can be simply calculated from: R ESR ≤ L ≤ The calculated maximum inductor value assumes 100% duty cycle, so some allowance must be made. Choosing an inductor value of 50 to 75% of the calculated maximum will guarantee that the inductor current will ramp fast enough to reduce the voltage dropped across the ESR at a faster rate than the capacitor sags, hence ensuring a good recovery from transient with no additional excursions. We must also be concerned with ripple current in the output inductor and a general rule of thumb has been to allow 10% of maximum output current as ripple current. Note that most of the output voltage ripple is produced by the inductor ripple current flowing in the output capacitor ESR. Ripple current can be calculated from: Vt It Where Vt = Maximum transient voltage excursion I t = Transient current step ILRIPPLE = Technology C (uF) ESR (mΩ) Ceramic 22 2-10 SP Cap 220 POS-CAP Low ESR Aluminum POWER FETS - The FETs are chosen based on several criteria with probably the most important being power dissipation and power handling capability. Total Qty Rqd. C (uF) ESR (mΩ) 1 22 2-10 7 1 220 7.0 680 18 2 1360 9.0 1500 44 5 7500 8.8 VIN 4 ⋅ L ⋅ fOSC Ripple current allowance will define the minimum permitted inductor value. For example, to meet a 100mV transient limit with a 10A load step, the output capacitor ESR must be less than 10mΩ. To meet this kind of ESR level, there are three available capacitor technologies. Each Capacitor R ESR C (VIN − V O ) It TOP FET - The power dissipation in the top FET is a combination of conduction losses, switching losses and bottom FET body diode recovery losses. a) Conduction losses are simply calculated as: PCOND = I2O ⋅ RDS( on ) ⋅ D where D = duty cycle ≈ The choice of which to use is simply a cost/performance issue, with low ESR Aluminum being the cheapest, but taking up the most space. b) Switching losses can be estimated by assuming a switching time, If we assume 100ns then: PSW = IO ⋅ VIN ⋅ INDUCTOR - Having decided on a suitable type and value of output capacitor, the maximum allowable value of inductor can be calculated. Too large an inductor will produce a slow current ramp rate and will cause the output capacitor to supply more of the transient load current for longer - leading to an output voltage sag below the ESR excursion calculated above. 2008 Semtech Corp. VO VIN 100ns TSW or more generally, IO ⋅ VIN ⋅ ( t r + t f ) ⋅ fOSC 2 c) Body diode recovery losses are more difficult to estimate, but to a first approximation, it is reasonable to assume PSW = 13 www.semtech.com SC4612H POWER MANAGEMENT Application Information (Cont.) Low Side RDS_ON Current Limit that the stored charge on the bottom FET body diode will be moved through the top FET as it starts to turn on. The resulting power dissipation in the top FET will be: PRR = QRR ⋅ VIN ⋅ fOSC BOTTOM FET - Bottom FET losses are almost entirely due to conduction. The body diode is forced into conduction at the beginning and end of the bottom switch conduction period, so when the FET turns on and off, there is very little voltage across it resulting in very low switching losses. Conduction losses for the FET can be determined by: PCOND = I2O ⋅ RDS( on ) ⋅ (1 − D) INPUT CAPACITORS - Since the RMS ripple current in the input capacitors may be as high as 50% of the output current, suitable capacitors must be chosen accordingly. Also, during fast load transients, there may be restrictions on input di/dt. These restrictions require useable energy storage within the converter circuitry, either as extra output capacitance or, more usually, additional input capacitors. Choosing low ESR input capacitors will help maximize ripple rating for a given size. 1. Programming resistors Ra and Rb - Not installed: 2.75 V − 100mV 100mV − Vphase = R3 R2 solving for: VPHASE = -100mV, therefore the circuit will trip @ RDS_ON x ILOAD = 100mV 2. To increase trip voltage - install Ra. Ra = −772 − 20 ⋅ VPHASE 1 + 10 ⋅ VPHASE solving for double the current limit: VPHASE = -200mV. Ra = 768kΩ. 3. To decrease trip voltage - install Rb Rb = 8 − 20 ⋅ VPHASE 1 + 10 ⋅ VPHASE solving for half the current limit: VPHASE = -50mV. Rb = 18kΩ. NOTE! Allow for tempco and RDS_ON variation of the MOSFET - see “overcurrent protection” information on page 11 in the datasheet. 