SC2453 High Performance Quad Output Switching Regulator POWER MANAGEMENT Description PRELIMINARY Features SC2453 is a high performance multi-output converter controller that can be configured for a variety of applications. The SC2453 utilizes synchronous rectified buck topologies where efficiency is most important. It also provides dedicated programmable positive and negative linear regulators using external transistors in conjunction with coupled windings to generate positive and negative voltages. Power up sequencing prevents converter latchups. Two synchronized converters for low noise Power up sequencing to prevent latch-ups Out of phase operation for low input ripple Over current protection Wide input range, 4.5 to 30V Programmable frequency up to 700KHz Two synchronous bucks for high efficiency at high current One dedicated programmable positive linear regulator and one dedicated programmable negative linear regulator –40 to 105 degree C operating temperature Output voltage as low as 0.5V Small package TSSOP-28 The two buck converters are out of phase, reducing input ripple, allowing for fewer input capacitors. All converters are synchronized to prevent beat frequencies. High frequency operation will reduce ripple and minimize noise. It also reduces the size of output inductors and capacitors. Other features include soft start, power-good signaling, bootstrapping for high side MOSFETs, and frequency synchronization. Applications DSL applications with multiple input voltage requirements Mixed-Signal applications requiring positive and negative voltages Cable modem power management Base station power management Typical Application Circuit +8-30V C29 Q1 C30 C29 R28 C32 16 C29 6 9 R31 +3.3V C29 7 8 AVCC 28 27 PVCC BDI VIN D11 SS BST2 OSC GD2H PH2 SYNC/SHDN POK GD2L FB2 C32 R31 Q2 +2.5V 4 BD4 EO2 SC2453 BST1 5 R31 FB4 GD1H R31 PH1 C32 11 -12V Q12 R32 C32 R32 C32 BD3 GD1L C31 10 FB1 FB3 EO1 AGND PGND 15 D11 D10 22 21 ILIM2 14 17 C31 Q11 +3.3V 18 19 C33 Q11 20 13 R30 R33 R32 12 C34 C35 26 25 Q14 C31 +1.5V L9 24 Q15 23 2 C38 R35 3 C41 ILIM1 1 R28 C30 L8 C42 R39 R38 R28 R32 +3.3V Revision 5, August 2002 1 www.semtech.com SC2453 POWER MANAGEMENT Absolute Maximum Ratings PRELIMINARY Exceeding the specifications below may result in permanent damage to the device, or device malfunction. Operation outside of the parameters specified in the Electrical Characteristics section is not implied. Parameter Maximum Units BST1, BST2 to PGND 35 V VIN to PGND 30 V PVCC, AVCC to PGND 7 V ±0.3 V PH1 to BST1, PH2 to BST2 -6 to 0.3 V GD1H to PH1, GD2H to PH2 7 V GD1L, GD2L to PGND 7 V ILIM1, ILIM2 to AGND 7 V OSC, SYNC, POK, SS to AGND 7 V BDI, BD3, BD4 to PGND 7 V FB1, FB2, FB3, FB4, EO1, EO2 to AGND 7 V GD1H, GD1L, GD2H, DG2L Source or Sink Current 1 A Storage Temperature Range -60 to +150 °C Junction Temperature -40 to +125 °C 260 °C PGND to AGND Lead Temperature (Soldering) 10 Sec. Electrical Characteristics Unless specified: TA = 25°C, VCC = 12V, fs = 600KHz, SYNC/SHDN = 5V Parameter Test Conditions Min Typ Max Unit Pow er Supply Quiescent Current SS/SHDN = 0V Operating Current No load µA 7 12 mA AVCC VIN > 5.5V 4.5 5 5.5 V PVC C VIN > 5.5V 4.5 5 5.5 V 4.312 4.4 4.488 V Undervoltage Lockout Start Threshold UVLO Hysteresis 0.1 V 70 nS PWM Comparator Delay