TPA2006D1 www.ti.com SLOS498 – SEPTEMBER 2006 1.45-W MONO FILTER-FREE CLASS-D AUDIO POWER AMPLIFIER WITH 1.8-V COMPATIBLE INPUT THRESHOLDS FEATURES APPLICATIONS • • • • • Maximum Battery Life and Minimum Heat – Efficiency With an 8-Ω Speaker: • 88% at 400 mW • 80% at 100 mW – 2.8-mA Quiescent Current – 0.5-µA Shutdown Current Shutdown Pin has 1.8-V Compatible Thresholds Only Three External Components • Optimized PWM Output Stage Eliminates LC Output Filter • Internally Generated 250-kHz Switching Frequency Eliminates Capacitor and Resistor • Improved PSRR (–75 dB) and Wide Supply Voltage (2.5 V to 5.5 V) Eliminates Need for a Voltage Regulator • Fully Differential Design Reduces RF Rectification and Eliminates Bypass Capacitor • Improved CMRR Eliminates Two Input Coupling Capacitors Space Saving 3 mm x 3 mm QFN Package (DRB) Ideal for Wireless or Cellular Handsets and PDAs DESCRIPTION The TPA2006D1 is a 1.45-W high efficiency filter-free class-D audio power amplifier in a 3 mm × 3 mm QFN package that requires only three external components. The SHUTDOWN pin is fully compatible with 1.8-V logic GPIO, such as are used on low power cellular chipsets. Features like 88% efficiency, –75-dB PSRR, improved RF-rectification immunity, and very small total PCB footprint make the TPA2006D1 ideal for cellular handsets. A fast start-up time of 1 ms with minimal pop makes the TPA2006D1 ideal for PDA applications. In cellular handsets, the earpiece, speaker phone, and melody ringer can each be driven by the TPA2006D1. The TPA2006D1 allows independent gain while summing signals from separate sources, and has a low 36 µV noise floor, A-weighted. APPLICATION CIRCUIT To Battery Internal Oscillator + RI - RI CS PWM HBridge VO+ VO- INGND SHUTDOWN 8-PIN QFN (DRB) PACKAGE (TOP VIEW) IN+ + _ Differential Input VDD Bias Circuitry TPA2006D1 SHUTDOWN 1 8 V O− NC 2 7 GND IN+ 3 6 VDD IN− 4 5 VO+ NC − No internal connection Please be aware that an important notice concerning availability, standard warranty, and use in critical applications of Texas Instruments semiconductor products and disclaimers thereto appears at the end of this data sheet. PRODUCTION DATA information is current as of publication date. Products conform to specifications per the terms of the Texas Instruments standard warranty. Production processing does not necessarily include testing of all parameters. Copyright © 2006, Texas Instruments Incorporated TPA2006D1 www.ti.com SLOS498 – SEPTEMBER 2006 These devices have limited built-in ESD protection. The leads should be shorted together or the device placed in conductive foam during storage or handling to prevent electrostatic damage to the MOS gates. ORDERING INFORMATION (1) TA PACKAGE (1) PART NUMBER SYMBOL –40°C to 85°C 8-pin QFN (DRB) TPA2006D1DRB BTQ For the most current package and ordering information, see the Package Option Addendum at the end of this document, or see the TI Web site at www.ti.com. ABSOLUTE MAXIMUM RATINGS over operating free-air temperature range unless otherwise noted (1) TPA2006D1 VDD Supply voltage VI Input voltage In active mode –0.3 V to 6 V In SHUTDOWN mode –0.3 V to 7 V –0.3 V to VDD + 0.3 V Continuous total power dissipation See Dissipation Rating Table TA Operating