PD -5038 CPV363M4F PRELIMINARY IGBT SIP MODULE Fast IGBT 1 Features • Fully isolated printed circuit board mount package • Switching-loss rating includes all "tail" losses TM • HEXFRED soft ultrafast diodes • Optimized for medium operating (1 to 10 kHz) See Fig. 1 for Current vs. Frequency curve 3 Q1 D1 9 Q3 D3 4 6 Q2 D2 12 D5 Q5 15 10 Q4 D4 18 16 D6 Q6 Product Summary 7 13 Output Current in a Typical 5.0 kHz Motor Drive 11 ARMS per phase (3.1 kW total) with TC = 90°C, T J = 125°C, Supply Voltage 360Vdc, Power Factor 0.8, Modulation Depth 115% (See Figure 1) 19 Description The IGBT technology is the key to International Rectifier's advanced line of IMS (Insulated Metal Substrate) Power Modules. These modules are more efficient than comparable bipolar transistor modules, while at the same time having the simpler gate-drive requirements of the familiar power MOSFET. This superior technology has now been coupled to a state of the art materials system that maximizes power throughput with low thermal resistance. This package is highly suited to motor drive applications and where space is at a premium. IMS-2 Absolute Maximum Ratings Parameter VCES I C @ T C = 25°C I C @ T C = 100°C I CM I LM I F @ TC = 100°C I FM VGE VISOL PD @ TC = 25°C PD @ TC = 100°C TJ TSTG Collector-to-Emitter Voltage Continuous Collector Current, each IGBT Continuous Collector Current, each IGBT Pulsed Collector Current Clamped Inductive Load Current Diode Continuous Forward Current Diode Maximum Forward Current Gate-to-Emitter Voltage Isolation Voltage, any terminal to case, 1 minute Maximum Power Dissipation, each IGBT Maximum Power Dissipation, each IGBT Operating Junction and Storage Temperature Range Soldering Temperature, for 10 sec. Mounting torque, 6-32 or M3 screw. Max. Units 600 16 8.7 50 50 6.1 50 ±20 2500 36 14 -40 to +150 V A V VRMS W °C 300 (0.063 in. (1.6mm) from case) 5-7 lbf•in (0.55-0.8 N•m) Thermal Resistance Parameter RθJC (IGBT) RθJC (DIODE) RθCS (MODULE) Wt Junction-to-Case, each IGBT, one IGBT in conduction Junction-to-Case, each diode, one diode in conduction Case-to-Sink, flat, greased surface Weight of module Typ. Max. ––– ––– 0.10 20 (0.7) 3.5 5.5 ––– ––– Units °C/W g (oz) 1/21/97 CPV363M4F Electrical Characteristics @ TJ = 25°C (unless otherwise specified) V(BR)CES ∆V(BR)CES/∆TJ VCE(on) VGE(th) ∆VGE(th)/∆TJ gfe ICES VFM IGES Parameter Min. Collector-to-Emitter Breakdown Voltage 600 Temperature Coeff. of Breakdown Voltage ––– Collector-to-Emitter Saturation Voltage ––– ––– ––– Gate Threshold Voltage 3.0 Temperature Coeff. of Threshold Voltage ––– Forward Transconductance 6.0 Zero Gate Voltage Collector Current ––– ––– Diode Forward Voltage Drop ––– ––– Gate-to-Emitter Leakage Current ––– Typ. ––– 0.69 1.37 1.63 1.37 ––– -11 8.0 ––– ––– 1.3 1.2 ––– Max. Units Conditions ––– V VGE = 0V, IC = 250µA ––– V/°C VGE = 0V, IC = 1.0mA 1.5 IC = 8.7A VGE = 15V See Fig. 2, 5 ––– V IC = 16A ––– IC = 8.7A, TJ = 150°C 6.0 VCE = VGE , IC = 250µA ––– mV/°C VCE = VGE , IC = 250µA ––– S VCE = 100V, IC = 8.7A 250 µA VGE = 0V, VCE = 600V 2500 VGE = 0V, VCE = 600V, TJ = 150°C 1.7 V IC = 12A See Fig. 13 1.6 IC = 12A, TJ = 150°C ±100 nA VGE = ±20V Switching Characteristics @ TJ = 25°C (unless otherwise specified) Qg Qge Qgc td(on) tr td(off) tf Eon Eoff Ets td(on) tr td(off) tf Ets Cies Coes Cres trr Parameter Total Gate Charge (turn-on) Gate - Emitter Charge (turn-on) Gate - Collector Charge (turn-on) Turn-On Delay Time Rise Time Turn-Off Delay Time Fall Time Turn-On Switching Loss Turn-Off Switching Loss Total Switching Loss Turn-On Delay Time Rise Time Turn-Off Delay Time Fall Time Total Switching Loss Input Capacitance Output Capacitance Reverse Transfer Capacitance Diode Reverse Recovery Time Irr Diode Peak Reverse Recovery Charge Qrr Diode Reverse Recovery Charge di(rec)M/dt Diode Peak Rate of Fall of Recovery During tb Min. ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– ––– Typ. 54 8.1 21 39 16 220 160 0.30 0.55 0.85 37 16 400 290 1.57 1100 74 14 42 80 3.5 5.6 80 220 180 116 Max. Units Conditions 82 IC = 8.7A 12 nC VCC = 400V 32 VGE = 15V See Fig. 8 ––– TJ = 25°C ––– ns IC = 8.7A, VCC = 480V 330 VGE = 15V, RG = 22Ω 240 Energy losses include "tail" and ––– diode reverse recovery. ––– mJ See Fig. 9, 10, 11, 18 1.3 ––– TJ = 150°C, See Fig. 9, 10, 11, 18 ––– ns IC = 8.7A, VCC = 480V ––– VGE = 15V, RG = 22Ω ––– Energy losses include "tail" and ––– mJ diode reverse recovery. ––– VGE = 0V ––– pF VCC = 30V See Fig. 7 ––– ƒ = 1.0MHz 60 ns TJ = 25°C See Fig. 14 IF = 12A 120 TJ = 125°C 6.0 A TJ = 25°C See Fig. 15 VR = 200V 10 TJ = 125°C 180 nC TJ = 25°C See Fig. 600 TJ = 125°C 16 di/dt =200Aµs ––– A/µs TJ = 25°C See Fig. ––– TJ = 125°C 17 CPV363M4F 4.10 14 T c = 9 0° C T j = 1 25 ° C P ow er F ac tor = 0 .8 M o d ula tio n D ep th = 1 .15 V c c = 50 % o f R a ted V o lta g e 10 3.51 2.93 8 2.34 6 1.76 4 1.17 2 0.59 Total Output Power (kW) LOAD CURRENT (A) 12 0.00 0 0.1 1 10 100 f, Frequency (KHz) Fig. 1 - Typical Load Current vs. Frequency (Load Current = IRMS of fundamental) 100 I C , Collector-to-Emitter Current (A) I C , Collector-to-Emitter Current (A) 100 T J = 25°C TJ = 150°C 10 V G E = 15V 20µs PULSE WIDTH 1 1 A 10 V C E , Collector-to-Emitter Voltage (V) Fig. 2 - Typical Output Characteristics T J = 150°C 10 T J = 25°C V C C = 50V 5µs PULSE WIDTH 1 5 6 7 8 9 VG E , Gate-to-Emitter Voltage (V) Fig. 3 - Typical Transfer Characteristics A 10 CPV363M4F 2.0 V CE, Collector-to-Emitter Voltage(V) Maximum DC Collector Current(A) 20 16 12 8 4 50 75 100 125 150 I C =17.4A 1.6 I C = 8.7A 1.4 1.2 I C =4.35A 0 20 