www.ti.com TPS61120 TPS61122, TPS61121 SLVS427C – JUNE 2002 – REVISED APRIL 2004 SYNCHRONOUS BOOST CONVERTER WITH 1.1A SWITCH AND INTEGRATED LDO FEATURES • • • • • • • • • • • • DESCRIPTION Synchronous, 95% Efficient, Boost Converter With 500-mA Output Current From 1.8-V Input Integrated 200-mA Reverse Voltage Protected LDO for DC/DC Output Voltage Post Regulation or Second Output Voltage 40-µA (Typical) Total Device Quiescent Current Input Voltage Range: 1.8-V to 5.5-V Fixed and Adjustable Output Voltage Options up to 5.5-V Power Save Mode for Improved Efficiency at Low Output Power Low Battery Comparator Power Good Output Low EMI-Converter (Integrated Antiringing Switch) Load Disconnect During Shutdown Overtemperature Protection Available in a Small 4mm x 4mm QFN-16 or in a TSSOP-16 Package APPLICATIONS • • • All Single Cell Li or Dual Cell Battery or USB Powered Products as MP-3 Player, PDAs, and Other Portable Equipment Dual Input or Dual Output Mode Simple Li-Ion to 3.3-V Conversion The TPS6112x devices provide a complete power supply solution for products powered by either a one-cell Li-Ion or Li-Polymer or a two up to 4 cells Alkaline, NiCd or NiMH batteries. The devices can generate two stable output voltages that are either adjusted by an external resistor divider or fixed internally on the chip. It also provides a simple solution for generating 3.3 V out of a one-cell Li-Ion or Li-Polymer battery at a maximum output current of at least 200 mA with supply voltages down to 1.8 V. The implemented boost converter is based on a fixed frequency, pulse-width-modulation (PWM) controller using a synchronous rectifier to obtain maximum efficiency. The maximum peak current in the boost switch is limited to a value of 1600 mA. The converter can be disabled to minimize battery drain. During shutdown, the load is completely disconnected from the battery. A low-EMI mode is implemented to reduce ringing and in effect lower radiated electromagnetic energy when the converter enters the discontinuous conduction mode. A power good output at the boost stage simplifies control of any connected circuits like cascaded power supply stages or microprocessors. The built-in LDO can be used for a second output voltage derived either from the boost output or directly from the battery. The LDO can be enabled separately i.e., using the power good of the boost stage. The device is packaged in a 16-pin QFN package measuring 4 mm x 4 mm (RSA) or in a 16-pin TSSOP (PW) package. 10 H SWN VBAT 10 F Battery SWP VOUT LBI TPS61120 Vout1 100 F FB Control Inputs OFF ON OFF ON OFF ON SKIPEN PGOOD LBO EN Control Outputs LDOIN LDOEN LDOOUT Vout2 2.2 F GND PGND LDOSENSE Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright © 2002–2004, Texas Instruments Incorporated TPS61120 TPS61122, TPS61121 www.ti.com SLVS427C – JUNE 2002 – REVISED APRIL 2004 These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates.This integrated circuit can be damaged by ESD. Texas Instruments recommends that all integrated circuits be handled with appropriate precautions. Failure to observe proper handling and installation procedures can cause damage. AVAILABLE OUTPUT VOLTAGE OPTIONS (1) TA 40°C to 85°C (1) (2) OUTPUT VOLTAGE DC/DC OUTPUT VOLTAGE LDO Adjustable Adjustable 3.3 V 1.5 V 3.6 V 3.3 V Adjustable Adjustable 3.3 V 1.5 V PART NUMBER (2) PACKAGE TPS61120PW 16-Pin TSSOP TPS61121PW TPS61122PW TPS61120RSA 16-Pin QFN 4x4mm TPS61121RSA Contact the factory to check availability of other fixed output voltage versions. The packages are available taped and reeled. Add R suffix to device type (e.g., TPS61120PWR or TPS61120RSAR) to order quantities of 2000 devices per reel for the TSSOP (PW) package and 3000 devices per reel for the QFN (RSA) package. ABSOLUTE MAXIMUM RATINGS over operating free-air temperature range unless otherwise noted (1) TPS6112x Input voltage range on FB -0.3 V to 3.6 V Input voltage range on SWN, SWP -0.3 V to 10 V Input voltage range on VOUT, LDOIN, LDOOUT, LDOEN, LDOSENSE, PGOOD, LBO, VBAT, LBI, SKIPEN, EN -0.3 V to 7 V Maximum junction temperature TJ -40°C to 150°C Storage temperature range Tstg -65°C to 150°C (1) Stresses beyond those listed under "absolute maximum ratings” may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under "recommended operating conditions” is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. RECOMMENDED OPERATING CONDITIONS MIN NOM MAX UNIT Supply voltage at VBAT, VI 1.8 5.5 V Operating ambient temperature range, TA -40 85 °C Operating virtual junction temperature range, TJ -40 125 °C 2 TPS61120 TPS61122, TPS61121 www.ti.com SLVS427C – JUNE 2002 – REVISED APRIL 2004 ELECTRICAL CHARACTERISTICS over recommended free-air temperature range and over