free-air temperature –40°C to 85°C TJ Operating junction temperature –40°C to 125°C Tstg Storage temperature –65°C to 150°C (1) Stresses beyond those listed under absolute maximum ratings may cause permanent damage to the device. These are stress ratings only, and functional operation of the device at these or any other conditions beyond those indicated under recommended operating conditions is not implied. Exposure to absolute-maximum-rated conditions for extended periods may affect device reliability. RECOMMENDED OPERATING CONDITIONS MIN NOM MAX UNIT VDD Supply voltage 2.5 5.5 VIH High-level input voltage SHUTDOWN V 1.3 VDD V VIL Low-level input voltage SHUTDOWN RI Input resistor Gain ≤ 20 V/V (26 dB) 15 0 0.35 VIC Common mode input voltage range VDD = 2.5 V, 5.5 V, CMRR ≤ –49 dB 0.5 VDD–0.8 V TA Operating free-air temperature –40 85 °C V kΩ PACKAGE DISSIPATION RATINGS (1) 2 PACKAGE DERATING FACTOR (1) TA ≤ 25°C POWER RATING TA = 70°C POWER RATING TA = 85°C POWER RATING DRB 21.8 mW/°C 2.7 W 1.7 W 1.4 W Derating factor measure with High K board. Submit Documentation Feedback TPA2006D1 www.ti.com SLOS498 – SEPTEMBER 2006 ELECTRICAL CHARACTERISTICS TA = 25°C (unless otherwise noted) PARAMETER TEST CONDITIONS |VOS| Output offset voltage (measured differentially) VI = 0 V, AV = 2 V/V, VDD = 2.5 V to 5.5 V PSRR Power supply rejection ratio VDD = 2.5 V to 5.5 V CMRR Common mode rejection ratio VDD = 2.5 V to 5.5 V, VIC = VDD/2 to 0.5 V, VIC = VDD/2 to VDD –0.8 V |IIH| High-level input current VDD = 5.5 V, VI = 5.8 V |IIL| Low-level input current VDD = 5.5 V, VI = –0.3 V I(Q) Quiescent current I(SD) Shutdown current rDS(on) f(sw) Static drain-source on-state resistance MIN TYP MAX 25 mV –75 –55 dB –68 –49 dB 100 µA 5 µA VDD = 5.5 V, no load 3.4 VDD = 3.6 V, no load 2.8 VDD = 2.5 V, no load 2.2 3.2 V(SHUTDOWN)= 0.35 V, VDD = 2.5 V to 5.5 V 0.5 2 VDD = 2.5 V 770 VDD = 3.6 V 590 VDD = 5.5 V 500 4.9 mA µA mΩ Output impedance in SHUTDOWN V(SHUTDOWN) = 0.35 V >1 Switching frequency VDD = 2.5 V to 5.5 V 200 250 300 Gain VDD = 2.5 V to 5.5 V 285 kW RI 300 kW RI 315 kW RI Resistance from shutdown to GND UNIT kΩ 300 kHz V V kΩ OPERATING CHARACTERISTICS TA = 25°C, Gain = 2 V/V, RL = 8 Ω (unless otherwise noted) PARAMETER TEST CONDITIONS THD + N = 10%, f = 1 kHz, RL = 8 Ω PO Output power THD + N = 1%, f = 1 kHz, RL = 8 Ω MIN 1.45 VDD = 3.6 V 0.73 VDD = 2.5 V 0.33 VDD = 5 V 1.19 VDD = 3.6 V 0.59 VDD = 2.5 V THD+N Total harmonic distortion plus noise 0.19% VDD = 3.6 V, PO = 0.5 W, RL = 8 Ω, f = 1 kHz 0.19% VDD = 2.5 V, PO = 200 mW, RL = 8 Ω, f = 1 kHz 0.20% f = 217 Hz, V(RIPPLE) = 200 mVPP Supply ripple rejection ratio VDD = 3.6 V, Inputs ac-grounded with Ci = 2 µF SNR Signal-to-noise ratio VDD = 5 V, PO = 1 W, RL = 8 Ω, A-weighted Vn Output voltage noise VDD = 3.6 V, f = 20 Hz to 20 kHz, Inputs ac-grounded with Ci = 2 µF No weighting CMRR Common mode rejection ratio VDD = 3.6 V, VIC = 1 VPP f = 217 Hz ZI Input impedance W dB 97 dB A weighting 36 µVRMS –63 142 Submit Documentation Feedback W –67 48 VDD = 3.6 V UNIT 0.26 VDD = 5 V, PO = 1 W, RL = 8 Ω, f = 1 kHz kSVR Start-up time from shutdown TYP MAX VDD = 5 V 150 1 dB 158 kΩ ms 3 TPA2006D1 www.ti.com SLOS498 – SEPTEMBER 2006 Terminal Functions TERMINAL