2008 Semtech Corp. 14 www.semtech.com SC4612H POWER MANAGEMENT Application Information (Cont.) Application Circuit 1: Vin = 24V; Vout = 3.3V @ 20A, Fsw = 500kHz. + C14 470/ 35V R1 adj U1 SC4612MLP 1 Vin=24V C15 470/ 35V _ D1 MBR0530 ILIM PHASE OSC DH SS/EN BST EAO DRV 12 C1 200p 2 C2 0. 1 C3 3.9n 3 11 10 C8 0. 1 R2 10k 4 C4 300p 5 R3 10 6 FB DL VDD GND 9 8 L1 1.5uH Q1 C7 2. 2 + Q2 C9 7 C10 180/4V C5 1 C11 180/4V C12 180/4V V out=3.3@20A C13 10/6.3V _ R5 39.2k R4 6.98k C6 750p Fsw =500k Hz R6 887 Vin=24V, Vout_nom=3.3V, Fsw=500kHz 100% 95% Efficiency 90% 85% 80% 75% 70% 65% 60% 0 2 4 6 8 10 12 14 16 18 20 Current, (A) 2008 Semtech Corp. 15 www.semtech.com SC4612H POWER MANAGEMENT Application Information (Cont.) Application Circuit 2: Vin = 12V; Vout = 3.3V @ 10A, Fsw = 1MHz + Vin=12V C12 220/ 16V R1 adj U1 SC4612MLP 1 _ D1 MBR0520 ILIM PHASE OSC DH SS/EN BST 12 C1 82p 2 C2 0. 1 C3 2.7n 3 11 10 C8 0. 1 R2 13.7k 4 C4 1n 5 R3 10 6 EAO DRV FB DL VDD GND 9 8 L1 1uH Q1 C7 2. 2 + Q2 C9 7 C10 680/4V C5 1 C11 10 V out=3.3@10A _ R5 21.5k R4 3.83k C6 1.2n Fsw=1000k Hz R6 267 Vin=12V, Vout_nom=3.3V, Fsw=1MHz 100% 95% Efficiency 90% 85% 80% 75% 70% 65% 60% 0 1 2 3 4 5 6 7 8 9 10 Current, (A) 2008 Semtech Corp. 16 www.semtech.com SC4612H POWER MANAGEMENT Application Information (Cont.) Application Circuit 3: Vin = 5V; Vout = 1.25V @ 12A, Fsw = 1MHz. + C12 100/6.3V R1 adj U1 SC4612MLP 1 C1 82p 2 C2 0. 1 C3 1n R2 10k C4 33p 3 _ D1 SD107WS ILIM PHASE OSC DH SS/EN BST 12 11 10 C8 0. 1 4 EAO 5 R3 0 Vin=5V DRV FB 6 DL VDD GND 9 8 L1 0.47u H Q1 C7 2. 2 + Q2 C9 7 C10 100/4V C5 1 Vout=1.25@12A C11 1 _ R5 13.3k R4 8.87k C6 510p Fsw=1000k Hz R6 649 Vin=5V, Vout_nom=1.25V, Fsw=1MHz 100% 95% Efficiency 90% 85% 80% 75% 70% 65% 60% 0 1 2 3 4 5 6 7 8 9 10 11 12 13 Current, (A) 2008 Semtech Corp. 17 www.semtech.com SC4612H POWER MANAGEMENT Application Information (Cont.) Evaluation Board: Top layer and components view Bottom Layer: 2008 Semtech Corp. 18 www.semtech.com SC4612H POWER MANAGEMENT PCB Layout Guidelines Careful attention to layout is necessary for successful implementation of the SC4612H PWM controller. High switching currents are present in the application and their effect on ground plane voltage differentials must be understood and minimized. VIN I (Inductor) Ids (Top Fet) 1) The high power section of the circuit should be laid out first. A ground plane should be used. The number and position of ground plane interruptions should not unnecessarily compromise ground plane integrity. Isolated or semi-isolated areas of the ground plane may be deliberately introduced to constrain ground currents to particular areas; for example, the input capacitor and bottom FET ground. 2) The loop formed by the Input Capacitor(s) (Cin), the Top FET (M1), and the Bottom FET (M2) must be kept as small as possible. This loop contains all the high current, fast transition switching. Connections should be as wide and as short as possible to minimize loop inductance. Minimizing this loop area will a) reduce EMI, b) lower ground injection currents, resulting in electrically “cleaner” grounds for the rest of the system and c) minimize source ringing, resulting in more reliable gate switching signals. I (Input Capacitor) Vout Vphase + Vout I (Output Capacitor) + Ids (Bottom Fet) Voltage and current waveforms of buck power stage . 