TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 4.5-V TO 52-V INPUT CURRENT MODE BOOST CONTROLLER FEATURES CONTENTS 1 • • • • • • • • • • • Suitable for Boost, Flyback, SEPIC, and LED Driver Topologies Wide Input Operating Voltage: 4.5 V to 52 V Adjustable Oscillator Frequency Fixed Frequency Current Mode Control Internal Slope Compensation Integrated Low-Side Driver Programmable Closed Loop Soft Start Overcurrent Protection 700-mV Reference (TPS40210) 263-mV Reference (TPS40211) Low Current Disable Function 2 Electrical Characteristics 3 Typical Characteristics 5 Terminal Information 10 Application Information 12 Additional References 24 Design Examples 25 DESCRIPTION The TPS40210 and TPS40211 are wide-input voltage (4.5 V to 52 V), non-synchronous boost controllers. They are suitable for topologies which require a grounded source N-channel FET including boost, flyback, SEPIC and various LED Driver applications. The device features include programmable soft start, overcurrent protection with automatic retry and programmable oscillator frequency. Current mode control provides improved transient response and simplified loop compensation. The main difference between the two parts is the reference voltage to which the error amplifier regulates the FB pin. APPLICATIONS • • • Device Ratings LED Lighting Industrial Control Systems Battery Powered Systems VIN TPS40210 1 RC 2 SS 3 VOUT VDD 10 BP 9 DIS/EN GDRV 8 4 COMP ISNS 7 5 FB GND 6 RSENSE UDG-07110 1 Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright © 2008, Texas Instruments Incorporated TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. ORDERING INFORMATION PACKAGE PACKAGE LEAD PACKAGE AVAILABILITY 10-Pin MSOP PowerPAD DGQ Available 10-Pin SON DRC Preview TJ TAPE AND REEL QUANTITY PART NUMBER 2500 TPS40210DGQR 80 TPS40210DGQ 3000 TPS40210DRCR -40°C to 125°C 10-Pin MSOP PowerPAD DGQ Available -40°C to 125°C 10-Pin SON DRC Preview 250 TPS40210DRCT 2500 TPS40211DGQR 80 TPS40211DGQ 3000 TPS40211DRCR 250 TPS40211DRCT DEVICE RATINGS ABSOLUTE MAXIMUM RATINGS over operating free-air temperature range unless otherwise noted (1) TPS40210 TPS40211 Input voltage range Output voltage range VDD –0.3 to 52 RC, SS, FB, DIS/EN –0.3 to 10 ISNS –0.3 to 8 COMP, BP, GDRV –0.3 to 9 TJ Operating junction temperature range –40 to 150 Tstg Storage temperature –55 to 150 (1) UNIT V °C Stresses beyond those listed under "absolute maximum ratings" may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under "recommended operating conditions" is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. RECOMMENDED OPERATING CONDITIONS MIN NOM MAX UNIT VVDD Input voltage 4.5 52 V TJ Operating Junction temperature -40 125 °C PACKAGE DISSIPATION RATINGS PACKAGE AIRFLOW (LFM) RθJA High-K Board (1) (°C/W) Power Rating (W) TA = 25°C Power Rating (W) TA = 85°C 10-Pin MSOP PowerPAD (DGQ) 0 (Natural Convection) 57.7 1.73 0.693 10-Pin SON (DRC) 0 (Natural Convection) 47.9 2.08 0.835 (1) Ratings based on JEDEC High Thermal Conductivity (High K) Board. For more information on the test method, see TI Technical Brief SZZA017. ELECTROSTATIC DISCHARGE (ESD) PROTECTION MIN TYP Human Body Model (HBM) 1500 Charged Device Model (CDM) 1500 2 Submit Documentation Feedback MAX UNIT V Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 ELECTRICAL CHARACTERISTICS TJ = –40°C to 125°C, VVDD= 12 Vdc, all parameters at zero power dissipation (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX TPS40210 COMP = FB, 4.5 ≤ VVDD ≤ 52 V, TJ = 25°C 693 700 707 TPS40211 COMP=FB, 4.5 ≤ VVDD ≤ 52 V, TJ = 25°C 254 260 266 COMP = FB, 4.5 ≤ VVDD ≤ 52 V, -40°C ≤ TJ ≤ TPS40210 125°C 686 700 714 COMP = FB, 4.5 ≤ VVDD ≤ 52 V, -40°C ≤ TJ ≤ 125°C 250 260 270 UNIT VOLTAGE REFERENCE Feedback voltage range VFB TPS40211 mV INPUT SUPPLY VVDD Input voltage range IVDD Operating current 4.5 52 V 4.5 ≤ VVDD ≤ 52 V, no switching, VDIS < 0.8 1.5 2.5 mA 2.5 ≤ VDIS ≤ 7 V 10 20 µA 530 µA VVDD < VUVLO(on), VDIS < 0.8 UNDERVOLTAGE LOCKOUT VUVLO(on) Turn on threshold voltage 4.00 4.25 4.50 V VUVLO(hyst) UVLO hysteresis 140 195 240 mV OSCILLATOR fOSC VSLP Oscillator frequency range (1) 35 Oscillator frequency RRC = 182 kΩ, CRC = 330 pF Frequency line regulation 4.5 ≤ VDD ≤ 52 V Slope compensation ramp 260 1000 300 -20% 520 340 kHz 7% 620 720 275 400 mV PWM VVDD = 12V (1) tON(min) Minimum pulse width 90 200 tOFF(min) Minimum off time 170 200 VVLY Valley voltage 1.2 V 700 mV VVDD = 30V ns SOFT-START VSS(ofst) Offset voltage from SS pin to error amplifier input RSS(chg) Soft-start charge resistance 320 430 600 RSS(dchg) Soft-start discharge resistance 840 1200 1600 1.5 3.0 MHz 60 80 dB kΩ ERROR AMPLIFIER GBWP Unity gain bandwidth product (1) (1) AOL Open loop gain IIB(FB) Input bias current (current out of FB pin) ICOMP(src) Output source current VFB = 0.6 V, VCOMP = 1 V 100 250 µA ICOMP(snk) Output sink current VFB = 1.2 V, VCOMP = 1 V 1.2 2.5 mA 4.5 ≤ VDD < 52 V, -40°C ≤ TJ ≤ 125°C 120 150 100 300 nA OVERCURRENT PROTECTION VISNS(oc) Overcurrent detection threshold (at ISNS pin) DOC Overcurrent duty cycle (1) VSS(rst) Overcurrent reset threshold voltage (at SS pin) TBLNK Leading edge blanking (1) (1) 180 mV 2% 100 150 350 75 mV ns Ensured by design. Not production tested. Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 3 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 ELECTRICAL CHARACTERISTICS (continued) TJ = –40°C to 125°C, VVDD= 12 Vdc, all parameters at zero power dissipation (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX UNIT 4..2 5.6 7.2 V/V 1 3 µA CURRENT SENSE AMPLIFIER ACS Current sense amplifier gain IB(ISNS) Input bias current DRIVER IGDRV(src) Gate driver source current VGDRV = 4 V, TJ = 25°C 375 400 IGDRV(snk) Gate driver sink current VGDRV = 4 V, TJ = 25°C 330 400 7 8 9 mA LINEAR REGULATOR VBP Bypass voltage output 0 mA < IBP < 15 mA V DISABLE/ENABLE VDIS(en) Turn on voltage 0.7 1.3 V VDIS(hys) Hysteresis voltage 25 130 220 mV RDIS DIS pin pulldown resistance 0.7 1.1 1.5 MΩ 4 Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 TYPICAL CHARACTERISTICS FREQUENCY vs TIMING RESISTANCE SWITCHING FREQUENCY vs DUTY CYCLE 1200 1200 68 pF CT(pF) 470 220 100 68 33 fSW - Frequency - kHz 100 800 100pF 600 220 pF 400 1000 fSW - Frequency - kHz 33pF 800 600 400 200 200 470 pF 0 100 0 200 300 400 500 600 700 800 RT - Timing Resistance - kW 0 900 1000 0.2 0.4 0.6 0.8 D - Duty Cycle Figure 1. Figure 2. QUIESCENT CURRENT vs JUNCTION TEMPERATURE SHUTDOWN CURRENT vs JUNCTION TEMPERATURE 1.0 1.2 6 1.4 52 V 4.5 V 1.0 12 V 0.8 0.6 0.4 VVDD 12 V 4.5 V 52 V 0.2 5 IVDD – Shutdown Current – mA IVDD – Quiescent Current – mA 1.2 4 3 2 1 0 -40 -25 -10 5 20 35 50 65 80 95 110 125 TJ – Juncton Temperature – ° C 0 -40 -25 -10 5 20 35 50 65 80 95 110 125 TJ – Juncton Temperature – ° C Figure 3. Figure 4. Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 5 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 TYPICAL CHARACTERISTICS (continued) REFERENCE VOLTAGE CHANGE vs JUNCTION TEMPERATURE REFERENCE VOLTAGE CHANGE vs INPUT VOLTAGE 0.5 0.4 0.4 0.2 0.0 -0.2 -0.4 -0.6 4.5 V VVDD 12 V 4.5 V 52 V 12 V VFB – Reference Voltage Change – % VFB – Reference Voltage Change – % 52 V 0.1 0.0 -0.1 -0.2 -0.3 -0.5 0 10 20 30 40 VVDD – Input Voltage – V Figure 5. Figure 6. UNDERVOLTAGE LOCKOUT THRESHOLD vs JUNCTION TEMPERATURE OVERCURRENT THRESHOLD vs JUNCTION TEMPERATURE UVLO 60 4.5 V Off On UVLO On 4.15 4.10 4.05 VISNS(OC) – Overcurrent Threshold – mV VVDD 4.20 154 153 4.5 V 7.5 V 12 V & 20 V 30 V 7.5 V 152 30 V 151 150 12 V & 20 V 149 148 UVLO Off 4.00 -40 -25 -10 5 20 35 50 65 80 95 110 125 TJ – Juncton Temperature – ° C 147 -40 -25 -10 5 20 35 50 65 80 95 110 125 TJ – Juncton Temperature – ° C Figure 7. 6 50 155 4.30 VUVLO – Undervoltage Lockout Threshold – V 0.2 -0.4 -0.8 -40 -25 -10 5 20 35 50 65 80 95 110 125 TJ – Juncton Temperature – ° C 4.25 0.3 Figure 8. Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 TYPICAL CHARACTERISTICS (continued) SWITCHING FREQUENCY CHANGE vs JUNCTION TEMPERATURE 155 5 154 4 fOSC – Switching Frequency Change – % VISNS(OC) – Overcurrent Threshold – mV OVERCURRENT THRESHOLD vs INPUT VOLTAGE 153 152 151 150 149 148 147 146 145 5 10 15 20 25 30 35 VVDD – Input Voltage – V 40 Slope Compensation Ratio (VVDD/VSLP) 4.5 V 1 12 V 0 -1 30 V -2 VVDD (V) 4.5 V 12 V 30 V -3 -4 Figure 9. Figure 10. OSCILLATOR AMPLITUDE vs JUNCTION TEMPERATURE SOFT-START CHARGE/DISCHARGE RESISTANCE vs JUNCTION TEMPERATURE 1400 29 27 2 -5 -40 -25 -10 5 20 35 50 65 80 95 110 125 TJ – Junction Temperature – ° C 45 4.5 V RSS – Soft Start Charge/Discharge Resistance - kW 0 3 RSS(DSCH) Discharge 1200 25 1000 23 24 V 12 V 21 19 VVDD (V) 36 V 12 V 24 V 36 V 4.5 V 17 15 -40 -25 -10 5 20 35 50 65 80 95 110 125 TJ – Junction Temperature – ° C 800 600 400 200 RSS(CHG) Charge 0 -40 -25 -10 5 20 35 50 65 80 95 110 125 TJ – Junction Temperature – ° C Figure 11. Figure 12. Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 7 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 TYPICAL CHARACTERISTICS (continued) FB BIAS CURRENT vs JUNCTION TEMPERATURE COMPENSATION SOURCE CURRENT vs JUNCTION TEMPERATURE 300 ICOMP(SRC) – Compensation Source Current – mA 180 IIB(FB) – Feedback Bias Current – nA 160 140 120 100 80 60 40 20 150 100 50 0 -40 -25 -10 5 20 35 50 65 80 95 110 125 TJ – Junction Temperature – ° C Figure 13. Figure 14. COMPENSATION SINK CURRENT vs JUNCTION TEMPERATURE VALLEY VOLTAGE CHANGE vs JUNCTION TEMPERATURE 5 4 250 VVLY – Valley Voltage Change – % ICOMP(SNK) – Compensation Sink Current – mA 200 0 -40 -25 -10 5 20 35 50 65 80 95 110 125 TJ – Junction Temperature – ° C 300 8 250 200 150 100 50 3 2 1 0 -1 -2 -3 -4 0 -40 -25 -10 5 20 35 50 65 80 95 110 125 TJ – Juncton Temperature – ° C -5 -40 -25 -10 5 20 35 50 65 80 95 110 125 TJ – Juncton Temperature – ° C Figure 15. Figure 16. Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 TYPICAL CHARACTERISTICS (continued) REGULATOR VOLTAGE vs JUNCTION TEMPERATURE DIS/EN TURN-ON THRESHOLD vs JUNCTION TEMPERATURE 1.10 8.8 VDIS(EN) – DIS/EN Turn-On Threshold – mV 1.09 VBP – Regulator Voltage – V 8.6 1.08 ILOAD = 0 mA 8.4 1.07 1.06 8.2 1.05 8.0 7.8 1.06 1.03 ILOAD = 5 mA 1.02 7.6 1.01 7.4 -40 -25 -10 5 20 35 50 65 80 95 110 125 TJ – Juncton Temperature – ° C 1.00 -40 -25 -10 5 20 35 50 65 80 95 110 125 TJ – Juncton Temperature – ° C Figure 17. Figure 18. CURRENT SENSE AMPLIFIER GAIN vs JUNCTION TEMPERATURE ACS – Current Sense Amplifier Gain – V/V 7 6 5 4 3 2 1 0 -40 -25 -10 5 20 35 50 65 80 95 110 125 TJ – Juncton Temperature – ° C Figure 19. Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 9 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 DEVICE INFORMATION TERMINAL FUNCTIONS TERMINAL I/O DESCRIPTION 4 O Error amplifier output. Connect control loop compensation network between COMP pin and FB pin. DIS/EN 3 I Disable pin. Pulling this pin high, places the part into a shutdown mode. Shutdown mode is characterized by a very low quiescent current. While in shutdown mode, the functionality of all blocks is disabled and the BP regulator is shut down. This pin has an internal 1-MΩ pull-down resistor to GND. Leaving this pin unconnected enables the device. FB 5 I Error amplifier inverting input. Connect a voltage divider from the output to this pin to set output voltage. Compensation network is connected between this pin and COMP. GDRV 8 O Connect the gate of the power N channel MOSFET to this pin. GND 6 - Device ground. ISNS 7 I Current sense pin. Connect an external current sensing resistor between this pin and GND. The voltage on this pin is used to provide current feedback in the control loop and detect an overcurrent condition. An overcurrent condition is declared when ISNS pin voltage exceeds the overcurrent threshold voltage, 150 mV typical. RC 1 I Switching frequency setting pin. Connect capacitor from RC pin to GND. Connect a resistor from RC pin toVDD of the IC power supply and a capacitor from RC to GND. SS 2 I Soft-start time programming pin. Connect capacitor from SS pin to GND to program converter soft-start time. This pin also functions as a timeout timer when the power supply is in an overcurrent condition. BP 9 O Regulator output pin. Connect a 1.0-µF bypass capacitor from this pin to GND. VDD 10 I System input voltage. Connect a local bypass capacitor from this pin to GND. Depending on the amount of required slope compensation, this pin can be connected to the converter output. See Application Information section for additional details. NAME NO. COMP 10 DGQ PowerPAD PACKAGE (TOP VIEW) DRC PACKAGE (TOP VIEW) DGQ PowerPAD PACKAGE (Top View) DRC SURFACE MOUNT PACKAGE (Top View) RC 1 10 VDD SS 2 9 BP DIS/EN 3 8 COMP 4 FB 5 1 10 RC 1 SS 2 9 BP GDRV DIS/EN 3 8 GDRV 7 ISNS COMP 4 7 ISNS 6 GND FB 5 6 GND Submit Documentation Feedback VDD Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 FUNCTIONAL BLOCK DIAGRAM DIS/EN 3 COMP 4 FB 5 10 VDD + + SS 2 LDO OC Fault Soft Start and Overcurrent E/A SS Ref 9 BP 8 GDRV 6 GND 7 ISNS 700 mV Driver Enable E/A PWM Logic Gain = 6 + RC Oscillator and Slope Compensation 1 OC Fault 150 mV UVLO + LEB UDG-07107 Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 11 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 APPLICATION INFORMATION Minimum On-Time and Off Time Considerations The TPS40210 has a minimum off time of approximately 200 ns and a minimum on time of 300 ns. These two constraints place limitations on the operating frequency that can be used for a given input to output conversion ratio. See Figure 2 for the maximum frequency that can be used for a given duty cycle. The duty cycle at which the converter operates is dependent on the mode in which the converter is running. If the converter is running in discontinuous conduction mode, the duty cycle varies with changes to the load much more than it does when running in continuous conduction mode. In continuous conduction mode, the duty cycle is related primarily to the input and output voltages. VOUT + VD 1 = VIN 1- D æ æ VIN D = ç1 - ç ç è è VOUT + VD (1) öö ÷ ÷÷ øø (2) In discontinuous mode the duty cycle is a function of the load, input and output voltages, inductance and switching frequency. D= 2 ´ (VOUT + VD )´ IOUT ´ L ´ fSW (VIN )2 (3) All converters using a diode as the freewheeling or catch component have a load current level at which they transition from discontinuous conduction to continuous conduction. This is the point where the inductor current just falls to zero. At higher load currents, the inductor current does not fall to zero but remains flowing in a positive direction and assumes a trapezoidal wave shape as opposed to a triangular wave shape. This load boundary between discontinuous conduction and continuous conduction can be found for a set of converter parameters as follows. 