NAME I/O DRB DESCRIPTION IN– 4 I Negative differential input IN+ 3 I Positive differential input VDD 6 I Power supply VO+ 5 O Positive BTL output GND 7 O High-current ground VO- 8 O Negative BTL output SHUTDOWN 1 I Shutdown terminal (active low logic) NC 2 - No Connect, not connected internal to the device. May be left unconnected O Should be soldered to a grounded thermal pad on PCB for best thermal performance Thermal Pad FUNCTIONAL BLOCK DIAGRAM 150 kW 150 kW 150 kW SC 300 kW 150 kW 4 Submit Documentation Feedback TPA2006D1 www.ti.com SLOS498 – SEPTEMBER 2006 TYPICAL CHARACTERISTICS TABLE OF GRAPHS FIGURE Efficiency vs Output power 1 Power dissipation vs Output power 2 Supply current vs Output power 3 I(Q) Quiescent current vs Supply voltage 4 I(SD) Shutdown current vs Shutdown voltage 5 PD PO Output power vs Supply voltage 8 vs Load resistance 6, 7 vs Output power 9 THD+N Total harmonic distortion plus noise vs Frequency 10, 11, 12 vs Common-mode input voltage KSVR Supply ripple rejection ratio vs Frequency GSM power supply rejection KSVR Supply ripple rejection ratio CMRR Common-mode rejection ratio 13 14, 15 vs Time 16 vs Frequency 17 vs Common-mode input voltage 18 vs Frequency 19 vs Common-mode input voltage 20 TEST SET-UP FOR GRAPHS CI TPA2006D1 RI IN+ + Measurement Output - CI OUT+ Load RI INVDD + OUT- 30-kHz Low-Pass Filter + Measurement Input - GND 1 mF VDD - A. CI is shorted for any common-mode input voltage measurement. B. A 33-µH inductor is placed in series with the load resistor to emulate a small speaker for efficiency measurements. C. The 30-kHz low-pass filter is required even if the analyzer has an internal low-pass filter. An RC low-pass filter (100 Ω, 47 nF) is used on each output for the data sheet graphs. Submit Documentation Feedback 5 TPA2006D1 www.ti.com SLOS498 – SEPTEMBER 2006 EFFICIENCY vs OUTPUT POWER POWER DISSIPATION vs OUTPUT POWER SUPPLY CURRENT vs OUTPUT POWER 0.7 90 300 Class-AB, VDD = 5 V, RL = 8 W VDD = 5 V, RL = 8 W, 33 mH 0.6 60 50 40 Class-AB, VDD = 5 V, RL = 8 W 30 20 250 Class-AB, VDD = 3.6 V, RL = 8 W 0.5 0.4 0.3 VDD = 3.6 V, RL = 8 W, 33 mH 0.2 0 VDD = 5 V, RL = 8 W, 33 mH 0 0 0.2 0.4 0.6 0.8 1 1.2 0 0.2 0.4 PO - Output Power - W 100 VDD = 3.6 V, RL = 8 W, 33 mH 0.6 0.8 1 VDD = 2.5 V, RL = 8 W, 33 mH 0 1.2 0.2 0.4 0.6 0.8 Figure 2. Figure 3. QUIESCENT CURRENT vs SUPPLY VOLTAGE SUPPLY CURRENT vs SHUTDOWN VOLTAGE OUTPUT POWER vs LOAD RESISTANCE 2 3.6 3.4 RL = 8 W, 33 mH 3.2 3 2.8 No Load 2.6 2.4 1 1.2 PO - Output Power - W Figure 1. I (SD) − Shutdown Current − µ A I(Q) − Quiescent Current − mA VDD = 5 V, RL = 8 W, 33 mH 0 1.6 f = 1 kHz THD+N = 10% Gain = 2 V/V 1.4 1.5 VDD = 5 V 1 VDD = 3.6 V VDD = 2.5 V 0.5 1.2 VDD = 5 V 1 VDD = 3.6 V 0.8 VDD = 2.5 V 0.6 0.4 0.2 2.2 0 2 3 3.5 4 4.5 5 0 0 5.5 VDD − Supply Voltage − V 0.1 0.2 0.3 0.4 Shutdown Voltage − V 12 16 20 24 28 32 RL - Load Resistance - W Figure 4. Figure 5. Figure 6. OUTPUT POWER vs LOAD RESISTANCE OUTPUT POWER vs SUPPLY VOLTAGE TOTAL HARMONIC DISTORTION + NOISE vs OUTPUT POWER 1.4 1.6 f = 1 kHz THD+N = 1% Gain = 2 V/V VDD = 5 V 1 VDD = 3.6 V 0.8 VDD = 2.5 V 0.6 RL = 8 W f = 1 kHz Gain = 2 V/V 1.4 PO - Output Power - W 1.2 0.4 1.2 1 THD+N = 10% 0.8 0.6 THD+N = 1% 0.4 0.2 0.2 0 0 8 8 0.5 12 16 20 24 RL - Load Resistance - W Figure 7. 