LM5122/LM5122-Q1 www.ti.com SNVS954C – APRIL 2013 – REVISED MAY 2013 Wide Input Synchronous Boost Controller with Multiple Phase Capability Check for Samples: LM5122/LM5122-Q1 FEATURES APPLICATIONS • • • • • • • • • • • • • • • • • • • • • • • 1 • • • • Available in AEC-Q100 (LM5122-Q1) Maximum Input Voltage : 65 V Min Input Voltage : 3.0 V (4.5 V for startup) Output Voltage up to 100 V Bypass (VOUT = VIN) Operation 1.2 V Reference with ±1.0% Accuracy Free-Run/Synchronizable Switching to 1 MHz Peak Current Mode Control Robust 3 A Integrated Gate Drivers Adaptive Dead-Time Control Optional Diode Emulation Mode Programmable Cycle-by-Cycle Current Limit Hiccup Mode Overload Protection Programmable Line UVLO Programmable Soft-Start Thermal Shutdown Protection Low Shutdown Quiescent Current: 9 μA Programmable Slope Compensation Programmable Skip Cycle Mode Reduces Standby Power Allows External VCC Supply Inductor DCR Current Sensing Capability Multiphase Capability Thermally Enhanced 20-Pin HTSSOP 12 V, 24 V, and 48 V Power Systems Automotive Start-Stop Audio Power Supply High Current Boost Power Supply DESCRIPTION The LM5122 is a multiphase capable synchronous boost controller intended for high-efficiency synchronous boost regulator applications. The control method is based upon peak current mode control. Current mode control provides inherent line feedforward, cycle-by-cycle current limiting and ease of loop compensation. The switching frequency is programmable up to 1 MHz. Higher efficiency is achieved by two robust Nchannel MOSFET gate drivers with adaptive deadtime control. A user-selectable diode emulation mode also enables discontinuous mode operation for improved efficiency at light load conditions. An internal charge pump allows 100% duty cycle for high-side synchronous switch (Bypass operation). A 180º phase shifted clock output enables easy multiphase interleaved configuration. Additional features include thermal shutdown, frequency synchronization, hiccup mode current limit and adjustable line undervoltage lockout. SIMPLIFIED APPLICATION DIAGRAM VIN VOUT + VCC BST SW LO CSN HO CSP COMP VIN UVLO SLOPE FB RES SS SYNCIN/RT MODE SYNCOUT PGND AGND OPT LM5122 1 Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright © 2013, Texas Instruments Incorporated LM5122/LM5122-Q1 SNVS954C – APRIL 2013 – REVISED MAY 2013 www.ti.com This integrated circuit can be damaged by ESD. Texas Instruments recommends that all integrated circuits be handled with appropriate precautions. Failure to observe proper handling and installation procedures can cause damage. ESD damage can range from subtle performance degradation to complete device failure. Precision integrated circuits may be more susceptible to damage because very small parametric changes could cause the device not to meet its published specifications. 2 Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 LM5122/LM5122-Q1 www.ti.com SNVS954C – APRIL 2013 – REVISED MAY 2013 ABSOLUTE MAXIMUM RATINGS (1) Over operating free-air temperature range (unless otherwise noted) VALUE Input Output (3) ESD Rating Thermal (1) (2) (3) UNIT MIN MAX VIN, CSP, CSN –0.3 75 V BST to SW, FB, MODE, UVLO, OPT, VCC (2) –0.3 15 V SW –5.0 105 V BST –0.3 115 V SS, SLOPE, SYNCIN/RT –0.3 7 V CSP to CSN, PGND –0.3 0.3 V HO to SW –0.3 BST to SW+0.3 V LO –0.3 VCC+0.3 V COMP, RES, SYNCOUT –0.3 7 V Human-Body Model (HBM) JESD22-A114 2 kV Charged-Device Model (CDM) JESD22-C101 1 kV Storage Temperature –55 150 ºC Junction Temperature –40 150 ºC Stresses beyond those listed under Absolute Maximum Ratings may cause permanent damage to the device. These are stress ratings only and functional operation of the device at these or any other conditions beyond those indicated under Recommended Operating Conditions are not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. Unless otherwise specified, all voltages are referenced to AGND pin. See Application Information when input supply voltage is less than the VCC voltage. All output pins are not specified to have an external voltage applied. THERMAL CHARACTERISTICS THERMAL METRIC UNIT θJA Junction-to-ambient thermal resistance (Typ.) 40 ºC/W θJC Junction-to-case thermal resistance (Typ.) 4 ºC/W RECOMMENDED OPERATING CONDITIONS (1) Over operating free-air temperature range (unless otherwise noted) MIN MAX 4.5 65 V 14 V 14 V 65 V Input supply voltage (2) VIN Low-side driver bias voltage VCC High-side driver bias voltage BST to SW 3.8 CSP, CSN 3.0 Current sense common mode range (2) Switch node voltage SW Junction temperature TJ (1) (2) –40 UNIT 100 V 125 ºC Recommended Operating Conditions are conditions under which operation of the device is intended to be functional, but does not guarantee specific performance limits. Minimum VIN operating voltage is always 4.5 V. The minimum input power supply voltage can be 3.0 V after start-up, assuming VIN voltage is supplied from an available external source. Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 3 LM5122/LM5122-Q1 SNVS954C – APRIL 2013 – REVISED MAY 2013 www.ti.com ELECTRICAL CHARACTERISTICS Unless otherwise specified, these specifications apply for -40°C ≤ TJ ≤ +125°C, VVIN = 12 V, VVCC = 8.3 V, RT = 20 kΩ, no load on LO and HO. Typical values represent the most likely parametric norm at TJ = 25°C, and are provided for reference purposes only. PARAMETER TEST CONDITIONS MIN TYP MAX UNIT VUVLO = 0 V 9 17 µA VUVLO = 2 V, non-switching 4 5 mA 7.6 8.3 V 0.25 V VIN SUPPLY ISHUTDOWN VIN shutdown current IBIAS VIN operating current (exclude the current into RT resistor) VCC REGULATOR VCC(REG) VCC regulation VCC dropout (VIN to VCC) IVCC No load 6.9 VVIN = 4.5 V, no external load VVIN = 4.5 V, IVCC = 25 mA 0.28 VVCC = 0 V VCC operating current (exclude the current into RT resistor) VVCC = 8.3 V 3.5 5 mA VVCC = 12 V 4.5 8 mA 4.0 4.1 V 3.7 V VCC undervoltage threshold 3.9 62 V VCC sourcing current limit VCC rising, VVIN = 4.5 V 50 0.5 VCC falling, VVIN = 4.5 V VCC undervoltage hysteresis mA 0.385 V UNDERVOLTAGE LOCKOUT UVLO threshold UVLO rising UVLO hysteresis current VUVLO = 1.4 V UVLO standby enable threshold UVLO rising 1.17 1.20 1.23 V 7 10 13 µA 0.3 0.4 0.5 V 0.1 0.125 V 1.24 1.28 V UVLO standby enable hysteresis MODE Diode emulation mode threshold MODE rising 1.20 Diode emulation mode hysteresis 0.1 Default MODE voltage Default skip cycle threshold Skip cycle hysteresis 145 155 COMP rising, measured at COMP 1.290 COMP falling, measured at COMP 1.245 Measured at COMP V 170 mV V V 40 mV ERROR AMPLIFIER VREF FB reference voltage Measured at FB, VFB= VCOMP FB input bias current VFB= VREF VOH COMP output high voltage VOL COMP output low voltage AOL DC gain fBW Unity gain bandwidth Slave mode threshold 1.188 1.200 1.212 5 ISOURCE = 2 mA, VVCC = 4.5 V 2.75 ISOURCE = 2 mA, VVCC = 12 V 3.40 V V ISINK = 2 mA 0.25 FB rising V nA V 80 dB 3 MHz 2.7 3.4 V OSCILLATOR fSW1 Switching frequency 1 RT = 20 kΩ 400 450 500 kHz fSW2 Switching frequency 2 RT = 10 kΩ 775 875 975 kHz RT output voltage 1.2 RT sync rising threshold RT rising RT sync falling threshold RT falling Minimum sync pulse width 2.5 1.6 V 2.9 2.0 V V 100 ns SYNCOUT 4 SYNCOUT high-state voltage ISYNCOUT = –1 mA SYNCOUT low-state voltage ISYNCOUT = 1 mA Submit Documentation Feedback 3.3 4.3 0.15 V 0.25 V Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 LM5122/LM5122-Q1 www.ti.com SNVS954C – APRIL 2013 – REVISED MAY 2013 ELECTRICAL CHARACTERISTICS (continued) Unless otherwise specified, these specifications apply for -40°C ≤ TJ ≤ +125°C, VVIN = 12 V, VVCC = 8.3 V, RT = 20 kΩ, no load on LO and HO. Typical values represent the most likely parametric norm at TJ = 25°C, and are provided for reference purposes only. PARAMETER TEST CONDITIONS MIN TYP MAX UNIT 2.0 3.0 4.0 V OPT Synchronization selection threshold OPT rising SLOPE COMPENSATION SLOPE output voltage VSLOPE Slope compensation amplitude 1.17 1.20 1.23 V RSLOPE = 20 kΩ, fSW = 100 kHz, 50% duty cycle, TJ = –40ºC to +125ºC 1.375 1.650 1.925 V RSLOPE= 20 kΩ, fSW= 100 kHz, 50% duty cycle, TJ = 25ºC 1.400 1.650 1.900 V 7.5 10 12 µA SOFT-START ISS-SOURCE SS current source VSS = 0 V SS discharge switch RDS-ON Ω 13 PWM COMPARATOR tLO-OFF tON-MIN Forced LO off-time Minimum LO on-time COMP to PWM voltage drop VVCC = 5.5 V 330 400 ns VVCC = 4.5 V 560 750 ns RSLOPE = 5 kΩ 150 RSLOPE = 200 kΩ ns 300 ns TJ = –40ºC to +125ºC 0.95 1.10 1.25 V TJ = 25ºC 1.00 1.10 1.20 V CSP to CSN, TJ = –40ºC to +125ºC 65.5 75.0 87.5 mV CSP to CSN, TJ = 25ºC 67.0 75.0 86.0 mV CURRENT SENSE / CYCLE-BY-CYCLE CURRENT LIMIT VCS-TH1 VCS-ZCD Cycle-by-cycle current limit threshold Zero cross detection threshold CSP to CSN, rising CSP to CSN, falling 7 0.5 6 mV 12 mV Current sense amplifier gain 10 V/V ICSP CSP input bias current 12 µA ICSN CSN input bias current 11 Bias current matching ICSP - ICSN CS to LO delay Current sense / current limit delay –1.75 1 µA 3.75 150 µA ns HICCUP MODE RESTART VRES VHCP- Restart threshold Hiccup counter upper threshold UPPER RES rising 1.15 1.20 1.25 V RES rising 4.2 V RES rising, VVIN = VVCC = 4.5 V 3.6 V RES falling 2.15 V Hiccup counter lower threshold RES falling, VVIN = VVCC = 4.5 V 1.85 V IRESSOURCE1 RES current source1 Fault-state charging current IRES-SINK1 RES current sink1 Normal-state discharging current IRESSOURCE2 RES current source2 Hiccup mode off-time charging current IRES-SINK2 RES current sink2 Hiccup mode off-time discharging current VHCPLOWER Hiccup cycle RES discharge switch RDS-ON Ratio of hiccup mode off-time to restart delay time 20 30 40 µA 5 µA 10 µA 5 µA 8 Cycles 40 Ω 122 Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 5 LM5122/LM5122-Q1 SNVS954C – APRIL 2013 – REVISED MAY 2013 www.ti.com ELECTRICAL CHARACTERISTICS (continued) Unless otherwise specified, these specifications apply for -40°C ≤ TJ ≤ +125°C, VVIN = 12 V, VVCC = 8.3 V, RT = 20 kΩ, no load on LO and HO. Typical values represent the most likely parametric norm at TJ = 25°C, and are provided for reference purposes only. PARAMETER TEST CONDITIONS MIN TYP MAX UNIT 0.15 0.24 V 0.18 HO GATE DRIVER VOHH HO high-state voltage drop IHO = –100 mA, VOHH = VBST –VHO VOLH HO low-state voltage drop IHO = 100 mA, VOLH = VHO –VSW 0.1 HO rise time (10% to 90%) CLOAD = 4700 pF, VBST = 12 V 25 ns HO fall time (90% to 10%) CLOAD = 4700 pF, VBST = 12 V 20 ns VHO = 0 V, VSW = 0 V, VBST = 4.5 V 0.8 A VHO = 0 V, VSW = 0 V, VBST = 7.6 V 1.9 A VHO = VBST = 4.5 V 1.9 A VHO = VBST= 7.6 V 