bq500211 www.ti.com SLUSAO2 – JUNE 2012 5-V, Qi Compliant Wireless Power Transmitter Manager Check for Samples: bq500211 FEATURES DESCRIPTION • • The bq500211 is a second generation digital wireless power controller that integrates all functions required to control wireless power transfer to a single WPC compliant receiver. Designed for 5-V systems, the bq500211 pings the surrounding environment for WPC compliant devices to be powered, safely engages the device, receives packet communication from the powered device and manages the power transfer. To maximize flexibility in wireless power applications, Dynamic Power Limiting (DPL) is featured on the BQ500211 wireless-power transmitter manager. DPL enhances user experience by seamlessly optimizing the usage of power available from limited input supplies. The bq500211 can operate as both a WPC type A5 transmitter with a magnetic positioning guide or as a WPC type A11 transmitter without the magnetic guide. With comprehensive status and fault monitoring, should any abnormal condition develop during power transfer, the bq500211 handles it and provides indicator outputs. 1 • • • Intelligent Control of Wireless Power Transfer 5-V Operation Conforms to Wireless Power Consortium (WPC) Type A5 and Type A11 Transmitter Specifications Dynamic Power Limiting for USB and Limited Source Operation Digital Demodulation Reduces Components Comprehensive Charge Status Mode and Fault Indication APPLICATIONS • • WPC 1.0.3 Compliant Wireless Chargers – Mobile and Smart Phones – Handheld Devices – Hermetically Sealed Devices and Tools – Cars and Other Vehicles – Tabletop Charge Surfaces See www.ti.com/wirelesspower for More Information on TI's Wireless Charging Solutions The bq500211 is available in a 48-pin, 7 mm x 7 mm QFN package and operates over a temperature range from –40°C to 110°C. Functional Diagram and Efficiency Versus System Output Power Transmitter 80 Receiver Power 70 Power Stage Rectification Voltage Conditioning Communication BQ500211 Controller Feedback bq51013 60 Load Efficiency (%) AC-DC 50 40 30 20 10 0 0.0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 Output Power (W) 4.0 4.5 5.0 G000 1 Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright © 2012, Texas Instruments Incorporated bq500211 SLUSAO2 – JUNE 2012 www.ti.com These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. ORDERING INFORMATION (1) OPERATING TEMPERATURE RANGE, TA ORDERABLE PART NUMBER PIN COUNT SUPPLY PACKAGE TOP SIDE MARKING bq500211RGZR 48 pin Reel of 2500 QFN bq500211 bq500211RGZT 48 pin Reel of 250 QFN bq500211 -40°C to 110°C (1) For the most current package and ordering information, see the Package Option Addendum at the end of this document, or see the TI web site at www.ti.com. ABSOLUTE MAXIMUM RATINGS (1) over operating free-air temperature range (unless otherwise noted) VALUE MIN MAX Voltage applied at V33D to GND –0.3 3.6 Voltage applied at V33A to GND –0.3 3.6 –0.3 3.6 –40 150 Voltage applied to any pin Storage temperature,TSTG (1) (2) 2 (2) UNIT V °C Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the device. These are stress ratings only and functional operation of the device at these or any other conditions beyond those indicated under recommended operating conditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. All voltages referenced to GND. Copyright © 2012, Texas Instruments Incorporated bq500211 www.ti.com SLUSAO2 – JUNE 2012 RECOMMENDED OPERATING CONDITIONS over operating free-air temperature range (unless otherwise noted) MIN V Supply voltage during operation, V33D, V33A 3.0 TA Operating free-air temperature range –40 TJ Junction temperature TYP MAX 3.3 UNIT 3.6 110 110 V °C THERMAL INFORMATION bq500211 THERMAL METRIC (1) RGZ UNITS 48 PINS θJA Junction-to-ambient thermal resistance (2) θJC(top) Junction-to-case(top) thermal resistance 28.4 (3) 14.2 (4) θJB Junction-to-board thermal resistance ψJT Junction-to-top characterization parameter ψJB Junction-to-board characterization parameter θJC(bottom) Junction-to-case(bottom) thermal resistance (1) (2) (3) (4) (5) (6) (7) 5.4 (5) 0.2 (6) (7) °C/W 5.3 1.4 For more information about traditional and new thermal metrics, see the IC Package Thermal Metrics application report, SPRA953. The junction-to-ambient thermal resistance under natural convection is obtained in a simulation on a JEDEC-standard, high-K board, as specified in JESD51-7, in an environment described in JESD51-2a. The junction-to-case (top) thermal resistance is obtained by simulating a cold plate test on the package top. No specific JEDECstandard test exists, but a close description can be found in the ANSI SEMI standard G30-88. The junction-to-board thermal resistance is obtained by simulating in an environment with a ring cold plate fixture to control the PCB temperature, as described in JESD51-8. The junction-to-top characterization parameter, ψJT, estimates the junction temperature of a device in a real system and is extracted from the simulation data for obtaining θJA, using a procedure described in JESD51-2a (sections 6 and 7). The junction-to-board characterization parameter, ψJB, estimates the junction temperature of a device in a real system and is extracted from the simulation data for obtaining θJA , using a procedure described in JESD51-2a (sections 6 and 7). The junction-to-case (bottom) thermal resistance is obtained by simulating a cold plate test on the exposed (power) pad. No specific JEDEC standard test exists, but a close description can be found in the ANSI SEMI standard G30-88. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): bq500211 3 bq500211 SLUSAO2 – JUNE 2012 www.ti.com ELECTRICAL CHARACTERISTICS over operating free-air temperature range (unless otherwise noted) PARAMETER TEST CONDITIONS MIN TYP MAX V33A = 3.3 V 8 15 V33D = 3.3 V 44 55 V33D = V33A = 3.3 V 52 60 3.3 3.6 4 4.6 UNIT SUPPLY CURRENT IV33A IV33D Supply current ITOTAL mA INTERNAL REGULATOR CONTROLLER INPUTS/OUTPUTS V33 3.3-V linear regulator V33FB 3.3-V linear regulator feedback IV33FB Series pass base drive Beta Series NPN pass device Emitter of NPN transistor 3.25 VIN = 12 V; current into V33FB pin 10 V mA 40 EXTERNALLY SUPPLIED 3.3 V POWER V33D Digital 3.3-V power TA = 25°C 3 3.6 V33A Analog 3.3-V power TA = 25°C 3 3.6 V33Slew V33 slew rate V33 slew rate between 2.3 V and 2.9 V, V33A = V33D 0.25 V V/ms DIGITAL DEMODULATION INPUTS COMM_A+, COMM_A-, COMM_B+, COMM_BVCM Common mode voltage each pin COMM+, COMM- –0.15 Modulation voltage digital resolution REA Input impedance Ground reference 0.5 IOFFSET Input offset current 1-kΩ source impedance –5 1.631 1 1.5 V mV 3 MΩ 5 µA 0.36 V ANALOG INPUTS V_SENSE, I_SENSE, T_SENSE, LED_MODE VADDR_OPEN Voltage indicating open pin LED_MODE open VADDR_SHORT Voltage indicating pin shorted to GND LED_MODE shorted to ground VADC_RANGE Measurement range for voltage monitoring ALL ANALOG INPUTS INL ADC integral nonlinearity Ilkg Input leakage current 3 V applied to pin RIN Input impedance Ground reference CIN Input capacitance 2.37 0 -2.5 2.5 2.5 100 8 mV nA MΩ 10 pF DIGITAL INPUTS/OUTPUTS DGND1 + 0.25 VOL Low-level output voltage IOL = 6 mA , V33D = 3 V VOH High-level output voltage IOH = -6 mA , V33D = 3 V VIH High-level input voltage V33D = 3V VIL Low-level input voltage V33D = 3.5 V IOH(MAX) Output high source current 4 IOL(MAX) Output low sink current 4 V33D - 0.6V 2.1 V 3.6 1.4 mA SYSTEM PERFORMANCE VRESET Voltage where device comes out of reset V33D Pin tRESET Pulse width needed for reset RESET pin fSW Switching Frequency tdetect Time to detect presence of device requesting power tretention Retention of configuration parameters 4 2.3 112 TJ = 25°C Submit Documentation Feedback 2.4 2 100 V µs 205 kHz 0.5 s Years Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): bq500211 bq500211 www.ti.com SLUSAO2 – JUNE 2012 DEVICE INFORMATION Functional Block Diagram bq500211 LED Control / Low Power Supervisor Interface COMM_A+ 37 COMM_A- 38 COMM_B+ 39 7 MSP430_RST/LED_A 8 MSP430_MISO/LED_B 9 MSP430_TEST 14 MSP430_SYNC 18 MSP430_CLK Digital Demodulation 25 MSP430_MOSI/LPWR_EN 26 MSP430_TDO/PROG COMM_B- 40 12 DPWM-A Controller PWM 13 DPWM-B V_Sense 46 I_Sense 42 T_Sense 2 LoPWR 4 12-bit ADC 23 BUZ_AC Buzzer Control 24 BUZ_DC Low Power Control LED_MODE 44 11 PMB_DATA I2C 10 PMB_CLK TEMP_INT 6 5 SLEEP RESET Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): bq500211 5 bq500211 SLUSAO2 – JUNE 2012 www.ti.com COMM_A+ COMM_B- I_SENSE V_SENSE AIN7 37 36 GND 48 47 46 45 44 43 42 41 40 39 38 REFIN COMM_A- COMM_B+ RESERVED RESERVED LED_MODE RGZ Package (Top View) GND AIN5 1 T_SENSE 2 35 BPCAP AIN3 3 34 V33A LoPWR 4 33 V33D RESET 5 32 GND SLEEP 6 31 RESERVED bq500211 MSP_RST/LED_A 7 30 RESERVED MSP_MISO/LED_B 8 29 RESERVED MSP_TEST 9 28 RESERVED PMB_CLK 10 27 RESERVED PMB_DATA 11 26 MSP_TDO/PROG 6 Submit Documentation Feedback MSP_MOSI/LPWR_EN BUZ_DC BUZ_AC DOUT_RX DOUT_TX PMB_CTRL PMB_CTRL MSP_CLK DOUT_4B DOUT_4A DOUT_2B MSP_SYNC 25 12 13 14 15 16 17 18 19 20 21 22 23 24 DPWM_B DPWM_A Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): bq500211 bq500211 www.ti.com SLUSAO2 – JUNE 2012 PIN FUNCTIONS PIN NO. 3 1 45 NAME I/O DESCRIPTION AIN3 I This pin can be either connected to GND or left open. Connecting to GND can improve layout grounding. AIN5 I This pin can be either connected to GND or left open. Connecting to GND can improve layout grounding. AIN7 I This pin can be either connected to GND or left open. Connecting to GND can improve layout grounding. 35 BPCAP — Bypass capacitor for internal 1.8-V core regulator. Connect bypass capacitor to GND. 23 BUZ_AC O AC Buzzer Output. Outputs a 400-ms, 4-kHz AC pulse when charging begins. BUZ_DC O DC Buzzer Output. Outputs a 400-ms DC pulse when charging begins. This could also be connected to an LED via 470-Ω resistor. 