28 32 2.5 3 3.5 4 4.5 VDD - Supply Voltage - V Figure 8. Submit Documentation Feedback 5 THD+N − Total Harmonic Distortion + Noise − % 2.5 PO - Output Power - W 150 PO - Output Power - W 3.8 6 200 50 0.1 10 Supply Current - mA VDD = 2.5 V, RL = 8 W, 33 mH PO - Output Power - W Efficiency - % 70 PD - Power Dissipation - W 80 20 10 RL = 8 W f = 1 kHz 5V 3.6 V 2.5 V 1 0.1 0.001 0.01 0.1 k 1k Power Output − W Figure 9. 10 k TPA2006D1 www.ti.com SLOS498 – SEPTEMBER 2006 RL = 8 W PO = 0.25 W PO = 0.5 W 1 0.1 PO = 1 W 0.01 20 100 1k f − Frequency − Hz 10 k 20 k 10 VDD = 3.6 V RL = 8 W PO = 0.25 W PO = 0.125 W 1 0.1 PO = 0.5 W 0.01 0.001 20 100 1k f − Frequency − Hz 10 k 20 k TOTAL HARMONIC DISTORTION + NOISE vs FREQUENCY THD+N − Total Harmonic Distortion + Noise − % VDD = 5 V THD+N − Total Harmonic Distortion + Noise − % 10 TOTAL HARMONIC DISTORTION + NOISE vs FREQUENCY 10 VDD = 2.5 V PO = 0.2 W RL = 8 W 1 PO = 0.015 W 0.1 PO = 0.075 W 0.01 0.001 20 100 1k f − Frequency − Hz 10 k 20 k Figure 10. Figure 11. Figure 12. TOTAL HARMONIC DISTORTION + NOISE vs COMMON MODE INPUT VOLTAGE SUPPLY RIPPLE REJECTION RATIO vs FREQUENCY SUPPLY RIPPLE REJECTION RATIO vs FREQUENCY −30 VDD = 2.5 V 1 VDD = 5 V −30 Inputs ac-grounded CI = 2 mF RL = 8 W Gain = 2 V/V −40 −50 VDD = 2. 5 V VDD = 3.6 V −60 −70 −80 0 0.5 1 1.5 2 2.5 3 3.5 4 4.5 5 −50 VDD = 5 V −60 −70 VDD = 3.6 V −80 VDD = 2.5 V VDD = 5 V VDD = 3.6 V 0.1 Inputs floating RL = 8 W −40 −90 −90 20 VIC − Common Mode Input Voltage − V 100 1k 20 10 k 20 k 100 Figure 13. Figure 14. Figure 15. GSM POWER SUPPLY REJECTION vs TIME GSM POWER SUPPLY REJECTION vs FREQUENCY 0 C1 − High 3.6 V −50 C1 − Amp 512 mV −100 C1 − Duty 12% VOUT 20 mV/div VO − Output Voltage − dBV VDD 200 mV/div 10 k 20 k 1k f − Frequency − Hz f − Frequency − Hz 0 VDD Shown in Figure 22 CI = 2 µF, Inputs ac-grounded Gain = 2V/V −50 −150 V DD − Supply Voltage − dBV f = 1 kHz PO = 200 mW Sopply Ripple Rejection Ratio − dB 10 Supply Ripple Rejection Ratio − dB THD+N − Total Harmonic Distortion + Noise − % THD+N − Total Harmonic Distortion + Noise − % TOTAL HARMONIC DISTORTION + NOISE vs FREQUENCY −100 −150 0 t − Time − 2 ms/div 400 800 1200 1600 2000 f − Frequency − Hz Figure 16. Figure 17. Submit Documentation Feedback 7 TPA2006D1 www.ti.com SLOS498 – SEPTEMBER 2006 −10 −20 −30 −40 VDD = 3.6 V VDD = 2. 5 V −50 VDD = 5 V −60 −70 −80 0 0.5 1 1.5 2 2.5 3 3.5 4 DC Common Mode Voltage − V Figure 18. 8 4.5 5 −50 VIC = 200 mVPP RL = 8 Ω Gain = 2 V/V −55 −60 VDD = 3.6 V −65 −70 −75 20 100 1k f − Frequency − Hz 10 k 20 k Figure 19. Submit Documentation Feedback COMMON-MODE REJECTION RATIO vs COMMON-MODE INPUT VOLTAGE CMRR − Common Mode Rejection Ratio − dB Sopply Ripple Rejection Ratio − dB 0 COMMON-MODE REJECTION RATIO vs FREQUENCY CMRR − Common Mode Rejection Ratio − dB SUPPLY RIPPLE REJECTION RATIO vs DC COMMON MODE VOLTAGE 0 −10 −20 −30 −40 VDD = 3.6 V VDD = 2.5 V −50 −60 −70 −80 VDD = 5 V, Gain = 2 −90 −100 0 1 2 3 4 VIC − Common Mode Input Voltage − V Figure 20. 