3.2 A µA IOHH Peak HO source current IOLH Peak HO sink current IBST BST charge pump sourcing current BST charge pump regulation VVIN = VSW = 9.0 V , VBST - VSW = 5.0 V 100 200 BST to SW, IBST= –70 μA, VVIN = VSW = 9.0 V 5.3 6.2 6.75 V BST to SW, IBST = –70 μA, VVIN = VSW = 12 V 7 8.5 9 V 2.0 3.0 3.5 V 30 45 µA 0.15 0.25 V 0.17 BST to SW undervoltage BST DC bias current V VBST - VSW = 12 V, VSW = 0 V LO GATE DRIVER VOHL LO high-state voltage drop ILO = –100 mA, VOHL = VVCC –VLO VOLL LO low-state voltage drop ILO = 100 mA, VOLL = VLO 0.1 LO rise time (10% to 90%) CLOAD = 4700 pF 25 ns LO fall time (90% to 10%) CLOAD = 4700 pF 20 ns VLO = 0 V, VVCC = 4.5 V 0.8 A VLO = 0 V 2.0 A VLO = VVCC = 4.5 V 1.8 A VLO = VVCC 3.2 A IOHL Peak LO source current IOLL Peak LO sink current V SWITCHING CHARACTERISTICS tDLH LO fall to HO rise delay No load, 50% to 50% 50 80 115 ns tDHL HO fall to LO rise delay No load, 50% to 50% 60 80 105 ns Thermal shutdown Temperature rising THERMAL TSD Thermal shutdown hysteresis 6 Submit Documentation Feedback 165 ºC 25 ºC Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 LM5122/LM5122-Q1 www.ti.com SNVS954C – APRIL 2013 – REVISED MAY 2013 TYPICAL CHARACTERISTICS 6.00 5.00 4.00 3.00 LO PEAK CURRENT [A] HO PEAK CURRENT [A] 5.00 SINK 2.00 SOURCE 1.00 4.00 SINK 3.00 SOURCE 2.00 1.00 VVIN = 12V VSW = 0V VVIN = 12V 0.00 0.00 4 5 6 7 8 9 10 11 12 13 VBST - VSW [V] 4 14 7 8 95 80.00 90 70.00 85 Dead-time [ns] 100 90.00 60.00 tDHL 50.00 40.00 tDLH VVIN = 12V VSW = 12V CLOAD=2600pF 1V to 1V 20.00 10.00 9 10 11 12 13 14 C001 Figure 2. LO Peak Current vs VVCC 100.00 Dead-time [ns] 6 VVCC [V] Figure 1. HO Peak Current vs VBST - VSW 30.00 5 C001 tDHL 80 75 70 tDLH 65 60 55 0.00 50 4 5 6 7 8 9 10 11 VVCC [V] 12 -50 -25 0 25 50 75 100 125 Temperature [ƒC] C001 Figure 3. Dead Time vs VVCC 150 C001 Figure 4. Dead Time vs Temperature 100.0 20 90.0 15 70.0 tDHL ISHUTDOWN [PA] Dead-time [ns] 80.0 60.0 50.0 tDLH 40.0 30.0 VVIN = 12V VVCC = 7.6V CLOAD=2600pF 1V to 1V 20.0 10.0 10 5 0.0 0 0 10 20 30 40 VSW [V] 50 60 -50 -25 Figure 5. Dead Time vs VSW 0 25 50 75 100 125 Temperature [ƒC] C001 150 C001 Figure 6. ISHUTDOWN vs Temperature Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 7 LM5122/LM5122-Q1 SNVS954C – APRIL 2013 – REVISED MAY 2013 www.ti.com TYPICAL CHARACTERISTICS (continued) 8 8 No load 6 VVCC [V] VVCC [V] 6 4 4 2 2 0 0 No load 0 10 20 30 40 50 60 70 0 80 IVCC [mA] 1 2 3 4 5 6 Figure 7. VVCC vs IVCC 8 9 10 11 12 13 14 C001 Figure 8. VVCC vs VVIN 40 15 180 ACL=101, COMP unload ICSP 30 PHASE 20 90 10 45 0 10000 100000 FREQUENCY [Hz] 10 ICSN 5 0 GAIN -10 1000 ICSP, ICSN [PA] 135 PHASE [°] GAIN [dB] 7 VVIN [V] C001 0 -45 10000000 1000000 -50 -25 0 25 50 75 100 125 Temperature [ƒC] C002 Figure 9. Error Amp Gain and Phase vs Frequency 150 C001 Figure 10. ICSP, ICSN vs Temperature 15.0 300 280 BST Charging Current [PA] IBST = -70uA VBST-SW [V] 10.0 5.0 VVIN=VSW=9V 260 240 220 200 180 160 140 120 100 0.0 4 9 14 -50 19 VSW [V] -25 0 25 50 75 100 125 Temperature [ƒC] C001 Figure 11. VBST-SW vs VSW 150 C001 Figure 12. IBST vs Temperature 80 90 VVIN=VCSP VCS-TH1 [mV] VCS-TH1 [mV] 85 75 80 75 70 65 60 70 4 5 6 7 8 9 10 VVIN [V] 12 -50 -25 0 25 50 75 100 Temperature [ƒC] C001 Figure 13. VCS-TH1 vs VVIN 8 11 125 150 C001 Figure 14. VCS-TH1 vs Temperature Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 LM5122/LM5122-Q1 www.ti.com SNVS954C – APRIL 2013 – REVISED MAY 2013 TYPICAL CHARACTERISTICS (continued) 12.00 11.00 10.00 VSW = 12V 9.00 VBST-SW [V] 8.00 7.00 6.00 5.00 VSW = 9V 4.00 3.00 VVIN = VSW IBST = -70uA 2.00 1.00 0.00 -50 -25 0 25 50 75 100 Temperature [ƒC] 125 150 C001 Figure 15. VBST-SW vs Temperature Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 9 LM5122/LM5122-Q1 SNVS954C – APRIL 2013 – REVISED MAY 2013 www.ti.com DEVICE INFORMATION HTSSOP-20 (TOP VIEW) SYNCOUT 1 20 BST OPT 2 19 HO CSN 3 18 SW CSP 4 17 VCC VIN 5 16 LO EP UVLO 6 15 PGND SS 7 14 RES SYNCIN/RT 8 13 MODE AGND 9 12 SLOPE FB 10 11 COMP PIN FUNCTIONS PIN (1) 10 I/O (1) DESCRIPTION NAME NO. AGND 9 G Analog ground connection. Return for the internal voltage reference and analog circuits. BST 20 P/I High-side driver supply for bootstrap gate drive. Connect to the cathode of the external bootstrap diode and to the bootstrap capacitor. The bootstrap capacitor supplies current to charge the highside N-channel MOSFET gate and should be placed as close to controller as possible. An internal BST charge pump will supply 200 µA current into bootstrap capacitor for bypass operation. COMP 11 O Output of the internal error amplifier. The loop compensation network should be connected between this pin and the FB pin. CSN 3 I Inverting input of current sense amplifier. Connect to the negative-side of the current sense resistor. CSP 4 I Non-inverting input of current sense amplifier. Connect to the positive-side of the current sense resistor. EP EP N/A Exposed pad of the package. No internal electrical connections. Should be soldered to the large ground plane to reduce thermal resistance. FB 10 I Feedback. Inverting input of the internal error amplifier. A resistor divider from the output to this pin sets the output voltage level. The regulation threshold at the FB pin is 1.2 V. The controller is configured as slave mode if the FB pin voltage is above 2.7 V at initial power-on. HO 19 O High-side N-channel MOSFET gate drive output. Connect to the gate of the high-side synchronous N-channel MOSFET switch through a short, low inductance path. LO 16 O Low-side N-channel MOSFET gate drive output. Connect to the gate of the low-side N-channel MOSFET switch through a short, low inductance path. MODE 13 I Switching mode selection pin. 700 kΩ pull-up and 100 kΩ pull-down resistor internal hold MODE pin to 0.15 V as a default. By adding external pull-up or pull-down resistor, MODE pin voltage can be programmed. When MODE pin voltage is greater than 1.2 V diode emulation mode threshold, forced PWM mode is enabled, allowing current to flow in either direction through the high-side Nchannel MOSFET switch. When MODE pin voltage is less than 1.2 V, the controller works in diode emulation mode. Skip cycle comparator is activated as a default. If MODE pin is grounded, the controller still operates in diode emulation mode, but the skip cycle comparator will not be triggered in normal operation, this enables pulse skipping operation at light load. OPT 2 I Clock synchronization selection pin. This pin also enables/disables SYNCOUT related with master/slave configuration. The OPT pin should not be left floating. PGND 15 G Power ground connection pin for low-side N-channel MOSFET gate driver. Connect directly to the source terminal of the low-side N-channel MOSFET switch. G = Ground, I = Input, O = Output, P = Power Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 LM5122/LM5122-Q1 www.ti.com SNVS954C – APRIL 2013 – REVISED MAY 2013 PIN I/O (1) DESCRIPTION 14 O The restart timer pin for an external capacitor that configures hiccup mode off-time and restart delay during over load conditions. Connect directly to the AGND when hiccup mode operation is not required. SLOPE 12 I Slope compensation is programmed by a single resistor between SLOPE and the AGND. SS 7 I Soft-start programming pin. An external capacitor and an internal 10 μA current source set the ramp rate of the internal error amplifier reference during soft-start. SW 18 I/O Switching node of the boost regulator. Connect to the bootstrap capacitor, the source terminal of the high-side N-channel MOSFET switch and the drain terminal of the low-side N-channel MOSFET switch through short, low inductance paths. SYNCIN/RT 8 I The internal oscillator frequency is programmed by a single resistor between RT and the AGND. The internal oscillator can be synchronized to an external clock by applying a positive pulse signal into this SYNCIN pin. The recommended maximum internal oscillator frequency in master configuration is 2 MHz which leads to 1 MHz maximum switching frequency. SYNCOUT 1 O Clock output pin. SYNCOUT provides 180º shifted clock output for an interleaved operation. SYNCOUT pin can be left floating when it is not used. See Slave Mode and SYNCOUT section. NAME NO. RES UVLO 6 I Undervoltage lockout programming pin. If the UVLO pin is below 0.4 V, the regulator is in the shutdown mode with all functions disabled. If the UVLO pin voltage is greater than 0.4 V and below 1.2 V, the regulator is in standby mode with the VCC regulator operational and no switching at the HO and LO outputs. If the UVLO pin voltage is above 1.2 V, the startup sequence begins. A 10 μA current source at UVLO pin is enabled when UVLO exceeds 1.2 V and flows through the external UVLO resistors to provide hysteresis. The UVLO pin should not be left floating. VCC 17 P/O/I VCC bias supply pin. Locally decouple to PGND using a low ESR/ESL capacitor located as close to controller as possible. VIN 5 P/I Supply voltage input source for the VCC regulator. Connect to input capacitor and source power supply connection with short, low impedance paths. Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 11 LM5122/LM5122-Q1 SNVS954C – APRIL 2013 – REVISED MAY 2013 www.ti.com FUNCTIONAL BLOCK DIAGRAM VIN RS LIN CIN CSP VIN 10uA CSN 1.2V RUV2 + RUV1 STANDBY + UVLO A=10 0.4V/0.3V + LM5122 SHUTDOWN SLOPE RSLOPE SLOPE Generator 9 VSLOPE = COMP + QH - 1.2V HO + - ZCD threshold LEVEL SHIFT DIODE EMULATION ERR AMP SS SW C/L Comparator + COUT VCC PWM Comparator 10uA S Q PWM QL R Q 1.2V RFB2 Skip Cycle Comparator 700k 20mV + MODE 100k CLK LO ADAPTIVE TIMER + - CSS VOUT CBST + - FB + CVCC DBST + 750mV CCOMP RCOMP BST Charge Pump BST VSENSE2 1.2 V VCC VCC Regulator VSENSE1 6 u 10 RSLOPE u fSW CHF VIN CS AMP 1.2V - + + - Diode Emulation Comparator Diode Emulation OPT 30uA 40mV Hysteresis 10uA RESTART TIMER CLK Clock Generator /SYNC Detector SYNCIN/RT SYNCOUT RFB1 RES fCLK / 2 or fCLK 5uA CRES AGND PGND RT Functional Description The LM5122 wide input range synchronous boost controller features all of the functions necessary to implement a highly efficient synchronous boost regulator. The regulator control method is based upon peak current mode control. Peak current mode control provides inherent line feed-forward and ease of loop compensation. This highly integrated controller provides strong high-side and low-side N-channel MOSFET drivers with adaptive dead-time control. The switching frequency is user programmable up to 1 MHz set by a single resistor or synchronized to an external clock. The LM5122’s 180º shifted clock output enables easy multi-phase configuration. The control mode of high-side synchronous switch can be configured as either forced PWM (FPWM) or diode emulation mode. Fault protection features include cycle-by-cycle current limiting, hiccup mode over load protection, thermal shutdown and remote shutdown capability by pulling down the UVLO pin. The UVLO input enables the controller when the input voltage reaches a user selected threshold, and provides a tiny 9 μA shutdown quiescent current when pulled low. The device is available in 20-pin HTSSOP package featuring an exposed pad to aid in thermal dissipation. 