FCX – AX SERIES SMALL FLANGE LEVEL TRANSMITTER FHY, FKY...3 DATA SHEET The FCX –AX Series small flange level transmitter accurately measures liquid level and transmits a proportional 4 to 20mA signal. The transmitter utilizes a unique micromachined capacitance silicon sensor with state-of-theart microprocessor technology to provide exceptional performance and functionality. FEATURES (Available for amplifier unit from version 24 and FXW(HHC) version 5.3.) 7. Burnout current flexibility (Under Scale: 3.2 to 3.8mA, Over Scale: 20.8 to 21.6mA) Burnout signal level is adjustable using Model FXW hand Held Communicator (HHC) to comply with NAMUR NE43. (Available for amplifier unit from version 24 and FXW (HHC) version 5.3.) 8. Dry calibration without reference pressure Thanks to the best combination of unique construction of mechanical parts (Sensor unit) and high performance electronics circuit (Electronics unit), reliability of dry calibration without reference pressure is at equal level as wet calibration. SPECIFICATIONS Functional specifications Type: Model FHY: 4 to 20mA Model FKY: 4 to 20mA with digital signal Service: Liquid, gas, or vapour Static pressure, span, and range limit: Type Static pressure F Y 5 F Y 6 1. Directly connectable to 1-1/2 in. and 2 in. flanges The transmitter is connectable to 1-1/2 in. and 2 in. pipes without a reducer. 2. Minimum environmental influence The "Advanced Floating Cell" design which protects the pressure sensor against changes in temperature, static pressure, and overpressure substantially reduces total measurement error in actual field applications. 3. Replaceable Communication Module Fuji micro-electronics manufacturing technology offers replaceable communication module that makes FCX–AX transmitter very unique in design. In case of change in communication protocl, all that needs to be done is just to replace the module and the transmitter gets upgraded to the new version 4. Fuji/HART bilingual communication module The communication module is "bilingual" to speak both Fuji proprietary protocol and HART. Any HART compatible devices can communicate with FCX–AX series transmitters. 5. Application flexibility Various options that render the FCX–AX suitable for almost any process applications include: — Analog indicator at either the electronics side or terminal side — Full range of hazardous area approvals — Built-in RFI filter and lightning arrester — 41/2 digits LCD meter — Stainless steel electronics housing — Wide selection of materials — High temperature, vacuum service. 6. Programmable output Linearization Function In addition to Linear and Square Root, output signal can be freely programmable. (Up to 14 compensated points at approximation.) Up to flange rating Span limit [kPa] {m bar} Min. Max. FHY FKY FHY/FKY 13 {130} 50 {500} 3 {30} 12.5 {125} 130 {1300} 500 {5000} Range limit [kPa] {m bar} +/– 130 { +/– 1300} +/– 500 { +/– 5000} — Lower limit of static pressure (vacuum limit) ; Silicone fill sensor: See Fig . 1 Fluorinated fill sensor: 66kPa abs (500mmHg abs) at temperature below 60 °C. — The maximum span of each sensor can be converted to different units using factors as below. 1MPa=103kPa=10bar=10.19716kgf/cm2=145.0377psi 1kPa=10mbar=101.9716mmH2O=4.01463inH2O Overrange limit: To maximum static pressure limit Output signal: Model FHY: 4 to 20mA DC 2-wire, linear signal Model FKY: 4 to 20mA DC with digital signal superimposed on the 4 to 20mA signal EDSX7- 58 Date Mar, 10. 1999 FHY, FKY...3 Power supply: Transmitter operates on 10.5V to 45V DC at transmitter terminals. 