5 TPA2006D1 www.ti.com SLOS498 – SEPTEMBER 2006 APPLICATION INFORMATION FULLY DIFFERENTIAL AMPLIFIER The TPA2006D1 is a fully differential amplifier with differential inputs and outputs. The fully differential amplifier consists of a differential amplifier and a common-mode amplifier. The differential amplifier ensures that the amplifier outputs a differential voltage on the output that is equal to the differential input times the gain. The common-mode feedback ensures that the common-mode voltage at the output is biased around VDD/2 regardless of the common-mode voltage at the input. The fully differential TPA2006D1 can still be used with a single-ended input; however, the TPA2006D1 should be used with differential inputs when in a noisy environment, like a wireless handset, to ensure maximum noise rejection. Advantages of Fully Differential Amplifiers • Input-coupling capacitors not required: – The fully differential amplifier allows the inputs to be biased at voltage other than mid-supply. For example, if a codec has a mid-supply lower than the mid-supply of the TPA2006D1, the common-mode feedback circuit will adjust, and the TPA2006D1 outputs will still be biased at mid-supply of the TPA2006D1. The inputs of the TPA2006D1 can be biased from 0.5 V to VDD – 0.8 V. If the inputs are biased outside of that range, input-coupling capacitors are required. • Mid-supply bypass capacitor, C(BYPASS), not required: – The fully differential amplifier does not require a bypass capacitor. This is because any shift in the midsupply affects both positive and negative channels equally and cancels at the differential output. • Better RF-immunity: – GSM handsets save power by turning on and shutting off the RF transmitter at a rate of 217 Hz. The transmitted signal is picked-up on input and output traces. The fully differential amplifier cancels the signal much better than the typical audio amplifier. COMPONENT SELECTION Figure 21 shows the TPA2006D1 typical schematic with differential inputs and Figure 22 shows the TPA2006D1 with differential inputs and input capacitors, and Figure 23 shows the TPA2006D1 with single-ended inputs. Differential inputs should be used whenever possible because the single-ended inputs are much more susceptible to noise. Table 1. Typical Component Values (1) REF DES VALUE EIA SIZE MANUFACTURER RI 150 kΩ (±0.5%) 0402 Panasonic PART NUMBER ERJ2RHD154V CS 1 µF (+22%, -80%) 0402 Murata GRP155F50J105Z CI (1) 3.3 nF (±10%) 0201 Murata GRP033B10J332K CI is only needed for single-ended input or if VICM is not between 0.5 V and VDD– 0.8 V. CI = 3.3 nF (with RI = 150 kΩ) gives a high-pass corner frequency of 321 Hz. Submit Documentation Feedback 9 TPA2006D1 www.ti.com SLOS498 – SEPTEMBER 2006 Input Resistors (RI) The input resistors (RI) set the gain of the amplifier according to Equation 1. V Gain + 2 x 150 kW R V I ǒǓ (1) Resistor matching is very important in fully differential amplifiers. The balance of the output on the reference voltage depends on matched ratios of the resistors. CMRR, PSRR, and cancellation of the second harmonic distortion diminish if resistor mismatch occurs. Therefore, it is recommended to use 1% tolerance resistors or better to keep the performance optimized. Matching is more important than overall tolerance. Resistor arrays with 1% matching can be used with a tolerance greater than 1%. Place the input resistors very close to the TPA2006D1 to limit