12 Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 LM5122/LM5122-Q1 www.ti.com SNVS954C – APRIL 2013 – REVISED MAY 2013 Undervoltage Lockout (UVLO) The LM5122 features a dual level UVLO circuit. When the UVLO pin voltage is less than the 0.4 V UVLO standby enable threshold, the LM5122 is in the shutdown mode with all functions disabled. The shutdown comparator provides 0.1 V of hysteresis to avoid chatter during transition. If the UVLO pin voltage is greater than 0.4 V and below 1.2 V during power up, the controller is in standby mode with the VCC regulator operational and no switching at the HO and LO outputs. This feature allows the UVLO pin to be used as a remote shutdown function by pulling the UVLO pin down below the UVLO standby enable threshold with an external open collector or open drain device. VIN UVLO Hysteresis Current RUV2 RUV1 STANDBY UVLO UVLO Threshold UVLO Standby Enable Threshold SHUTDOWN + + STANDBY SHUTDOWN Figure 16. UVLO Remote Standby and Shutdown Control If the UVLO pin voltage is above the 1.2 V UVLO threshold and VCC voltage exceeds the VCC UV threshold, a startup sequence begins. UVLO hysteresis is accomplished with an internal 10 μA current source that is switched on or off into the impedance of the UVLO setpoint divider. When the UVLO pin voltage exceeds 1.2 V, the current source is enabled to quickly raise the voltage at the UVLO pin. When the UVLO pin voltage falls below the 1.2 V UVLO threshold, the current source is disabled causing the voltage at the UVLO pin to quickly fall. In addition to the UVLO hysteresis current source, a 5 μs deglitch filter on both rising and falling edge of UVLO toggling helps preventing chatter upon power up or down. An external UVLO setpoint voltage divider from the supply voltage to AGND is used to set the minimum input operating voltage of the regulator. The divider must be designed such that the voltage at the UVLO pin is greater than 1.2 V when the input voltage is in the desired operating range. The maximum voltage rating of the UVLO pin is 15 V. If necessary, the UVLO pin can be clamped with an external zener diode. The UVLO pin should not be left floating. The values of RUV1 and RUV2 can be determined from Equation 1 and Equation 2. VHYS RUV2 ª: º 10 $ ¬ ¼ (1) 1.2V u RUV2 RUV1 ª: º VIN(STARTUP) 1.2V ¬ ¼ (2) where • • VHYS is the desired UVLO hysteresis VIN(STARTUP) is the desired startup voltage of the regulator during turn-on. Typical shutdown voltage during turn-off can be calculated as follows: VIN(SHUTDOWN) VIN(STARTUP) VHYS [V] (3) High Voltage VCC Regulator The LM5122 contains an internal high voltage regulator that provides typical 7.6 V VCC bias supply for the controller and N-channel MOSFET drivers. The input of VCC regulator, VIN, can be connected to an input voltage source as high as 65 V. The VCC regulator turns on when the UVLO pin voltage is greater than 0.4 V. When the input voltage is below the VCC setpoint level, the VCC output tracks VIN with a small dropout voltage. The output of the VCC regulator is current limited at 50 mA minimum. Upon power-up, the VCC regulator sources current into the capacitor connected to the VCC pin. The recommended capacitance range for the VCC capacitor is 1.0 μF to 47 μF and is recommended to be at least 10 times greater than CBST value. When operating with a VIN voltage less than 6 V, the value of VCC capacitor should be 4.7 µF or greater. Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 13 LM5122/LM5122-Q1 SNVS954C – APRIL 2013 – REVISED MAY 2013 www.ti.com The internal power dissipation of the LM5122 device can be reduced by supplying VCC from an external supply. If an external VCC bias supply exists and the voltage is greater than 9 V and below 14.5 V. The external VCC bias supply can be applied to the VCC pin directly through a diode, as shown in Figure 17. External VCC VCC Supply LM5122 CVCC Figure 17. External Bias Supply when 9 V<VEXT<14.5 V Shown in Figure 18 is a method to derive the VCC bias voltage with an additional winding on the boost inductor. This circuit must be designed to raise the VCC voltage above VCC regulation voltage to shut off the internal VCC regulator. VCC + nuVOUT nuVIN + + nu(VOUT -VIN) 1:n VIN VOUT + + Figure 18. External Bias Supply using Transformer The VCC regulator series pass transistor includes a diode between VCC and VIN that should not be fully forward biased in normal operation, as shown in Figure 19. If the voltage of the external VCC bias supply is greater than the VIN pin voltage, an external blocking diode is required from the input power supply to the VIN pin to prevent the external bias supply from passing current to the input supply through VCC. The need for the blocking diode should be evaluated for all applications when the VCC is supplied by the external bias supply. Especially, when the input power supply voltage is less than 4.5 V, the external VCC supply should be provided and the external blocking diode is required. VIN VIN LM5122 External VCC Supply VCC Figure 19. VIN Configuration when VVIN<VVCC 14 Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 LM5122/LM5122-Q1 www.ti.com SNVS954C – APRIL 2013 – REVISED MAY 2013 Oscillator The LM5122 switching frequency is programmable by a single external resistor connected between the RT pin and the AGND pin. The resistor should be located very close to the device and connected directly to the RT pin and AGND pin. To set a desired switching frequency (fSW), the resistor value can be calculated from Equation 4. 9 u 109 ª: º fSW ¬ ¼ RT (4) Slope Compensation For duty cycles greater than 50%, peak current mode regulators are subject to sub-harmonic oscillation. Subharmonic oscillation is normally characterized by observing alternating wide and narrow duty cycles. This subharmonic oscillation can be eliminated by a technique, which adds an artificial ramp, known as slope compensation, to the sensed inductor current. Additional slope tON Sensed Inductor Current = ILIN u RS u10 Figure 20. Slope Compensation The amount of slope compensation is programmable by a single resistor connected between the SLOPE pin and the AGND pin. The amount of slope compensation can be calculated as follows: 6 x109 xD fSW x RSLOPE VSLOPE [V] where D • 1 VIN VOUT (5) RSLOPE value can be determined from the following equation at minimum input voltage: LIN u 6 u 109 ª¬: º¼ ªK u VOUT VIN(MIN) º u RS u 10 ¬ ¼ RSLOPE where • K=0.82~1 as a default (6) From the above equation, K can be calculated over the input range as follows: K § LIN u 6 u 109 ¨1 ¨ VIN u RS u 10 u RSLOPE © · ¸ u D' ¸ ¹ where D' • VIN VOUT (7) In any case, K should be greater than at least 0.5. At higher switching frequency over 500 kHz, K factor is recommended to be greater than or equal to 1 because the minimum on-time affects the amount of slope compensation due to internal delays. Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 15 LM5122/LM5122-Q1 SNVS954C – APRIL 2013 – REVISED MAY 2013 www.ti.com The sum of sensed inductor current and slope compensation should be less than COMP output high voltage (VOH) for proper startup with load and proper current limit operation. This limits the minimum value of RSLOPE to be: RSLOPE ! • VIN MIN · ¸ ª: º VOUT ¸ ¬ ¼ ¹ This equation can be used in most cases RSLOPE ! • 5.7 u 109 § u ¨ 1.2 ¨ fSW © 8 u 109 ª: º fSW ¬ ¼ This conservative selection should be considered when VIN(MIN) < 5.5 V The SLOPE pin cannot be left floating. Error Amplifier The internal high-gain error amplifier generates an error signal proportional to the difference between the FB pin voltage and the internal precision 1.2 V reference. The output of the error amplifier is connected to the COMP pin allowing the user to provide a Type 2 loop compensation network. RCOMP, CCOMP and CHF configure the error amplifier gain and phase characteristics to achieve a stable voltage loop. This network creates a pole at DC, a mid-band zero (fZ_EA) for phase boost, and a high frequency pole (fP_EA). The minimum recommended value of RCOMP is 2 kΩ. See Feedback Compensation section. 1 fZ _ EA ªHz º 2S u RCOMP u CCOMP ¬ ¼ (9) fP _ EA 1 § CCOMP u CHF 2S u RCOMP u ¨ © CCOMP CHF · ¸ ¹ ª¬Hz º¼ (10) PWM Comparator The PWM comparator compares the sum of sensed inductor current and slope compensation ramp to the voltage at the COMP pin through a 1.2 V internal COMP to PWM voltage drop, and terminates the present cycle when the sum of sensed inductor current and slope compensation ramp is greater than VCOMP –1.2 V. ILIN RS CSP CSN + CS A=10 AMP RSLOPE SLOPE Generator VOUT REF + + - + PWM Comparator RFB2 1.2 V FB Error Amplifier COMP RCOMP CCOMP RFB1 CHF (optional) Type 2 Compensation Components Figure 21. Feedback Configuration and PWM Comparator 16 Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 LM5122/LM5122-Q1 www.ti.com SNVS954C – APRIL 2013 – REVISED MAY 2013 Soft-start The soft-start feature helps the regulator to gradually reach the steady state operating point, thus reducing startup stresses and surges. The LM5122 regulates the FB pin to the SS pin voltage or the internal 1.2 V reference, whichever is lower. The internal 10 μA soft-start current source gradually increases the voltage on an external soft-start capacitor connected to the SS pin. This results in a gradual rise of the output voltage starting from the input voltage level to the target output voltage. Soft-start time (tSS) varies by the input supply voltage, is calculated from Equation 11. CSS u 1.2V § VIN · u ¨1 tSS ¸ ªsec º¼ 10 $ 9OUT ¹ ¬ © (11) When the UVLO pin voltage is greater than the 1.2 V UVLO threshold and VCC voltage exceeds the VCC UV threshold, an internal 10 μA soft-start current source turns on. At the