recommended input voltage range (typical at an ambient temperature range of 25°C) (unless otherwise noted) DC/DC STAGE PARAMETER TEST CONDITIONS MIN TYP MAX UNIT VI Input voltage range 1.8 5.5 V VO Adjustable output voltage range (TPS61120) 2.5 5.5 V Vref Reference voltage 485 500 515 mV f Oscillator frequency 400 500 600 kHz ISW Switch current limit 1100 1300 1600 mA VOUT= 3.3 V Startup current limit 0.4 x ISW mA SWN switch on resistance VOUT= 3.3 V 200 350 mΩ SWP switch on resistance VOUT= 3.3 V 250 500 mΩ Total accuracy (including line and load regulation) DC/DC quiescent current ±3% -3% into VBAT IO= 0 mA, VEN = VBAT = 1.8 V, VOUT = 3.3 V, ENLDO = 0 10 25 µA into VOUT IO = 0 mA, VEN = VBAT = 1.8 V, VOUT = 3.3 V, ENLDO = 0 10 25 µA VEN= 0 V 0.2 1 µA DC/DC shutdown current LDO STAGE VI(LDO) Input voltage range 1.8 7 V VO(LDO) Adjustable output voltage range (TPS61120) 0.9 5.5 V IO(max) Output current 200 320 LDO short circuit current limit mA 500 mA 300 mV Minimum voltage drop IO= 200 mA Total accuracy (including line and load regulation) IO≥ 1 mA ±3% Line regulation LDOIN change from 1.8 V to 2.6 V at 100 mA, LDOOUT = 1.5 V 0.6% Load regulation Load change from 10% to 90%, LDOIN = 3.3 V 0.6% LDO quiescent current LDOIN = 7 V, VBAT = 1.8 V, EN = VBAT 20 30 µA LDO shutdown current LDOEN = 0 V, LDOIN = 7 V 0.1 1 µA 500 510 mV CONTROL STAGE VIL LBI voltage threshold VLBI voltage decreasing 490 LBI input hysteresis 10 EN = VBAT or GND 0.01 0.1 LBO output low voltage VO = 3.3 V, IOI = 100 µA 0.04 0.4 LBO output low current LBO output leakage current VIL EN, SKIPEN input low voltage VIH EN, SKIPEN input high voltage VIL LDOEN input low voltage VIH mV LBI input current 100 VLBO = 7 V 0.1 µA 0.2 × VBAT V V 0.2 × VLDOIN 0.8 × V V VLDOIN Clamped on GND or VBAT V µA 0.8 × VBAT LDOEN input high voltage EN, SKIPEN input current 0.01 µA 0.01 0.1 µA 3 TPS61120 TPS61122, TPS61121 www.ti.com SLVS427C – JUNE 2002 – REVISED APRIL 2004 CONTROL STAGE Power-Good threshold VO = 3.3 V 0.9xVo Power-Good delay 0.92xVo 0.95xVo 30 Power-Good output low voltage VO = 3.3 V, IOI = 100 µA 0.04 Power-Good output low current Power-Good output leakage current 0.4 100 VPG = 7 V 0.01 V µs V µA 0.1 µA Over-Temperature protection 140 °C Over-Temperature hysteresis 20 °C PIN ASSIGNMENTS 1 2 3 4 5 6 7 8 16 15 14 13 12 11 10 9 VOUT FB PGOOD LBO GND LDOSENSE LDOOUT LDOIN PGND VBAT LBI SKIPEN PGOOD LBO GND LDOSENSE EN LDOEN LDOIN LDOOUT SWP SWN PGND VBAT LBI SKIPEN EN LDOEN RSA PACKAGE (TOP VIEW) SWN SWP VOUT FB PW PACKAGE (TOP VIEW) Terminal Functions TERMINAL NAME I/O DESCRIPTION RSA EN 7 5 I DC/DC-enable input. (1/VBAT enabled, 0/GND disabled) FB 15 13 I DC/DC voltage feedback of adjustable versions GND 12 10 I/O Control/logic ground LBI 5 3 I Low battery comparator input (comparator enabled with EN) LBO 13 11 O Low battery comparator output (open drain) LDOEN 8 6 I LDO-enable input (1/LDOIN enabled, 0/GND disabled) LDOOUT 10 8 O LDO output LDOIN 9 7 I LDO input LDOSENSE 11 9 I LDO feedback for voltage adjustment, must be connected to LDOOUT at fixed output voltage versions DC/DC rectifying switch input SWP 1 15 I PGND 3 1 I/O Power ground PGOOD 14 12 O DC/DC output power good (1 : good, 0 : failure) (open drain) SKIPEN 6 4 I Enable/disable power save mode (1: VBAT enabled, 0: GND disabled) SWN 2 16 I DC/DC switch input VBAT 4 2 I Supply pin VOUT 16 14 O DC/DC output PowerPADTM 4 NO. PW Must be soldered to achieve appropriate power dissipation. Should be connected to PGND. TPS61120 TPS61122, TPS61121 www.ti.com SLVS427C – JUNE 2002 – REVISED APRIL 2004 FUNCTIONAL BLOCK DIAGRAM SWN SWP Backgate Control AntiRinging VBAT VOUT 100 kΩ VOUT Vmax Control 20 pF Gate Control PGND PGND Regulator PGND Error Amplifier _ FB + Vref = 0.5 V Control Logic + _ GND Oscillator Temperature Control EN PGOOD ENLDO SYNC LDOIN Backgate Control GND LDOOUT Error Amplifier LBO Low Battery Comparator _ LBI + + _ _ LDOFB + Vref = 0.5 V + _ GND Vref = 0.5 V GND 5 TPS61120 TPS61122, TPS61121 www.ti.com SLVS427C – JUNE 2002 – REVISED APRIL 2004 PARAMETER MEASUREMENT INFORMATION U1 L1 10 µH Power Supply C3 10 µF SWN SWP VBAT VOUT R3 R1 C6 2.2 µF FB LBI LDOIN R2 SKIPEN R6 Vout2 LDO Output LDOOUT R5 List of Components: U1 = TPS6112xPW L1 = Sumida CDRH73−100 C3, C5, C6 = X7R/X5R Ceramic C4 = Low ESR Tantalum R4 LDOEN GND R7 R9 LBO PGOOD PGND TPS6112xPW 6 C5 2.2 µF LDOSENSE EN Vout1 Boost Output C4 100 µF Control Outputs TPS61120 TPS61122, TPS61121 www.ti.com SLVS427C – JUNE 2002 – REVISED APRIL 2004 TYPICAL CHARACTERISTICS Table of Graphs BOOST CONVERTER Maximum output current FIGURE vs Input voltage 1, 2 vs Output current (TPS61120) (VO = 2.5 V, VI = 1.8 V) 3 vs Output current (TPS61121) (VO = 3.3 V, VI = 1.8 V, 2.4 V) 4 vs Output