noise injection on the high-impedance nodes. For optimal performance the gain should be set to 2 V/V or lower. Lower gain allows the TPA2006D1 to operate at its best, and keeps a high voltage at the input making the inputs less susceptible to noise. Decoupling Capacitor (CS) The TPA2006D1 is a high-performance class-D audio amplifier that requires adequate power supply decoupling to ensure the efficiency is high and total harmonic distortion (THD) is low. For higher frequency transients, spikes, or digital hash on the line, a good low equivalent-series-resistance (ESR) ceramic capacitor, typically 1 µF, placed as close as possible to the device VDD lead works best. Placing this decoupling capacitor close to the TPA2006D1 is very important for the efficiency of the class-D amplifier, because any resistance or inductance in the trace between the device and the capacitor can cause a loss in efficiency. For filtering lower-frequency noise signals, a 10 µF or greater capacitor placed near the audio power amplifier would also help, but it is not required in most applications because of the high PSRR of this device. Input Capacitors (CI) The TPA2006D1 does not require input coupling capacitors if the design uses a differential source that is biased from 0.5 V to VDD – 0.8 V (shown in Figure 21). If the input signal is not biased within the recommended common-mode input range, if needing to use the input as a high pass filter (shown in Figure 22), or if using a single-ended source (shown in Figure 23), input coupling capacitors are required. The input capacitors and input resistors form a high-pass filter with the corner frequency, fc, determined in Equation 2. 1 fc + ǒ2p RICIǓ (2) The value of the input capacitor is important to consider as it directly affects the bass (low frequency) performance of the circuit. Speakers in wireless phones cannot usually respond well to low frequencies, so the corner frequency can be set to block low frequencies in this application. Equation 3 is reconfigured to solve for the input coupling capacitance. 1 C + I ǒ2p RI f cǓ (3) If the corner frequency is within the audio band, the capacitors should have a tolerance of ±10% or better, because any mismatch in capacitance causes an impedance mismatch at the corner frequency and below. For a flat low-frequency response, use large input coupling capacitors (1 µF). However, in a GSM phone the ground signal is fluctuating at 217 Hz, but the signal from the codec does not have the same 217-Hz fluctuation. The difference between the two signals is amplified, sent to the speaker, and heard as a 217-Hz hum. 10 Submit Documentation Feedback TPA2006D1 www.ti.com SLOS498 – SEPTEMBER 2006 To Battery Internal Oscillator RI INPWM _ Differential Input RI VDD HBridge CS VO+ VO- + IN+ GND Bias Circuitry SHUTDOWN TPA2006D1 Filter-Free Class D Figure 21. Typical TPA2006D1 Application Schematic With Differential Input for a Wireless Phone To Battery CI Differential Input Internal Oscillator RI IN_ CI RI VDD PWM HBridge CS VO+ VO- + IN+ GND SHUTDOWN Bias Circuitry TPA2006D1 Filter-Free Class D Figure 22. TPA2006D1 Application Schematic With Differential Input and Input Capacitors SHUTDOWN TPA2006D1 Filter-Free Class D Figure 