to Output 2002 Semtech Corp. 2 www.semtech.com SC2453 POWER MANAGEMENT Electrical Characteristics (Cont.) Parameter PRELIMINARY Test Conditions Min Typ Max Unit 0.49 0.5 0.51 V Positive Linear Regulator Feedback Voltage Feedback Input Leakage Current Amplifier Transconductance µA VFB4 = 0.5V, IB04 = 0.5 to 5mA (sink) Drive Sink Current -2 mV 5 mA Negative Linear Regulator Feedback Voltage -25 0 25 Feedback Input Leakage Current Amplifier Trandconductance mV µA VFB3 = 0V, IFB3 = 0.5 to 5mA (source) Driver Source Current -1.5 mV 5 mA Error Amplifier Feedback Voltage 0.49 0.5 Input Bias Current Input Offset Voltage Open Loop Gain 0.51 V 200 nA 5 mV 90 dB Unity Gain Bandwidth 3 MHz Output Sink Current 2 mA Output Source Current 2 mA Slew Rate 1 V/µS Oscillator Frequency Range Frequency 100 RT = TBD 540 600 700 KHz 660 KHz CT Peak Voltage 3.0 V CT Valley Voltage 0.1 V SYNC Input High Pulse Width 100 nS SYNC Rise/Fall Time SYNC Frequency Range FOSC SYNC High/Low Threshold 2002 Semtech Corp. 1.5 3 50 nS FOSC ± 10% kHz V www.semtech.com SC2453 POWER MANAGEMENT Electrical Characteristics (Cont.) PRELIMINARY Unless specified: TA = 25°C, VCC = 12V, fs = 600KHz Parameter Test Conditions Min Typ Min Units Duty Cycle PWM 1 & 2 Maximum Duty Cycle fs = 100kHz 96 % PWM 1 & 2 Maximum Duty Cycle fs = 700kHz 77 % 5 % 2 V Charge Current 5 µA Discharge Current 2 mA Disable Threshold Voltage 0.5 V Disable Low to Shut Down 50 µs Gate Drive On-Resistance(H) 2 Ω Gate Drive On-Resistance(L) 2 Ω PWM 1 & 2 Minimum Duty Cycle Current Limit CH1& 2 ILIM Set Voltage Soft Start/Shut Dow n Output Rise Time C OUT = 1000pF 20 nS Fall Time COUT = 1000pF 20 nS 0.55 V 1 % 0.45 V 1 % Pow er Good FB1 & FB2 High Trip Level Hysteresis FB1 & FB2 Low Trip Level Hysteresis PWR OK Output Low Level V PWR OK Output High Leakage µA 2002 Semtech Corp. 4 www.semtech.com SC2453 POWER MANAGEMENT Pin Configuration PRELIMINARY Ordering Information Top View Part Number P ackag e Temp. Range (TJ) SC2453ITSTR TSSOP-28 -40°C to +85°C Note: Only available in tape and reel packaging. A reel contains 2500 devices. (28 Pin TSSOP) Marking Information TOP nnnn = Part Number (Example: 1406) yyww = Date Code (Example: 0012) xxxxx = Semtech Lot No. (Example: P94A01) 2002 Semtech Corp. 5 www.semtech.com SC2453 POWER MANAGEMENT Pin Descriptions PRELIMINARY Pin # Pin Name 1 ILIM1 Current limit threshold set for the OUTPUT1. An external resistor adjusts the limit. 2 FB 1 Feedback input for OUTPUT1. 3 EO1 Error amplifier output for compensation of OUTPUT1. 4 BD 4 Positive linear regulator base driver. 5 FB 4 Feedback input for OUTPUT4. 6 SS/SHDN 7 SYNC Oscillator synchronization pin. 8 POK Open drain power good output. 9 OSC Connect a resistor to AGND for programming the oscillator frequency. 10 FB 3 Feedback input for OUTPUT3. 11 BD 3 Negative linear regulator base driver. 12 EO2 Error amplifier output for compensation of OUTPUT2. 13 FB 2 Feedback input for OUTPUT2. 14 ILIM2 Current limit threshold set for OUTPUT2. An external resistor adjusts the limit. 15 AGND Analog signal ground. 16 AVCC Supply voltage for analog circuitry. 17 BST2 Boost capacitor connection for the OUTPUT2 high side gate drive. Connect an external capacitor and a diode as shown in the Typical Application Circuit. 