3) The connection between the junction of M1, M2 and the output inductor should be a wide trace or copper region. It should be as short as practical. Since this connection has fast voltage transitions, keeping this connection short will minimize EMI. Also keep the Phase connection to the IC short. Top FET gate charge currents flow in this trace. 4) The Output Capacitor(s) (Cout) should be located as close to the load as possible. Fast transient load currents are supplied by Cout only, and therefore, connections between Cout and the load must be short, wide copper areas to minimize inductance and resistance. 5) The SC4612H is best placed over a quiet ground plane area. Avoid pulse currents in the Cin, M1, M2 loop flowing in this area. GND should be returned to the ground plane close to the package and close to the ground side of (one of) the output capacitor(s). If this is not possible, the GND pin may be connected to the ground path between the Output Capacitor(s) and the Cin, M1, M2 loop. Under no circumstances should GND be returned to a ground inside the Cin, M1, M2 loop. 6) Allow adequate heat sinking area for the power components. If multiple layers will be used, provide sufficent vias for heat transfer. 2008 Semtech Corp. 19 www.semtech.com SC4612H POWER MANAGEMENT Outline Drawing - MLPD - 12 A D B DIM PIN1 INDICATOR (LASER MARK) E A2 A SEATING PLANE aaa C A A1 A2 b D D1 E E1 e L N aaa bbb DIMENSIONS INCHES MILLIMETERS MIN NOM MAX MIN NOM MAX .031 .035 .040 .000 .001 .002 - (.008) .007 .010 .012 .154 .157 .161 .124 .130 .134 .114 .118 .122 .061 .067 .071 .020 BSC .012 .016 .020 12 .003 .004 0.80 0.90 1.00 0.00 0.02 0.05 - (0.20) 0.18 0.25 0.30 3.90 4.00 4.10 3.15 3.30 3.40 2.90 3.00 3.10 1.55 1.70 1.80 0.50 BSC 0.30 0.40 0.50 12 0.08 0.10 C A1 D1 D1/2 1 2 E1/2 E1 LxN N bxN bbb e C A B NOTES: 1. CONTROLLING DIMENSIONS ARE IN MILLIMETERS (ANGLES IN DEGREES). 2. COPLANARITY APPLIES TO THE EXPOSED PAD AS WELL AS THE TERMINALS. Land Pattern - MLPD - 12 DIMENSIONS DIM C G H K P X Y Z INCHES (.114) .087 .067 .138 .020 .012 .028 .142 MILLIMETERS (2.90) 2.20 1.70 3.50 0.50 0.30 0.70 3.60 NOTES: 1. THIS LAND PATTERN IS FOR REFERENCE PURPOSES ONLY. CONSULT YOUR MANUFACTURING GROUP TO ENSURE YOUR COMPANY'S MANUFACTURING GUIDELINES ARE MET. 2008 Semtech Corp. 20 www.semtech.com SC4612H POWER MANAGEMENT Outline Drawing - SOIC - 14 A DIM D e A A1 A2 b c D E1 E e h L L1 N 01 aaa bbb ccc N 2X E/2 E1 E ccc C 1 2X N/2 TIPS 2 3 B D DIMENSIONS INCHES MILLIMETERS MIN NOM MAX MIN NOM MAX .053 .069 .004 .010 .049 .065 .020 .012 .007 .010 .337 .341 .344 .150 .154 .157 .236 BSC .050 BSC .010 .020 .016 .028 .041 (.041) 14 0° 8° .004 .010 .008 1.35 1.75 0.25 0.10 1.65 1.25 0.31 0.51 0.25 0.17 8.55 8.65 8.75 3.80 3.90 4.00 6.00 BSC 1.27 BSC 0.25 0.50 0.40 0.72 1.04 (1.04) 14 0° 8° 0.10 0.25 0.20 aaa C h A2 A SEATING PLANE C h A1 bxN bbb H C A-B D c GAGE PLANE 0.25 SEE DETAIL L (L1) A DETAIL SIDE VIEW 01 A NOTES: 1. CONTROLLING DIMENSIONS ARE IN MILLIMETERS (ANGLES IN DEGREES). 2. DATUMS -A- AND -B- TO BE DETERMINED AT DATUM PLANE -H3. DIMENSIONS "E1" AND "D" DO NOT INCLUDE MOLD FLASH, PROTRUSIONS OR GATE BURRS. 4. REFERENCE JEDEC STD MS-012, VARIATION AB. Land Pattern - SOIC - 14 X DIM (C) G C G P X Y Z Z Y DIMENSIONS MILLIMETERS INCHES (.205) .118 .050 .024 .087 .291 (5.20) 3.00 1.27 0.60 2.20 7.40 P NOTES: 1. THIS LAND PATTERN IS FOR REFERENCE PURPOSES ONLY. CONSULT YOUR MANUFACTURING GROUP TO ENSURE YOUR COMPANY'S MANUFACTURING GUIDELINES ARE MET. 2. REFERENCE IPC-SM-782A, RLP NO. 302A. Contact Information Semtech Corporation Power Management Products Division 200 Flynn Road, Camarillo, CA 93012 Phone: (805)498-2111 FAX (805)498-3804 2008 Semtech Corp. 21 www.semtech.com