EN5339QI 3A Low Profile Synchronous Buck DC-DC Converter with Integrated Inductor RoHS Compliant Halogen Free Description Features The EN5339QI is a highly integrated, low profile, highly efficient, 3A synchronous buck power system on a chip (PowerSoC). The device features an advance integrated inductor, integrated MOSFETs, a PWM voltage-mode controller, and internal compensation providing the smallest possible solution size. The EN5339QI PowerSoC is designed specifically to meet the driving demand for higher power density by providing a fully integrated buck converter into a tiny 4x6x1.1mm 24-pin QFN package. It features high efficiency, excellent line and load regulation and guarantees the full 3A output current over temperature. The EN5339QI operates at high switching frequency and allows for the use of tiny MLCC capacitors. It also enables a very wide control loop bandwidth providing excellent transient performance and reduced output impedance. The internal compensation is designed for unconditional stability across all operating conditions. The Enpirion integrated inductor solution significantly helps to reduce noise. The complete power converter solution enhances productivity by offering greatly simplified board design, layout and manufacturing requirements. All Enpirion products are RoHS compliant and lead-free manufacturing environment compatible. • Integrated Inductor • Solution Footprint as Small as 55 mm2 • Low Profile, 1.1mm • High Reliability Solution: 35,700 Years MTBF • High Efficiency, up to 95 % • Low Output Ripple Voltage; <5mVP-P Typical • ±3% Output Variation Over Line, Load, Temp • 2.4 V to 5.5 V Input Voltage Range • 3A Continuous Output Current Capability • Output Enable and Power OK Signal • Under Voltage Lockout, Over Current, Short Circuit, and Thermal Protection • RoHS Compliant; Halogen Free; 260°C Reflow Applications • Applications with Low Profile Requirement such as SSD and Embedded Computing • SAN/NAS Accelerator Appliance • Controllers, Raid, Processors, Network Processors, DSPs’ FPGAs, and ASICs • Noise Sensitive Applications Efficiency vs. Output Current 100 EFFICIENCY (%) 90 80 70 60 50 CONDITIONS VIN = 3.3V 40 30 Actual Solution Size 55mm2 VOUT = 2.5V 20 VOUT = 1.2V 10 0 0 Figure 1. Simplified Applications Circuit 0.5 1 1.5 2 OUTPUT CURRENT (A) 2.5 3 Figure 2. Highest Efficiency in Smallest Solution Size www.enpirion.com 06903 September 12, 2012 Rev: B EN5339QI Ordering Information Part Number EN5339QI EN5339QI-E Package Markings EN5339 EN5339 Temp Rating (°C) -40 to +85 Package Description 24-pin (4mm x 6mm x 1.1mm) QFN T&R QFN Evaluation Board Packing and Marking Information: http://www.enpirion.com/resource-center-packing-and-marking-information.htm Pin Assignments (Top View) Figure 3: Pin Out Diagram (Top View) NOTE A: NC pins are not to be electrically connected to each other or to any external signal, ground, or voltage. However, they must be soldered to the PCB. Failure to follow this guideline may result in part malfunction or damage. NOTE B: Grey area highlights exposed metal on the bottom of the package that is not to be mechanically or electrically connected to the PCB. There should be no traces on PCB top layer under these keep out areas. NOTE C: White ‘dot’ on top left is pin 1 indicator on top of the device package. Pin Description PIN NAME 1, 21-24 NC(SW) 2-3, 8-9 PGND 4-7 VOUT 10 11 TST2 TST1 FUNCTION NO CONNECT: These pins are internally connected to the common switching node of the internal MOSFETs. They must be soldered to PCB but not be electrically connected to any external signal, ground, or voltage. Failure to follow this guideline may result in device damage. Input and output power ground. Connect these pins to the ground electrode of the input and output filter capacitors. See VOUT, PVIN descriptions and Layout Recommendation for more details. Regulated converter output. Connect to the load and place output