current (TPS61120) (VO = 5.0 V, VI = 2.4 V, 3.3 V) 5 vs Input voltage (TPS61121) 6 Output voltage vs Output current (TPS61121) 7 No-load supply current into VBAT vs Input voltage (TPS61121) 8 No-load supply current into VOUT vs Input voltage (TPS61121) 9 Output voltage in continuous mode (TPS61121) 10 Output voltage in power save mode (TPS61121) 11 Load transient response (TPS61121) 12 Line transient response (TPS61121) 13 Start-up after enable (TPS61121) 14 vs Input voltage (VO = 2.5 V, 3.3 V) 15 vs Input voltage (VO = 1.5 V, 1.8 V) 16 Output voltage vs Output current (TPS61122) 17 Dropout voltage vs Output current (TPS61121, TPS61122) 18 Supply current into LDOIN vs LDOIN input voltage (TPS61121) 19 PSRR vs Frequency (TPS61121) 20 Load transient response (TPS61121) 21 Line transient response (TPS61121) 22 Start-up after enable (TPS61121) 23 Efficiency Waveforms LDO Maximum output current Waveforms 7 TPS61120 TPS61122, TPS61121 www.ti.com SLVS427C – JUNE 2002 – REVISED APRIL 2004 TPS61120 MAXIMUM BOOST CONVERTER OUTPUT CURRENT vs INPUT VOLTAGE TPS61120 MAXIMUM BOOST CONVERTER OUTPUT CURRENT vs INPUT VOLTAGE 1 1.4 0.90 Maximum Output Current - A Maximum Output Current - A 1.2 1 0.8 VO = 5 V 0.6 0.4 0.80 0.70 VO = 2.5 V 0.60 0.50 0.40 0.30 0.20 0.2 0.10 0 1.8 2.2 2.6 3 3.4 3.8 4.2 4.6 0 1.8 5 1.9 2 2.1 2.2 2.3 VI - Input Voltage - V VI - Input Voltage - V 2.4 Figure 1. Figure 2. TPS61120 BOOST CONVERTER EFFICIENCY vs OUTPUT CURRENT TPS61121 BOOST CONVERTER EFFICIENCY vs OUTPUT CURRENT 100 100 90 90 80 80 70 70 2.5 VI = 1.8 V Efficiency - % Efficiency - % VI = 2.4 V 60 50 40 30 50 40 30 20 20 VO = 2.5 V, VI = 1.8 V 10 0.1 1 10 100 IO - Output Current - mA Figure 3. VO = 3.3 V 10 0 8 60 1000 0 0.1 1 10 100 IO - Output Current - mA Figure 4. 1000 TPS61120 TPS61122, TPS61121 www.ti.com SLVS427C – JUNE 2002 – REVISED APRIL 2004 TPS61120 BOOST CONVERTER EFFICIENCY vs OUTPUT CURRENT 100 TPS61121 BOOST CONVERTER EFFICIENCY vs INPUT VOLTAGE 100 VI = 3.3 V IO = 200 mA IO = 10 mA 90 VI = 2.4 V 80 90 Efficiency - % Efficiency - % 70 60 50 40 IO = 100 mA 80 30 70 20 VO = 5 V 10 0 0.1 1 10 100 60 1.8 1000 IO - Output Current - mA 2.2 2.4 2.6 2.8 VI - Input Voltage - V Figure 5. Figure 6. TPS61121 BOOST CONVERTER OUTPUT VOLTAGE vs OUTPUT CURRENT TPS61121 NO-LOAD SUPPLY CURRENT INTO VBAT vs INPUT VOLTAGE No-Load Supply Current Into VBAT - µ A VI = 2.4 V 3.38 3.36 VO - Output Voltage - V 3 3.2 14 3.40 3.34 3.32 3.30 3.28 3.26 3.24 3.22 3.20 2 0 200 400 600 IO - Output Current - mA Figure 7. 800 85°C 12 25°C 10 -40°C 8 6 4 2 0 1.8 2 2.2 2.4 2.6 2.8 VI - Input Voltage - V 3 3.2 Figure 8. 9 TPS61120 TPS61122, TPS61121 www.ti.com SLVS427C – JUNE 2002 – REVISED APRIL 2004 TPS61121 NO-LOAD SUPPLY CURRENT INTO VOUT vs INPUT VOLTAGE TPS61121 BOOST CONVERTER OUTPUT VOLTAGE IN CONTINUOUS MODE No-Load Supply Current Into VOUT - µ A 14 VI = 2.4 V, RL = 33 85°C 12 Output Voltage 20 mV/Div, AC 25°C -40°C 10 8 6 Inductor Current 200 mA/Div, DC 4 2 0 VO = 3.3 V 1.8 2 2.2 2.4 2.6 2.8 VI - Input Voltage - V 3 Timebase - 1 µs/Div 3.2 Figure 9. Figure 10. TPS61121 BOOST CONVERTER OUTPUT VOLTAGE IN POWER SAVE MODE TPS61121 BOOST CONVERTER LOAD TRANSIENT RESPONSE VI = 2.4 V, RL = 330 Output Voltage 50 mV/Div, AC VI = 2.4 V, IL = 80 mA to 160 mA Output Current 100 mA/Div, DC Output Voltage 20 mV/Div, AC Inductor Current 200 mA/Div, DC VO = 3.3 V VO = 3.3 V Timebase - 200 µs/Div Figure 11. 10 Timebase - 500 µs/Div Figure 12. TPS61120 TPS61122, TPS61121 www.ti.com SLVS427C – JUNE 2002 – REVISED APRIL 2004 TPS61121 BOOST CONVERTER LINE TRANSIENT RESPONSE VI = 2.0 V to 2.4 V RL = 33 TPS61121 BOOST CONVERTER START-UP AFTER ENABLE Input Voltage 500 mV/Div, DC Enable 5 V/Div, DC Output Voltage 2 V/Div, DC Voltage at SW 2 V/Div, DC Output Voltage 50 mV/Div, AC Input Current 500 mV/Div, DC VI = 2.4 V, RL = 33 VO = 3.3 V VO = 3.3 V Timebase - 200 µs/Div Timebase - 400 µs/Div Figure 13. Figure 14. TPS61120 MAXIMUM LDO OUTPUT CURRENT vs LDO INPUT VOLTAGE TPS61120 MAXIMUM LDO OUTPUT CURRENT vs LDO INPUT VOLTAGE 400 400 VO = 1.5 V 350 350 Maximum LDO Output Current - mA Maximum LDO Output Current - mA VO = 3.3 V 300 250 VO = 2.5 V 200 150 100 50 300 250 VO = 1.8 V 200 150 100 50 0 0 2.5 3 3.5 4 4.5 5 5.5 LDO Input Voltage - V Figure 15. 6 6.5 7 1.5 2 2.5 3 3.5 4 4.5 5 5.5 6 LDO Input Voltage - V 6.5 7 Figure 16. 11 TPS61120 TPS61122, TPS61121 www.ti.com SLVS427C – JUNE 2002 – REVISED APRIL 2004 TPS61122 LDO OUTPUT VOLTAGE vs LDO OUTPUT CURRENT LDO DROPOUT VOLTAGE vs LDO OUTPUT CURRENT 3.5 3.4 3.38 3 LDO Dropout Voltage - V LDO Output Voltage - V 3.36 3.34 3.32 3.3 3.28 3.26 TPS61121 (LDO OUTPUT VOLTAGE 1.5 V) 2.5 2 TPS61122 (LDO OUTPUT VOLTAGE 3.3 V) 1.5 1 3.24 0.5 3.22 0 3.2 0 50 100 150 200 250 300 LDO Output Current - mA 350 10 400 60 110 160 210 260 LDO Output Current - mA Figure 17. Figure 18. TPS61121 SUPPLY CURRENT INTO LDOIN vs LDO INPUT VOLTAGE TPS61121 PSRR vs FREQUENCY 310 20 LDOIN = 3.3 V 70 25°C 60 LDO Output Current 10 mA 15 PSRR - dB Supply Current Into LDOIN - µ A 80 85°C -40°C 10 50 40 30 LDO Output Current 200 mA 20 5 10 0 1.8 2 2.2 2.4 2.6 2.8 LDOIN Input Voltage - V Figure 19. 