beginning of this soft-start sequence, VSS should be allowed to fall down below 25 mV by the internal SS pull-down switch. The SS pin can be pulled down by external switch to stop switching, but pulling up to enable switching is not allowed. The startup delay (see Figure 22) should be long enough for high-side boot capacitor to be fully charged up by internal BST charge pump. The value of CSS should be large enough to charge the output capacitor during soft-start time. 10 $ u 9OUT &OUT CSS ! u ªF º 1.2V IOUT ¬ ¼ (12) Standby Shut down 1.2V UVLO 0.4V VCC UV threshold VCC Startup delay 1.2V 10µA current source SS LO HO-SW VIN VOUT tSS Figure 22. Startup Sequence Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 17 LM5122/LM5122-Q1 SNVS954C – APRIL 2013 – REVISED MAY 2013 www.ti.com HO and LO Drivers The LM5122 contains strong N-channel MOSFET gate drivers and an associated high-side level shifter to drive the external N-channel MOSFET switches. The high-side gate driver works in conjunction with an external boot diode DBST, and bootstrap capacitor CBST. During the on-time of the low-side N-channel MOSFET driver, the SW pin voltage is approximately 0 V and the CBST is charged from VCC through the DBST. A 0.1 μF or larger ceramic capacitor, connected with short traces between the BST and SW pin, is recommended. The LO and HO outputs are controlled with an adaptive dead-time methodology which insures that both outputs are never enabled at the same time. When the controller commands LO to be enabled, the adaptive dead-time logic first disables HO and waits for HO-SW voltage to drop. LO is then enabled after a small delay (HO Fall to LO Rise Delay). Similarly, the HO turn-on is delayed until the LO voltage has discharged. HO is then enabled after a small delay (LO Fall to HO Rise Delay). This technique insures adequate dead-time for any size Nchannel MOSFET device, especially when VCC is supplied by a higher external voltage source. Be careful when adding series gate resistors, as this may decrease the effective dead-time. Care should be exercised in selecting the N-channel MOSFET devices threshold voltage, especially if the VIN voltage range is below the VCC regulation level or a bypass operation is required. If the bypass operation is required, especially when output voltage is less than 12 V, a logic level device should be selected for the highside N-channel MOSFET. During startup at low input voltages, the low-side N-channel MOSFET switch’s gate plateau voltage should be sufficient to completely enhance the N-channel MOSFET device. If the low-side Nchannel MOSFET drive voltage is lower than the low-side N-channel MOSFET device gate plateau voltage during startup, the regulator may not start up properly and it may stick at the maximum duty cycle in a high power dissipation state. This condition can be avoided by selecting a lower threshold N-channel MOSFET switch or by increasing VIN(STARTUP) with the UVLO pin voltage programming. MODE Control (Forced PWM Mode and Diode Emulation Mode) A fully synchronous boost regulator implemented with a high-side switch rather than a diode has the capability to sink current from the output in certain conditions such as light load, overvoltage or load transient. The LM5122 can be configured to operate in either forced PWM mode or diode emulation mode. In forced PWM mode (FPWM), reverse current flow in high-side N-channel MOSFET switch is allowed and the inductor current conducts continuously at light or no load conditions. The benefit of the forced PWM mode is fast light load to heavy load transient response and constant frequency operation at light or no load conditions. To enable forced PWM mode, connect the MODE pin to VCC or tie to a voltage greater than 1.2 V. In FPWM mode, reverse current flow is not limited. In diode emulation mode, current flow in the high-side switch is only permitted in one direction (source to drain). Turn-on of the high-side switch is allowed if CSP to CSN voltage is greater than 7 mV rising threshold of zero current detection during low-side switch on-time. If CSP to CSN voltage is less than 6 mV falling threshold of zero current detection during high-side switch on-time, reverse current flow from output to input through the highside N-channel MOSFET switch is prevented and discontinuous conduction mode of operation is enabled by latching off the high-side N-channel MOSFET switch for the remainder of the PWM cycle. A benefit of the diode emulation is lower power loss at light load conditions. 1.2 V COMP + - 40mV Hysteresis 1.2V MODE SkipCycle + 700k Default 150mV 20mV + Skip Cycle Comparator 1.2V 100k + - Diode Emulation Figure 23. MODE Selection 18 Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 LM5122/LM5122-Q1 www.ti.com SNVS954C – APRIL 2013 – REVISED MAY 2013 During startup the LM5122 forces diode emulation, for startup into a pre-biased load, while the SS pin voltage is less than 1.2 V. Forced diode emulation is terminated by a pulse from PWM comparator when SS is greater than 1.2 V. If there are no LO pulses during the soft-start period, a 350 ns one-shot LO pulse is forced at the end of soft-start to help charge the boot strap capacitor. Due to the internal current sense delay, configuring the LM5122 for diode emulation mode should be carefully evaluated if the inductor current ripple ratio is high and when operating at very high switching frequency. The transient performance during full load to no load in FPWM mode should also be verified. MODE Control (Skip Cycle Mode and Pulse Skipping Mode) Light load efficiency of the regulator typically drops as the losses associated with switching and bias currents of the converter become a significant percentage of the total power delivered to the load. In order to increase the light load efficiency the LM5122 provides two types of light load operation in diode emulation mode. The skip cycle mode integrated into the LM5122 controller reduces switching losses and improves efficiency at light load condition by reducing the average switching frequency. Skip cycle operation is achieved by the skip cycle comparator. When a light load condition occurs, the COMP pin voltage naturally decreases, reducing the peak current delivered by the regulator. During COMP voltage falling, the skip cycle threshold is defined as VMODE –20 mV and during COMP voltage rising, it is defined as VMODE +20 mV. There is 40mV of internal hysteresis in the skip cycle comparator. When the voltage at PWM comparator input falls below VMODE –20 mV, both HO and LO outputs are disabled. The controller continues to skip switching cycles until the voltage at PWM comparator input increases to VMODE +20 mV, demanding more inductor current. The number of cycles skipped depends upon the load and the response time of the frequency compensation network. The internal hysteresis of skip cycle comparator helps to produce a long skip cycle interval followed by a short burst of pulses. An internal 700 kΩ pull-up and 100 kΩ pulldown resistor sets the MODE pin to 0.15 V as a default. Since the peak current limit threshold is set to 750 mV, the default skip threshold corresponds to approximately 17% of the peak level. In practice the skip level will be lower due to the added slope compensation. By adding an external pull-up resistor to SLOPE or VCC pin or adding an external pull-down resistor to the ground, the skip cycle threshold can be programmed. Because the skip cycle comparator monitors the PWM comparator input which is proportional to the COMP voltage, skip cycle operation is not recommended when the bypass operation is required. Conventional pulse skipping operation can be achieved by connecting the MODE pin to ground. The negative 20 mV offset at the positive input of skip cycle comparator ensures the skip cycle comparator will not trigger in normal operation. At light or no load conditions, the LM5122 skips LO pulses if the pulse width required by the regulator is less than the minimum LO on-time of the device. Pulse skipping appears as a random behavior as the error amplifier struggles to find an average pulse width for LO in order to maintain regulation at light or no load conditions. Bypass Operation (VOUT = VIN) The LM5122 allows 100% duty cycle operation for the high-side synchronous switch when the input supply voltage is equal to or greater than the target output voltage. An internal 200 μA BST charge pump maintains sufficient high-side driver supply voltage to keep the high-side N-channel MOSFET switch on without the power stage switching. The internal BST charge pump is enabled when the UVLO pin voltage is greater than 1.2 V and the VCC voltage exceeds the VCC UV threshold. The BST charge pump generates 5.3 V minimum BST to SW voltage when SW voltage is greater than 9 V. This requires minimum 9 V boost output voltage for proper bypass operation. The leakage current of the boot diode should be always less than the BST charge pump sourcing current to maintain a sufficient driver supply voltage at both low and high temperatures. Forced PWM mode is the recommended PWM configuration when bypass operation is required. Cycle-by-Cycle Current Limit The LM5122 features a peak cycle-by-cycle current limit function. If the CSP to CSN voltage exceeds the 75 mV cycle-by-cycle current limit threshold, the current limit comparator immediately terminates the LO output. For the case where the inductor current may overshoot, such as inductor saturation, the current limit comparator skips pulses until the current has decayed below the current limit threshold. Peak inductor current in current limit can be calculated as follows: 75mV IPEAK(CL) ªA º RS ¬ ¼ (13) Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 19 LM5122/LM5122-Q1 SNVS954C – APRIL 2013 – REVISED MAY 2013 www.ti.com Hiccup Mode Over-Load Protection If cycle-by-cycle current limit is reached during any cycle, a 30 μA current is sourced into the RES capacitor for the remainder of the clock cycle. If the RES capacitor voltage exceeds the 1.2 V restart threshold, a hiccup mode over load protection sequence is initiated; The SS capacitor is discharged to GND, both LO and HO outputs are disabled, the voltage on the RES capacitor is ramped up and down between 2 V hiccup counter lower threshold and 4 V hiccup counter upper threshold eight times by 10 μA charge and 5 μA discharge currents. After the eighth cycles, the SS capacitor is