filter capacitor(s) between these pins and PGND pins 8 and 9. See layout recommendation for details Test Pin. For Enpirion internal use only. Connect to AVIN at all times. Test Pin. For Enpirion internal use only. Connect to AVIN at all times. Enpirion 2012 all rights reserved, E&OE 06903 www.enpirion.com, Page 2 September 12, 2012 Rev: B EN5339QI PIN 12 NAME TST0 13 NC 14 VFB 15 AGND 16 AVIN 17 POK 18 ENABLE 19-20 PVIN 25,26 PGND FUNCTION Test Pin. For Enpirion internal use only. Connect to AVIN at all times. NO CONNECT: This pin must be soldered to PCB but not electrically connected to any other pin or to any external signal, voltage, or ground. This pin may be connected internally. Failure to follow this guideline may result in device damage. This is the external feedback input pin. A resistor divider connects from the output to AGND. The mid-point of the resistor divider is connected to VFB. A feed-forward capacitor is required parallel to the upper feedback resistor (RA). The output voltage regulation is based on the VFB node voltage equal to 0.600V. The quiet ground for the control circuits. Connect to the ground plane with a via right next to the pin. Analog input voltage for the control circuits. Connect this pin to the input power supply (PVIN) at a quiet point. Decouple with a 1uF capacitor to AGND. POK is an open drain output. Refer to Power OK section for details. Leave POK open if unused. Output Enable. A logic high level on this pin enables the output and initiates a soft-start. A logic low signal disables the output and discharges the output to GND. This pin must not be left floating. Input power supply. Connect to input power supply and place input filter capacitor(s) between these pins and PGND pins 2 to 3. Not a perimeter pin. Device thermal pad to be connected to the system GND plane for heatsinking purposes. See Layout Recommendation section. Enpirion 2012 all rights reserved, E&OE 06903 www.enpirion.com, Page 3 September 12, 2012 Rev: B EN5339QI Absolute Maximum Ratings CAUTION: Absolute Maximum ratings are stress ratings only. Functional operation beyond the recommended operating conditions is not implied. Stress beyond the absolute maximum ratings may impair device life. Exposure to absolute maximum rated conditions for extended periods may affect device reliability. PARAMETER SYMBOL MIN MAX UNITS Voltages on : PVIN, AVIN, VOUT -0.3 6.5 V Voltages on: ENABLE, POK, TST0, TST1, TST2 -0.3 VIN+0.3 V Voltages on: VFB -0.3 2.7 V -65 150 °C 150 °C Reflow Temp, 10 Sec, MSL3 JEDEC J-STD-020A 260 °C ESD Rating (Human Body Model) 2000 V ESD Rating (Charge Device Model) 500 V Storage Temperature Range TSTG Maximum Operating Junction Temperature TJ-ABS Max Recommended Operating Conditions PARAMETER SYMBOL MIN MAX UNITS VIN 2.4 5.5 V Output Voltage Range (Note 1) VOUT 0.6 VIN – VDO V Output Current IOUT 0 3 A Operating Ambient Temperature TA -40 +85 °C Operating Junction Temperature TJ -40 +125 °C Input Voltage Range Thermal Characteristics PARAMETER SYMBOL TYP UNITS Thermal Resistance: Junction to Ambient (0 LFM) (Note 2) θJA 36 °C/W Thermal Resistance: Junction to Case (0 LFM) θJC 6 °C/W Thermal Shutdown TSD 150 °C Thermal Shutdown Hysteresis TSDH 15 °C Note 1: VDO (dropout voltage) is defined as (ILOAD x Dropout Resistance). Please see Electrical Characteristics Table. Note 2: Based on 2oz. external copper layers and proper thermal design in line with EIJ/JEDEC JESD51-7 standard for high thermal conductivity boards. Enpirion 2012 all rights reserved, E&OE 06903 www.enpirion.com, Page 4 September 12, 2012 Rev: B EN5339QI Electrical Characteristics NOTE: VIN = 5V, Minimum and Maximum values are over operating ambient temperature range unless otherwise noted. Typical values are at TA = 25°C. PARAMETER Operating Input Voltage Feedback Node Initial Accuracy Output Variation (Note 3) (Line, Load, Temperature) VFB, ENABLE, TST0/1/2 Pin Input Current (Note 