2 VOUT + VD - VIN )´ (VIN ) ( IOUT(crit) = 2 2 ´ (VOUT + VD ) ´ fSW ´ L (4) For loads higher than the result of Equation 4, the duty cycle is given by Equation 2 and for loads less that the results of Equation 4, the duty cycle is given Equation 3. For Equations 1 through 4, the variable definitions are as follows. • VOUT is the output voltage of the converter in V • VD is the forward conduction voltage drop across the rectifier or catch diode in V • VIN is the input voltage to the converter in V • IOUT is the output current of the converter in A • L is the inductor value in H • fSW is the switching frequency in Hz 12 Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 Setting the Oscillator Frequency The oscillator frequency is determined by a resistor and capacitor connected to the RC pin of the TPS40210. The capacitor is charged to a level of approximately VVDD/20 by current flowing through the resistor and is then discharged by a transistor internal to the TPS40210. The required resistor for a given oscillator frequency is found from either Figure 1 or Equation 5. 1 RT = 5.8 ´ 10 -8 ´ fSW ´ C T + 8 ´ 10 - 10 2 ´ fSW + 1.4 ´ 10 -7 ´ fSW - 1.5 ´ 10 - 4 + 1.7 ´ 10 - 6 ´ C T - 4 ´ 10 - 9 ´ C T 2 (5) where • • • RT is the timing resistance in kΩ fSW is the switching frequency in kHz CT is the timing capacitance in pF For most applications a capacitor in the range of 68 pF to 120 pF gives the best results. Resistor values should be limited to between 100 kΩ and 1 MΩ as well. If the resistor value falls below 100 kΩ, decrease the capacitor size and recalculate the resistor value for the desired frequency. As the capacitor size decreases below 47 pF, the accuracy of Equation 5 degrades and empirical means may be needed to fine tune the timing component values to achieve the desired switching frequency. Current Sense and Overcurrent The tps40210 and TPS40211 are current mode controllers and use a resistor in series with the source terminal power FET to sense current for both the current mode control and overcurrent protection. The device enters a current limit state if the voltage on the ISNS pin exceeds the current limit threshold voltage VISNS(oc) from the electrical specifications table. When this happens the controller discharges the SS capacitor through a relatively high impedance and then attempt to restart. The amount of output current that causes this to happen is dependent on several variables in the converter. TPS40120/11 VIN 10 VDD TPS40210/11 L RT VOUT VDD 10 1 RC GDRV 8 ISNS 7 CT RIFLT 6 GND CIFLT GND RISNS 6 UDG-07119 UDG-07120 Figure 20. Oscillator Components Figure 21. Current Sense Components The load current overcurrent threshold is set by proper choice of RISNS. If the converter is operating in discontinuous mode the current sense resistor is found in Equation 6. RISNS = fSW ´ L ´ VISNS(oc) 2 ´ L ´ fSW ´ IOUT(oc) ´ (VOUT + VD - VIN ) (6) If the converter is operating in continuous conduction mode RISNS can be found in Equation 7. Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 13 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 RISNS = VISNS VISNS = æ IOUT ö æ IRIPPLE ö æ IOUT ö æ D ´ VIN ö + ç 1- D ÷ + ç 2 ÷ø çç (1 - D ) ÷÷ ç 2 ´ fSW ´ L ÷ è ø è ø è ø è (7) where • • • • • • • • RISNS is the value of the current sense resistor in Ω. VISNS(oc) is the overcurrent threshold voltage at the ISNS pin (from electrical specifications) D is the duty cycle (from Equation 2) fSW is the switching frequency in Hz VIN is the input voltage to the power stage in V (see text) L is the value of the inductor in H IOUT(oc) is the desired overcurrent trip point in A VD is the drop across the diode in Figure 21 The TPS40210/11 has a fixed undervoltage lockout (UVLO) that allows the controller to start at a typical input voltage of 4.25 V. If the input voltage is slowly rising, the converter might have less than its designed nominal input voltage available when it has reached regulation. As a result, this may decreases the apparent current limit load current value and must be taken into consideration when selecting RISNS. The value of VIN used to calculate RISNS must be the value at which the converter finishes startup. The total converter output current at startup is the sum of the external load current and the current required to charge the output capacitor(s). See the Soft Start section of this datasheet for information on calculating the required output capacitor charging current. The topology of the standard boost converter has no method to limit current from the input to the output in the event of a short circuit fault on the output of the converter. If protection from this type of event is desired, it is necessary to use some secondary protection scheme such a fuse or rely on the current limit of the upstream power source. Current Sense and Sub-Harmonic Instability A characteristic of peak current mode control results in a condition where the current control loop can exhibit instability. This results in alternating long and short pulses from the pulse width modulator. The voltage loop maintains regulation and dioes not oscillate, but the output ripple voltage increases. The condition occurs only when the converter is operating in continuous conduction mode and the duty cycle is 50% or greater. The cause of this condition is described in Texas Instruments literature number SLUA101, available at www.ti.com. The remedy for this condition is to apply a compensating ramp from the oscillator to the signal going to the pulse width modulator. In the TPS40210/11 the oscillator ramp is applied in a fixed amount to the pulse width modulator. The slope of the ramp is given in Equation 8. æV ö s e = fSW ´ ç VDD ÷ 20 è ø (8) To ensure that the converter does not enter into sub-harmonic instability, the slope of the compensating ramp signal must be at least half of the down slope of the current ramp signal. Since the compensating ramp is fixed in the TPS40210/11, this places a constraint on the selection of the current sense resistor. The down slope of the current sense wave form at the pulse width modulator is described in Equation 9. m2 = A CS ´ RISNS ´ (VOUT + VD - VIN ) L (9) Since the slope compensation ramp must be at least half, and preferably equal to the down slope of the current sense waveform seen at the pulse width modulator, a maximum value is placed on the current sense resistor when operating in continuous mode at 50% duty cycle or greater. For design purposes, some margin should be applied to the actual value of the current sense resistor. As a starting point, the actual resistor chosen should be 80% or less that the value calculated in Equation 10. This equation calculates the resistor value that makes the slope compensation ramp equal to one half of the current ramp downslope. Values no more than 80% of this result would be acceptable. 