18 GD2H Gate drive output for OUTPUT2. It is 180 degrees out of phase with GD1H. 19 PH2 20 GD2L Gate drive output for OUTPUT2, low side N-Channel MOSFET. 21 PGND Power ground. 22 PVC C Supply voltage for output drivers. 23 GD1L Gate drive output for OUTPUT1, low side N-Channel MOSFET. 24 PH1 25 GD1H Gate drive output for OUTPUT1, high side N-Channel MOSFET. 26 BST1 Boost capacitor connection for the OUTPUT1 high side gate drive. Connect an external capacitor and a diode as shown in the Typical Application Circuit. 27 VIN Input supply voltage. 28 BD I Base drive for AVCC/PVCC regulator. 2002 Semtech Corp. Pin Function Soft start pin. Hold low to shutdown part. Switching node for OUTPUT2 external inductor connection. Switching node for OUTPUT1 external inductor connection. 6 www.semtech.com SC2453 POWER MANAGEMENT Block Diagram 2002 Semtech Corp. PRELIMINARY 7 www.semtech.com SC2453 POWER MANAGEMENT Applications Information PRELIMINARY OSCILLATOR The SC2453 is designed to control and drive two N-Channel MOSFET synchronous rectified buck and two LDOs, one positive and the other negative. The two bucks are synchronized and out of phase operation for low input ripple and noise. The switching frequency is programmable to optimize design. The SC2453 switching regulator section features lossless current sensing while it provides a programmable cycle by cycle over current limit. The SC2453 linear sections are low dropout regulators. The voltage for the linear controllers LDO1 and LDO2 are programmable. The switching frequency of the SC2453 is set by an external resistor using the following formula: R freq = OVER CURRENT SC2453 monitors any voltage drop in the lower MOSFETs Rdson voltage due to an over current condition. This method of current sensing minimizes any unnecessary losses due to external sense resistance. SUPPLIES The SC2453 utilizes an internal current source and an external resistor connected from the ILIM pins to the AGND pin to program a current limit level. This limit is programmable by choosing the resistor relative to the level required. The value of the resistor can be selected by the following formula: Supplies VIN, PVCC and AVCC from the input source are used to power the SC2353. An external PNP transistor as a linear regulator supplies AVCC and PVCC. The VIN supply provides the bias for the Internal Reference and UVLO circuitry. The AVCC supply provides the bias for the oscillator, the switchers, the LDO controllers, and the Power Good circuitry. PVCC is used to drive the low side MOSFET gate. Ri lim = 2000 /(IIim * Rdson) An internal comparator with a reference from the level set by the external resistor monitors the voltage drop across the lower MOSFET. Once the Vdson of the MOSFET exceeds this level, the low side gate is turned on and the upper MOSFET is turned off. START UP SEQUENCE A 5uA current source pulls up on the SS pin. When the SS pin reaches 0.5V, the first converter will start. The reference input of the error amplifier is ramped up with the soft-start signal. When the SS pin reaches 2V the SS pin is pulled down to approximately 0.7V and the second converter will begin to soft-start in an identical fashion to the first converter. When the SS pin reaches 2V for the second time, the SS pin is pulled to approximately 0.7V again and the