4) Shutdown Current Under Voltage Lock-out – VIN Rising Under Voltage Lock-out – tVIN Falling Soft-start Time SYMBOL VIN VVFB VOUT VUVLOR VUVLOF TEST CONDITIONS TA = 25°C; VIN = 5V ILOAD = 100 mA 2.4V ≤ VIN ≤ 5.5V 0 ≤ ILOAD ≤ 3A ENABLE Low Voltage Above Which UVLO is Not Asserted Voltage Below Which UVLO is Asserted Time from Enable High (Note 4) MIN 2.4 0.588 Output Ripple Voltage Logic Low Logic High VOUT Rising VOUT Falling ISINK = 1 mA 0.91 2.4V ≤ VIN ≤ 5.5V VRIPPLE COUT = 3 x 22 µF 0805 X5R MLCC, VOUT = 3.3 V, ILOAD = 3A COUT = 3 x 22 µF 0805 X5R MLCC, VOUT = 1.8 V, ILOAD = 3A 3.5 MAX 5.5 UNITS V 0.612 V +3 % +/-40 nA 20 µA 2.2 V 2.1 V 1.40 1.89 ms 150 300 mΩ 0.4 VIN V 0.0 1.4 POK High FOSC 0.600 -3 Dropout Resistance ENABLE Voltage Threshold POK Threshold POK Threshold POK Low Voltage POK Pin VOH Leakage Current Current Limit Threshold Operating Frequency TYP 92 90 0.15 0.4 % % V 0.5 2 µA 5 3.2 A MHz 4.2 mVP-P 5.5 mVP-P Note 3: Output voltage variation is based on using 0.1% accuracy resistor values. Note 4: Parameter not production tested but is guaranteed by design. Enpirion 2012 all rights reserved, E&OE 06903 www.enpirion.com, Page 5 September 12, 2012 Rev: B EN5339QI Typical Performance Curves Efficiency vs. Output Current Efficiency vs. Output Current 100 100 90 80 EFFICIENCY (%) EFFICIENCY (%) 90 70 60 50 VOUT = 2.5V 40 VOUT = 1.8V 30 VOUT = 1.2V 20 CONDITIONS VIN = 3.3V VOUT = 1.0V 10 0 0 0.5 1 1.5 2 2.5 80 70 60 50 VOUT = 3.3V 40 VOUT = 2.5V 30 VOUT = 1.8V 20 VOUT = 1.2V 10 VOUT = 1.0V 0 3 0 OUTPUT CURRENT (A) 1.5 2 2.5 3 3.36 IOUT = 1A 3.5 OUTPUT VOLTAGE (V) OUTPUT VOLTAGE (V) 1 Output Voltage vs. Output Current Dropout Voltage IOUT = 2A 3.4 IOUT = 3A 3.3 3.2 3.1 3 CONDITIONS VOUT = 3.3V 2.9 2.8 VOUT = 3.3V 3.34 3.32 3.3 3.28 CONDITIONS VIN = 5V 3.26 3.24 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 0 4 0.5 1 1.5 2 2.5 INPUT VOLTAGE(V) OUTPUT CURRENT (A) Output Voltage vs. Output Current Output Voltage vs. Output Current 2.56 3 1.86 OUTPUT VOLTAGE (V) OUTPUT VOLTAGE (V) 0.5 OUTPUT CURRENT (A) 3.6 VOUT = 2.5V 2.54 2.52 2.5 2.48 CONDITIONS VIN = 5V 2.46 2.44 VOUT = 1.8V 1.84 1.82 1.8 1.78 CONDITIONS VIN = 5V 1.76 1.74 0 0.5 1 1.5 2 2.5 3 0 OUTPUT CURRENT (A) 0.5 1 1.5 2 2.5 3 OUTPUT CURRENT (A) Enpirion 2012 all rights reserved, E&OE 06903 CONDITIONS VIN = 5V www.enpirion.com, Page 6 September 12, 2012 Rev: B EN5339QI Typical Performance Curves (Continued) Output Voltage vs. Output Current Output Voltage vs. Output Current 2.56 OUTPUT VOLTAGE (V) OUTPUT VOLTAGE (V) 1.26 VOUT = 1.2V 1.24 1.22 1.2 1.18 CONDITIONS VIN = 5V 1.16 VOUT = 2.5V 2.54 2.52 2.5 2.48 CONDITIONS VIN = 3.3V 2.46 2.44 1.14 0 0.5 1 1.5 2 2.5 0 3 0.5 OUTPUT VOLTAGE (V) OUTPUT VOLTAGE (V) 2 2.5 3 1.26 VOUT = 1.8V 1.84 1.82 1.8 1.78 CONDITIONS VIN = 3.3V 1.76 1.74 VOUT = 1.2V 1.24 1.22 1.2 1.18 CONDITIONS VIN = 3.3V 1.16 1.14 0 0.5 1 1.5 2 2.5 3 0 0.5 OUTPUT CURRENT (A) 1.815 1.815 OUTPUT VOLTAGE (V) 1.820 1.810 1.805 1.800 1.795 CONDITIONS Load = 5mA 1.785 1.5 2 2.5 3 Output Voltage vs. Input Voltage 1.820 1.790 1 OUTPUT CURRENT (A) Output Voltage vs. Input Voltage OUTPUT VOLTAGE (V) 1.5 Output Voltage vs. Output Current Output Voltage vs. Output Current 1.86 1.810 1.805 1.800 1.795 1.790 CONDITIONS Load = 500mA 1.785 1.780 1.780 2.5 3.1 3.7 4.3 INPUT VOLTAGE (V) 4.9 5.5 2.5 Enpirion 2012 all rights reserved, E&OE 06903 1 OUTPUT CURRENT (A) OUTPUT CURRENT (A) 3.1 3.7 4.3 INPUT VOLTAGE (V) 4.9 5.5 www.enpirion.com, Page 7 September 12, 2012 Rev: B EN5339QI Typical Performance Curves (Continued) Output Voltage vs. Input Voltage 1.820 1.815 1.815 OUTPUT VOLTAGE (V) OUTPUT VOLTAGE (V) Output Voltage vs. Input Voltage 1.820 1.810 1.805 1.800 1.795 1.790 CONDITIONS Load = 2A 1.785 1.810 1.805 1.800 1.795 1.790 CONDITIONS Load = 3A 1.785 1.780 1.780 2.5 3.1 3.7 4.3 INPUT VOLTAGE (V) 4.9 2.5 5.5 1.030 1.830 OUTPUT VOLTAGE (V) OUTPUT VOLTAGE (V) 1.840 1.020 1.010 1.000 0.990 LOAD = 3A 0.970 LOAD = 100mA CONDITIONS VIN = 5V VOUT_NOM = 1.0V 5.5 1.810 1.800 1.790 1.780 1.770 LOAD = 100mA CONDITIONS V IN = 5V V OUT_NOM = 1.8V 1.760 -40 -15 10 35 60 AMBIENT TEMPERATURE ( C) 85 -40 4.5 4 3.5 3 2.5 2 1.5 CONDITIONS Conditions VINVIN = 5.0V = 5.0V VOUT VOUT = 1.0V = 3.3V 1 0.5 0 -40 -15 10 35 60 AMBIENT TEMPERATURE( C) -15 10 35 60 AMBIENT TEMPERATURE ( C) 85 No Thermal Derating 5 85 GUARANTEED OUTPUT CURRENT (A) No Thermal Derating GUARANTEED OUTPUT CURRENT (A) 4.9 1.820 LOAD = 3A 0.960 5 4.5 4 3.5 3 2.5 2 1.5 CONDITIONS Conditions VIN V IN = 5.0V = 5.0V VOUT V OUT = 3.3V = 3.3V 1 0.5 0 -40 Enpirion 2012 all rights reserved, E&OE 06903 3.7 4.3 INPUT VOLTAGE (V) Output Voltage vs. Temperature Output Voltage vs. Temperature 1.040 0.980 3.1 -15 10 35 60 AMBIENT TEMPERATURE( C) 85 www.enpirion.com, Page 8 September 12, 2012 Rev: B EN5339QI Typical Performance Characteristics (Continued) Output Ripple at 20MHz Output Ripple at 20MHz VOUT (AC Coupled) VOUT (AC Coupled) CONDITIONS VIN = 5V VOUT = 1.8V IOUT = 3A CIN = 1 X 22µF (0805) COUT = 3 x 22µF (0805) CONDITIONS VIN = 5V VOUT = 3.3V IOUT = 3A CIN = 1 X 22µF (0805) COUT = 3 x 22µF (0805) Output Ripple at 500MHz Output Ripple at 500MHz VOUT (AC Coupled) CONDITIONS VIN = 3.3V VOUT = 1.8V IOUT = 3A CIN = 1 X 22µF (0805) COUT = 3 x 22µF (0805) VOUT (AC Coupled) CONDITIONS VIN = 5V VOUT = 3.3V IOUT = 3A CIN = 1 X 22µF (0805) COUT = 3 x 22µF (0805) Startup Waveforms at 0A Startup Waveforms at 3A ENABLE ENABLE VOUT VOUT POK POK LOAD LOAD VIN = 5V, VOUT = 1.8V CIN = 1 X 22µF (0805), COUT = 3 x 22µF (0805), IOUT = 3A VIN = 5V, VOUT = 1.8V CIN = 1 X 22µF (0805), COUT = 3 x 22µF (0805), IOUT = 0A Enpirion 2012 all rights reserved, E&OE 06903 www.enpirion.com, Page 9 September 12, 2012 Rev: B EN5339QI Typical Performance Characteristics (Continued) Load Transient from 0 to 1A VOUT (AC Coupled) Load Transient from 0 to 3A VOUT (AC Coupled) CONDITIONS VIN = 3.3V VOUT = 1.8V CIN = 1 X 22µF (0805) COUT = 3 x 22µF (0805) LOAD LOAD Load Transient from 0 to 1A VOUT (AC Coupled) Load Transient from 0 to 3A VOUT (AC Coupled) CONDITIONS VIN = 5V VOUT = 2.5V CIN = 1 X 22µF (0805) COUT = 3 x 22µF (0805) LOAD CONDITIONS VIN = 5V VOUT = 2.5V CIN = 1 X 22µF (0805) COUT = 3 x 22µF (0805) LOAD Enpirion 2012 all rights reserved, E&OE 06903 CONDITIONS VIN = 3.3V VOUT = 1.8V CIN = 1 X 22µF (0805) COUT = 3 x 22µF (0805) www.enpirion.com, Page 10 September 12, 2012 Rev: B EN5339QI Functional Block Diagram Figure 4: Functional Block Diagram Functional Description Overview Stability and Compensation The EN5339QI is a highly integrated synchronous buck converter with an internal inductor utilizing advanced CMOS technology to provide high switching frequency, while also maintaining high efficiency. The EN5339QI is a high power density device packaged in a tiny 4x6x1.1mm 24-pin QFN package. Its high switching frequency allows for the use of very small MLCC input and output filter capacitors and results in a total solution size as small as 55mm2. The EN5339QI buck converter uses Type III voltage mode control to provide pin-point output voltage accuracy, high noise immunity, low output impedance and excellent load transient response. The EN5339QI features include Power OK, under voltage lockout (UVLO), over current protection, short circuit protection, and thermal overload protection. The EN5339QI utilizes an internal compensation network that is designed to provide stable operation over a wide range of operating conditions. The output compensation circuit may be customized to improve transient performance or reduce output voltage ripple with dynamic loads. Soft-Start The EN5339QI has an internal soft-start circuit that controls the ramp of the output voltage. The control circuitry limits the VOUT ramp rate to levels that are safe for the Power MOSFETs and the integrated inductor. The EN5339QI has a constant startup up time which is independent of the VOUT