14 Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 RISNS(max) = VVDD ´ L ´ fSW 60 ´ (VOUT + VD - VIN ) (10) where • • • • • • • Se is the slope of the voltage compensating ramp applied to the pulse width modulator in V/s fSW is the switching frequency in Hz VVDD is the voltage at the VDD pin in V m2 is the down slope of the current sense waveform seen at the pulse width modulator in V/s RISNS is the value of the current sense resistor in Ω VOUT is the converter output voltage VIN is the converter power stage input voltage VD is the drop across the diode in Figure 21 It is possible to increase the voltage compensation ramp slope by connecting the VDD pin to the output voltage of the converter instead of the input voltage as shown in Figure 21. This can help in situations where the converter design calls for a large ripple current value in relation to the desired output current limit setting. NOTE: Connecting the VDD pin to the output voltage of the converter affects the startup voltage of the converter since the controller undervoltage lockout (UVLO) circuit monitors the VDD pin and senses the input voltage less the diode drop before startup. The effect is to increase the startup voltage by the value of the diode voltage drop. If an acceptable RISNS value is not available, the next higher value can be used and the signal from the resistor divided down to an acceptable level by placing another resistor in parallel with CISNS. Current Sense Filtering In most cases, a small filter placed on the ISNS pin improves performance of the converter. These are the components RIFLT and CIFLT in Figure 21. The time constant of this filter should be approximately 10% of the nominal pulse width of the converter. The pulse width can be found using Equation 11. tON = D fSW (11) The suggested time constant is then RIFLT ´ CIFLT = 0.1´ tON (12) The range of RIFLT should be from about 1 kΩ to 5 kΩ for best results. Higher values can be used but this raises the impedance of the ISNS pin connection more than necessary and can lead to noise pickup issues in some layouts. CISNS should be located as close as possible to the ISNS pin as well to provide noise immunity. Soft Start The soft-start feature of the TPS40200 is a closed loop soft start, meaning that the output voltage follows a linear ramp that is proportional to the ramp generated at the SS pin. This ramp is generated by an internal resistor connected from the BP pin to the SS pin and an external capacitor connected from the SS pin to GND. The SS pin voltage (VSS) is level shifted down by approximately VSS(ofst) (approximately 700 mV) and sent to one of the “+” (the “+” input with the lowest voltage dominates) inputs of the error amplifier. When this level shifted voltage (VSSE) starts to rise at time t1 (see Figure 22), the output voltage the controller expects, rises as well. Since VSSE starts at near 0 V, the controller attempts to regulate the output voltage from a starting point of zero volts. It cannot do this due to the converter architecture. The output voltage starts from the input voltage less the drop across the diode (VIN - VD) and rise from there. The point at which the output voltage starts to rise (t2) is the point where the VSSE ramp passes the point where it is commanding more output voltage than (VIN - VD). This voltage level is labeled VSSE(1). The time required for the output voltage to ramp from a theoretical zero to the final regulated value (from t1 to t3) is determined by the time it takes for the capacitor connected to the SS pin (CSS) to rise through a 700 mV range, beginning at VSS(ofst) above GND. Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 15 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 TPS40210/11 VSS RSS(chg) 700 mV REF Error Amplifier SS VSS(ofst)+700 mV RSS(dchg) VSSE(1) t0 + + 2 VSSE VSS(ofst) t1 VIN - VD VOUT t2 t3 DIS UVLO OC Fault FB 5 COMP 4 UDG-07121 Figure 22. SS Pin Voltage adn Output Voltage Figure 23. SS Pin Functional Circuit The required capacitance for a given soft start time t3 – t1 in Figure 22 is calculated in Equation 13. CSS = tSS æ VBP - VSS(ofst) RSS ´ ln ç çV - V SS(ofst) + VFB è BP ( ö ÷ ÷ ø ) (13) where • • • • • • tSS is the soft-start time RSS(chg) is the SS charging resistance in Ω, typically 500 kΩ CSS is the value of the capacitor on the SS pin, in F VBP is the value of the voltage on the BP pin in V VSS(ofst) is the approximate level shift from the SS pin to the error amplifier (~700 mV) VFB is the error amplifier reference voltage, 700m V typical Note that tSS is the time it takes for the output voltage to rise from 0 V to the final output voltage. Also note the tolerance on RSS(chg) given in the electrical specifications table. This contributes to some variability in the output voltage rise time and margin must be applied to account for it in design. Also take note of VBP. Its value varies depending on input conditions. For example, a converter operating from a slowly rising input initializes VBP at a fairly low value and increases during the entire startup sequence. If the controller has a voltage above 8 V at the input and the DIS pin is used to stop and then restart the converter, VBP is approximately 8 V for the entire startup sequence. The higher the voltage on BP, the shorter the startup time is and conversely, the lower the voltage on BP, the longer the startup time is. 16 Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 The soft-start time (tSS) must be chosen long enough so that the converter can start up without going into an overcurrent state. Since the over current state is triggered by sensing the peak voltage on the ISNS pin, that voltage must be kept below the overcurrent threshold voltage VISNS(oc). The voltage on the ISNS pin is a function of the load current of the converter, the rate of rise of the output voltage and the output capacitance, and the current sensing resistor. The total output current that must be supported by the converter is the sum of the charging current required by the output capacitor and any external load that must be supplied during startup. This current must be less than the IOUT(oc) value used in Equation 6 or Equation 7 (depending on the operating mode of the converter) to determine the current sense resistor value. In these equations, the actual input voltage at the time that the controller reaches the final output voltage is the important input voltage to use in the calculations. If the input voltage is slowly rising and is at less than the nominal input voltage when the startup time ends, the output current limit is less than IOUT(oc) at the nominal input voltage. The output capacitor charging current must be reduced (decrease COUT or increase the tSS) or IOUT(oc) must be increased and