37 COMM_A+ I Digital demodulation non-inverting input A, connect parallel to input B+. 38 COMM_A- I Digital demodulation inverting input A, connect parallel to input B-. 39 COMM_B+ I Digital demodulation non-inverting input B, connect parallel to input A+. 40 COMM_B- I Digital demodulation inverting input B, connect parallel to input A-. 22 DOUT_RX I Leave this pin open. 21 DOUT_TX I Leave this pin open. 15 DOUT_2B O Optional Logic Output 2B. Leave this pin open. 16 DOUT_4A O Optional Logic Output 4A. Leave this pin open. 17 DOUT_4B O Optional Logic Output 4B. Leave this pin open. DPWM_A O PWM Output A, controls one half of the full bridge in a phase-shifted full bridge. Switching deadtimes must be externally generated. DPWM_B O PWM Output B, controls other half of the full bridge in a phase-shifted full bridge. Switching deadtimes must be externally generated. Flood with copper GND plane and stitch vias to PCB internal GND plane. 24 12 13 49 EPAD - 32 GND — GND. 36 GND — GND. 47 GND — GND. 42 44 4 18 8 7 I Transmitter input current, used for efficiency calculations. Use 20-mΩ sense resistor and A=50 gain current sense amplifier. LED_MODE I Input to select from 4 LED modes. LoPWR I Dynamic Power Limiting (DPL) control pin. To set power mode to 500 mA, pull to GND. For full-power operation pull to 3.3-V supply. I/O Used for boot loading the MSP430 low power supervisor. If MSP430 is not used, leave this pin floating. I_SENSE MSP_CLK MSP_MISO/LED_B I MSP – TMS, SPI-MISO, LED-B -- If external MSP430 is not used, connect to an LED via 470-Ω resistor for status indication. MSP_RST/LED_A I MSP – Reset, LED-A -- If external MSP430 is not used, connect to an LED via 470-Ω resistor for status indication. 14 MSP_SYNC O MSP SPI_SYNC, if external MSP430 is not used, leave this pin open. 26 MSP_TDO/PROG I/O MSP-TDO, MSP430 programmed indication. 9 MSP_TEST 25 MSP_MOSI/LPWR_EN I I/O MSP – Test, If external MSP430 is not used, leave this pin open. Low standby power supervisor enable. If low power is not needed, connect this to GND. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): bq500211 7 bq500211 SLUSAO2 – JUNE 2012 www.ti.com PIN FUNCTIONS (continued) PIN NO. NAME I/O DESCRIPTION 19 PMB_ALERT O Reserved, leave this pin open. 10 PMB_CLK I/O 10-kΩ pull-up resistor to 3.3-V supply. 20 PMB_CTRL I 11 PMB_DATA I/O 48 REFIN 27 RESERVED I/O Reserved, leave this pin open. 28 RESERVED I/O Reserved, leave this pin open. 29 RESERVED I/O Reserved, leave this pin open. 30 RESERVED I/O Reserved, leave this pin open. 31 RESERVED I/O Reserved, connect 10-kΩ pull-down resistor to GND. 41 RESERVED O Reserved, leave this pin open. 43 RESERVED I Reserved, leave this pin open. 5 RESET I Device reset. Use a 10-kΩ to 100-kΩ pull-up resistor to the 3.3-V supply. 6 SLEEP O Low-power mode output. Starts low-power ping cycle. T_SENSE I Sensor Input. Device shuts down when below 1 V. If not used, keep above 1 V by connecting to the 3.3-V supply. 2 46 34 33 I I V_SENSE V33A V33D Reserved, connect to GND. 10-kΩ pull-up resistor to 3.3-V supply. External Reference Voltage Input. Connect this input to GND. Transmitter input voltage, used for efficiency calculations. Use 76.8-kΩ to 10-kΩ divider to minimize quiescent current. — Analog 3.3-V Supply. This pin can be derived from V33D supply, decouple with 10-Ω resistor and additional bypass capacitors — Digital core 3.3-V supply. Be sure to decouple with bypass capacitors as close to the part as possible. Typical Characteristics Curves 60 80 70 60 40 Efficiency (%) Supply Current (mA) 50 30 20 40 30 20 10 0 1.7 CSD17308Q2 CSD16301Q2 10 1.9 2.1 2.3 2.5 2.7 Input Voltage (V) 2.9 3.1 3.3 0 0 G000 Figure 1. bq500211 Supply Current vs. VCC Voltage 8 50 0.1 0.2 0.3 0.4 0.5 0.6 0.7 Output Current (A) 0.8 0.9 1 G000 Figure 2. System Efficiency Using Alternate MOSFETs Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): bq500211 bq500211 www.ti.com SLUSAO2 – JUNE 2012 Principles of Operation Fundamentals The principle of wireless power transfer is simply an open cored transformer consisting of primary and secondary coils and associated electronics. The primary coil and electronics are also referred to as the transmitter, and the secondary side the receiver. The transmitter coil and electronics are typically built into a charger pad. The receiver coil and electronics are typically built into a portable device, such as a cell-phone. When the receiver coil is positioned on the transmitter coil, magnetic coupling occurs when the transmitter coil is driven. The flux is coupled into the secondary coil which induces a voltage, current flows, it is rectified and power can be transferred quite effectively to a load - wirelessly. Power transfer can be managed via any of various familiar closed-loop control schemes. Wireless Power Consortium (WPC) The Wireless Power Consortium (WPC) is an international group of companies from diverse industries. The WPC standard was developed to facilitate