12 3 3.2 0 1k 10k 100k f - Frequency - Hz Figure 20. 1M 10M TPS61120 TPS61122, TPS61121 www.ti.com SLVS427C – JUNE 2002 – REVISED APRIL 2004 TPS61121 LDO LOAD TRANSIENT RESPONSE VI = 3.3 V IL = 20 mA to 180 mA Output Current 100 mA/Div, DC TPS61121 LDO LINE TRANSIENT RESPONSE VI = 1.8 V to 2.6 V RL = 15 Input Voltage 1 V/Div, DC Output Voltage 10 mV/Div, AC Output Voltage 20 mV/Div, AC VO = 1.5 V VO = 1.5 V Timebase - 500 µs/Div Timebase - 2 ms/Div Figure 21. Figure 22. TPS61121 LDO START-UP AFTER ENABLE VI = 3.3 V RL = 15 LDO-Enable 5 V/Div, DC LDO-Output Voltage 1 V/Div, DC Input Current 200 mA/Div, DC VO = 1.5 V Timebase - 20 µs/Div Figure 23. 13 TPS61120 TPS61122, TPS61121 www.ti.com SLVS427C – JUNE 2002 – REVISED APRIL 2004 APPLICATION INFORMATION DESIGN PROCEDURE The TPS6112x dc/dc converters are intended for systems powered by a dual or triple cell NiCd or NiMH battery with a typical terminal voltage between 1.8 V and 5.5 V. They can also be used in systems powered by one-cell Li-Ion with a typical stack voltage between 2.5 V and 4.2 V. Additionally, two or three primary and secondary alkaline battery cells can be the power source in systems where the TPS6112x is used. Programming the Output Voltage DC/DC Converter The output voltage of the TPS61120 dc/dc converter section can be adjusted with an external resistor divider. The typical value of the voltage on the FB pin is 500 mV. The maximum allowed value for the output voltage is 5.5 V. The current through the resistive divider should be about 100 times greater than the current into the FB pin. The typical current into the FB pin is 0.01 µA and the voltage across R6 is typically 500 mV. Based on those two values, the recommended value for R6 should be lower than 500 kΩ, in order to set the divider current at 1 µA or higher. Because of internal compensation circuitry the value for this resistor should be in the range of 200 kΩ. From that, the value of resistor R3, depending on the needed output voltage (VO), can be calculated using Equation 1: V V O –1 180 k O –1 R3 R6 V 500 mV FB (1) If as an example, an output voltage of 3.3 V is needed, a 1-MΩ resistor should be chosen for R3. If for any reason the value for R6 is chosen significantly lower than 200 kΩ additional capacitance in parallel to R3 is recommended. The required capacitance value can be easily calculated using Equation 2. C parR3 20 pF 200 k 1 R6 (2) U1 L1 10 µH Power Supply C3 10 µF SWN SWP VBAT R3 C6 2.2 µF FB LBI R2 LDOIN SKIPEN R6 LDOOUT C5 2.2 µF R5 LDOSENSE EN R4 LDOEN GND VCC1 Boost Output C4 100 µF VOUT R1 R7 VCC2 LDO Output R9 LBO PGOOD PGND Control Outputs TPS6112xPW Figure 24. Typical Application Circuit for Adjustable Output Voltage Option 14 TPS61120 TPS61122, TPS61121 www.ti.com SLVS427C – JUNE 2002 – REVISED APRIL 2004 LDO Programming the output voltage at the LDO follows almost the same rules as in the dc/dc converter section. The maximum programmable output voltage at the LDO is 5.5 V. Since reference and internal feedback circuitry are similar, as they are at the boost converter section, R4 also should be in the 200-kΩ range. The calculation of the value of R5 can be done using the following Equation 3: V V O –1 180 k O –1 R5 R4 V 500 mV FB (3) If as an example, an output voltage of 1.5 V is needed, a 360 kΩ-resistor should be chosen for R5. Programming the LBI/LBO Threshold Voltage The current through the resistive divider should be about 100 times greater than the current into the LBI pin. The typical current into the LBI pin is 0.01 µA, and the voltage across R2 is equal to the LBI voltage threshold that is generated on-chip, which has a value of 500 mV. The recommended value for R2is therefore in the range of 500 kΩ. From that, the value of resistor R1, depending on the desired minimum battery voltage VBAT, can be calculated using Equation 4. R1 R2 V V BAT LBIthreshold 1 390 k V BAT 1 500 mV (4) The output of the low battery supervisor is a simple open-drain output that goes active low if the dedicated battery voltage drops below the programmed threshold voltage on LBI. The output requires a pullup resistor with a recommended value of 1 MΩ. The maximum voltage which is used to pull up the LBO outputs should not exceed the output voltage of the dc/dc converter. If not used, the LBO pin can be left floating or tied to GND. Inductor