a new value for RISNS calculated. æC ö IC(chg) = ç OUT ÷ è tSS ø æ COUT t SS > ç ç I -I è OUT(oc ) EXT ( (14) ö ÷ ÷ ø ) (15) where • • • • • IC(chg) is the output capacitor charging current in A COUT is the total output capacitance in F tSS is the soft start time from Equation 13 IOUT(oc) is the desired over current trip point in A IEXT is any external load current in A The capacitor on the SS pin (CSS) also plays a role in overcurrent functionality. It is used as the timer between restart attempts. The SS pin is connected to GND through a resistor, RSS(dchg), whenever the controller senses an overcurrent condition. Switching stops and nothing else happens until the SS pin discharges to the soft-start reset threshold, VSS(rst). At this point, the SS pin capacitor is allowed to charge again through the charging resistor RSS(chg), and the controller restarts from that point. The shortest time between restart attempts occurs when the SS pin discharges from VSS(ofst) (approximately 700 mV) to VSS(rst) (150 mV) and then back to VSS(ofst) and switching resumes. In actuality, this is a conservative estimate since switching does not resume until the VSSE ramp rises to a point where it is commanding more output voltage than exists at the output of the controller. This occurs at some SS pin voltage greater than VSS(ofst) and depends on the voltage that remains on the output overvoltage the converter while switching has been halted. The fastest restart time can be calculated by using Equation 16, Equation 17 and Equation 18. Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 17 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 æ VSS(ofst) tDCHG = RSS(dchg) ´ CSS ´ ln ç ç VSS(rst) è ( ( ö ÷ ÷ ø (16) ) ö÷ )÷ø æ V -V BP SS(rst) tCHG = RSS(chg) ´ CSS ´ ln ç ç V -V SS(ofst) è BP (17) tRSTRT(min ) = tCHG + tDCHG (18) VBP VSS tRSTR(min) VSS(ofst) VSS(rst) T - Time Figure 24. Soft Start During Overcurrent 18 Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 BP Regulator The TPS40210/11 has an on board linear regulator the supplies power for the internal circuitry of the controller, including the gate driver. This regulator has a nominal output voltage of 8 V and must be bypassed with a 1-µF capacitor. If the voltage at the VDD pin is less than 8 V, the voltage on the BP pin ia also be less and the gate drive voltage to the external FET ia reduced from the nominal 8 V. This should be considered when choosing a FET for the converter. Connecting external loads to this regulator can be done, but care must be taken to ensure that the thermal rating of the device is observed since is no thermal shutdown feature in this controller. Exceeding the thermal ratings cause out of specification behavior and can lead to reduced reliability. The controller dissipates more power when there is an external load on the BP pin and is tested for dropout voltage for up to 5-mA load. When the controller is in the disabled state, the BP pin regulator also shuts off so loads connected there power down as well. When the controller is disabled with the DIS/EN pin, this regulator is turned off. The total power dissipation in the controller can be calculated as follows. The total power is the sum of PQ, PG and PE. PQ = VVDD ´ IVDD(en) (19) PG = VVDD ´ Qg ´ fSW (20) PE = VVDD ´ IEXT (21) where • • • • • • • • PQ is the quiescent power of the device in W VVDD is the VDD pin voltage in V IVDD(en) is the quiescent current of the controller when enabled but not switching in A PG is the power dissipated by driving the gate of the FET in W Qg is the total gate charge of the FET at the voltage on the BP pin in C fSW is the switching frequency in Hz PE is the dissipation caused be external loading of the BP pin in W IEXT is the external load current in A Shutdown (DIS/EN Pin) The DIS/EN pin is an active high shutdown command for the controller. Pulling this pin above 1.2 V causes the controller to completely shut down and enter a low current consumption state. In this state, the regulator connected to the BP pin is turned off. There is an internal 1.1-MΩ pull-down resistor connected to this pin that keeps the pin at GND level when left floating. If this function is not used in an application, it is best to connect this pin to GND Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 19 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 Control Loop Considerations There are two methods to design a suitable control loop for the TPS4021x. The first and preferred if equipment is available is to use a frequency response analyzer to measure the open loop modulator and power stage gain and to then design compensation to fit that. The usage of these tools for this purpose is well documented with the literature that accompanies the tool and is not be discussed here. The second option is to make an initial guess at compensation, and then evaluate the transient response of the system to see if the compensation is acceptable to the application or not. For most systems, an adequate response can be obtained by simply placing a series resistor and capacitor (RFB and CFB) from the COMP pin to the FB pin as shown in Figure 25. VIN TPS40210 1 RC 2 SS 3 DIS/EN L VOUT VDD 10 BP 9 GDRV 8 CHF CFB RFB COUT RIFLT 4 COMP ISNS 7 CIFLT 5 FB GND ROUT RSENSE 6 R1 R2 UDG-07177 Figure 25. Basic Compensation Network The natural phase characteristics of most capacitors used for boost outputs combined with the current mode control provide adequate phase margin when using this type of compensation. To determine an initial starting point for the compensation, the desired crossover frequency must be considered when estimating the control to output gain. The model used is a current source into the output capacitor and load. When using these equations, the loop bandwidth should be no more than 20% of the switching frequency, fSW. A more reasonable loop bandwidth would be 10% of the switching frequency. Be sure to evaluate the transient response of the converter over the expected load range to ensure acceptable operation. 