released and charged by the 10 μA soft-start current again. If a 3 V zener diode is connected in parallel with the RES capacitor, the regulator enters into the hiccup mode off mode and then never restarts until UVLO shutdown is cycled. Connect RES pin directly to the AGND when the hiccup mode operation is not used. IRES = 10µA IRES = -5µA 4V 2.0V 1.2V Count to Eight RES IRES = 30µA Restart Delay tRD SS Hiccup Mode Off-time tRES HO LO Figure 24. Hiccup Mode Over-Load Protection Slave Mode and SYNCOUT The LM5122 is designed to easily implement dual (or higher) phase boost converters by configuring one controller as a master and all others as slaves. Slave mode is activated by connecting the FB pin to the VCC pin. The FB pin is sampled during initial power-on and if a slave configuration is detected, the state is latched. In the slave mode, the error amplifier is disabled and has a high impedance output, 10 μA hiccup mode off-time charging current and 5 μA hiccup mode off-time discharging current are disabled, 5 μA normal-state RES discharging current and 10 μA soft-start charging current are disabled, 30 μA fault-state RES charging current is changed to 35 μA. 10 μA UVLO hysteresis current source works the same as master mode. Also, in slave mode, the internal oscillator is disabled, and an external synchronization clock is required. The SYNCOUT function provides a 180º phase shifted clock output, enabling easy dual-phase interleaved configuration. By directly connecting master1 SYNCOUT to slave1 SYNCIN, the switching frequency of slave controller is synchronized to the master controller with 180º phase shift. In master mode, if OPT pin is tied to GND, an internal oscillator clock divided by two with 50% duty cycle is provided to achieve an 180º phase-shifted operation in two phase interleaved configuration. Switching frequency of master controller is half of the external clock frequency with this configuration. If the OPT pin voltage is higher than 2.7 V OPT threshold or the pin is tied to VCC, SYNCOUT is disabled and the switching frequency of master controller becomes the same as the external clock frequency. An external synchronization clock should be always provided and directly connected to SYNCIN for master2, slave1 and slave2 configurations. See Interleaved Boost Configuration section for detailed information. 20 Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 LM5122/LM5122-Q1 www.ti.com SNVS954C – APRIL 2013 – REVISED MAY 2013 Table 1. LM5122 Multiphase Configuration MULTIPHASE CONFIGURATION FB OPT ERROR AMPLIFIER SWITCHING FREQUENCY Master1 Feedback GND Enable fSYNC/2, Free running with RT resistor SYNCOUT fSYNC/2, fSW –180º Slave1 VCC GND Disable fSYNC, No free running Disable Master2 Feedback VCC Enable fSYNC, No free running Disable Slave2 VCC VCC Disable fSYNC/2, No free running fSYNC/2, fSW –180º Clock Synchronization The SYNCIN/RT pin can be used to synchronize the internal oscillator to an external clock. A positive going synchronization clock at the RT pin must exceed the RT sync rising threshold and negative going synchronization clock at RT pin must exceed the RT sync falling threshold to trip the internal synchronization pulse detector. In Master1 mode, two types of configurations are allowed for clock synchronization. With the configuration in Figure 25, the frequency of the external synchronization pulse is recommended to be within +40% and –20% of the internal oscillator frequency programmed by the RT resistor. For example, 900 kHz external synchronization clock and 20 kΩ RT resistor are required for 450 kHz switching in master1 mode. The internal oscillator can be synchronized by AC coupling a positive edge into the RT pin. A 5 V amplitude pulse signal coupled through 100 pF capacitor is a good starting point. The RT resistor is always required with AC coupling capacitor with the Figure 25 configuration, whether the oscillator is free running or externally synchronized. Care should be taken to guarantee that the RT pin voltage does not go below –0.3 V at the falling edge of the external pulse. This may limit the duty cycle of external synchronization pulse. There is approximately 400 ns delay from the rising edge of the external pulse to the rising edge of LO. fSYNC SYNCIN/RT CSYNC RT LM5122 Figure 25. Oscillator Synchronization Through AC Coupling in Master1 Mode With the configuration in Figure 26, the internal oscillator can be synchronized by connecting the external synchronization clock into the RT pin through RT resistor with free of the duty cycle limit. The output stage of the external clock source should be a low impedance totem-pole structure. Default logic state of fSYNC should be low. fSYNC SYNCIN/RT RT LM5122 Figure 26. Oscillator Synchronization Through a Resistor in Master1 Mode In master2 and slave modes, this external synchronization clock should be directly connected to the RT pin and always provided continuously. The internal oscillator frequency can be either of two times faster than switching frequency or the same as the switching frequency by configuring the combination of FB and OPT pins (see Table 1). Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 21 LM5122/LM5122-Q1 SNVS954C – APRIL 2013 – REVISED MAY 2013 www.ti.com Maximum Duty Cycle When operating with a high PWM duty cycle, the low-side N-channel MOSFET device is forced off each cycle. This forced LO off-time limits the maximum duty cycle of the controller. When designing a boost regulator with high switching frequency and high duty cycle requirements, a check should be made of the required maximum duty cycle. The minimum input supply voltage which can achieve the target output voltage is estimated from Equation 14 . VIN(MIN) fSW u VOUT u (750ns margin) [V] (14) In normal operation, about 100 ns of margin is recommended. Thermal Protection Internal thermal shutdown circuitry is provided to protect the controller in the event the maximum junction temperature is exceeded. When activated, typically at 165°C, the controller is forced into a low-power shutdown mode, disabling the output drivers, disconnection switch and the VCC regulator. This feature is designed to prevent overheating and destroying the device. 22 Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 LM5122/LM5122-Q1 www.ti.com SNVS954C – APRIL 2013 – REVISED MAY 2013 APPLICATION INFORMATION Feedback Compensation The open loop response of a boost regulator is defined as the product of modulator transfer function and feedback transfer function. When plotted on a dB scale, the open loop gain is shown as the sum of modulator gain and feedback gain. The modulator transfer function of a current mode boost regulator including a power stage transfer function with an embedded current loop can be simplified as one pole, one zero and one Right Half Plane (RHP) zero system. Modulator transfer function is defined as follows: § · § s s ¨1 ¸ u ¨1 ¨ ¸ ¨ Ö & & VOUT (s) Z _ ESR ¹ © Z _ RHP AM u © Ö § VCOMP (s) s · ¨1 ¸ ¨ &P _ LF ¸ © ¹ · ¸ ¸ ¹ where RLOAD D' u RS _ EQ u A S 2 AM (Modulator DC gain) • • &P _ LF /RDG SROH 2 RLOAD u COUT &Z _ ESR (65 ]HUR 1 RESR u COUT &Z _ RHP 5+3 ]HUR RLOAD u (D' )2 LIN _ EQ • • • • LIN _ EQ LIN , RS _ EQ n RS n n is the number of the phase. (15) If the ESR of COUT (RESR) is small enough and the RHP zero frequency is far away from the target crossover frequency, the modulator transfer function can be further simplified to one pole system and the voltage loop can be closed with only two loop compensation components, RCOMP and CCOMP, leaving a single pole response at the crossover frequency. A single pole response at the crossover frequency yields a very stable loop with 90 degrees of phase margin. The feedback transfer function includes the feedback resistor divider and loop compensation of the error amplifier. RCOMP, CCOMP and optional CHF configure the error amplifier gain and phase characteristics, create a pole at origin, a low frequency zero and a high frequency pole. Feedback transfer function is defined s 1 &Z _ EA VÖ COMP AFB u § VÖ OUT s s u ¨1 ¨ & P _ EA © as follows: · ¸ ¸ ¹ where AFB (Feedback DC gain) • • 1 RFB2 u CCOMP &Z _ EA /RZ IUHTXHQF\ ]HUR &P _ EA +LJK IUHTXHQF\ SROH • CHF 1 RCOMP u CCOMP 1 RCOMP u CHF (16) Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 23 LM5122/LM5122-Q1 SNVS954C – APRIL 2013 – REVISED MAY 2013 www.ti.com The pole at the origin minimizes the output steady state error. The low frequency zero should be placed to cancel the load pole of the modulator. The high frequency pole can be used to cancel the zero created by the output capacitor ESR or to decrease noise susceptibility of the error amplifier. By placing the low frequency zero an order of magnitude less than the crossover frequency, the maximum amount of phase boost can be achieved at the crossover frequency. The high frequency pole should be placed beyond the crossover frequency since the addition of CHF adds a pole in the feedback transfer function. The crossover frequency (open loop bandwidth) is usually selected between one twentieth and one fifth of the fSW. In a simplified formula, the estimated crossover frequency can be defined as: RCOMP fCROSS u D' [Hz] S u RS _ EQ u RFB2 u A S u COUT where D' • VIN VOUT (17) For higher crossover frequency, RCOMP can be increased, while proportionally decreasing CCOMP. Conversely, decreasing RCOMP while proportionally increasing CCOMP, results in lower bandwidth while keeping the same zero frequency in the feedback transfer function. The modulator transfer function can be measured by a network analyzer and the feedback transfer function can be configured for the desired open loop transfer function. If the network analyzer is not available, step load transient tests can be performed to verify acceptable performance. The step load goal is minimum overshoot/undershoot with a damped response. Sub-Harmonic Oscillation Peak current mode regulator can exhibit unstable behavior when operating above 50% duty cycle. This behavior is known as sub-harmonic oscillation and is characterized by alternating wide and narrow pulses at the SW pin. Sub-harmonic oscillation can be prevented by adding an additional slope voltage ramp (slope compensation) on top of the sensed inductor current. By choosing K≥0.82~1.0, the sub-harmonic oscillation will be eliminated even with wide varying input voltage. In time-domain analysis, the steady-state inductor current starting from an initial point returns to the same point. When the amplitude of an end cycle current error (dI1) caused by an initial perturbation (dI0) is less than the amplitude of dI0 or dI1/dI0 > –1, the perturbation naturally disappears after a few cycles. When dl1/dl0<-1, the initial perturbation no longer disappear, it results in sub-harmonic oscillation in steady-state. Steady-State Inductor Current dI0 tON dI1 Inductor Current with Initial Perturbation Figure 27. Effect of Initial Perturbation when dl1/dl0 < -1 dI1/dI0 can be calculated as: dI1 1 1 dI0 K (18) The relationship between dI1/dI0 and K factor is illustrated graphically below. 