10.5V to 32V DC for the units with optional arrester. Load limitations: see figure below [Ω] Load resistance 2000 1533Ω 1500 1000 600Ω Operating area 500 24V 250 10 45V 16.1 10.5V Power voltage 50 [V] Burnout direction: If self-diagnostic detect transmitter failure, the analog signal will be driven to either “Output Hold”, “Output Overscale” or “Output Underscale” modes. Model FHY: Unless otherwise specified in the order, the transmitter will be shipped in “Output Hold” mode. (Output signal just before failure happens is maintained.) Model FKY: Selectable from HHC “Output Hold”: Output signal is hold as the value just before failure happens. “Output Overscale”: Approx. 21.6mA (Adjustable within the range 20.8mA to 21.6mA from HHC) “Output Underscale”: Approx. 3.8mA (Adjustable within the range 3.2mA to 3.8mA from HHC) Note: For communication with HHC (Model: FXW), min. of 250Ω required. 3.2 Hazardous locations: (Approval pending) Authorities Flameproof Intrinsic safety BASEEFA Factory Mutual Ex ds IIC T5, T6 Class I II III Div. 1 Groups B thru. G Ex ds IIB+H2 T4 EEx ia IIC T4, T5 Class I II III Div. 1 Groups A thru. F — RIIS Type N Nonincendive Ex N II T5 Class I II III Div. 2 Groups A thru. G — Zero/span adjustment: Model FHY: Zero is adjustable externally from the adjustment screw (UP and DOWN). The adjustment screw can also function to adjust span when MODE SWITCH (located on the electronics unit) is in the span mode. INHIBIT mode to disable the adjustment screw is also available. Model FKY: Zero and span are adjustable from the HHC. Zero is also adjustable externally from the adjustment screw. Damping: Adjustable electrical damping. Model FHY: The time constant is adjustable to 0, 0.3, 1.2, 4.8, or 19.2 seconds. Model FKY: The time constant is adjustable between 0 to 38.4 seconds. Zero elevation/suppression: – 100% to + 100% of URL Normal/reverse action: Model FHY: Selectable by moving a jumper pin located on the electronics unit. Model FKY: Selectable from HHC Indication: Analog indicator or 41/2 -digit LCD meter, as specified. 3.8 4 20 20.8 Over scale Burnout 0 Normal operating range Under scale Probable under range Burnout Loop-check output: Model FHY: Transmitter can output constant signal of 4mA, 12mA, or 20mA if MODE SWITCH is set to the loop check mode. Model FKY: Transmitter can be configured to provide constant signal 3.8mA through 21.6mA by HHC. Temperature limit: Ambient: – 15 to + 65°C (– 15 to + 65°C for LCD indicator) (– 15 to + 60°C for arrester option) (– 10 to + 60°C for fluorinated oil fill transmitter) (– 10 to + 60°C for silicon oil "H", "S") For explosionproof units (flameproof or intrinsic safety), ambient temperature must be within the limits specified in each standard. Process: Fill fluid 13th digit of "Code symbols" Fluorinated oil W, A and D Silicone oil H Y and G S Process temperature Lower limit of static press – 20 to 80°C Atmospheric 0 to 250°C pressure –40 to 120°C 2.7kPa abs 0 to 250°C {20.3mmHg abs} Low pressure side contact liquid temperature on transmitter of Code H, S, is 120°C or lower. Storage: – 40 to + 70°C Humidity limit: 0 to 100% RH 2 21.6 Probable over range Communication: (Model FKY only) With HHC (Model FXW, consult Data Sheet No. EDS8-47), following information can be remotely displayed or reconfigured. Items Display Set Tag No. v v Model No. v v Serial No. v — Engineering unit v v Range limit v — Measuring range v v Damping v v Output mode v v Burnout direction v v Adjustment v v Output adjust — v Data v — Self diagnoses v — Printer — — External switch lock v v Transmitter