20 Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 K CO = gM ´ ZOUT (fCO ) = 19.1A 0.13 ´ L ´ gM = fSW ROUT 2 V ´ 0.146 W = 2.80 (22) 0.13 ´ 10 mH ´ = 600kHz 240 W 2 (RISNS ) ´ (120 ´ RISNS + L ´ fSW ) (12mW ) ´ (120 ´ 12mW + 10 mH ´ 600kHz ) (1+ (2p ´ f ´ R L ZOUT = ROUT ´ ( 2 ESR 2 ´ COUT ) 2 ) = 19.1 A V (23) ) 2 1 + (ROUT ) + 2 ´ ROUT ´ RESR + (RESR ) ´ (2p ´ fL ´ COUT ) (24) where • • • • • • • • • • KCO is the control to output gain of the converter, in V/V gM is the transconductance of the power stage and modulator, in S ROUT is the output load equivalent resistance, in Ω ZOUT is the output impedance, including the output capacitor, in Ω RISNS is the value of the current sense resistor, in Ω L is the value of the inductor, in H COUT is the value of the output capacitance, in µF RESR is the equivalent series resistance of COUT, in Ω fSW is the switching frequency, in Hz fL is the desired crossover frequency for the control loop, in Hz These equations assume that the operation is discontinuous and that the load is purely resistive. The gain in continuous conduction can be found by evaluating Equation 23 at the resistance that gives the critical conduction current for the converter. Loads that are more like current sources give slightly higher gains than predicted here. To find the gain of the compensation network required for a control loop of bandwidth fL, take the reciprocal of Equation 22. K COMP = 1 1 = = 0.356 K CO 2.80 (25) The GBWP of the error amplifier is only guaranteed to be at least 1.5 MHz. If KCOMP multiplied by the fL is greater than 750 kHz, reduce the desired loop crossover frequency until this condition is satisfied. This ensures that the high-frequency pole from the error amplifier response with the compensation network in place does not cause excessive phase lag at the fL and decrease phase margin in the loop. The R-C network connected from COMP to FB places a zero in the compensation response. That zero should be approximately 1/10th of the desired crossover frequency, fL. With that being the case, RFB and CFB can be found from Equation 26 and Equation 27 RFB = CFB = R1 = R1´ K COMP K CO (26) 10 2p ´ fL ´ RFB (27) where • • R1 is in fL is the loop crossover frequency desired, in Hz RFB is the feedback resistor in CFB is the feedback capacitance in µF. Thought not strictly necessary, it is recommended that a capacitor be added between COMP and FB to provide high-frequency noise attenuation in the control loop circuit. This capacitor introduces another pole in the compensation response. The allowable location of that pole frequency determines the capacitor value. As a starting point, the pole frequency should be 10 × fL. The value of CHF can be found from Equation 28. Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 21 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 CHF = 1 20p ´ fL ´ RFB (28) The error amplifier GBWP will usually be higher, but is ensured by design to be at least 1.5 MHz. If the gain required in Equation 25 multiplied by 10 times the desired control loop crossover frequency, the high-frequency pole introduced by CHF is overridden by the error amplifier capability and the effective pole is lower in frequency. If this is the case, CHF can be made larger to provide a consistent high-frequency roll off in the control loop design. Equation 29 calculates the required CHF in this case. CHF = 1 6 2p ´ 1.5 ´ (10 ) ´ RFB (29) where • • CHF is the high-frequency roll-off capacitor value in µF RFB is the mid band gain setting resistor value in Ω GATE DRIVE CIRCUIT Some applications benefit from the addition of a resistor connected between the GDRV pin and the gate of the switching MOSFET. In applications that have particularly stringent load regulation (under 0.75%) requirements and operate from input voltages above 5 V, or are sensitive to pulse jitter in the discontinuous conduction region, this resistor is recommended. The recommended starting point for the value of this resistor can be calculated from Equation 30. RG = 105 QG (30) where • • QG is the MOSFET total gate charge at 8-V VGS in nC RG is the suggested starting point gate resistance in Ω VIN TPS40210/11 L VDD 10 VOUT RG GDRV 8 ISNS 7 GND 6 UDG-07196 Figure 26. Gate Drive Resistor 22 Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 TPS40211 The only difference between the TPS40210 and the TPS40211 is the reference voltage that the error amplifier uses to regulate the output voltage. The TPS40211 uses a 250-mV reference and is intended for applications where the output is actually a current instead of a regulated voltage. A typical example of an application of this type is an LED driver. An example schematic is shown in Figure 27. VIN IOUT L TPS40210/11 1 RC 2 SS 3 DIS/EN VDD 10 BP 9 GDRV 8 4 COMP ISNS 7 5 FB GND RIFB 6 UDG-07197 Figure 27. Typical LED Drive Schematic The current in the LED string is set by the choice of the resistor RISNS as shown in Equation 31. RIFB = VFB IOUT (31) where • • • RIFB is the value of the current sense resistor for the LED string in Ω VFB is the reference voltage for the TPS40211 in V (0.263 V typ) IOUT is the desired DC current in the LED string in A Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 23 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 ADDITIONAL REFERENCES Related Devices The following devices have characteristics similar to the TPS40210 and may be of interest. Related Parts DEVICE DESCRIPTION TPS6100X Single- and Dual-Cell Boost Converter with Strart-up into Full Load TPS6101X High Efficiency 1-Cell and 2-Cell Bost Converters TPS6300X High Effiency Single Inductor Buck-Boost Converter with 1.8A Switches References These references may be found on the web at www.power.ti.com under Technical Documents. Many design tools and links to additional references, may also be found at www.power.ti.com 1. Design and Application Guide for High Speed MOSFET Gate Drive Circuits, SEM 1400, 2001 Seminar Series 2. Designing Stable Control Loops, SEM 1400, 2001 Seminar Series 3. Additional PowerPADTM information may be found in Applications Briefs SLMA002 and SLMA004 4. QFN/SON PCB Attachment, Texas Instruments Literature Number SLUA271, June 2002 24 Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 DESIGN EXAMPLE 1 12-V to 24-V Non-Synchronous Boost Regulator The following example illustrates the design process and component selection for a 12-V to 24-V non-synchronous boost regulator using the TPS40210 controller. + + Figure 28. TPS40210 Design Example – 8-V to 24-V at 2-A TPS40210 Design Example Specifications PARAMETER CONDITIONS MIN NOM MAX UNIT INPUT CHARACTERISTICS VIN Input voltage IIN Input current 8 12 No load input current VIN(UVLO) 14 4.4 0.05 Input undervoltage lockout 4.5 V A V OUTPUT CHARACTERISTICS VOUT Output voltage 23.5 24.0 Line regulation 24.5 V 1% Load regulation 1% VOUT(ripple) Output voltage ripple 500 IOUT Output current IOCP Output overcurrent inception point 8 V ≤ VIN ≤ 14 V 0.2 1 2.0 3.5 mVPP A Transient response ΔI Load step 1 A Load slew rate 1 A/µs 500 mV 5 ms Overshoot threshold voltage Settling time Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 25 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 TPS40210 Design Example Specifications (continued) PARAMETER CONDITIONS MIN NOM MAX UNIT 600 kHz SYSTEM CHARACTERISTICS fSW Switching frequency ηPK Peak efficiency VIN = 12 V, 0.2 A ≤ IOUT ≤ 2 A 95% η Full load efficiency VIN = 12 V, IOUT = 2 A 94% TOP Operating temperature range 10 V ≤ VIN ≤ 14 V, 0.2 A ≤ IOUT ≤ 2 A °C 25 MECHANICAL DIMENSIONS W Width 1.5 L Length 1.5 h Height 0.5 in Step-By-Step Design Procedure Duty Cycle Estimation The duty cycle of the main switching MOSFET is estimated using Equation 32 and Equation 33. VOUT - VIN(max) + VFD DMIN » VOUT + VFD DMAX » 24 V - 14 V + 0.5 V = 42.8% 24 V + 0.5 V = (32) VOUT - VIN(m in) + VFD 24 V - 8 V + 0.5 V = = 67.3% VOUT + VFD 24 V + 0.5 V (33) Using and estimated forward drop of 0.5 V for a schottkey rectifier diode, the approximate duty cycle is 42.8% (minimum) to 67.3% (maximum). Inductor Selection The peak-to-peak ripple is limited to 30% of the maximum output current. ILrip(m ax) = 0.3 ´ IOUT(m ax) 1 - DMIN = 0.3 ´ 2 = 1.05 A 1 - 0.428 (34) The minimum inductor size can be estimated using Equation 35. LMIN » VIN(max) ILrip(max) ´ DMIN ´ 1 fSW = 14 V 1 ´ 0.673 ´ = 9.5 mH 1.05 A 600kHz (35) The next higher standard inductor value of 10 µH is selected. The ripple current is estimated by Equation 36. IRIPPLE » VIN 1 12 V 1 ´D´ = ´ 0.50 ´ = 1.02 A fSW L 10 m H 600 kHz (36) V 1 8V 1 IRIPPLE(Vinmin) » IN ´ D ´ = ´ 0.673 ´ = 0.89 A fSW 10 mH L 600kHz (37) The worst case peak-to-peak ripple current occurs at 50% duty cycle and is estimated as 1.02 A. Worst case RMS current through the inductor is approximated by Equation 38. ILrms = ( IL(avg) 2 2 ) + ( 1 I 12 RIPPLE 2 ) æ IOUT(max) ö » ç + ç ÷÷ è 1 - DMAX ø 2 (112IRIPPLE(VINmin) ) 2 2 æ ö = ç ÷ + è 1 - 0.673 ø 2 ((112)´ 0.817A ) = 6.13 Arms (38) The worst case RMS inductor current is 6.13 Arms. The peak inductor current is estimated by Equation 39. 