setting. The output rising slew rate is proportional to the output voltage. The startup time is approximately 1.4ms from when the ENABLE is first pulled high until VOUT reaches the regulated voltage level. Enpirion 2012 all rights reserved, E&OE 06903 www.enpirion.com, Page 11 September 12, 2012 Rev: B EN5339QI Excess bulk capacitance on the output of the device can cause an over-current condition at startup. Since the slew rate varies with the output voltage setting, the maximum capacitance is a function of the VOUT setting. The maximum capacitance on the output power rail, including the output filter capacitors and all decoupling and bulk capacitors on the supply rail is given by: COUT_TOTAL_MAX [µF] = 3.41x103 / VOUT NOTE: The above number and formula assume a no load condition at startup. Over Current/Short Circuit Protection When an over current condition occurs, VOUT is pulled low and the device disables switching internally. This condition is maintained for a period of 1.2 ms and then a normal soft-start cycle is initiated. If the over current condition still persists, this cycle will repeat. Under Voltage Lockout An under voltage lockout circuit will hold off switching during initial power up until the input voltage reaches sufficient level to ensure proper operation. If the voltage drops below the UVLO threshold the lockout circuitry will again disable switching. Hysteresis is included to prevent chattering between UVLO high and low states. Enable The ENABLE pin provides means to shut down the converter or initiate normal operation. A logic high on the ENABLE pin will initiate the converter to start the soft-start cycle and regulate the output voltage to the desired value. A logic low will allow the device to discharge the output and go into shutdown mode for minimal power consumption. When the output is discharged, an auxiliary NFET turns on and limits the discharge current to 300 mA or below. The ENABLE pin should not be left floating. turns off the converter, allowing the device to cool. When the junction temperature drops 15°C, the device will be re-enabled and go through a normal startup process. Power OK The Power OK (POK) feature is an open drain output signal used to indicate if the output voltage is within 92% of the set value. Within this range, the POK output is allowed to be pulled high. Outside this range, the POK output is maintained low. During transitions such as power up and power down, the POK output will not change state until the transition is complete for enhanced noise immunity. The POK has 1mA sink capability. When POK is pulled high, the worst case pin leakage current is as low as 500nA over temperature. This allows a large pull up resistor such as 100kΩ to be used for minimal current consumption in shutdown mode. The POK output can also be conveniently used as an enable input of the next stage for power sequencing of multiple converters. Power-Up/Down Sequencing During power-up, ENABLE should not be asserted before PVIN, and PVIN should not be asserted before AVIN. The PVIN should never be powered when AVIN is off. During power down, the AVIN should not be powered down before the PVIN. Tying PVIN and AVIN or all three pins (AVIN, PVIN, ENABLE) together during power up or power down meets these requirements. Pre-Bias Start-up The EN5339QI does not support startup into a prebiased condition. Be sure the output capacitors are not charged or the output of the EN5339QI is not pre-biased when the EN5339QI is first enabled. Thermal Shutdown When excessive power is dissipated in the device, its junction temperature rises. Once the junction temperature exceeds the thermal shutdown temperature of 150°C, the thermal shutdown circuit Enpirion 2012 all rights reserved, E&OE 06903 www.enpirion.com, Page 12 September 12, 2012 Rev: B EN5339QI Application Information Setting the Output Voltage The EN5339 uses a simple and flexible resistor divider