LDOs are started. The reference of the positive LDO is ramped with the SS pin while the negative LDO should be soft-started externally by ramping the positive supply of the feedback resistors. The SS pin will then be pulled up to supply, i.e. AVCC. The SS time is controlled by the value of the SS cap. If the SS pin is pulled below 0.5V, the SC2453 is disabled. GATE DRIVERS The low side gate driver is supplied from PVCC and provides a peak source/sink current of 1A. The high side gate drive is also capable of sourcing and sinking peak currents of 1A. The high side MOSFET gate drive can be provided by an external 12V supply that is connected from BST to GND. The actual gate to source voltage of the upper MOSFET will approximately equal 7V (12V-VCC). If the external 12V supply is not available, a classical bootstrap technique can be implemented from the PVCC supply. A bootstrap capacitor is connected from BST to Phase while PVCC is connected through a diode (Schottky or other fast low VF diode) to the BST. This will provide a gate to source voltage approximately equal to the VCCVdiode drop. The power-okay circuitry monitors the FB inputs of the converter error amplifiers. If the voltage on these inputs goes above 0.55V or below 0.45V then the POK pin is pulled low. The power-okay circuitry monitors the FB inputs of the converter error amplifiers. If the voltage on these inputs goes above 0.55V or below 0.45V then the POK pin is pulled low. The POK pin is held low until the end of the start-up sequence. 2002 Semtech Corp. 1 10p • 8.4 • fs Shoot through control circuitry provides a 30ns dead time to ensure both the upper and lower MOSFET will not turn on simultaneously and cause a shoot through condition. 8 www.semtech.com SC2453 POWER MANAGEMENT Applications Information (Cont.) PRELIMINARY The transfer function of the compensation network is as follows: PWM CONTROLLER SC2453 is a voltage mode buck controller that utilizes an externally compensated high bandwidth error amplifier to regulate output voltage. The power stage of the synchronous rectified buck converter control-to-output transfer function is as shown below: G VD (s) = VIN ω GCOMP (s ) = I ⋅ s s ) ωZ 2 s ) ωP 2 where, ω Z1 = 1 + sR C C L 1 + s + s 2LC R ωI = where, ωO = s )(1 + ωZ1 s (1 + )(1 + ωP1 (1 + 1 1 , ωZ 2 = R 2 C1 (R1 + R 3 )C 2 1 1 , ωP1 = , ωP 2 = R 1 ( C1 + C 3 ) R3C2 1 C1C 3 R2 C1 + C 3 The design guidelines are as following: 1 1. Set the loop gain crossover frequency ωC for given switching frequency. 2. Place an integrator in the origin to increase DC and low frequency gains. 3. Select ωZ1 and ωZ2 such that they are placed near ωO to dampen peaking; the loop gain has –20dB rate to go across the 0dB line for obtaining a wide bandwidth. 4. Cancel ωESR with compensation pole ωP1 (ωP1 = ωESR ). 