cross compatibility of compliant transmitters and receivers. The standard defines the physical parameters and the communication protocol to be used in wireless power. For more information, go to www.wirelesspowerconsortium.com. Power Transfer Power transfer depends on coil coupling. Coupling is dependant on the distance between coils, alignment, coil dimensions, coil materials, number of turns, magnetic shielding, impedance matching, frequency and duty cycle. Most importantly, the receiver and transmitter coils must be aligned for best coupling and efficient power transfer. The closer the space between the coils, the better the coupling, but the practical distance is set to be less than 5 mm (as defined within the WPC Specification) to account for housing and interface surfaces. Shielding is added as a backing to both the transmitter and receiver coils to direct the magnetic field to the coupled zone. Magnetic fields outside the coupled zone do not transfer power. Thus, shielding also serves to contain the fields to avoid coupling to other adjacent system components. Regulation can be achieved by controlling any one of the coil coupling parameters. For WPC compatibility, the transmitter coils and capacitance are specified and the resonant frequency point is fixed at 100 kHz. Power transfer is regulated by changing the operating frequency between 112 kHz to 205 kHz. The higher the frequency, the further from resonance and the lower the power. Duty cycle remains constant at 50% throughout the power band and is reduced only once 205 kHz is reached. The WPC standard describes the dimension and materials of the coils. It also has information on tuning the coils to resonance. The value of the inductor and resonant capacitor are critical to proper operation and system efficiency. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): bq500211 9 bq500211 SLUSAO2 – JUNE 2012 www.ti.com Communication Communication within the WPC is from the receiver to the transmitter, where the receiver tells the transmitter to send power and how much. In order to regulate, the receiver must communicate with the transmitter whether to increase or decrease frequency. The receiver monitors the rectifier output and using Amplitude Modulation (AM), sends packets of information to the transmitter. A packet is comprised of a preamble, a header, the actual message and a checksum, as defined by the WPC standard. The receiver sends a packet by modulating an impedance network. This AM signal reflects back as a change in the voltage amplitude on the transmitter coil. The signal is demodulated and decoded by the transmitter side electronics and the frequency of its coil drive output is adjusted to close the regulation loop. The bq500211 features internal digital demodulation circuitry. The modulated impedance network on the receiver can either be resistive or capacitive. Figure 3 shows the resistive modulation approach, where a resistor is periodically added to the load and also shows the resulting change in resonant curve which causes the amplitude change in the transmitter voltage indicated by the two operating points at the same frequency. Figure 4 shows the capacitive modulation approach, where a capacitor is periodically added to the load and also shows the resulting amplitude change in the transmitter voltage. Rectifier Receiver Coil Receiver Capacitor Amax Modulation Resitor Operating state at logic “0” A(0) Operating state at logic “1” A(1) Comm Fsw a) F, kHz b) Figure 3. Receiver Resistive Modulation Circuit Rectifier Receiver Coil Receiver Capacitor Modulation Capacitors Amax Comm A(0) Operating state at logic “ 0” A(1) Operating state at logic “ 1” Fsw F, kHz Fo(1) < Fo(0) a) b) Figure 4. Receiver Capacitive Modulation Circuit 10 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): bq500211 bq500211 www.ti.com SLUSAO2 – JUNE 2012 Application Information Coils and Matching Capacitors The coil and matching capacitor selection for the transmitter has been established by WPC standard. This is fixed and cannot be changed on the transmitter side. The following is a list of available and compatible A5 transmitter coils: Table 1. Summary of A5 Transmitter Coils COIL MANUFACTURER WPC A5 PART NUMBER (with magnet) RESONANT TANK CAPACITANCE Elytone YT-56886 400 nF/50 V C0G Mingstar 312-00004 400 nF/50 V C0G TDK TTX-52-TIS 400 nF/50 V C0G Toko X1415 400 nF/50 V C0G Capacitor selection is critical to proper system operation. A total capacitance value of 400 nF is required in the resonant tank. This is the WPC system compatibility requirement, not a guideline. NOTE A total capacitance value of 400 nF/50 V (C0G dielectric type or equivalent) is required in the resonant tank to achieve a 100-kHz resonance frequency. The capacitors chosen must be rated for at least 50 V and must be of quality C0G dielectric or equivalent. These are typically available in a 5% tolerance. The use of X7R