network to program the output voltage. A feed-forward capacitor (Ca) is used to improve transient response. Table 3 shows the recommended component values for the feedback network as a function of VOUT. It is recommended to use 1% or better feedback resistors to ensure output voltage accuracy. The Ra resistor value is fixed at 348k as shown in Table 3. Based on that value, the bottom resistor Rb can be calculated below as: Rb = Ra × 0.6 V VOUT − 0.6 V The VOUT is the nominal output voltage. The Rb and Ra resistors have the same units based on the above equation. Low ESR MLCC capacitors with X5R or X7R or equivalent dielectric should be used for the input capacitors. Y5V or equivalent dielectrics lose too much capacitance with frequency, DC bias, and temperature. Therefore, they are not suitable for switch-mode DC-DC converter filtering, and must be avoided. Table 1: Recommended Input Capacitors Description 22µF, 10V, X5R, 0805 MFG P/N Taiyo Yuden LMK212BBJ226MG-T Murata GRM21BR61A226ME 51 Output Filter Capacitor Selection The EN5339QI output capacitor selection may be determined based on two configurations. Table 3 provides the recommended output capacitor configurations based on operating conditions. For lower output ripple, choose 3 x 22µF for the output capacitors. For smaller solution size, use two 47µF output capacitors. Table 2 shows the recommended type and brand of output capacitors to use. For details regarding other configurations, contact Enpirion ([email protected]). Table 2: Recommended Output Capacitors Description MFG 47µF, 6.3V, X5R, 0805 Figure 5. Typical Application Circuit. (NOTE: Enable can be separated from PVIN if the application requires it) AVIN Filter Capacitor A 1.0 µF, 10V, 0402 MLCC capacitor should be placed between AVIN and AGND as close to the pins as possible. This will provide high frequency bypass to ensure clean chip supply for optimal performance. Input Filter Capacitor Selection A single 22µF, 0805 MLCC capacitor is needed on PVIN for all applications. Connect the input capacitor between PVIN and PGND as close to the pins as possible. Placement of the input capacitor is critical to ensure low conducted and radiated EMI. 22µF, 10V, X5R, 0805 JMK212BBJ476MG-T GRM21BR60J476ME15 LMK212BBJ226MG-T GRM21BR61A226ME51 Table 3. Typical Recommended Components (Note: Follow Layout Recommendations) VIN (V) IOUT VOUT COUT Ra (kΩ) Ca (pF) 0.9V 1V 1.2V 2.5 to 5.5 3A 1.5V 1.8V 2.5 2.85V 3x 22µF (0805) Or 10 348 2x 47µF (0805) 8.2 3.3V Enpirion 2012 all rights reserved, E&OE 06903 P/N Taiyo Yuden Murata Taiyo Yuden Murata www.enpirion.com, Page 13 September 12, 2012 Rev: B EN5339QI Thermal Considerations Thermal considerations are important power supply design facts that cannot be avoided in the real world. Whenever there are power losses in a system, the heat that is generated by the power dissipation needs to be accounted for. The Enpirion PowerSoC helps alleviate some of those concerns. The Enpirion EN5339QI DC-DC converter is packaged in a 4x6x1.1mm 24-pin QFN package. The QFN package is constructed with exposed thermal pads on the bottom of the package. The exposed thermal pad should be soldered directly on to a copper ground pad on the printed circuit board (PCB) to act as a heat sink. The recommended maximum junction temperature for continuous operation is 125°C. Continuous operation above 125°C may reduce long-term reliability. The device has a thermal overload protection circuit designed to turn off the device at an approximate junction temperature value of 150°C. The EN5339QI is guaranteed to support the full 3A output current up to 85°C ambient temperature. The following example and calculations illustrate the thermal performance of the EN5339QI. Example: For VIN = 5V, VOUT = 3.3V at 3A, η ≈ 90% η = POUT / PIN = 90% = 0.90 PIN = POUT / η PIN ≈ 9.9W / 0.9 ≈ 11W The power dissipation (PD) is the power loss in the system and can be calculated by