display(*) v v Linearise (**) v v Rerange (**) v v (*) HHC's version must be more than 5.0 1– 2), to use this function. (or FXW (**) HHC's version must be more than 5.3, and Amplifier unit version 24. Programmable output linearization function: In smart version, output signal can be characterized with “14 points linear approximation function” from HHC. Performance specifications Accuracy rating: (including linearity, hysteresis, and re(Standard) peatability) For spans greater than 1/10 of URL: ± 0.25% of span For spans below 1/10 of URL (Model FKY only): ( ± 0.17 + 0.08 0.1 x URL Span ) % of span (Option) For spans greater than 1/10 of URL:± 0.1% of span For span below 1/10 of URL (Model FKY only): ( ± 0.05 + 0.05 Linearity: Stability: 0.1 x URL Span ) % of span 0.1% of calibrated span ± 0.2% of upper range limit (URL) for 6 months Temperature effect: Effects per 28°C change between the limits of – 15°C and + 65°C Zero shift; ± 0.5%/28°C (x equal to 1/2 URL or more) URL Zero shift; ( ± 0.5 %/28°C 2×x) (x less than 1/2 URL) Total shift; ± 0.75%/28°C (x equal to 1/2 URL or more) URL Total shift; ± ( 0.25 +0.5 × %/28°C 2 × x) (x less than 1/2 URL) High performance type (option) ... Zero shift; ± 0.5%/28°C (x equal to 1/6.5 URL or more) URL Zero shift; ± (0.5 %/28°C 6.5 × x ) (x less than 1/6.5 URL) Total shift; ± 0.75%/28°C (x equal to 1/6.5 URL or more) URL Total shift; ± ( 0.25 +0.5 %/28°C 6.5 × x ) (x less than 1/6.5 URL) Where, x: Calibrated span URL: Maximum span (Upper Range Limit) Note: 2.5 times the effects for material code (7th digit) "H", "M", :T", "B", "L", "U". Static pressure effect: Zero shift: ± 0.2% of URL/1MPa (10 bar) Span shift: – 0.2% of calibrated span for flange rating pressure 2.5 times the zero shift for material code "H", "M", "T", "B", "L", "U". Overrange effect:Zero shift; ± 0.3% of URL for flange nominal pressure 2.5 times the effects for material code "H", "M", "T", "B", "L", "U". Supply voltage effect: Less than 0.05% of calibrated span per 10V RFI effect: Less than 0.2% of URL for the frequencies of 20 to 1000MHz and field strength 30 V/m when electronics covers on. Step response: (without electrical damping) Time constant Dead time 0.3 s approx. 0.3 s Mounting position effect: Zero shift, less than 0.3kPa{3m bar} for a 10° tilt in any plane. (No extension) No effect on span. This error can be corrected by adjusting zero. (Double the effect for fluorinated fill sensors) Dielectric strength: 500V AC, 50/60Hz 1 min., between circuit and earth. Insulation resistance: More than 100MΩ at 500V DC. Turn-on time: 4 sec Internal resistance for external field indicator: 12Ω or less Physical specifications Electrical connections: G1/2, 1/2-14 NPT, Pg13.5, or M20 x 1.5 conduit, as specified. Process connections: LP side: 1/4-18 NPT or Rc1/4. HP side: ANSI, or JIS raised face flange. See OUTLINE DIAGRAM for detailed dimensions. Refer to "Code symbols" 3 FHY, FKY...3 Process-wetted parts material: Optional features HP side Wetted sensor body Diaphragm & flange face 316 stainless steel Hastelloy-C lining Monel lining 316L stainless steel Hastelloy-C Tantalum lining Hastelloy-C lining Monel lining Tantalum lining Tantalum Monel Hastelloy-C Monel Tantalum *(1) Sensor O-rings: Viton or teflon selectable (2) SCS14 Per JIS G5121 Non-wetted parts material: Electronics housing: Low copper die-cast aluminum alloy (standard), finished with polyester coating, or 316 stainless steel, as specified. Bolts and nuts: Cr-Mo alloy (standard) or 304 stainless steel Fill fluid: Silicone oil (standard) or fluorinated oil (Daifloil) Mounting flange: Carbon steel or 304 stainless steel, as specified Environmental protection: IEC IP67 and NEMA 4X Flange mounting:See drawings Mass{weight}: Transmitter approximately 13kg without options. Add; 0.5kg for mounting bracket 0.8kg for indicator option 4.5kg for stainless steel housing option 1.0kg per 50mm extension of diaphragm Indicator: A plug-in analog indicator (1.5% accuracy) can be housed in the electronics compartment or in the terminal box of the housing. An optional 41/2 digits LCD meter is also available. Arrester: A built-in arrester protects the electronics from lightning surges. Lightning surge immunity is 4kV (1.2 x 50µs). Oxygen service: Special cleaning procedures are followed throughout the process to maintain all process wetted parts oil-free. The fill fluid is fluorinated oil. Chlorine service: Oil-free procedures as above. Includes fluorinated oil for fill. Degreasing: Process-wetted parts are cleaned, but the fill fluid is standard silicone oil. Not for use on oxygen or chlorine measurement. Vacuum service: Special silicone oil and filling procedure are applied. See below figure. Filled liquid: Silicone (Code Y,G) [kPa abs] {m bar abs} Silicone (Code S) 101 {1010} Operating pressure LP side Material code Process (7th digit Diaphragm cover in "Code symbols") 316 stainless 316L stainless V steel (*2) steel H 316 stainless Hastelloy-C steel (*2) 316 stainless M Monel steel (*2) 316 stainless T Tantalum steel (*2) B Hastelloy-C Hastelloy-C lining Monel lining L Monel U Tantalum Tantalum lining 53.3 {533} Operating area 13.3 {133} Non-operating area 2.7 {27} –40 0 Fig. 1 Coating of cell: EMI (Emission) EN 50081-1 : 1992 Test item Basic standard 30-1000MHz EN55022 Class B EMS (Immunity) EN 50082-1 : 1992 No. Test item Performance criteria Test specification Basic standard 8kV (Air) IEC 801-2 : 1984 B 1 Electrostatic discharge 2 Radio-frequency 27-500MHz electromagnetic 3V/m field (Unmodulated) IEC 801-3 : 1984 A 3 Fast transients 0.5kV 5/50(Tr/Th)ns IEC 801-4 : 1984 common mode 5kHz Rep. B "LVD - The transmitter is not covered by the requirements of the LVD standard." 4 A stainless steel tag with customer tag data is wired to the transmitter. Cell's surface is finished with epoxy/polyurethane double coating. Specify if environment is extremely corrosive. ACCESSORIES Oval flanges: Frequency range Applicable Electromagnetic Radiation Disturbance 200 230 250 [°C ] Relation between process temperature and operating pressure Customer tag: The product conforms to the requirements of the Electromagnetic compatibility Directive 89/336/EEC as detailed within the technical construction file number TN510412. The applicable standards used to demonstrate compliance are :- 60 85 120 Process temperature (Model FFP, refer to Data Sheet No. EDS6-10) Converts process connection to 1/2-14 NPT or to Rc1/2; in carbon steel or in 316 stainless steel. Hand held communicator: (Model FXW, refer to Data Sheet No. EDS 8-47) Communication module: (Standard for model FKY) By adding communiction module, remote setting function becomes available for model FHY. Remark: When the communication module is connected, the operation mode of external zero/span adjustament screw is limited to zero adjustment only. CODE SYMBOLS 1 2 3 4 5 6 7 8 F Y 9 10 11 12 13 14 15 Description 3 Type 4 to 20mA, Output type 4 to 20mA with digital signal, Output type FHY FKY Connections Process connection Rc1/4 1/4-18NPT 1/4-18NPT 1/4-18NPT 1/4-18NPT S T V W X Oval flange screw 7/16-20UNF 7/16-20UNF M10 M10 7/16-20UNF Conduit connection G 1/2 