Selection A boost converter normally requires two main passive components for storing energy during the conversion. A boost inductor and a storage capacitor at the output are required. To select the boost inductor, it is recommended to keep the possible peak inductor current below the current limit threshold of the power switch in the chosen configuration. For example, the current limit threshold of the TPS6112x's switch is 1600 mA at an output voltage of 3.3 V. The highest peak current through the inductor and the switch depends on the output load, the input (VBAT), and the output voltage (VOUT). Estimation of the maximum average inductor current can be done using Equation 5: V OUT I I L OUT V 0.8 BAT (5) For example, for an output current of 250 mA at 3.3 V, at least 575 mA of current flows through the inductor at a minimum input voltage of 1.8 V. The second parameter for choosing the inductor is the desired current ripple in the inductor. Normally, it is advisable to work with a ripple in the range of 20% of the average inductor current. A smaller ripple reduces the magnetic hysteresis losses in the inductor, as well as output voltage ripple and EMI. But in the same way, regulation time at load changes rises. In addition, a larger inductor increases the total system costs. With those parameters, it is possible to calculate the value for the inductor by using Equation 6: V L V –V BAT OUT BAT I ƒ V L OUT (6) Parameter f is the switching frequency and ∆ IL is the ripple current in the inductor, i.e., 20% × IL. In this example, the desired inductor value is in the range of 14 µH. In typical applications a 10 µH inductor is recommended. The minimum possible inductor value is 4.7 µH. With the calculated inductance value and current, it is possible to choose a suitable inductor. Care has to be taken that load transients and losses in the circuit can lead to higher currents as estimated in Equation 5. Also, the losses in the inductor caused by magnetic hysteresis losses and copper losses are a major parameter for total circuit efficiency. The following inductor series from different suppliers have been used with the TPS6112x converters: 15 TPS61120 TPS61122, TPS61121 www.ti.com SLVS427C – JUNE 2002 – REVISED APRIL 2004 List of Inductors VENDOR RECOMMENDED INDUCTOR SERIES CDRH5D18 Sumida CDRH6D28 Wurth Electronik 7447789___ 7447779___ DR73 Coiltronics DR74 TDK SLF 7032 EPCOS B82462G Capacitor Selection Input Capacitor At least a 10-µF input capacitor is recommended to improve transient behavior of the regulator and EMI behavior of the total power supply circuit. A ceramic capacitor or a tantalum capacitor with a 100-nF ceramic capacitor in parallel, placed close to the IC, is recommended. Output Capacitor DC/DC Converter The major parameter necessary to define the output capacitor is the maximum allowed output voltage ripple of the converter. This ripple is determined by two parameters of the capacitor, the capacitance and the ESR. It is possible to calculate the minimum capacitance needed for the defined ripple, supposing that the ESR is zero, by using Equation 7: I C min V V OUT OUT BAT ƒ V V OUT (7) Parameter f is the switching frequency and ∆V is the maximum allowed ripple. With a chosen ripple voltage of 10 mV, a minimum capacitance of 22 µF is needed. The total ripple is larger due to the ESR of the output capacitor. This additional component of the ripple can be calculated using Equation 8: V I R ESR OUT ESR (8) An additional ripple of 20 mV is the result of using a tantalum capacitor with a low ESR of 80 mΩ. The total ripple is the sum of the ripple caused by the capacitance and the ripple caused by the ESR of the capacitor. In this example, the total ripple is 30 mV. Additional ripple is caused by load transients. This means that the output capacitance needs to be larger than calculated above to meet the total ripple requirements. The output capacitor has to completely supply the load during the charging phase of the inductor. A reasonable value of the output capacitance depends on the speed of the load transients and the load current during the load change. In typical applications a 100 µF capacitance is recommended. For economical reasons this usually is a tantalum capacitor. Because of this the control loop has been optimized for using output capacitors with an ESR of above 30 mΩ. The minimum value for the output capacitor is 22 µF. Small Signal Stability When using output capacitors with lower ESR, like ceramics, it is recommended to use the adjustable voltage version. The missing ESR can be easily compensated there in the feedback divider. Typically a capacitor in the range of 10 pF in parallel with R3 helps to obtain small signal stability, with