subtracting the output power from the input power. PD = PIN – POUT ≈ 11W – 9.9W ≈ 1.1W With the power dissipation known, the temperature rise in the device may be estimated based on the theta JA value (θJA). The θJA parameter estimates how much the temperature will rise in the device for every watt of power dissipation. The EN5339QI has a θJA value of 36 ºC/W without airflow. Determine the change in die temperature (∆T) based on PD and θJA. ∆T = PD x θJA ∆T ≈ 1.1W x 36°C/W = 39.6°C ≈ 40°C VOUT = 3.3V The junction temperature (TJ) of the device is approximately the ambient temperature (TA) plus the change in temperature. We assume the initial ambient temperature to be 25°C. IOUT = 3A TJ = TA + ∆T First calculate the output power. TJ ≈ 25°C + 40°C ≈ 65°C POUT = 3.3V x 3A = 9.9W The maximum operating junction temperature (TJMAX) of the device is 125°C, so the device can operate at a higher ambient temperature. The maximum ambient temperature (TAMAX) allowed can be calculated. VIN = 5V Next, determine the input power based on the efficiency (η) shown in Figure 6. 100 90 TAMAX = TJMAX – PD x θJA EFFICIENCY (%) 80 70 ≈ 125°C – 40°C ≈ 85°C ~90% 60 50 40 30 20 CONDITIONS VIN = 5V VOUT = 3.3V 10 0 0 0.5 1 1.5 2 2.5 3 The ambient temperature can actually rise by another 60°C, bringing it to 85°C before the device will reach TJMAX. This indicates that the EN5339QI can support the full 3A output current range up to approximately 85°C ambient temperature given the input and output voltage conditions. Note that the efficiency will be slightly lower at higher temperatures and these calculations are estimates. OUTPUT CURRENT (A) Figure 6: Efficiency vs. Output Current Enpirion 2012 all rights reserved, E&OE 06903 www.enpirion.com, Page 14 September 12, 2012 Rev: B EN5339QI Engineering Schematic Figure 7. Engineering Schematic with Critical Components Enpirion 2012 all rights reserved, E&OE 06903 www.enpirion.com, Page 15 September 12, 2012 Rev: B EN5339QI Layout Recommendations Figure 8. Optimized Layout Recommendations Recommendation 1: Input and output filter capacitors should be placed on the same side of the PCB, and as close to the EN5339QI package as possible. They should be connected to the device with very short and wide traces. Do not use thermal reliefs or spokes when connecting the capacitor pads to the respective nodes. The +V and GND traces between the capacitors and the EN5339QI should be as close to each other as possible so that the gap between the two nodes is minimized, even under the capacitors. Recommendation 2: The system ground plane should be the first layer immediately below the surface layer. This ground plane should be continuous and un-interrupted below the converter and the input/output capacitors. Recommendation 3: The thermal pad underneath the component must be connected to the system ground plane through as many vias as possible. The drill diameter of the vias should be 0.33mm, and the vias must have at least 1 oz. copper plating on the inside wall, making the finished hole size around 0.20-0.26mm. Do not use thermal reliefs or spokes to connect the vias to the ground plane. This connection provides the path for heat dissipation from the converter. Recommendation 4: Multiple small vias (the same size as the thermal vias discussed in recommendation 3) should be used to connect ground terminal of the input capacitor and output capacitors to the system ground plane. It is preferred to put these vias along the edge of the GND copper closest to the +V copper. These vias connect the input/output filter capacitors to the GND plane, and help reduce parasitic inductances in the input and output current loops. Recommendation 5: AVIN is the power supply for the small-signal control circuits. It should be connected to the input voltage at a quiet point. In Figure 8 this connection is made at the input capacitor. Connect a 1µF capacitor from the AVIN pin to