1/2-14NPT Pg 13.5 M20×1.5 Pg 13.5 Mounting flange Material Size and rating 304 stainless JIS 10K 40A steel JIS 10K 50A JIS 20K 40A JIS 20K 50A JIS 30K 40A JIS 30K 50A ANSI/JPI 150LB 11/2" ANSI/JPI 150LB 2" ANSI/JPI 300LB 11/2" ANSI/JPI 300LB 2" Carbon steel JIS 10K 40A JIS 10K 50A JIS 20K 40A JIS 20K 50A JIS 30K 40A JIS 30K 50A ANSI/JPI 150LB 11/2" ANSI/JPI 150LB 2" ANSI/JPI 300LB 11/2" ANSI/JPI 300LB 2" 0 1 2 3 4 5 A B C D G H J K L M Q R S T Span limit [kPa] {m bar} FHY 13...130 {130...1300} 50...500 {500...5000} 5 6 FKY 3...130 { 30...1300} 12.5...500 {125...5000} Material LP side V H M T B L U Process cover Diaphragm Wetted sensor body HP side Diaphragm and flange face 316 stainless steel 316 stainless steel 316 stainless steel 316 stainless steel Hastelloy-C lining Monel lining Tantalum lining 316L stainless steel Hastelloy-C 316 stainless steel Hastelloy-C lining 316L stainless steel Hastelloy-C Monel Monel lining Monel Tantalum Tantalum lining Tantalum Hastelloy-C Monel Tantalum Hastelloy-C lining Monel lining Tantalum lining Hastelloy-C Monel Tantalum Notes: * (1) 100; 1 turn down is possible for model FKE, but should be used at a span greater than 1/40 of the maximum span for better performance. (2) In case of 6th digit code "6", LP side diaphrgm is Hastelloy-C. (3) Material Code R; 6th digit code "6" is not available. 5 FHY, FKY...3 1 2 3 4 5 6 7 8 F Y 9 10 11 12 13 14 15 Description 3 Indicator and arrester Indicator None Analog, 0 to 100% linear scale Analog, custom scale Analog, double scale None Analog, 0 to 100% linear scale Analog, custom scale Analog, double scale Digital, 0 to 100% Digital, custom scale Digital, 0 to 100% Digital, custom scale A B D J E F H K L P Q S Approvals for hazardous locations (Approval pending) None (for ordinary locations) JIS, Flameproof (Conduit seal) (Available for 4th code "S") JIS, Flameproof (Cable gland seal) (Available for 4th code "S") FM, Flameproof (or explosionproof) (Available for 4th code "T") BASEEFA, Flameproof (Conduit seal) BASEEFA, Flameproof (Cable gland seal) (Conduit connection G 1/2 only) FM, Intrinsic safety and nonincendive CENELEC, Intrinsic safety CENELEC, Intrinsic safety and BASEEFA, Type N A B C D M N H K P Diaphragm extension [mm] Extension [mm] Applicable material code 0 Any 50 100 (7th digit code "V" only, 11/2 in. flange is not applicable) 150 200 Y A B C D } Stainless steel parts Stainless steel tag plate None Yes None Yes None Yes None Yes Y B C E M N P Q Stainless steel elec. housing None None Yes Yes None None Yes Yes Special applications and fill fluid Treatment None (standard) None (standard) Degreasing Oxygen service Chlorine service High temp. 250°C High temp. and vacuum (250°C) Y W G A D H S Coating of cell None None None None Yes Yes Yes Yes Fill fluid Silicone oil Fluorinated oil Silicone oil Fluorinated oil (7th digit code "V" only) Fluorinated oil (7th digit code "H", "T", "B" and "U") Silicone oil (7th digit code "V" only) Silicone oil (7th digit code "V" only) O-ring and Teflon membrane O-ring Teflon membrane Viton None Teflon None Viton Yes (11th digit code "Y" only) Teflon Yes A B C D } A B E 6 Arrester None None None None Yes Yes Yes Yes None None (Model FKY only) Yes Yes (Model FKY only) Bolt/nut Cr-Mo alloy hexagon socket head cap screw/carbon steel nut Cr-Mo alloy hexagon bolt/nut 304 stainless steel/304 stainless steel OUTLINE DIAGRAM (Unit:mm) Zero/span adj. screw Fastener (In case of 10th digit code “B,C,M,N”) In case of 4th digit code “S,V,W,X” 110 Up 50 φ 80 43.5 N holes h dia. 88 Down 2 “B” Conduit conn. 1 “C” Conduit