5. Place a high frequency compensation pole ωP2 at the half switching frequency to get the maximum attenuation of the switching ripple and the high frequency noise with the adequate phase lag at ωC. LC L – Output inductance C – Output capacitance RC – Output capacitor ESR VIN – Input voltage C3 C2 R3 R2 C1 R1 - T ω Z1 + Vref Loop gain T(s) ωo ω Z2 Gd ωc 0dB ω p1 Figure 1. Voltage Mode Buck Converter Compensation Network ω p2 ω ESR Figure 2. Asymptotic diagram of buck power stage and its compensated loop gain. 2002 Semtech Corp. 9 www.semtech.com SC2453 POWER MANAGEMENT Applications Information (Cont.) PRELIMINARY and as short as possible to minimize loop inductance. Minimizing this loop area will a) reduce EMI, b) lower ground injection currents, resulting in electrically “cleaner” grounds for the rest of the system and c) minimize source ringing, resulting in more reliable gate switching signals. DUAL LDO CONTROLLERS The SC2453 provides positive and negative adjustable linear regulator controllers. The positive linear regulator uses a PNP transistor to regulate output voltage. This is set by a voltage divider connected from the output to FB to AGND. Referring to the front page Application Circuit, select R8 in the 5KΩ to 20KΩ range. Calculate R7 with the following equation: 3). The connection between the junction of QT, QB and the output inductor should be a wide trace or copper region. It should be as short as practical. Since this connection has fast voltage transitions, keeping this connection short will minimize EMI. Also keep the Phase connection to the IC short. The top FET gate charge currents flow in this trace. V R 7 = R 8 OUT − 1 0.5 4) The Output Capacitor(s) (Cout) should be located as close to the load as possible. Fast transient load currents are supplied by Cout only and connections between Cout and the load must be short, wide copper areas to minimize inductance and resistance. The negative linear regulator uses a NPN transistor to regulate output voltage. This is set by a voltage divider connected from the output to FB to a positive reference. Referring to the front page Application Circuit, select R16 in the 5KΩ to 20KΩ range. Calculate R12 with the following equation: LAYOUT GUIDELINES 5) The SC2453 is best placed over a quiet ground plane area. Avoid pulse currents in the Cin, QT, QB loop flowing in this area. GND should be returned to the ground plane close to the package and close to the ground side of (one of) the output capacitor(s). If this is not possible, the GND pin may be connected to the ground path between the Output Capacitor(s) and the Cin, Q1, Q2 loop. Under no circumstances should GND be returned to a ground inside the Cin, Q1, Q2 loop. Careful attention to layout requirements are necessary for successful implementation of the SC2453 PWM controller. High switching current is present in the application and their effect on ground plane voltage differentials must be understood and minimized. 6) A separate analog ground plane connects to the SC2453 AGND pin. All analog grounding paths including decoupling capacitors, feedback resistors, compensation components, and current-limit setting resistors should be connected to this plane. 1). The high power parts of the circuit should be laid out first. A ground plane should be used. The number and position of ground plane interruptions should be such as to not unnecessarily compromise ground plane integrity. Isolated or semi-isolated areas of the ground plane may be deliberately introduced to constrain ground currents to particular areas, such as the input capacitor or the bottom FET ground. 7) Ideally, the grounds for the two LDO sections should be returned to the ground side of (one of) the output capacitor(s). V R12 = R16 OUT VREF where VREF is the positive voltage reference. 