types or below is not recommended if WPC compliance is required because critical WPC certification testing, such as the minimum modulation requirement, might fail. A 400-nF capacitor is not a standard value and therefore several must be combined in parallel. The designer can combine a (4 nF x 100 nF) or a (180 nF + 220 nF) along with other combinations depending on market availability. All capacitors must be of high quality C0G type or equivalent and not mixed with lesser dielectric types. Dynamic Power Limiting Dynamic Power Limiting (DPL) allows operation from a 5-V supply with limited current capability (such as a USB port). There are two modes of operation selected via an input pin. In the dynamic mode, when the input voltage is observed drooping, the output power is limited to reduce the load and provides margin relative to the supply’s capability. The second mode, or constant current mode, is designed specifically for operation from a 500-mA capable USB port, it restricts the output such that the input current remains below the 500-mA limit. NOTE Pin 4 must always be terminated, else erratic behavior may result. Anytime the DPL control loop is regulating the operating point of the transmitter, the LED will indicate that DPL is active. The LED color and flashing pattern are determined by the LED Table. If the receiver sends a Control Error Packet (CEP) with a negative value, (for example, to reduce power to the load), the WPTX in DPL mode will respond to this CEP via the normal WPC control loop. NOTE Depending on LED_MODE selected, the power limit indication may be either solid amber (green + red) or solid red. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): bq500211 11 bq500211 SLUSAO2 – JUNE 2012 www.ti.com Option Select Pin Pin 44 of the bq500211 is dedicated to programming the LED mode of the device. At power-up, an output bias current is applied to this pin to develop a voltage across the programming resistor. The resulting voltage is read by an internal ADC and the bin corresponding to that reading determines the operation mode and blink pattern based on Table 2. bq500211 LED_MODE 44 Resistor to set options To 12-bit ADC Figure 5. Option Select Pin Programming LED Indication Modes The bq500211 can directly drive two LED outputs (pin 7 and pin 8) through a simple current limit resistor (typically 470 Ω), based on the mode selected. The two current limit resistors can be individually adjusted to tune or match the brightness of the two LEDs. Do not exceed the maximum output current rating of the device. The resistor in Figure 5 connected to pin 44 and GND selects the desired LED indication scheme in Table 2. Table 2. LED Modes Operational States LED CONTROL OPTION LED SELECTION RESISTOR X < 36.5 kΩ DESCRIPTION STANDBY POWER TRANSFER CHARGE COMPLETE FAULT DYNAMIC POWER LIMITING - - - - - LED1, green Off Blink slow On Off Blink slow LED2, red Off Off Off On Blink slow LED1, green On Blink slow On Off Blink slow LED2, red On Off Off On Blink slow LED1, green Off Off On Off Off LED2, red Off On Off Blink slow On LED1, green Off On Off Off Off LED2, red Off Off Off On Blink slow - - - - - - LED LED1, green Reserved, do not use LED2, red 1 2 3 4 42.2 kΩ 48.7 kΩ 56.2 kΩ 64.9 kΩ > 75 kΩ 12 Choice number 1 Choice number 2 Choice number 3 Choice number 4 Reserved, all LED off Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): bq500211 bq500211 www.ti.com SLUSAO2 – JUNE 2012 Shut Down via External Thermal Sensor or Trigger Typical applications of the bq500211 will not require additional thermal protection. This shutdown feature is provided for enhanced applications and is not only limited to thermal shutdown. The key parameter is the 1.0 V threshold on pin 2. Voltage below 1.0 V on pin 2 causes the device to shutdown. The application of thermal monitoring via a Negative Temperature Coefficient (NTC) sensor, for example, is straightforward. The NTC forms the lower leg of a temperature dependant voltage divider. The NTC leads are connected to the bq500211 device, pin 2 and GND. The threshold on pin 2 is set to 1.0 V, below which the system shuts down and a fault is indicated (depending on LED mode chosen). To implement this feature follow these steps: 1) Consult the NTC datasheet and find the resistence vs temperature curve. 2) Determine the actual temperature where the NTC will be placed by using a thermal probe. 3) Read the NTC resistance at that temperature in the NTC datasheet, that is R_NTC. 4) Use the following formula to determine the upper leg resistor (R_Setpoint): R _ Setpoint = 2.3 ´ R _ NTC (1) The system will restore normal operation after approximately five minutes or if the receiver is removed. If the feature is not used, this pin must be pulled high. NOTE Pin 2 must always be terminated, else erratic behavior may result. 