26 Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 ILpeak » IOUT(max) 1 - DMAX + (12 )IRIPPLE(Vinmin) = 2 + (12 )0.718 = 6.57 A 1 - 0.673 (39) A 10-µH inductor with a minimum RMS current rating of 6.13 A and minimum saturation current rating of 6.57 A must be selected. A TDK RLF12560T-100M-7R5 7.5-A 10-µH inductor is selected. This inductor power dissipation is estimated by Equation 40. 2 PL » (ILrms ) ´ DCR (40) The TDK RLF12560T-100M-7R5 12.4-mΩ DCR dissipates 466 mW of power. Rectifier Diode Selection A low-forward voltage drop schottky diode is used as a rectifier diode to reduce its power dissipation and improve efficiency. Using 80% derating, on VOUT for ringing on the switch node, the rectifier diode minimum reverse break-down voltage is given by Equation 41. V V(BR)R(min) ³ OUT = 1.25 ´ VOUT = 1.25 ´ 24 V = 30 V 0.8 (41) The diode must have reverse breakdown voltage greater than 30 V. The rectifier diode peak and average currents are estimated by Equation 42 and Equation 43. ID (avg ) » IOUT (m ax ) = 2 A (42) ID(peak ) = IL(peak ) = 6.57 A (43) For this design, 2-A average and 6.57-A peak is The power dissipation in the diode is estimated by Equation 44. PD(max) » VF ´ IOUT(max) = 0.5 V ´ 2 A = 1W (44) For this design, the maximum power dissipation is estimated as 1 W. Reviewing 30-V and 40-V schottky diodes, the MBRS340T3, 40-V, 3-A diode in an SMC package is selected. This diode has a forward voltage drop of 0.48-V at 6-A, so the conduction power dissipation is approximately 960 mW, less than half its rated power dissipation. Output Capacitor Selection Output capacitors must be selected to meet the required output ripple and transient specifications. COUT = 8 ESR = IOUT ´ D æ 2 A ´ 0.673 ö 1 1 ´ = 8ç = 35 mF ÷´ VOUT(ripple) fSW è 500mV ø 600kHz (45) VOUT(ripple ) 7 7 500mV ´ = ´ = 95mW 8 IL(peak ) - IOUT 8 6.57 A - 2 A (46) A Panasonic EEEFC1V330P 35V 33-µF, 120-mΩ bulk capacitor and 6.8-µF ceramic capacitor is selected to provide the required capacitance and ESR at the switching frequency. The combined capacitance of 39.8 µF and 60 mΩ are used in compensation calculations. Input Capacitor Selection Since a boost converter has continuous input current, the input capacitor senses only the inductor ripple current. The input capacitor value can be calculated by Equation 47 and Equation 48 . Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 27 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 CIN > IL(ripple ) 4 ´ VIN(ripple ) ´ fSW ESR < VIN(ripple ) 2 ´ IL(ripple ) = = 1.02 A = 7.0 mF 4 ´ 60mV ´ 600kHz (47) 60mV = 30mW 2 ´ 1.02 A (48) For this design, to meet a maximum input ripple of 60 mV, a minimum 7.0-µF input capacitor with ESR less than 30 mΩ is needed. A 10-µF X7R ceramic capacitor is selected. Current Sense and Current Limit The maximum allowable current sense resistor value is limited by both the current limit and sub-harmonic stability. These two limitations are given by Equation 49 and Equation 50. RISNS < VOCP(min) ( 1.1´ IL(peak ) + IDrive RISNS < = ) 110mV = 14.2mW 1.1´ 6.57 A + 0.50 A (49) VDDMAX ´ L ´ fSW 14 V ´ 10 mH ´ 600kHz = = 133mW 60 ´ (VOUT + Vfd - VIN ) 60 ´ (24 V + 0.48 V - 14 V) (50) The current limit requires a resistor less than 14.2 mΩ and stability requires a sense resistor less than 133 mΩ. A 10-mΩ resistor is selected. Approximately 2-mΩ of routing resistance added in compensation calculations. Current Sense Filter To remove switching noise from the current sense, an R-C filter is placed between the current sense resistor and the ISNS pin. A resistor with a value between 1 kΩ and 5 kΩ is selected and a capacitor value is calculated by Equation 51. CIFLT = 0.1´ DMIN 0.1´ 0.428 = = 71pF fSW ´ RIFLT 600kHz ´ 1kW (51) For a 1-kΩ filter resistor, 71 pF is calculated and a 100-pF capacitor is selected. Switching MOSFET Selection The TPS40210 drives a ground referenced N-channel FET. The RDS(on) and gate charge are estimated based on the desired efficiency target. æ1 ö æ1 ö æ 1 ö PDISS(total) » POUT ´ ç - 1÷ = VOUT ´ IOUT ´ ç - 1÷ = 24 V ´ 2 A ´ ç - 1÷ = 2.526 W 0.95 h h è ø è ø è ø (52) For a target of 95% efficiency with a 24 V Input voltage at 2 A, maximum power dissipation is limited to 2.526 W. The main power dissipating devices are the MOSFET, inductor, diode, current sense resistor and the integrated circuit, the TPS40210. PFET < PDISS(total) - PL - PD - PRisns - VIN(max) ´ IVDD (53) This leaves 740 mW of power dissipation for the MOSFET. This can likely cause an SO-8 MOSFET to get too hot, so power dissipation is limited to 500 mW. Allowing half for conduction and half for switching losses, we can determine a target RDS(on) and QGS for the MOSFET by Equation 54 and Equation 55. QGS < 3 ´ PFET ´ IDRIVE 3 ´ 0.50 W ´ 0.50 A = = 13.0nC 2 ´ VOUT ´ IOUT ´ fSW 2 ´ 24 V ´ 2 A ´ 600kHz (54) A target MOSFET gate-to-source charge of less than 13.0 nC is calculated to limit the switching losses to less than 250 mW. 28 Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 RDS(on ) < PFET 2 2 ´ (IRMS ) ´ D = 0.50 W 2 ´ 6.132 ´ 0.674 = 9.8mW (55) A target MOSFET RDS(on) of 9.8 mΩ is calculated to limit the conduction losses to less than 250 mW. Reviewing 30-V and 40-V MOSFETs, an Si4386DY 9-mΩ MOSFET is selected. A gate resistor was added per equation (30). The maximum gate charge at Vgs=8 V for the Si4386DY is 33.2 nC, this impiles RG = 3.3 Ω. Feedback Divider Resistors The primary feedback divider resistor (RFB) from VOUT to FB should be selected between 10-kΩ and 100-kΩ to maintain a balance between power dissipation and noise sensitivity. For a 24-V output a high feedback resistance is desirable to limit power dissipation so RFB = 51.1 kΩ is selected. RBIAS = VFB ´ RFB 0.700 V ´ 51.1kW = = 1.53kW VOUT - VFB 24 V - 0.700 V (56) RBIAS = 1.50 kΩ is selected. Error Amplifier Compensation While current mode control typically only requires Type II compensation, it is desirable to layout for Type III compensation to increase flexibility during design and development. Current mode control boost converters have higher gain with higher output impedance, so it is necessary to calculate the control loop gain at the maximum output impedance, estimated by Equation 57. ROUT(max ) = VOUT IOUT(min ) = 24 V = 240 W 0.1A (57) The transconductance of the TPS40210 current mode control can be estimated by Equation 58. 