2). The loop formed by the Input Capacitor(s) (Cin), the Top FET (QT) and the Bottom FET (QB) must be kept as small as possible. This loop contains all the high current, fast transition switching. Connections should be as wide 2002 Semtech Corp. 10 www.semtech.com 2002 Semtech Corp. 11 -12V/0.1A +2.5V/0.5A +3.3V/1.5A R24 10K R13 10K R17 220 C21 2.2nF 470 R15 C18 10nF R3 20K C8 0.1uF +3.3V/1.5A TP10 TP7 R51 10K C22 C23 10uF 10uF Q7 FZT649 C52 100pF R11 40.2K 220 R8 C12 2.2nF R20 100pF 36.5K C53 C17 10uF Q4 FZT749 C13 10uF 1 2 3 4 CON4 J2 R1 10K 1 2 10 11 5 4 8 7 9 6 C6 1uF TP2 CON2 J1 FB3 BD3 FB4 BD4 POK SYNC OSC 22 C50 1uF 21 BST2 EO1 R23 20K TP13 1 FB1 GD1L PH1 GD1H BST1 EO2 FB2 GD2L PH2 ILIM2 ILIM1 R2214 26.1K AGND PGND C4 0.1uF 3 2 23 24 25 26 12 13 20 19 18 17 C51 47uF/16V GD2H VIN 27 R50 20K BDI 28 0.1uF C5 SC2453 AVCC PVCC 15 SS/SD 16 R2 10 Q1 FZT749 TP1 R9 20K 2 R6 8.2nF C14 TP6 C9 0.1uF C25 4.7nF 680pF C24 2 R14 R21 20K C15 680pF C16 0.1uF R12 2 2 R4 TP3 TP11 6 7 C7 470uF TP12 Q6 SUD50N03-10CP TP14 TP15 3 L1 VPH2-0083(1:4) D3 B150 C3 470uF/25V Q5 SUD50N03-10CP L2 10uH TP5 Q3 SUD50N03-10CP 4 C2 470uF/25V Q2 SUD50N03-10CP TP8 D2 D1 1N5819HW 1N5819HW C1 470uF/25V TP16 R19 10K R16 20K R10 2.0K R5 11.3K TP4 TP9 R18 150 C19 3.3nF R7 47 C10 0.01uF C20 470uF C11 470uF -12V/0.1A +2.5V/0.5A +1.5V/2A +3.3V/1.5A CON8 1 2 3 4 5 6 7 8 J3 SC2453 POWER MANAGEMENT Evaluation Board Schematic PRELIMINARY www.semtech.com SC2453 POWER MANAGEMENT Bill of Materials - Evaluation Board Item Qty. Reference PRELIMINARY Value Description/Part No. Foot Print 470uF/16V Rubycon P/N: 16ZA470 CPCYL/D.400/LS.200/.034 1 3 C1,C2,C3 2 4 C4,C5,C9,C16 3 2 C6,C50 4 3 C7,C11,C20 5 1 C8 0.1uF 1206 6 1 C 10 0.01uF 1206 7 2 C12,C21 2.2nF 1206 8 4 C13,C17,C22,C23 9 1 C 14 8.2nF 1206 10 2 C15,C24 680pF 1206 11 1 C 18 10nF 1206 12 1 C 19 3.3nF 1206 13 1 C 25 4.7nF 1206 14 1 C 51 47uF/4V 15 2 C52,C53 16 2 D1,D2 17 1 18 0.1uF 1206 1uF 12.6 470uF/16V 68uF/16V Panasonic P/N: ECA-1CHG471 Panasonic P/N: EEU-FC1C680 Sanyo P/N: 4TPB330ML 100pF CAP_RADIAL_V8X11P CPCYL/D.200/LS.100/.031 7343 1206 1N5819HW Diodes Inc. P/N: 1N5819HW-7 SOD-123 D3 B 150 Diodes Inc. P/N: B150-13 SM/SMA 1 L1 VPH2-0083 (1:4) Coiltronics P/N: VPH2-0083 VP2 19 1 L2 15uH Coilcraft P/N: DO5022P-153 DO3316 20 2 Q1,Q2 FZT749 Zetex Inc. P/N: FZT749TA SOT-223 21 4 Q2,Q3,Q5,Q7 SUD50N03-10CP Vishay P/N: SUD50N03-10CP SOT-223 22 1 Q7 FZT649 Zetex Inc. P/N: FZT649TA SOT-223 23 5 R1,R13,R19,R24, R51 24 1 R2 25 6 R3,R9,R16,R21,R23R50 26 4 R4,R6,R12,R14 27 1 28 10K 1206 10 1206 20K 1206 2 1206 R5 11.3K 1206 1 R7 47 1206 29 2 R8,R17 220 1206 30 1 R10 2.0K 1206 31 1 R11 40.2K 1206 32 1 R15 470 1206 2002 Semtech Corp. 12 www.semtech.com SC2453 POWER MANAGEMENT Bill of Materials - Evaluation Board Item Qty. Reference PRELIMINARY Value Description/Part No. Foot Print 33 1 R18 150 1206 34 1 R20 36.5K 1206 35 1 R22 26.1K 1206 36 1 U1 S C 2453 2002 Semtech Corp. Semtech Corp. P/N: SC2453ITSTR 13 TSSOP-28 www.semtech.com SC2453 POWER MANAGEMENT Outline Drawing - TSSOP-28 PRELIMINARY Land Pattern - TSSOP-28 Contact Information Semtech Corporation Power Management Products Division 200 Flynn Road, Camarillo, CA 93012 Phone: (805)498-2111 FAX (805)498-3804 2002 Semtech Corp. 14 www.semtech.com