3V3_VCC Optional Temperature Sensor R_Setpoint T_SENSE NTC 2 AGND AGND Figure 6. Negative Temperature Coefficient (NTC) Application Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): bq500211 13 bq500211 SLUSAO2 – JUNE 2012 www.ti.com Power Transfer Start Signal The bq500211 features two signal outputs to indicate that power transfer has begun. Pin 23 outputs a 400-ms duration, 4-kHz square wave for driving low cost AC type ceramic buzzers. Pin 24 outputs logic high, also for 400 ms, which is suitable for DC type buzzers with built-in tone generators, or as a trigger for any type of customized indication scheme. If not used, these pins can be left open. Power-On Reset The bq500211 has an integrated Power-On Reset (POR) circuit which monitors the supply voltage and handles the correct device startup sequence. Additional supply voltage supervisor or reset circuits are not needed. External Reset, RESET Pin The bq500211 can be forced into a reset state by an external circuit connected to the RESET pin. A logic low voltage on this pin holds the device in reset. For normal operation, this pin is pulled up to 3.3 VCC with a 10-kΩ pull-up resistor. Trickle Charge and CS100 The WPC specification provides an End-of-Power Transfer message (EPT–01) to indicate charge complete. Upon receipt of the charge complete message, the bq500211 will change the LED indication to solid green LED output and halt power transfer for 5 seconds. In some battery charging applications there is a benefit to continue the charging process in trickle-charge mode to top off the battery. There are several information packets in the WPC specification related to the levels of battery charge (Charge Status). The bq500211 uses these commands to enable top-off charging. The bq500211 changes the LED indication to reflect charge complete when a Charge Status message is 100% received, but unlike the response to an EPT, it will not halt power transfer while the LED is solid green. The mobile device can use a CS100 packet to enable trickle charge mode. If the reported charge status drops below 90% normal, charging indication will be resumed. 14 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): bq500211 bq500211 www.ti.com SLUSAO2 – JUNE 2012 MSP430G2001 Low Power Supervisor This is an optional low-power feature. By adding the MSP430G2001, the entire bq500211 is periodically shut down to conserve power, yet all relevant states are recalled and all running LED status indicators remain on. MSP430 Low Power Supervisor Details Since the bq500211 needs an external low-power mode to significantly reduce power consumption, one way of positively achieving that goal is to remove its supply and completely shut it down. In doing so, however, the bq500211 goes through a reset and any data in memory would be lost. Important information regarding charge state, fault condition and operating mode would be cleared. The MSP430G2001 maintains the LED indication and stores previous charge state during the bq500211 reset period. The LEDs indicators are now driven by the MSP430G2001, do not exceed the pin output current drive limit. Using the suggested circuitry, a standby power reduction from 300 mW to less than 90 mW can be expected making it possible to achieve Energy Star rating. The user does not need to program the MSP430G2001, an off-the-shelf part and any of the available packages can be used as long as the connections are correct. The required MSP430G2001 firmware is embedded in the bq500211 and is boot loaded at first power up, similar to a field update. The MSP430G2001 code cannot be modified by the user. NOTE The user cannot program the MSP430G2001 in this system. All Unused Pins All unused pins can be left open unless otherwise indicated. Pins 1, 7, 45 can be tied to GND to improve ground shielding. Please refer to the pin definition table for further explanations. APPLICATION INFORMATION Overview The application schematic for the transmitter with reduced standby power is shown in Figure 7. CAUTION Please check the bq500211 product page for the most up-to-date application schematic and list of materials package before starting a new design. Input Regulator The bq500211 requires 3.3 VDC to operate. A buck regulator or a linear regulator can be used to step down from the 5-V system input. Either choice is fully WPC compatible, the decision lies in the user's requirements with respect to cost or efficiency. The application example circuit utilizes a low-cost buck regulator, TPS62237, which on account of a 3-MHz switching frequency, can use a 0805 size chip inductor. This results in a very attractive combination, high performance, small size, ease of use and low cost. Power Train The bq500211 drives a phase-shifted full bridge. This is essentially twin half bridges and the choice of driver devices is quite simple, a pair of TPS28225 synchronous MOSFET drivers are used with four CSD17308Q2 NexFETs. Other combinations work and system performance with regards to efficiency and EMI emissions vary. Any alternate MOSFETs chosen must be fully saturated at 5-V gate drive and be sure to pay attention whether or not to use gate resistors; some tuning might be required. Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): bq500211 15 bq500211 SLUSAO2 – JUNE 2012 www.ti.com Low Power Supervisor Power reduction is achieved by periodically disabling the bq500211 while LED and housekeeping control functions are continued by U4 – the low-cost, low quiescent current microcontroller MSP430G2001. When U4 is present in the circuit (which is set by a pull-up resistor on bq500211 pin 25), the bq500211 at first power-up boots the MSP430G2001 with the necessary firmware and the two chips operate in tandem. During standby operation, the bq500211 periodically issues a SLEEP command, Q12 pulls the RESET pin low, therefore reducing its power consumption. Meanwhile, the MSP430G2001 maintains the LED indication and stores previous charge state during this bq500211 reset period. This bq500211 reset period is set by the RC time constant network of R26, C22 (from Figure 7). WPC compliance mandates receive detection within 500 ms, the power transmitter controller, bq500211, awakes every 400 ms to produce an analog ping and check if a valid device is present. Increasing this time constant, therefore is not advised; shortening could result in faster detection time with some decrease in efficiency. Disabling Low Power Supervisor Mode For lowest cost or if the low-power supervisor is not needed, please refer to Figure 8 for the application schematic. NOTE Current sense shunt and amplifier circuitry are optional. The circuitry is needed to enable Foreign Object Detection (FOD) and a forward migration path to WPC1.1 compliance. 16 Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): bq500211 bq500211 www.ti.com SLUSAO2 – JUNE 2012 PCB Layout A good PCB layout is critical to proper system operation and due care should be taken. There are many references on proper PCB layout techniques. Generally speaking, the system layout will require a 4-layer PCB layout, although a 2-layer PCB layout can be achieved. A proven and recommended approach to the layer stack-up has been: • Layer 1, component placement and as much ground plane as possible. • Layer 2, clean ground. • Layer 3, finish routing. • Layer 4, clean ground. Thus, the circuitry is virtually sandwiched between grounds. This minimizes EMI noise emissions and also provides a noise free voltage reference plane for device operation. Keep as much copper as possible. Make sure the bq500211 GND pins and the power pad have a continuous flood connection to the ground plane. The power pad should also be stitched to the ground plane, which also acts as a heat sink for the bq500211. A good GND reference is necessary for proper bq500211 operation, such as analog-digital conversion, clock stability and best overall EMI performance. Separate the analog ground plane from the power ground plane and use only one tie point to connect grounds. Having several tie points defeats the purpose of separating the grounds. The COMM return signal from the resonant tank should be routed as a differential pair. This is intended to reduce stray noise induction. The frequencies of concern warrant low-noise analog signaling techniques, such as differential routing and shielding, but the COMM signal lines do not need to be impedance matched. Typically a single chip controller solution with integrated power FET and synchronous rectifier will be used. To create a tight loop, pull in the buck inductor and power loop as close as possible. Likewise, the power-train, fullbridge components should be pulled together as tight as possible. See the bq500211EVM-045, bqTESLA Wireless Power TX EVM User's Guide (Texas Instruments Literature Number SLVU536) for layout examples. References Building a Wireless Power Transmitter, SLUA635 Technology, Wireless Power Consortium. http://www.wirelesspowerconsortium.com/ An Introduction to the Wireless Power Consortium Standard and TI’s Compliant Solutions, Johns, Bill. BQ500210 Datasheet BQ51013 Datasheet Submit Documentation Feedback Copyright © 2012, Texas Instruments Incorporated Product Folder Link(s): bq500211 17 R11 10K R10 76k8 VIN AGND C4 4.7nF 50V AGND C24 4.7nF 50V IN R37 10K0 3V3_VCC 5 Vin D1 500mA Full COMM+ COMM- MSP_CLK MSP_RST MSP_MISO MSP_TEST I_SENSE DPL 3V3_VCC R25 10K 3V3_VCC AGND R4 470R BLUE_LED AGND C6 4.7uF 10V R15 10.0k R26 37 38 39 40 18 21 22 6 7 8 9 46 45 42 4 3 2 1 5 41 48 AGND COMM_A+ COMM_ACOMM_B+ COMM_B- MSP_CLK DOUT_TX DOUT_RX SLEEP MSP_RST/LED_A MSP_MISO/LED_B MSP_TEST V_SENSE AD_7 I_SENSE LOPWR AD_3 T_SENSE AD_5 3V3_VCC U1 U5 TPS62237 DPWM_A DPWM_B MSP_SYNC DOUT_2B DOUT_4A DOUT_4B PMB_CTRL PMB_ALERT PMB_DATA PMB_CLK LED_MODE RESERVED L1 R22 44 43 26 25 24 23 12 13 14 15 16 17 20 19 11 10 35 31 30 29 28 27 AGND GND VIN 4 UGATE 1 LGATE R23 42K2 AGND MSP_RDY MSP_MOSI R20 10K0 R35 10R MSP_SYNC 