the lowest ESR output capacitors. For more detailed analysis the small signal transfer function of the error amplifier and regulator, which is given in Equation 9, can be used. 10 (R3 R6) A d REG V R6 (1 i 1.6 s) FB (9) 16 TPS61120 TPS61122, TPS61121 www.ti.com SLVS427C – JUNE 2002 – REVISED APRIL 2004 Output Capacitor LDO To ensure stable output regulation, it is required to use an output capacitor at the LDO output. Ceramic capacitors in the range from 1 µF up to 4.7 µF is recommended. At 4.7 µF and above it is recommended to use standard ESR tantalum. There is no maximum capacitance value. DETAILED DESCRIPTION Controller Circuit The controller circuit of the device is based on a fixed frequency multiple feedforward controller topology. Input voltage, output voltage, and voltage drop on the NMOS switch are monitored and forwarded to the regulator. So changes in the operating conditions of the converter directly affect the duty cycle and must not take the indirect and slow way through the control loop and the error amplifier. The control loop, determined by the error amplifier, only has to handle small signal errors. The input for it is the feedback voltage on the FB pin or, at fixed output voltage versions, the voltage on the internal resistor divider. It is compared with the internal reference voltage to generate an accurate and stable output voltage. The peak current of the NMOS switch is also sensed to limit the maximum current flowing through the switch and the inductor. The typical peak current limit is set to 1300 mA. An internal temperature sensor prevents the device from getting overheated in case of excessive power dissipation. Synchronous Rectifier The device integrates an N-channel and a P-channel MOSFET transistor to realize a synchronous rectifier. Because the commonly used discrete Schottky rectifier is replaced with a low RDS(ON) PMOS switch, the power conversion efficiency reaches 95%. To avoid ground shift due to the high currents in the NMOS switch, two separate ground pins are used. The reference for all control functions is the GND pin. The source of the NMOS switch is connected to PGND. Both grounds must be connected on the PCB at only one point close to the GND pin. A special circuit is applied to disconnect the load from the input during shutdown of the converter. In conventional synchronous rectifier circuits, the backgate diode of the high-side PMOS is forward biased in shutdown and allows current flowing from the battery to the output. This device however uses a special circuit which takes the cathode of the backgate diode of the high-side PMOS and disconnects it from the source when the regulator is not enabled (EN = low). The benefit of this feature for the system design engineer is that the battery is not depleted during shutdown of the converter. No additional components have to be added to the design to make sure that the battery is disconnected from the output of the converter. Power Save Mode The SKIPEN pin can be used to select different operation modes. To enable the Power save mode, SKIPEN must be set high. Power save mode is used to improve efficiency at light loads. In power save mode, the converter only operates when the output voltage trips below a set threshold voltage. It ramps up the output voltage with several pulses, and goes again into power save mode once the output voltage exceeds the set threshold voltage. The skip mode can be disabled by setting the SKIPEN to GND. LDO The built-in LDO can be used to generate a second output voltage derived from the dc/dc converter output, from the battery, or from another power source like an ac adapter or a USB power rail. The LDO is capable of being back biased. This allows the user to just connect the outputs of dc/dc converter and LDO. So the device is able to supply the load via dc/dc converter when the energy comes from the battery and efficiency is most important and from another external power source via the LDO when lower efficiency is not critical. The LDO must be disabled if the LDOIN voltage drops below LDOOUT to block reverse current flowing. The status of the dc/dc stage (enabled or disabled) does not matter. Device Enable The device is put into operation when EN is set high. It is put into a shutdown mode when EN is set to GND. In shutdown mode, the regulator stops switching, all internal control circuitry including the low-battery comparator is switched off, and the load is isolated from the input (as described in the Synchronous Rectifier Section). This also means that the output voltage can drop below the input voltage during shutdown. 