24 Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 LM5122/LM5122-Q1 www.ti.com SNVS954C – APRIL 2013 – REVISED MAY 2013 Figure 28. dl1/dl0 vs K Factor The absolute minimum value of K is 0.5. When K<0.5, the amplitude of dl1 is greater than the amplitude of dl0 and any initial perturbation results in sub-harmonic oscillation. If K=1, any initial perturbation will be removed in one switching cycle. This is known as one-cycle damping. When -1<dl1/dl0<0, any initial perturbation will be under-damped. Any perturbation will be over-damped when 0<dl1/dl0<1. In the frequency-domain, Q, the quality factor of sampling gain term in modulator transfer function, is used to predict the tendency for sub-harmonic oscillation, which is defined as: 1 Q S K 0.5 (19) The relationship between Q and K factor is illustrated in Figure 29 Figure 29. Sampling Gain Q vs K Factor The recommended absolute minimum value of K is 0.5. High gain peaking when K is less than 0.5 results subharmonic oscillation at fSW/2. A higher value of K factor may introduce additional phase shift near the crossover frequency, but has the benefit of reducing noise susceptibility in current loop. The maximum allowable value of K factor can be calculated by the maximum crossover frequency equation in frequency analysis formulas in Table 2. Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 25 LM5122/LM5122-Q1 SNVS954C – APRIL 2013 – REVISED MAY 2013 www.ti.com Table 2. BOOST REGULATOR FREQUENCY ANALYSIS SIMPLIFIED FORMULA MODULATOR TRANSER FUNCTION Modulator DC gain (2) § s ¨1 ¨ ZZ _ ESR © AM u § ¨1 ¨ © VÖ OUT (s) Ö V (s) COMP RLOAD u (D')2 LIN _ EQ ESR zero &Z _ ESR 1 RESR u COUT ESR pole Not considered Dominant load pole &P _ LF (2) · ¸ ¸ ¹ VÖ OUT s Ö VCOMP s 1 RESR1 u COUT1 &P _ ESR 1 RESR1 u COUT1 / /COUT2 Sub-harmonic double pole K factor FEEDBACK TRANSFER FUNCTION s2 · ¸ &n2 ¸¹ 2 RLOAD u COUT Not considered Not considered Not considered Q 1 S K 0.5 &n &SW 2 S u ISW AFB u § s s u ¨1 ¨ & P _ EA © 1 RFB2 u (CCOMP fn fSW 2 K § LIN u 6 u 109 ¨1 ¨ V u IN RS u 10 u RSLOPE © · ¸ u D' ¸ ¹ s &Z _ EA 1 OUT 4 u &n or K=1 VÖ COMP (s) VÖ (s) fSW K 0.5 or &P _ HF Quality factor § s ¨1 ¨ &P_LF © § s · § s · ¨1 ¸ u ¨1 ¸ ¨ &ZESR ¸ ¨© &ZRHP ¸¹ © ¹ · § · § s s ¸ u ¨1 ¸ u ¨1 ¸ ¨ ¸ ¨ & &P_HF p _ ESR ¹ © ¹ © &Z _ ESR &P _ HF Sampled gain inductor pole AM u (1) RLOAD D' u RS _ EQ u A S 2 AM &Z _ RHP RHP zero · § s ¸ u ¨1 ¸ ¨ ZZ _ RHP ¹ © s · ¸ ZP _ LF ¸¹ COMPREHENSIVE FORMULA Feedback DC gain AFB Mid-band Gain AFB _ MID Low frequency zero &Z _ EA 1 RCOMP u CCOMP High frequency pole &P _ EA 1 RCOMP u CHF · ¸ ¸ ¹ CHF ) RCOMP RFB2 &P _ EA 1 RCOMP u CCHF / /CCOMP (1) Comprehensive equation includes an inductor pole and a gain peaking at fSW/2, which is caused by sampling effect of the current mode control. Also, it assumes that a ceramic capacitor COUT2 (No ESR) is connected in parallel with COUT1. RESR1 represents ESR of COUT1. (2) With multiphase configuration, number of phases. 26 LIN _ EQ LIN RS _ EQ n , RS R LOAD n , VOUT IOUT of each phase u n , and COUT = COUT of each phase x n, where n = Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 LM5122/LM5122-Q1 www.ti.com SNVS954C – APRIL 2013 – REVISED MAY 2013 Table 2. BOOST REGULATOR FREQUENCY ANALYSIS (continued) SIMPLIFIED FORMULA § s ¨1 ¨ &Z _ ESR © AM u AFB u § ¨1 ¨ © OPEN LOOP RESPONSE T s Crossover frequency (3) (Open loop band width) fCROSS · § s ¸ u ¨1 ¸ ¨ &Z _ RHP ¹ © s · ¸ &P _ LF ¸¹ · ¸ ¸ ¹u COMPREHENSIVE FORMULA 1 s &Z _ EA § s s u ¨1 ¨ &P _ EA © RCOMP u D' S u RS _ EQ u RFB2 u A S u COUT · ¸ ¸ ¹ § · § · s s ¨1 ¸ u ¨1 ¸ ¨ &Z _ ESR ¸¹ ¨© &Z _ RHP ¸¹ © AM u AFB u § · § s · § s s ¨1 ¸ u ¨1 ¸ u ¨1 ¨ &P _ LF ¸¹ ¨© &p _ ESR ¸¹ ¨© &PHF © T s fSW &Z _RHP or whichever is smaller 5 2u Su 4 fCROSS _MAX 1 s2 · ¸ &n2 ¸¹ u s &Z _ EA § s s u ¨1 ¨ &P _ EA © · ¸ ¸ ¹ Use graphic tool fCROSS _MAX Maximum cross over frequency (4) (1) fSW § u ¨ 1 4 u Q2 4uQ © 1 ·¸ ¹ or &Z _ RHP 2u Su 4 , whichever is smaller (3) (4) f &Z _ RHP CCOMP RLOAD u COUT D' 4 u RCOMP , and Assuming &Z _ EA &P _ LF, &P _ EA &Z _ ESR, CROSS 2 u S u 10 , The frequency at which 45º phase shift occurs in modulator phase characteristics. VIN VOUT . Interleaved Boost Configuration Interleaved operation offers many advantages in single output, high current applications such as higher efficiency, lower component stresses and reduced input and output ripple. For dual phase interleaved operation, the output power path is split reducing the input current in each phase by one-half. Ripple currents in the input and output capacitors are reduced significantly since each channel operates 180 degrees out of phase from the other. Shown in Figure 30 is a normalized (IRMS/IOUT) output capacitor ripple current vs duty cycle for both a single phase and dual phase boost converter, where IRMS is the output current ripple RMS. Figure 30. Normalized Output Capacitor RMS Ripple Current To configure for dual phase interleaved operation, one device should be configured as a master and the other device should be configured in slave mode by connecting FB to VCC. Also COMP, UVLO, RES, SS and SYNCOUT on the master side should be connected to COMP, UVLO, RES, SS and SYNCIN on slave side respectively. The compensation network is connected between master FB and the common COMP connection. The output capacitors of the two power stages are connected together at the common output. Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 27 LM5122/LM5122-Q1 SNVS954C – APRIL 2013 – REVISED MAY 2013 www.ti.com VSUPPLY VOUT + CSN VCC BST SW CSP VIN LO HO UVLO SLOPE RES OPT SS SYNCOUT SYNCIN/RT FB COMP MASTER VSUPPLY CSN VCC CSP BST SW LO VIN HO COMP SYNCIN/RT SLOPE OPT SS VCC RES FB UVLO SLAVE Figure 31. Dual Phase Interleaved Boost Configuration Shown in Figure 32 is a dual phase timing diagram. The 180° phase shift is realized by connecting SYNCOUT on the master side to the SYNCIN on the slave side. fSYNC Free running when no SYNCIN(MASTER) external synchronization. Optional fSYNC GND Master CSYNC SYNCIN/RT (5VPP) SYNCOUT RT Duty cycle of fSYNC Should be controlled for RT not to go below GND Internal CLK(MASTER) OPT=GND SW(MASTER) Slave SYNCIN/RT OPT=GND SYNCOUT(MASTER) SYNCIN(SLAVE) (50%Duty-cycle) Internal CLK(SLAVE) SW(SLAVE) Figure 32. Dual Phase Configuration and Timing Diagram Shown in Figure 33 are two possible 4-phase configurations and the timing diagrams. Each channel is synchronized by an individual external clock in the diagram (a). The SYNCOUT pin is used in the diagram (b) requiring only one external clock source. A 50% duty cycle of external synchronization pulse should be always provided with this daisy chain configuration. 28 Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 LM5122/LM5122-Q1 www.ti.com SNVS954C – APRIL 2013 – REVISED MAY 2013 Current sharing between phases is achieved by sharing one error amplifier output of the master controller with the 3 slave controllers. Resistor sensing is a preferred method of current sensing to accurately balance the phase currents. fSYNC should be always provided Master (5VPP) SYNCIN/RT OPT=VCC fSYNC1 fSYNC1 SYNCIN_MASTER Slave1 SYNCIN/RT fSYNC2 OPT=GND fSYNC2 SYNCIN_SLAVE1 Slave2 fSYNC3 SYNCIN_SLAVE2 SYNCIN/RT OPT=GND fSYNC3 fSYNC4 SYNCIN_SLAVE3 Slave3 SYNCIN/RT fSYNC4 OPT=GND Master fSYNC should be always provided (5VPP) fSYNC SYNCIN RT D QZ SYNCOUT OPT=GND fSYNC Slave1 SYNCIN_MASTER SYNCIN Q OPT=GND SYNCIN_SLAVE1 Slave2 SYNCIN RT SYNCOUT OPT=VCC Slave3 SYNCIN_SLAVE2 SYNCIN_SLAVE3 SYNCIN OPT=GND Figure 33. 4-Phase Timing Diagram (a) Individual Clock (b) Daisy Chain DCR Sensing For the applications requiring lowest cost with minimum conduction loss, Inductor DC resistance (DCR) is used to sense the inductor current rather than using a sense resistor. Shown in Figure 34 is a DCR sensing configuration using two DCR sensing resistors and one capacitor. Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 29 LM5122/LM5122-Q1 SNVS954C – APRIL 2013 – REVISED MAY 2013 www.ti.com VOUT LIN RDCR VIN + RCSP + CDCR RCSN SW HO LO CSN CSP LM5122 Figure 34. DCR Sensing RCSN and CDCR selection should meet Equation 20 since this indirect current sensing method requires a time constant matching. CDCR is usually selected to be in the range of 0.1 µF to 2.2 µF. LIN CDCR u RCSN RDCR (20) Smaller value of RCSN minimizes the voltage drop caused by CSN bias current, but increases the dynamic power dissipation of RCSN. The DC voltage drop of RCSN can be compensated by selecting the same value of RCSP, but the gain of current amplifier, which is typically 10, is affected by adding RCSP. The gain of current amplifier with the DCR sensing network can be determined as: A CS _ DCR 12.5 k: / (1.25 k: RCSP ) (21) Due to the reduced accuracy of DCR sensing, FPWM mode operation is recommended when DCR sensing is used. Output Overvoltage Protection Output overvoltage protection can be achieved by adding a simple external circuit. The output overvoltage protection circuit shown in Figure 35 shuts down the LM5122 when the output voltage exceeds the overvoltage threshold set by the zener diode. VOUT LM5122 UVLO Figure 35. Output Overvoltage Protection 30 Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 LM5122/LM5122-Q1 www.ti.com SNVS954C – APRIL 2013 – REVISED MAY 2013 PC Board Layout Recommendation In a boost regulator, the primary switching loop consists of the output capacitor and N-channel MOSFET power switches. Minimizing the area of this loop reduces the stray inductance and minimizes noise. Especially, placing high quality ceramic output capacitors as close to this loop earlier than bulk aluminum output capacitors minimizes output voltage ripple and ripple current of the aluminum capacitors. In order to prevent a dv/dt induced turn-on of high-side