AGND. Recommendation 6: The layer 1 metal under the device must not be more than shown in Figure 8. See the section regarding exposed metal on bottom of package. As with any switch-mode DC/DC converter, try not to run sensitive signal or control lines underneath the converter package on other layers. Recommendation 7: The VOUT sense point should be just after the last output filter capacitor. Keep the sense trace short in order to avoid noise coupling into the node. Recommendation 8: Keep RA, CA, RB close to the VFB pin (See Figures 6). The VFB pin is a highimpedance, sensitive node. Keep the trace to this pin as short as possible. Whenever possible, connect RB directly to the AGND pin instead of going through the GND plane. Recommendation 13: Enpirion provides schematic and layout reviews for all customer designs. Please contact local sales representatives for references to Enpirion Applications Engineering support ([email protected]). Enpirion 2012 all rights reserved, E&OE 06903 www.enpirion.com, Page 16 September 12, 2012 Rev: B EN5339QI Design Considerations for Lead-Frame Based Modules Exposed Metal Pads on Package Bottom QFN lead-frame based package technology utilizes exposed metal pads on the bottom of the package that provide improved thermal dissipation, lower package thermal resistance, smaller package footprint and thickness, larger lead size and pitch, and excellent lead co-planarity. As the EN5339 package is a fully integrated module consisting of multiple internal devices, the lead-frame provides circuit interconnection and mechanical support of these devices result resulting ing in multiple exposed metal pads on the package bottom. Only the two large thermal pads and the perimeter leads are to be mechanically/electrically connected to the PCB through a SMT soldering process. All other exposed metal is to remain free of any interconnection to the PCB. Figure 9 shows the recommended PCB metal layout for the EN5339 package. A GND pad with a solder mask "bridge" to separate into two pads and 24 signal pads are to be used to match the metal on the package. The PCB should be clear of any other metal, including trace traces, s, vias, etc., under the package to avoid electrical shorting. The Solder Stencil Aperture should be smaller than the PCB ground pad. This will prevent excess solder from causing bridging between adjacent pins or other exposed metal under the package. Please consult the Enpirion Manufacturing Application Note for more details and recommendations. Figure 9. Recommended Footprint for PCB (Top View) Note: Grey area highlights exposed metal that is not to be mechanically or electrically connected to the PCB. Enpirion 2012 all rights reserved, E&OE 06903 www ww.enpirion.com, Page 17 September 12, 2012 Rev: B EN5339QI Recommended PCB Footprint Figure 10. Recommended PCB Footprint (Top View) Enpirion 2012 all rights reserved, E&OE 06903 www.enpirion.com, Page 18 September 12, 2012 Rev: B EN5339QI Package Mechanical Figure 11. EN5339QI Package Dimensions (Bottom View) Packing and Marking Information: http://www.enpirion.com/resource-center-packing-and-marking-information.htm Contact Information Enpirion, Inc. Perryville III Corporate Park 53 Frontage Road, Suite 210 Hampton, NJ 08827 USA Phone: 908-894-6000 Fax: 908-894-6090 Enpirion reserves the right to make changes in circuit design and/or specifications at any time without notice. Information furnished by Enpirion is believed to be accurate and reliable. Enpirion assumes no responsibility for its use or for infringement of patents or other third party rights, which may result from its use. Enpirion products are not authorized for use in nuclear control systems, as critical components in life support systems or equipment used in hazardous environment without the express written authority from Enpirion. Enpirion 2012 all rights reserved, E&OE 06903 www.enpirion.com, Page 19 September 12, 2012 Rev: B