17 TPS61120 TPS61122, TPS61121 SLVS427C – JUNE 2002 – REVISED APRIL 2004 www.ti.com DETAILED DESCRIPTION (continued) Undervoltage Lockout An undervoltage lockout function prevents device start-up if the supply voltage on VBAT is lower than approximately 1.6 V. When in operation and the battery is being discharged, the device automatically enters the shutdown mode if the voltage on VBAT drops below approximately 1.6 V. This undervoltage lockout function is implemented in order to prevent the malfunctioning of the converter. Softstart During start-up of the converter, the duty cycle and the peak current are limited in order to avoid high peak currents drawn from the battery. When the boost section is enabled, the internal startup cycle starts with the first step, the precharge phase. During precharge, the rectifying switch is turned on until the output capacitor is charged to a value close to the input voltage. The rectifying switch current is limited in that phase. This also limits the output current under short-circuit conditions at the output. After charging the output capacitor to the input voltage the device starts switching. Until the output voltage is reached, the boost switch current limit is set to 40% of its nominal value to avoid high peak currents at the battery during startup. When the output voltage is reached, the regulator takes control and the switch current limit is set back to 100%. LDO Enable The LDO can be separately enabled and disabled by using the LDOEN pin in the same way as the EN pin at the dc/dc converter stage described above. This is completely independent of the status of the EN pin. The voltage levels of the logic signals which need to be applied at LDOEN are related to LDOIN. Power Good The PGOOD pin stays high impedance when the dc/dc converter delivers an output voltage within a defined voltage window. So it can be used to enable any connected circuitry such as cascaded converters (LDO) or to reset microprocessor circuits. Low Battery Detector Circuit—LBI/LBO The low-battery detector circuit is typically used to supervise the battery voltage and to generate an error flag when the battery voltage drops below a user-set threshold voltage. The function is active only when the device is enabled. When the device is disabled, the LBO pin is high-impedance. The switching threshold is 500 mV at LBI. During normal operation, LBO stays at high impedance when the voltage, applied at LBI, is above the threshold. It is active low when the voltage at LBI goes below 500 mV. The battery voltage, at which the detection circuit switches, can be programmed with a resistive divider connected to the LBI pin. The resistive divider scales down the battery voltage to a voltage level of 500 mV, which is then compared to the LBI threshold voltage. The LBI pin has a built-in hysteresis of 10 mV. See the application section for more details about the programming of the LBI threshold. If the low-battery detection circuit is not used, the LBI pin should be connected to GND (or to VBAT) and the LBO pin can be left unconnected. Do not let the LBI pin float. Low-EMI Switch The device integrates a circuit that removes the ringing that typically appears on the SW node when the converter enters discontinuous current mode. In this case, the current through the inductor ramps to zero and the rectifying PMOS switch is turned off to prevent a reverse current flowing from the output capacitors back to the battery. Due to the remaining energy that is stored in parasitic components of the semiconductor and the inductor, a ringing on the SW pin is induced. The integrated antiringing switch clamps this voltage to VBAT and therefore dampens ringing. 18 TPS61120 TPS61122, TPS61121 www.ti.com SLVS427C – JUNE 2002 – REVISED APRIL 2004 LAYOUT CONSIDERATIONS As for all switching power supplies, the layout is an important step in the design, especially at high peak currents and high switching frequencies. If the layout is not carefully done, the regulator could show stability problems as well as EMI problems. Therefore, use wide and short traces for the main current path and for the power ground tracks. The input capacitor, output capacitor, and the inductor should be placed as close as possible to the IC. Use a common ground node for power ground and a different one for control ground to minimize the effects of ground noise. Connect these ground nodes at any place close to one of the ground pins of the IC. The feedback divider should be placed as close as possible to the control ground pin of the IC. To lay out the control ground, it is recommended to use short traces as well, separated from the power ground traces. This avoids ground shift problems, which can occur due to superimposition of power ground current and control ground current. APPLICATION EXAMPLES U1 L1 10 µH SWN SWP VBAT