switch, HO and SW should be connected to the gate and source of the high-side synchronous N-channel MOSFET switch through short and low inductance paths. In FPWM mode, the dv/dt induced turn-on can occur on the low-side switch. LO and PGND should be connected to the gate and source of the low-side N-channel MOSFET, through short and low inductance paths. All of the power ground connections should be connected to a single point. Also, all of the noise sensitive low power ground connections should be connected together near the AGND pin and a single connection should be made to the single point PGND. CSP and CSN are high impedance pins and noise sensitive. CSP and CSN traces should be routed together with kelvin connections to the current sense resistor as short as possible. If needed, place 100 pF ceramic filter capacitor as close to the device. MODE pin is also high impedance and noise sensitive. If an external pull-up or pull-down resistor is used at MODE pin, the resistor should be placed as close the device. VCC, VIN and BST capacitor must be as physically close as possible to the device. The LM5122 has an exposed thermal pad to aid power dissipation. Adding several vias under the exposed pad helps conduct heat away from the device. The junction to ambient thermal resistance varies with application. The most significant variables are the area of copper in the PC board, the number of vias under the exposed pad and the amount of forced air cooling. The integrity of the solder connection from the device exposed pad to the PC board is critical. Excessive voids greatly decrease the thermal dissipation capacity. The highest power dissipating components are the two power switches. Selecting N-channel MOSFET switches with exposed pads aids the power dissipation of these devices. Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 31 LM5122/LM5122-Q1 SNVS954C – APRIL 2013 – REVISED MAY 2013 www.ti.com Design Example and Component Selection OPERATING CONDITIONS ● Output Voltage (VOUT) : 24 V ● Full Load Current (IOUT) : 4.5 A ● Output Power : 108 W ● Minimum Input Voltage (VIN(MIN)) : 9V ● Typical Input Voltage (VIN(TYP)) : 12 V ● Maximum Input Voltage (VIN(MAX)) : 20 V ● Switching Frequency (fSW) : 250 kHz TIMING RESISTOR RT Generally, higher frequency applications are smaller but have higher losses. Operation at 250 kHz is selected for this example as a reasonable compromise between small size and high-efficiency. The value of RT for 250 kHz switching frequency is calculated as follows: RT 9 u 109 fSW 9 u 109 250 kHz 36.0 k: (22) A standard value of 36.5 kΩ is chosen for RT. UVLO DIVIDER RUV2, RUV1 The desired startup voltage and the hysteresis are set by the voltage divider RUV2, RUV1. The UVLO shutdown voltage should be high enough to enhance the low-side N-channel MOSFET switch fully. For this design, the startup voltage is set to 8.7 V which is 0.3 V below VIN(MIN). VHYS is set to 0.5 V. This results 8.2 V of VIN(SHUTDOWN). The values of RUV2, RUV1 are calculated as follows: VHYS 0.5 V RUV2 50 k: IHYS 10 PA (23) RUV1 1.2V u RUV2 VIN(STARTUP) 1.2V 1.2V u 50 k: 8.7V 1.2V 8 k: (24) A standard value of 49.9 kΩ is selected for RUV2. RUV1 is selected to be a standard value of 8.06 kΩ. INPUT INDUCTOR LIN The inductor ripple current is typically set between 20% and 40% of the full load current, known as a good compromise between core loss and copper loss of the inductor. Higher ripple current allows for a smaller inductor size, but places more of a burden on the output capacitor to smooth the ripple voltage on the output. For this example, a ripple ratio (RR) of 0.25, 25% of the input current was chosen. Knowing the switching frequency and the typical output voltage, the inductor value can be calculated as follows: LIN VIN VIN · 1 § u u ¨1 ¸ IIN u RR fSW © VOUT ¹ 12V 1 § 12V · u u ¨1 108W 250 kHz © 24V ¸¹ u 0.25 12V 10.7 + (25) The closest standard value of 10 μH was chosen for LIN. The saturation current rating of inductor should be greater than the peak inductor current, which is calculated at the minimum input voltage and full load. 8.7 V startup voltage is used conservatively. IPEAK 32 IIN § VIN VIN · 1 u u ¨1 ¸ 2 LIN u fSW © VOUT ¹ 24V u 4.5A 8.7V 1 8.7V § 8.7V · 13.5 A u u 1 2 10 + u N+] ©¨ 9 ¹¸ Submit Documentation Feedback (26) Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 LM5122/LM5122-Q1 www.ti.com SNVS954C – APRIL 2013 – REVISED MAY 2013 CURRENT SENSE RESISTOR RS The maximum peak input current capability should be 20~50% higher than the required peak current at low input voltage and full load, accounting for tolerances. For this example, 40% is margin is chosen. VCS TH1 75 mV RS 3.97 m IPEAK(CL) 13.5A u 1.4 (27) A closest standard value of 4 mΩ is selected for RS. The maximum power loss of RS is calculated as follows. PLOSS(RS) I2R (13.5A u 1.4)2 u 4mQ 1.43W (28) CURRENT SENSE FILTER RCSFP, RCSFN, CCS The current sense filter is optional. 100 pF of CCS and 100 Ω of RCSFP, RCSFN are normal recommendations. Because CSP and CSN pins are high impedance, CCS should be placed physically as close to the device. VIN RCSFN + RCSFP RS CSN LM5122 CCS CSP Figure 36. Current Sense Filter SLOPE COMPENSATION RESISTOR RSLOPE The K value is selected to be 1 at the minimum input voltage. RSLOPE should be carefully selected so that the sum of sensed inductor current and slope compensation is less than COMP output high voltage. RSLOPE ! 8 u 109 fSW 8 u 109 250 kHz 32 k: (29) 9 RSLOPE LIN u 6 u 10 ªK u VOUT VIN(MIN) º u RS u 10 ¬ ¼ 9 10 + u u 1u 24V 9V u 4m: u 10 100 k: (30) A closest standard value of 100 kΩ is selected for RSLOPE. OUTPUT CAPACITOR COUT The output capacitors smooth the output voltage ripple and provide a source of charge during transient loading conditions. Also the output capacitors reduce the output voltage overshoot when the load is disconnected suddenly. Ripple current rating of output capacitor should be carefully selected. In boost regulator, the output is supplied by discontinuous current and the ripple current requirement is usually high. In practice, the ripple current requirement can be dramatically reduced by placing high quality ceramic capacitors earlier than the bulk aluminum capacitors as close to the power switches. The output voltage ripple is dominated by ESR of the output capacitors. Paralleling output capacitor is a good choice to minimize effective ESR and split the output ripple current into capacitors. In this example, three 330 µF aluminum capacitors are used to share the output ripple current and source the required charge. The maximum output ripple current can be simply calculated at the minimum input voltage as follows: IOUT 4.5A IRIPPLE _ MAX(COUT) 6A VIN(MIN) 9V u 2 2u 24V VOUT (31) Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 33 LM5122/LM5122-Q1 SNVS954C – APRIL 2013 – REVISED MAY 2013 www.ti.com Assuming 60 mΩ of ESR per an output capacitor, the output voltage ripple at the minimum input voltage is calculated as follows: § · 4.5A § 60m: IOUT · 1 1 VRIPPLE _ MAX(COUT) u ¨R u ¸ ¸ 0.252V VIN(MIN) © ESR 4 u COUT u fSW ¹ 9V ¨© 3 4 u 3 u 330 ) u N+] ¹ 24V VOUT (32) In practice, four 10 µF ceramic capacitors are additionally placed earlier than the bulk aluminum capacitors to reduce the output voltage ripple and split the output ripple current. Due to the inherent path from input to output, unlimited inrush current can flow when the input voltage rises quickly and charges the output capacitor. The slew rate of input voltage rising should be controlled by a hot-swap or by starting the input power supply softly for the inrush current not to damage the inductor, sense resistor or high-side N-channel MOSFET switch. INPUT CAPACITOR CIN The input capacitors smooth the input voltage ripple. Assuming high quality ceramic capacitors are used for the input capacitors, the maximum input voltage ripple which happens when the input voltage is half of the output voltage can be calculated as follows: VOUT 24V VRIPPLE _ MAX(CIN) 0.09V 32 u LIN u CIN u fSW 2 32 u 10 + u u )u N+]2 (33) The value of input capacitor is also a function of source impedance, the impedance of source power supply. The more input capacitor will be required to prevent a chatter condition upon power up if the impedance of source power supply is not enough low. VIN FILTER RVIN, CVIN An R-C filter (RVIN, CVIN) on VIN pin is optional. It is not required if CIN capacitors are high quality ceramic capacitors and placed physically close to the device. The filter helps to prevent faults caused by high frequency switching noise injection into the VIN pin. A 0.47 μF ceramic capacitor is used this example. 3 Ω of RVIN and 0.47 µF of CVIN are normal recommendations. A larger filter with 2.2 µ~4.7 µF CVIN is recommended when the input voltage is lower than 8 V or the required duty cycle is close to the maximum duty cycle limit. VIN VIN RVIN CVIN LM5122 Figure 37. VIN Filter BOOTSTRAP CAPACITOR CBST AND BOOST DIODE DBST The bootstrap capacitor between the BST and SW pin supplies the gate current to charge the high-side Nchannel MOSFET device gate during each cycle’s turn-on and also supplies recovery charge for the bootstrap diode. These current peaks can be several amperes. The recommended value of the bootstrap capacitor is 0.1 μF. CBST should be a good quality, low ESR, ceramic capacitor located at the pins of the device to minimize potentially damaging voltage transients caused by trace inductance. The minimum value for the bootstrap capacitor is calculated as follows: QG CBST ªF º û9BST ¬ ¼ (34) Where QG is the high-side N-channel MOSFET gate charge and ΔVBST is the tolerable voltage droop on CBST, which is typically less than 5% of VCC or 0.15 V, conservatively. In this example, the value of the BST capacitor (CBST) is 0.1 µF. 34 Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 LM5122/LM5122-Q1 www.ti.com SNVS954C – APRIL 2013 – REVISED MAY 2013 The voltage rating of DBST should be greater than the peak SW node voltage plus 16 V. A low leakage diode is mandatory for the bypass operation. The leakage current of DBST should be low enough for the BST charge pump to maintain a sufficient high-side driver supply voltage at high temperature. A low leakage diode also prevents the possibility of excessive VCC voltage during shutdown, in high output voltage applications. If the leakage is excessive, a zener VCC clamp or bleed resistor may be required. High-side driver supply voltage should be greater than the high-side N-channel MOSFET switch’s gate plateau at the minimum input voltage. VCC CAPACITOR CVCC The primary purpose of the VCC capacitor is to supply the peak transient currents of the LO driver and bootstrap diode as well as provide stability for the VCC regulator. These peak currents can be several amperes. The value of CVCC should be at least 10 times greater than the value of CBST, and should be a good quality, low ESR, ceramic capacitor. CVCC should be placed close to the pins of the IC to minimize potentially damaging voltage transients caused by trace inductance. A value of 4.7 µF was selected for this design example. OUTPUT VOLTAGE DIVIDER RFB1, RFB2 RFB1 and RFB2 set the output voltage level. The ratio of these resistors is calculated as follows: VOUT RFB2 1 RFB1 1.2V (35) The ratio between RCOMP and RFB2 determines the mid-band gain, AFB_MID. A larger value for RFB2 may require a corresponding larger value for RCOMP. RFB2 should be large enough to keep the total divider power dissipation small. 