0.13 ´ L ´ gM = fSW ROUT 0.13 ´ 10 mH ´ = 2 600kHz 240 W 2 (RISNS ) ´ (120 ´ RISNS + L ´ fSW ) (12mW ) ´ (120 ´ 12mW + 10 mH ´ 600kHz ) = 19.1 A V (58) The maximum output impedance ZOUT, can be estimated by Equation 59. (1+ (2p ´ f ´ R ESR ZOUT (f ) = ROUT ´ ( 2 ) ) )´ (2p ´ f ´ C 2 ´ COUT ) 1 + (ROUT ) + 2 ´ ROUT ´ RESR + (RESR 2 OUT )2 (59) (1+ (2p ´ 20kHz ´ 60mW ´ 39.8 mF) ) 1 + ((240 W ) + 2 ´ 240 W ´ 60mW + (60mW ) )´ (2p ´ 20kHz ´ 39.8 mF ) 2 ZOUT (fCO ) = 240 W ´ 2 2 2 = 0.146 W (60) The modulator gain at the desired cross-over can be estimated by Equation 61. K CO = gM ´ ZOUT (fCO ) = 19.1A V ´ 0.146 W = 2.80 (61) The feedback compensation network needs to be designed to provide an inverse gain at the cross-over frequency for unit loop gain. This sets the compensation mid-band gain at a value calculated in Equation 62. Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 29 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 K COMP = 1 K CO = 1 = 0.356 2.80 (62) To set the mid-band gain of the error amplifier to KCOMP use Equation 63. R4 = R7 ´ K COMP = R7 51.1kW = = 18.2kW K CO 2.80 (63) R4 = 18.7 kΩ selected. Place the zero at 10th the desired cross-over frequency. C2 = 10 10 = = 2837pF 2p ´ fL ´ R4 2p ´ 30kHz ´ 18.7kW (64) C2 = 2200 pF selected. Place a high-frequency pole at about 5 times the desired cross-over frequency and less than one-half the unity gain bandwidth of the error amplifier: C4 » C4 > 1 1 = = 56.74pF 10p ´ fL ´ R4 10p ´ 30kHz ´ 18.7kW (65) 1 1 = = 11.35pF p ´ GBW ´ R4 p ´ 1.5MHz ´ 18.7kW (66) C4 = 47 pF selected. R-C Oscillator The R-C oscillator calculation is given as shown in Equation 5, in the datasheet substituting 100 for CT and 600 for fSW. For a 600-kHz switching frequency, a 100-pF capacitor is selected and a 262-kΩ resistor is calculated (261 kΩ selected) Soft-Start Capacitor Since VDD > 8V, the soft-start capacitor is selected by using Equation 67 to calculate the value. CSS = 20 ´ TSS ´ 10-6 (67) For TSS = 12 ms, CSS = 240 nF, a 220-nF capacitor selected. Regulator Bypass A regulator bypass capacitor of 1.0-µF is selected per the datasheet recommendation. 30 Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 TEST DATA GAIN AND PHASE vs FREQUENCY FET VDS and VGS VOLTAGES vs TIME 80 180 60 VIN = 8 V VOUT = 24 V IOUT = 2 A 135 40 90 20 45 0 0 Gain -20 -45 -40 -90 -60 -135 -80 100 FET Vds (20 V/ div) -180 1M 1000 10 k 100 k fSW – Frequency – Hz T – Time – 400 ns Figure 29. Figure 30. EFFICIENCY vs LOAD CURRENT POWER LOSS vs LOAD CURRENT 100 6 VIN (V) 14 12 8 96 VIN (V) 14 12 8 VIN = 14 V 5 PLOSS – Power Loss – W 98 94 h – Efficiency – % GDRV (5 V/ div) Phase – ° Gain – dB Phase 92 VIN = 12 V 90 88 VIN = 8 V 86 VIN = 14 V 4 VIN = 12 V 3 2 VIN = 8 V 84 1 82 80 0 0 0.5 1.0 1.5 2.0 ILOAD – Load Current – A 2.5 0 0.5 Figure 31. 1.0 1.5 2.0 ILOAD – Load Current – A 2.5 Figure 32. Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 31 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 OUTPUT VOLTAGE vs LOAD CURRENT 24.820 VOUT – Output Voltage – V 24.772 24.724 VIN (V) 14 12 8 VIN = 8 V 24.676 24.628 24.580 VIN = 14 V 24.532 VIN = 12 V 24.484 24.436 24.388 24.340 0 0.5 1.0 1.5 2.0 ILOAD – Load Current – A 2.5 Figure 33. List of Materials List of Materials REFERENCE DESIGNATOR DESCRIPTION SIZE PART NUMBER MANUFACTURER C1 100 µF, aluminum capacitor, SM, ± 20%, 35 V 0.406 x 0.457 EEEFC1V101P Panasonic C2 2200 pF, ceramic capacitor, 25 V, X7R, 20% 0603 Std Std C3 100 pF, ceramic capacitor, 16 V, C0G, 10% 0603 Std Std C4 47 pF, ceramic capacitor, 16V, X7R, 20% 0603 Std Std C5 0.22 µF, ceramic capacitor, 16 V, X7R, 20% 0603 Std Std C7 1.0 µF, ceramic capacitor, 16 V, X5R, 20% 0603 Std Std C8 10 µF, ceramic capacitor, 25 V, X7R, 20% 0805 C3225X7R1E106M TDK C9 0.1 µF, ceramic capacitor, 50 V, X7R, 20% 0603 Std Std C10 100 pF, ceramic capacitor, 16 V, X7R, 20% 0603 Std Std D1 Schottky diode, 3 A, 40 V SMC MBRS340T3 On Semi L1 10 µH, inductor, SMT, 7.5 A, 12.4 mΩ 0.325 x 0.318 inch RLF12560T-100M-7R5 TDK Q1 MOSFET, N-channel, 40 V, 14 A, 9mΩ SO-8 Si4840DY Vishay R3 10 kΩ, chip resistor, 1/16 W, 5% 0603 Std Std R4 18.7 kΩ, chip resistor, 1/16 W, 1% 0603 Std Std R5 1.5 kΩ, chip resistor, 1/16 W, 1% 0603 Std Std R6 261 kΩ, chip resistor, 1/16 W, 1% 0603 Std Std R7 51.1 kΩ, chip resistor, 1/16 W, 1% 0603 Std Std R9 3.3 Ω, chip resistor, 1/16 W, 5% 0603 Std Std R10 1.0 kΩ, chip resistor, 1/16 W, 5% 0603 Std Std R11 10 mΩ, chip resistor, 1/2 W, 2% 1812 Std Std U1 IC, 4.5 V-52 V I/P, current mode boost controller DGQ10 TPS40210DGQ TI 32 Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 DESIGN EXAMPLE 2 12-V Input, 700-mA LED Driver, Up to 35-V LED String Application Schematic L1 VIN D1 B2100 R2 GDRV C21 C1 C2 C3 R1 C4 R11 VIN ISNS R3 D2 C8 1 U1 TPS40210 VIN 10 RT C10 C9 Loop Response Injection R23 DIS/EN C11 BP 9 DIS/EN GDRV 8 4 COMP ISNS 7 5 FB GND 6 2 SS 3 GDRV LEDC C6 R13 R4 ISNS C6 C13 LEDC R24 R6 D3 R15 C14 COMP UDG-08016 Figure 34. 12-V Input, 700-mA LED Driver, Up to 35-V LED String Submit Documentation Feedback Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 33 TPS40210, TPS40211 www.ti.com SLUS772 – MARCH 2008 List of Materials List of Materials REFERENCE DESIGNATOR TYPE DESCRIPTION SIZE C1,C2 10 µF, 25 V 1206 C3, C4 2.2 µF, 100 V 1210 C5 1 nF, NPO 0603 C6 100 pF, NPO 0603 C8 100 pF 0603 Capacitor 0.1 µF 0603 C10 0.1 µF, 25 V 0805 C11 1 µF, 25 V 1206 C13 100 pF 0603 C14 10 nF, X7R 0603 D1 SHTKY, 100 V, 2 A SMB C9 D2 Diode D3 L1 Inductor Q1 MOSFET Q3 43 V SOD-123 MMBD7000 SOT-23 10 µH, 6 A 12 × 12 × 10 mm 60 V, 31 mΩ 2N7002, 60 V, 0.1 A SO-8 SOT-23 R1 15 mΩ 2512 R2 3.01 Ω 0805 R3 402 kΩ 0603 R4 14.3 kΩ 0603 0.36 Ω 2512 R11 1 kΩ 0603 R13 30.1 kΩ 0603 R15 49.9 kΩ 0603 R23, R24 10 kΩ 0603 R6 U1 34 Resistor Integrated circuit TPS40211 Submit Documentation Feedback DRC-10 Copyright © 2008, Texas Instruments Incorporated Product Folder Link(s): TPS40210 TPS40211 PACKAGE OPTION ADDENDUM www.ti.com 18-Mar-2008 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Drawing Pins Package Eco Plan (2) Qty TPS40210DGQ ACTIVE MSOPPower PAD DGQ 10 80 TBD Call TI Call TI TPS40210DGQR ACTIVE MSOPPower PAD DGQ 10 2500 TBD Call TI Call TI TPS40211DGQ ACTIVE MSOPPower PAD DGQ 10 80 TBD Call TI Call TI TPS40211DGQR ACTIVE MSOPPower PAD DGQ 10 2500 TBD Call TI Call TI Lead/Ball Finish MSL Peak Temp (3) (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. Efforts are underway to better integrate information from third parties. TI has taken and continues to take reasonable steps to provide representative and accurate information but may not have conducted destructive testing or chemical analysis on incoming materials and chemicals. TI and TI suppliers consider certain information to be proprietary, and thus CAS numbers and other limited information may not be available for release. In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis. 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