40 60 80 100 120 140 160 ° TJ , Junction Temperature ( C) T C, Case Temperature ( ° C) Fig. 4 - Maximum Collector Current vs. Case Temperature 1.8 1.0 -60 -40 -20 0 25 VGE = 15V 80 us PULSE WIDTH Fig. 5 - Typical Collector-to-Emitter Voltage vs. Junction Temperature T herm al R espo nse (Z thJC ) 10 D = 0.50 1 0.20 0.10 0.05 PD M 0 .1 0.02 0.01 t SINGLE PULSE ( THE RMAL RES PO NSE) t2 Note s: 1. Du ty fac tor D = t 0.01 0.0000 1 1 1 /t 2 2. Pe ak TJ = P D M x Z th JC + T C 0.0001 0.001 0.0 1 0.1 1 t 1 , R e ct an gu la r P ulse D ura tion (s ec ) Fig. 6 - Maximum Effective Transient Thermal Impedance, Junction-to-Case 10 CPV363M4F VGE = 0V, f = 1MHz Cies = Cge + Cgc , Cce SHORTED Cres = Cgc Coes = Cce + Cgc C, Capacitance (pF) 1600 Cies 1200 800 Coes 400 Cres 20 VGE, Gate-to-Emitter Voltage (V) 2000 0 16 12 8 4 0 1 10 100 0 VCE, Collector-to-Emitter Voltage (V) 10 V CC = 480V V GE = 15V TJ = 25 °C 0.88 I C = 8.7A 30 40 50 60 RG = 22Ohm Ω VGE = 15V VCC = 480V IC = 17.4A Total Switching Losses (mJ) Total Switching Losses (mJ) 20 Fig. 8 - Typical Gate Charge vs. Gate-to-Emitter Voltage 0.90 0.86 0.84 0.82 0.80 10 10 QG , Total Gate Charge (nC) Fig. 7 - Typical Capacitance vs. Collector-to-Emitter Voltage 0 VCC = 400V I C = 8.7A 20 30 40 RG , Gate Resistance (Ohm) Ω Fig. 9 - Typical Switching Losses vs. Gate Resistance 50 IC = 8.7A 1 IC = 4.35A 0.1 -60 -40 -20 0 20 40 60 80 100 120 140 160 TJ , Junction Temperature ( °C ) Fig. 10 - Typical Switching Losses vs. Junction Temperature CPV363M4F 100 I C , Collector-to-Emitter Current (A) RG = Ohm 22 Ω T J = 150 °C VCC = 480V VGE = 15V 3.0 2.0 1.0 VGE = 20V T J = 125 oC 10 SAFE OPERATING AREA 1 0.0 0 4 8 12 16 1 20 10 100 VCE , Collector-to-Emitter Voltage (V) I C , Collector-to-emitter Current (A) Fig. 11 - Typical Switching Losses vs. Collector-to-Emitter Current Fig. 12 - Turn-Off SOA 100 Insta ntane ous F o rward C urrent - I F (A ) Total Switching Losses (mJ) 4.0 TJ = 150 °C 10 TJ = 125 °C TJ = 25 °C 1 0.4 0.8 1.2 1.6 2.0 F orwa rd V olta ge D rop - V FM (V ) 2.4 Fig. 13 - Maximum Forward Voltage Drop vs. Instantaneous Forward Current 1000 CPV363M4F 100 160 VR = 2 0 0 V T J = 1 2 5 °C TJ = 2 5 ° C VR = 2 0 0 V T J = 1 2 5 °C TJ = 2 5 ° C 120 I IR R M - (A ) t rr - (n s) I F = 24 A I F = 1 2A 80 I F = 6.0 A I F = 2 4A I F = 1 2A 10 IF = 6.0A 40 0 100 d i f /dt - (A /µs) 1 100 1000 Fig. 14 - Typical Reverse Recovery vs. di f/dt Fig. 15 - Typical Recovery Current vs. dif /dt 600 10000 VR = 2 0 0 V TJ = 1 2 5 ° C T J = 2 5 °C d i(rec)M /dt - (A /µs) VR = 2 0 0 V T J = 1 2 5 °C TJ = 2 5 ° C Q RR - (nC ) 400 I F = 2 4A I F = 12 A 200 1000 IF = 6.0 A I F = 1 2A 100 I F = 2 4A IF = 6.0 A 0 100 1000 di f /dt - (A / µs) di f /dt - (A/ µs) Fig. 16 - Typical Stored Charge vs. di f/dt 1000 10 100 1000 d i f /dt - (A /µs) Fig. 17 - Typical di(rec)M/dt vs. dif/dt CPV363M4F 90% Vge + Vg e Same t ype device as D.U.T. V ce Ic 90% Ic 10 % Vc e Ic 5% Ic 430µF 80% of Vce D.U.T. td (off) tf ∫ E off = t1 +5µ S V ce ic d t t1 Fig. 18a - Test Circuit for Measurement of ILM, Eon , Eoff(diode), t rr, Qrr, Irr, t d(on), t r, t d(off), t f t1 t2 Fig. 18b - Test Waveforms for Circuit of Fig. 18a, Defining Eoff, td(off), tf G ATE VO LTA G E D .U .T. 1 0% +V g trr Q rr = Ic ∫ trr id dt tx +V g tx 10% V cc 10 % Ir r V cc DUT V O LTA G E AN D C URR E NT V ce Vcc V pk Irr 10% Ic 9 0% Ic td( on) tr Ipk Ic DIO DE RE CO V E RY W AV E FO RM S 5% Vc e t1 ∫ t2 E on = V c e ie dt t1 t2 Er ec = DIO D E RE V E RS E RE C O V ER Y EN ER G Y t3 Fig. 18c - Test Waveforms for Circuit of Fig. 18a, Defining Eon , td(on), tr ∫ t4 V d id d t t3 t4 Fig. 18d - Test Waveforms for Circuit of Fig. 18a, Defining Erec, trr, Q rr, Irr CPV363M4F V g G ATE S IG N AL DE VICE UNDE R TE S T CURR EN T D .U .T. VO L TA G E IN D.U.T. CURR EN T IN D1 t0 t1 t2 Figure 18e. Macro Waveforms for Figure 18a's Test Circuit D.U.T. L 10 00V V c* RL = 480V 4 X I C @25°C 0 - 480V 50V 60 00µ F 100 V Figure 19. Clamped Inductive Load Test Circuit Figure 20. Pulsed Collector Current Test Circuit CPV363M4F Notes: Repetitive rating: VGE=20V; pulse width limited by maximum junction temperature (figure 20) VCC=80%(VCES), VGE=20V, L=10µH, RG = 22Ω (figure 19) Pulse width ≤ 80µs; duty factor ≤ 0.1%. Pulse width 5.0µs, single shot. Case Outline IMS-2 3.91 ( .154) 2X 62.43 (2.458) 7.87 (.310) 53.85 ( 2.120) 5.46 ( .215) 21.97 (.865) 1 2 3 4 5 6 7 8 9 10 1 1 1 2 13 14 1 5 1 6 17 18 19 0.38 (.015) NO TE S: 1. Tolerance unless otherwis e spec ified ± 0.254 (.010) . 2. Controlling D imension: Inch. 3. Dimens ions ar e shown in Millimeter ( Inc hes) . 4. Term inal numbers are shown for refer enc e only. 3.94 (.155) 1.27 ( .050) 4.06 ± 0.51 (.160 ± .020) 5.08 (.200) 6X 1.27 (.050) 13X 2.54 (.100) 6X 3.05 ± 0.38 (.120 ± .015) 0.76 (.030) 13X 0.51 (.020) 6.10 (.240) IMS-2 Package Outline (13 Pins) D im e n s io n s in M illim e te rs a n d (In c h e s) WORLD HEADQUARTERS: 233 Kansas St., El Segundo, California 90245, Tel: (310) 322 3331 EUROPEAN HEADQUARTERS: Hurst Green, Oxted, Surrey RH8 9BB, UK Tel: ++ 44 1883 732020 IR CANADA: 7321 Victoria Park Ave., Suite 201, Markham, Ontario L3R 2Z8, Tel: (905) 475 1897 IR GERMANY: Saalburgstrasse 157, 61350 Bad Homburg Tel: ++ 49 6172 96590 IR ITALY: Via Liguria 49, 10071 Borgaro, Torino Tel: ++ 39 11 451 0111 IR FAR EAST: K&H Bldg., 2F, 30-4 Nishi-Ikebukuro 3-Chome, Toshima-Ku, Tokyo Japan 171 Tel: 81 3 3983 0086 IR SOUTHEAST ASIA: 315 Outram Road, #10-02 Tan Boon Liat Building, Singapore 0316 Tel: 65 221 8371 http://www.irf.com/ Data and specifications subject to change without notice. 1/97