49.9 kΩ in series with 825 Ω was chosen for high-side feedback resistors in this example, which results in a RFB1 value of 2.67 kΩ for 24 V output. SOFT-START CAPACITOR CSS The soft-start time (tSS) is the time for the output voltage to reach the target voltage from the input voltage. The soft-start time is not only proportional with the soft-start capacitor, but also depends on the input voltage. With 0.1 µF of CSS, the soft-start time is calculated as follows: CSS u 1.2V § VIN(MAX) · 0.1 ) u 9 § 9· tSS(MIN) 2 msec u ¨¨1 u ¨1 ¸¸ ISS VOUT ¹ 10 $ 9 ¸¹ © © (36) t SS(MAX) VIN(MIN) CSS u 1.2V § u ¨¨ 1 ISS VOUT © · ¸¸ ¹ 0.1 ) u 9 § u ¨1 10 $ © 9 · 9 ¸¹ 7.5 msec (37) RESTART CAPACITOR CRES The restart capacitor determines restart delay time tRD and hiccup mode off time tRES (see Figure 24). tRD should be greater than tSS(MAX). The minimum required value of CRES can be calculated at the low input voltage as follows: IRES u tSS(MAX) 30 $ u PVHF CRES(MIN) 0.19 PF VRES 1.2V (38) A standard value of 0.47 µF is selected for CRES. LOW-SIDE POWER SWITCH QL Selection of the power N-channel MOSFET devices by breaking down the losses is one way to compare the relative efficiencies of different devices. Losses in the low-side N-channel MOSFET device can be separated into conduction loss and switching loss. Low-side conduction loss is approximately calculated as follows: 2 PCOND(LS) D u IIN2 u RDS _ ON(LS) u 1.3 § VIN · § IOUT u VOUT · ¨1 ¸u¨ ¸ u RDS _ ON(LS) u 1.3 [W] VOUT ¹ © VIN ¹ © Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 (39) 35 LM5122/LM5122-Q1 SNVS954C – APRIL 2013 – REVISED MAY 2013 www.ti.com Where, D is the duty cycle and the factor of 1.3 accounts for the increase in the N-channel MOSFET device onresistance due to heating. Alternatively, the factor of 1.3 can be eliminated and the high temperature onresistance of the N-channel MOSFET device can be estimated using the RDS(ON) vs temperature curves in the Nchannel MOSFET datasheet. Switching loss occurs during the brief transition period as the low-side N-channel MOSFET device turns on and off. During the transition period both current and voltage are present in the channel of the N-channel MOSFET device. The low-side switching loss is approximately calculated as follows: PSW(LS) 0.5 u VOUT u IIN u (tR tF ) u fSW [W] (40) tR and tF are the rise and fall times of the low-side N-channel MOSFET device. The rise and fall times are usually mentioned in the N-channel MOSFET datasheet or can be empirically observed with an oscilloscope. An additional Schottky diode can be placed in parallel with the low-side N-channel MOSFET switch, with short connections to the source and drain in order to minimize negative voltage spikes at the SW node. HIGH-SIDE POWER SWITCH QH AND ADDITIONAL PARALLEL SCHOTTKY DIODE Losses in the high-side N-channel MOSFET device can be separated into conduction loss, dead-time loss and reverse recovery loss. Switching loss is calculated for the low-side N-channel MOSFET device only. Switching loss in the high-side N-channel MOSFET device is negligible because the body diode of the high-side N-channel MOSFET device turns on before and after the high-side N-channel MOSFET device switches. High-side conduction loss is approximately calculated as follows: 2 PCOND(HS) (1 D) u IIN2 u RDS _ ON(HS) u 1.3 § VIN · § IOUT u VOUT · ¨ ¸u¨ ¸ u RDS _ ON(HS) u 1.3 [W] VIN ¹ © VOUT ¹ © (41) Dead-time loss is approximately calculated as follows: PDT(HS) VD x IIN x (tDLH tDHL ) x fSW [W] where • VD is the forward voltage drop of the high-side NMOS body diode. (42) Reverse recovery characteristics of the high-side N-channel MOSFET switch strongly affect efficiency, especially when the output voltage is high. Small reverse recovery charge helps to increase the efficiency while also minimizes switching noise. Reverse recovery loss is approximately calculated as follows: PRR(HS) VOUT u QRR u fSW [W] (43) where • QRR is the reverse recovery charge of the high-side N-channel MOSFET body diode. (44) An additional Schottky diode can be placed in parallel with the high-side switch to improve efficiency. Usually, the power rating of this parallel Schottky diode can be less than the high-side switch’s because the diode conducts only during dead-times. The power rating of the parallel diode should be equivalent or higher than high-side switch’s if bypass operation is required, hiccup mode operation is required or any load exists before switching. SNUBBER COMPONENTS A resistor-capacitor snubber network across the high-side N-channel MOSFET device reduces ringing and spikes at the switching node. Excessive ringing and spikes can cause erratic operation and can couple noise to the output voltage. Selecting the values for the snubber is best accomplished through empirical methods. First, make sure the lead lengths for the snubber connections are very short. Start with a resistor value between 5 and 50 Ω. Increasing the value of the snubber capacitor results more damping, but this also results higher snubber losses. Select a minimum value for the snubber capacitor that provides adequate damping of the spikes on the switch waveform at heavy load. A snubber may not be necessary with an optimized layout. LOOP COMPENSATION COMPONENTS CCOMP, RCOMP, CHF RCOMP, CCOMP and CHF configure the error amplifier gain and phase characteristics to produce a stable voltage loop. For a quick start, follow the 4 steps listed below: 36 Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 LM5122/LM5122-Q1 www.ti.com SNVS954C – APRIL 2013 – REVISED MAY 2013 STEP1: Select fCROSS Select the cross over frequency (fCROSS) at one fourth of the RHP zero or one tenth of the switching frequency whichever is lower. fSW 25 kHz 10 (45) VOUT VIN 2 ) u( fZ _ RHP RLOAD u (D')2 IOUT VOUT 5.3 kHz 4 4 u 2S u LIN _ EQ 4 u 2S u LIN _ EQ (46) 5.3 kHz of the crossover frequency is selected between two. RHP zero at minimum input voltage should be considered if the input voltage range is wide. STEP2: Determine required RCOMP Knowing fCROSS, RCOMP is calculated as follows: RCOMP fCROSS u S u RS u RFB2 u 10 u COUT u VOUT VIN 68.5 k: (47) A standard value of 68.1 kΩ is selected for RCOMP STEP3: Determine CCOMP to cancel load pole. Place error amplifier zero at the twice of load pole frequency. Knowing RCOMP, CCOMP is calculated as follows: RLOAD x COUT CCOMP 20.2nF 4 x RCOMP (48) A standard value of 22 nF is selected for CCOMP STEP4: Determine CHF to cancel ESR zero. Knowing RCOMP, RESR and CCOMP, CHF is calculated as follows: RESR u COUT u CCOMP CHF 307 pF RCOMP u CCOMP RESR u COUT (49) A standard value of 330 pF is selected for CCOMP Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 37 LM5122/LM5122-Q1 SNVS954C – APRIL 2013 – REVISED MAY 2013 www.ti.com Figure 38. Single Phase Example Schematic 38 Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 LM5122/LM5122-Q1 www.ti.com SNVS954C – APRIL 2013 – REVISED MAY 2013 ALTERNATE APPLICATION IDEAS VSUPPLY VOUT + LO HO LM5122 CSN FB CSP COMP VIN RES SYNCOUT SS OPT PGND AGND UVLO SLOPE SYNCIN/RT MODE VCC BST SW Figure 39. Sepic Converter Simplified Schematic VSUPPLY 9V ~ 36V VOUT 12V 744851101 COUPLED INDUCTOR LO LM5122 HO CSN FB CSP COMP VIN SYNCOUT UVLO SLOPE SYNCIN/RT + RES SS OPT PGND AGND MODE VCC BST SW Figure 40. Non-Isolated Synchronous Flyback Converter Simplified Schematic Submit Documentation Feedback Copyright © 2013, Texas Instruments Incorporated Product Folder Links: LM5122/LM5122-Q1 39 PACKAGE OPTION ADDENDUM www.ti.com 7-Jul-2013 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Pins Package Drawing Qty Eco Plan Lead/Ball Finish (2) MSL Peak Temp Op Temp (°C) Device Marking (3) (4/5) LM5122MH/NOPB ACTIVE HTSSOP PWP 20 73 Green (RoHS & no Sb/Br) CU SN Level-1-260C-UNLIM -40 to 125 LM5122 MH LM5122MHX/NOPB ACTIVE HTSSOP PWP 20 2500 Green (RoHS & no Sb/Br) CU SN Level-1-260C-UNLIM -40 to 125 LM5122 MH LM5122QMH/NOPB ACTIVE HTSSOP PWP 20 73 TBD Call TI Call TI -40 to 125 LM5122QMHX/NOPB ACTIVE HTSSOP PWP 20 2500 TBD Call TI Call TI -40 to 125 (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. (4) There may be additional marking, which relates to the logo, the lot trace code information, or the environmental category on the device. (5) Multiple Device Markings will be inside parentheses. Only one Device Marking contained in parentheses and separated by a "~" will appear on a device. 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Addendum-Page 1 Samples PACKAGE OPTION ADDENDUM www.ti.com 7-Jul-2013 In no event shall TI's liability arising out of such information exceed the total purchase price of the TI part(s) at issue in this document sold by TI to Customer on an annual basis. OTHER QUALIFIED VERSIONS OF LM5122, LM5122-Q1 : • Catalog: LM5122 • Automotive: LM5122-Q1 NOTE: Qualified Version Definitions: • Catalog - TI's standard catalog product • Automotive - Q100 devices qualified for high-reliability automotive applications targeting zero defects Addendum-Page 2 MECHANICAL DATA PWP0020A MXA20A (Rev C) www.ti.com IMPORTANT NOTICE Texas Instruments Incorporated and its subsidiaries (TI) reserve the right to make corrections, enhancements, improvements and other changes to its semiconductor products and services per JESD46, latest issue, and to discontinue any product or service per JESD48, latest issue. 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