5 AGND 3V3_ADC R13 10R AGND AGND R31 10K0 COMM- COMM+ R34 0R R3 10R AGND C28 4.7uF 10V 0.1uF 50V DPWM-1B R33 10K0 C29 AGND C7 4.7uF 10V R36 10K0 R32 10K0 3V3_VCC TPS28225D GND R8 10K0 C20 1.0uF 16V GND VDD R9 10R PWM BOOT 2 7 EN/PG U6 PH 8 3 6 AGND C2 4.7uF 10V 3V3_VCC AGND AGND NoPop C3 1.0uF 16V C5 4.7uF 10V BPCAP RESERVED RESERVED RESERVED RESERVED RESERVED 3V3_ADC C9 0.1uF 50V AGND MSP_TDO/PROG MSP_MOSI/LPWR_EN BUZ_DC BUZ_AC GND DPWM-1A GND-TIE C1 1.0uF 16V RESET AGND C22 4.7uF C43 4.7uF 10V AGND RESERVED REF_IN AGND Q6 BSS138 523K GND 47 Optional Temp Sensor NTC VIN SW EN FB MODE GND GND 36 DC Jack or USB 33 GND 32 VIN 34 V33A V33D EPAD 49 Product Folder Link(s): bq500211 BUZ Submit Documentation Feedback R19 10R R29 10R DPWM-1A GND Q2 Q1 R7 20m AGND R5 10K R6 100K C18 4.7nF 50V COIL GND AGND C14 33pF 50V 23K2 R14 3V3_VCC C11 100nF C10 100nF C19 100nF C16 100nF C27 22uF 25V GND C25 22uF 25V GND AGND D3 BAT54SW Q4 Q3 50V C8 0.1uF AGND 1 3 + A=50 2 U7 R30 10K0 C26 0.01uF 50V 4 5 LMV931 I_SENSE Q5 BC857CL MSP_RDY MSP_MOSI MSP_CLK MSP_MISO MSP_TEST MSP_SYNC AGND R24 R38 C15 AGND 50V 0.1uF C23 0.1uF 50V VIN R2 0R R1 10R U3 U2 10K0 10K0 TLV70033 N/C OUT 3 6 GND D5 GND VIN C13 0.1uF 50V DPWM-1B AGND R27 470R 1 2 3 4 5 6 7 U4 4.7uF 10V 14 P1.6 9 P1.7 8 GND 13 XIN 12 XOUT 11 TEST 10 RST 50V 0.01uF MSP430G2001 P1.4 P1.5 VCC P1.0 P1.1 P1.2 P1.3 C12 C17 AGND R12 10K0 AGND AGND R16 47K0 Low Power Supervisor GND R28 470R R18 10K0 4 EN/PG 7 PWM VDD TPS28225D LGATE GND EN IN 5 8 PH 2 BOOT 1 UGATE See Note on the Bill of Materials R17 200R R21 200R VIN G 18 R VIN C21 1.0nF 16V Q7 BSS138 MSP_RST 3V3_VCC bq500211 SLUSAO2 – JUNE 2012 www.ti.com Typical Application Diagram Figure 7. bq500211 Typical Low-Standby Power Application Diagram Copyright © 2012, Texas Instruments Incorporated R11 10K R10 76k8 VIN AGND C4 4.7nF 50V D5 AGND DPL R28 470R 500mA Full 3V3_VCC 3V3_VCC R25 10K R IN COMM+ COMM- R27 470R 3V3_VCC 5 Vin AGND 37 38 39 40 18 21 22 6 7 8 9 46 45 42 4 3 2 1 5 C1 1.0uF 16V 3V3_VCC U1 AGND COMM_A+ COMM_ACOMM_B+ COMM_B- MSP_CLK DOUT_TX DOUT_RX SLEEP MSP_RST/LED_A MSP_MISO/LED_B MSP_TEST V_SENSE AD_7 I_SENSE LOPWR AD_3 T_SENSE AD_5 RESET RESERVED REF_IN AGND 41 48 C43 4.7uF 10V AGND GND-TIE 34 GND U3 N/C OUT C3 1.0uF 16V C5 4.7uF 10V DPWM_A DPWM_B MSP_SYNC DOUT_2B DOUT_4A DOUT_4B PMB_CTRL PMB_ALERT PMB_DATA PMB_CLK BPCAP RESERVED RESERVED RESERVED RESERVED RESERVED 3V3_ADC TLV70033 GND EN IN LED_MODE RESERVED MSP_TDO/PROG MSP_MOSI/LPWR_EN BUZ_DC BUZ_AC V33A 33 V33D C6 4.7uF 10V EPAD DC Jack or USB G GND 47 GND 36 GND Product Folder Link(s): bq500211 32 Copyright © 2012, Texas Instruments Incorporated 49 VIN AGND 44 43 26 25 24 23 12 13 14 15 16 17 20 19 11 10 35 31 30 29 28 27 AGND R23 42K2 R8 10K0 C20 1.0uF 16V DPWM-1A AGND C2 4.7uF 10V 3V3_VCC GND AGND 10K0 R12 R35 10R AGND R36 10K0 R32 10K0 3V3_VCC C9 0.1uF 50V VIN R9 10R U6 8 LGATE 5 PH BOOT 2 UGATE 1 AGND R31 10K0 TPS28225D R13 10R DPWM-1B R33 10K0 GND EN/PG PWM VDD 4 GND 7 3 6 AGND C7 4.7uF 10V 3V3_ADC 0.1uF 50V DPWM-1A C29 COMM- COMM+ R34 0R R3 10R GND VIN R19 10R R29 10R Q2 Q1 GND AGND R5 10K R6 100K C18 4.7nF 50V COIL AGND C14 33pF 50V 23K2 R14 3V3_VCC C11 100nF C10 100nF C19 100nF C16 100nF C27 22uF 25V GND AGND D3 BAT54SW Q4 Q3 R2 0R R1 10R 50V 0.1uF C15 PH U2 7 3 6 GND 4 EN/PG PWM VDD TPS28225D 5 LGATE 8 2 BOOT 1 UGATE GND GND VIN C13 0.1uF 50V DPWM-1B bq500211 www.ti.com SLUSAO2 – JUNE 2012 Figure 8. bq500211 Typical Low-Cost Application Diagram Submit Documentation Feedback 19 PACKAGE OPTION ADDENDUM www.ti.com 29-Jun-2012 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Drawing Pins Package Qty Eco Plan (2) Lead/ Ball Finish MSL Peak Temp (3) BQ500211RGZR ACTIVE VQFN RGZ 48 2500 Green (RoHS & no Sb/Br) CU NIPDAU Level-3-260C-168 HR BQ500211RGZT ACTIVE VQFN RGZ 48 250 Green (RoHS & no Sb/Br) CU NIPDAU Level-3-260C-168 HR Samples (Requires Login) (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. 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Addendum-Page 1 PACKAGE MATERIALS INFORMATION www.ti.com 14-Jul-2012 TAPE AND REEL INFORMATION *All dimensions are nominal Device Package Package Pins Type Drawing SPQ Reel Reel A0 Diameter Width (mm) (mm) W1 (mm) B0 (mm) K0 (mm) P1 (mm) W Pin1 (mm) Quadrant BQ500211RGZR VQFN RGZ 48 2500 330.0 16.4 7.3 7.3 1.5 12.0 16.0 Q2 BQ500211RGZT VQFN RGZ 48 250 180.0 16.4 7.3 7.3 1.5 12.0 16.0 Q2 Pack Materials-Page 1 PACKAGE MATERIALS INFORMATION www.ti.com 14-Jul-2012 *All dimensions are nominal Device Package Type Package Drawing Pins SPQ Length (mm) Width (mm) Height (mm) BQ500211RGZR VQFN RGZ 48 2500 367.0 367.0 38.0 BQ500211RGZT VQFN RGZ 48 250 210.0 185.0 35.0 Pack Materials-Page 2 IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, enhancements, improvements and other changes to its semiconductor products and services per JESD46C and to discontinue any product or service per JESD48B. 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