conn. Cable gland (option) See note t L 20 Detail “C” Detail “B” (conduit conn.) Inner of gasket φ 80 41.3 G1/2 J See talbe 1 27 71 17 M N 8 φ7 See talbe 1 φ 84 φE φD φ 13 φ 15 51 2.5 N φ 48 φ 18.5 φ 49 46.4 Detail “A” (L.P. conn.) (27) With field ind. (option) H.P. conn. Oval flange screw See table 1 Earth terminal (both side) See talbe 1 P 3 CONNECTION DIAGRAM View from P Vent/drain plug + – CK+ CK– + – Note 2) 11th digit of L Code symbols [mm] Mass approx. [kg] Y 0 A 50 B 100 10.5 to 17.5 C 150 11 10 200 R1 R2 R3 355 150 325 to 17 4th digit of Code symbols 349 144 319 to 18 11.5 to 18.5 S φD φE t N-φ h 0, G 140 105 36 4-19 JIS-10K-40A 1, H 155 120 36 4-19 JIS-10K-50A 2, J 140 105 38 4-19 JIS-20K-40A 3, K 155 120 38 8-19 JIS-20K-50A 4, L 160 120 42 4-23 JIS-30K-40A 5, M 165 130 42 8-19 JIS-30K-50A A, Q 127 98.4 37.5 4-16 ANSI/JPI-150LB-1 1/2" B, R 152 120.6 39.5 4-20 ANSI/JPI-150-2" C, S 156 114.3 41 D, T 165 4-23 42.5 8-20 8 4.5 Pg13.5 Flange W 127 17 8 1/2-14NPT 16 5 V 5th digit of Code symbols Press. conn. Oval flange Conduit conn. screw J K M N G1/2 T “A” L.P. conn. X 16 5 M20x1.5 Pg13.5 7/16-20UNF screw depth 13 M4 7/16-20UNF 1/4-18NPT screw depth 13 No. 8-32UNC M10 1/4-18NPT screw depth 13 M4 M10 1/4-18NPT screw depth 13 M4 M4 <Optional stainless steel tag> ANSI/JPI-300LB-1 1/2" ANSI/JPI-300LB-2" Rc1/4 Earth terminal 7/16-20UNF 8 4.5 1/4-18NPT screw depth 13 Table 1 75 D 9.5 to 12 Vent/drain (When the vent/drain plug attached on the upper side of the detector) 20 S T H F K YV W X V H3 M T Note * : Cable gland is supplied only for flameproof packing type. φ11 cable is suitable. 7 FHY, FKY...3 Detail “B“ (L.P conn.) 4th digit code “T, V ,W, X“ Detail “A“ (L.P conn.) 4th digit code “S“ φ16 2 -0.1 Up 110 50 107 0 1/4-18NPT 10 1 φ16 +0.2 φ12 +0.1 In case of 4th digit code “S,V,W,X“ Down Detail “C“ (conduit conn) 88 φ4 Detail “D“ 2 φ13 φ15 K Cable gland (option) see note “D“ Conduit conn. t G1/2 20 See table 1 (27) Zero/span ADJ. screw Inner of gasket 46.4 Fastener (In case of 10th digit code “B,C,M,N“) With field ind. (option) φ80 40.5 51 φ80 43.5 71 φ49 N Holes h dia Earth terminal (both side ) see table1 “C“ Conduit conn. φ84 φE φD M 17 N 1 H.P conn. Oval flange screw see table 1 41.3 3 Vent/drain plug “A“ or “B“ L.P. conn. CONNECTION DIAGRAM + – CK+ CK– 11th digit of Code symbols + – Y 5th digit of Code symbols φD φE t N-φ h 0, G 140 105 36 4-19 Flange JIS-10K-40A 1, H 155 120 36 4-19 JIS-10K-50A 2, J 140 105 38 4-19 JIS-20K-40A 3, K 155 120 38 8-19 JIS-20K-50A 4, L 160 120 42 4-23 JIS-30K-40A 5, M 165 130 42 8-19 JIS-30K-50A A, Q 127 98.4 37.5 4-16 ANSI/JPI-150LB-1 1/2" B, R 152 120.6 39.5 4-20 ANSI/JPI-150-2" C, S 156 114.3 41 D, T 165 127 4-23 42.5 8-20 Conduit conn. J K M 4th digit of Code symbols Note * : Cable gland is supplied only for flameproof packing type. φ11 cable is suitable. Head office 11-2 Osaki 1-chome, Shinagawa-ku, Tokyo, 141-0032 Japan Phone: 81-3-5435-7111 http://www. fujielectric.co.jp/eng/sg/KEISOKU/welcome.htm R1 R2 R3 11.5 to 15 355 150 325 Oval flange screw Earth terminal S G1/2 17 8 Not attached T 1/2-14NPT 16 5 7/16-20UNF screw depth 13 No. 8-32UNC V Pg13.5 M10 screw depth 13 M4 W M20x1.5 M10 screw depth 13 M4 7/16-20UNF 8 4.5 screw depth 13 M4 X 8 4.5 16 5 Pg13.5 M4 Table 1 ANSI/JPI-300LB-1 1/2" ANSI/JPI-300LB-2" Mass approx. [kg] S T H F V Y K W X B L 3 U Sales Div. International Sales Dept. No.1, Fuji-machi, Hino-city, Tokyo 191-8502 Japan Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187, 6189 Information in this catalog is subject to change without notice. Printed in Japan