VOUT C6 2.2 µF R1 C3 10 µF LBI R2 3.3 V, >250 mA LDOIN SKIPEN LDOOUT C5 2.2 µF LDOSENSE EN R7 List of Components: U1 = TPS61121PW L1 = Sumida CDRH73–100 C3, C5, C6 = X7R/X5R Ceramic C4 = Low ESR Tantalum C4 100 µF LDOEN GND LBO PGOOD PGND 1.5 V, >120 mA R9 LBO PGOOD TPS61121PW Figure 25. Solution for Maximum Output Power 19 TPS61120 TPS61122, TPS61121 www.ti.com SLVS427C – JUNE 2002 – REVISED APRIL 2004 APPLICATION INFORMATION U1 L1 SWN SWP VBAT 10 µH 3.3 V VOUT C6 2.2 µF R1 C3 10 µF LBI R2 C4 100 µF LDOIN SKIPEN 1.5 V LDOOUT C5 2.2 µF LDOSENSE EN R7 List of Components: U1 = TPS61121PW L1 = Sumida 5D18−100 C3, C5, C6 = X7R/X5R Ceramic C4 = Low ESR, Low Profile Tantalum LDOEN GND R9 LBO LBO PGOOD PGND PGOOD TPS61121PW Figure 26. Low Profile Solution, Maximum Height 1,8 mm 6V C7 U1 0.1 µF L1 10 µH C3 10 µF SWN SWP VBAT C8 1 µF VOUT 3.3 V C6 2.2 µF R1 LBI R2 C4 100 µF LDOIN SKIPEN 1.5 V LDOOUT C5 2.2 µF LDOSENSE EN List of Components: U1 = TPS61121PW L1 = Sumida CDRH73−100 C3, C5, C6, C7, C8 = X7R/X5R Ceramic C4 = Low ESR Tantalum DS1 = BAT54S DS1 R7 LDOEN GND R9 LBO PGOOD PGND TPS61121PW Figure 27. Dual Power Supply With Auxiliary Positive Output Voltage 20 LBO PGOOD TPS61120 TPS61122, TPS61121 www.ti.com SLVS427C – JUNE 2002 – REVISED APRIL 2004 APPLICATION INFORMATION (continued) −3 V C7 U1 C8 1 µF 0.1 µF L1 10 µH DS1 SWN SWP VBAT VOUT 3.3 V C6 2.2 µF R1 C3 10 µF LBI R2 LDOIN SKIPEN 1.5 V LDOOUT C5 2.2 µF LDOSENSE EN R7 List of Components: U1 = TPS61121PW L1 = Sumida CDRH73−100 C3, C5, C6, C7, C8 = X7R/X5R Ceramic C4 = Low ESR Tantalum DS1 = BAT54S C4 100 µF LDOEN GND R9 LBO LBO PGOOD PGND PGOOD TPS61121PW Figure 28. Dual Power Supply With Auxiliary Negative Output Voltage U1 L1 10 µH C3 10 µF SWN SWP VBAT VOUT R3 R1 C6 22 µF FB LBI R6 R2 SKIPEN LDOIN LDOOUT 3.3 V R5 C5 2.2 µF LDOSENSE EN R4 List of Components: U1 = TPS61121PW L1 = Sumida CDRH73−100 C3, C5 = X7R/X5R Ceramic C6 = X7R/X5R Ceramic or Low ESR Tantalum LDOEN GND LBO PGOOD PGND R7 R9 LBO PGOOD TPS61121PW Figure 29. Single Output Using LDO as Filter 21 TPS61120 TPS61122, TPS61121 www.ti.com SLVS427C – JUNE 2002 – REVISED APRIL 2004 APPLICATION INFORMATION (continued) USB Input 4.2 V...5.5 V D1 U1 L1 10 µH C3 10 µF SWN SWP VBAT R3 1 MΩ R1 FB LBI LDOIN R2 SYNC LDOOUT LDOSENSE EN List of Components: U1 = TPS61120PW L1 = Sumida CDRH73–100 C3, C5, C6 = X7R/X5R Ceramic C4 = Low ESR Tantalum D1 = On-Semiconductor MBR0520 VOUT R5 1.022 MΩ R7 LBO GND C4 100 µF R6 180 kΩ R4 180 kΩ LDOEN C6 2.2 µF VCC 3.3 V System Supply PGOOD PGND R8 Control Outputs TPS61120PW Figure 30. Dual Input Power Supply Solution THERMAL INFORMATION Implementation of integrated circuits in low-profile and fine-pitch surface-mount packages typically requires special attention to power dissipation. Many system-dependent issues such as thermal coupling, airflow, added heat sinks and convection surfaces, and the presence of other heat-generating components affect the power-dissipation limits of a given component. Three basic approaches for enhancing thermal performance are listed below. • Improving the power dissipation capability of the PCB design • Improving the thermal coupling of the component to the PCB • Introducing airflow in the system The maximum junction temperature (TJ) of the TPS6112x devices is 150 °C. The thermal resistance of the 16-pin TSSOP package (PW) is RΘJA = 155 °C/W. The 16-pin QFN PowerPAD package (RSA) has a thermal resistance of RΘJA = 38.1 °C/W, if the PowerPAD is soldered and the board layout is optimized. Specified regulator operation is assured to a maximum ambient temperature TA of 85°C. Therefore, the maximum power dissipation is about 420 mW for the TSSOP (PW) package and 1700 mW for the QFN (RSA) package; See Equation 10. More power can be dissipated if the maximum ambient temperature of the application is lower. T T J(MAX) A P 150 °C 85°C 420 mW D(MAX) R 155 °CW JA (10) If designing for a lower junction temperature of 125°C, which is recommended, maximum heat dissipation is lower. Using the above Equation 10 results in 1050 mW power dissipation for the RSA package and 260mW for the PW package. 22 MECHANICAL DATA MTSS001C – JANUARY 1995 – REVISED FEBRUARY 1999 PW (R-PDSO-G**) PLASTIC SMALL-OUTLINE PACKAGE 14 PINS SHOWN 0,30 0,19 0,65 14 0,10 M 8 0,15 NOM 4,50 4,30 6,60 6,20 Gage Plane 0,25 1 7 0°– 8° A 0,75 0,50 Seating Plane 0,15 0,05 1,20 MAX PINS ** 0,10 8 14 16 20 24 28 A MAX 3,10 5,10 5,10 6,60 7,90 9,80 A MIN 2,90 4,90 4,90 6,40 7,70 9,60 DIM 4040064/F 01/97 NOTES: A. B. C. D. All linear dimensions are in millimeters. This drawing is subject to change without notice. Body dimensions do not include mold flash or protrusion not to exceed 0,15. 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