23. TPA2006D1 Application Schematic With Single-Ended Input Submit Documentation Feedback 11 TPA2006D1 www.ti.com SLOS498 – SEPTEMBER 2006 SUMMING INPUT SIGNALS WITH THE TPA2006D1 Most wireless phones or PDAs need to sum signals at the audio power amplifier or just have two signal sources that need separate gain. The TPA2006D1 makes it easy to sum signals or use separate signal sources with different gains. Many phones now use the same speaker for the earpiece and ringer, where the wireless phone would require a much lower gain for the phone earpiece than for the ringer. PDAs and phones that have stereo headphones require summing of the right and left channels to output the stereo signal to the mono speaker. Summing Two Differential Input Signals Two extra resistors are needed for summing differential signals (a total of 5 components). The gain for each input source can be set independently (see Equation 4 and Equation 5, and Figure 24). V V Gain 1 + O + 2 x 150 kW V R V I1 I1 (4) V V Gain 2 + O + 2 x 150 kW V R V I2 I2 (5) ǒǓ ǒǓ If summing left and right inputs with a gain of 1 V/V, use RI1 = RI2 = 300 kΩ. SHUTDOWN Filter-Free Class D Figure 24. Application Schematic With TPA2006D1 Summing Two Differential Inputs 12 Submit Documentation Feedback TPA2006D1 www.ti.com SLOS498 – SEPTEMBER 2006 Summing a Differential Input Signal and a Single-Ended Input Signal Figure 25 shows how to sum a differential input signal and a single-ended input signal. Ground noise can couple in through IN+ with this method. It is better to use differential inputs. The corner frequency of the single-ended input is set by CI2, shown in Equation 8. To assure that each input is balanced, the single-ended input must be driven by a low-impedance source even if the input is not in use V V Gain 1 + O + 2 x 150 kW V R V I1 I1 (6) V V Gain 2 + O + 2 x 150 kW V R V I2 I2 (7) 1 C + I2 ǒ2p RI2 f c2Ǔ (8) ǒǓ ǒǓ If summing a ring tone and a phone signal, the phone signal should use a differential input signal while the ring tone might be limited to a single-ended signal. The high pass corner frequency of the single-ended input is set by CI2. If the desired corner frequency is less than 20 Hz: 1 C u I2 ǒ2p 150kW 20HzǓ (9) CI2 > 53 nF (10) RI1 Differential Input 1 Single-Ended Input 2 RI1 CI2 R I2 To Battery Internal Oscillator CS IN_ RI2 VDD PWM HBridge VO+ VO- + IN+ CI2 SHUTDOWN GND Bias Circuitry Filter-Free Class D Figure 25. Application Schematic With TPA2006D1 Summing Differential Input and Single-Ended Input Signals Submit Documentation Feedback 13 TPA2006D1 www.ti.com SLOS498 – SEPTEMBER 2006 Summing Two Single-Ended Input Signals Four resistors and three capacitors are needed for summing single-ended input signals. The gain and corner frequencies (fc1 and fc2) for each input source can be set independently (see Equation 11 through Equation 14, and Figure 26). Resistor, RP, and capacitor, CP, are needed on the IN+ terminal to match the impedance on the IN- terminal. The single-ended inputs must be driven by low impedance sources even if one of the inputs is not outputting an ac signal. V V Gain 1 + O + 2 x 150 kW V R V I1 I1 (11) V V Gain 2 + O + 2 x 150 kW V R V I2 I2 (12) 1 C + I1 ǒ2p RI1 f c1Ǔ (13) 1 C + I2 ǒ2p RI2 f c2Ǔ (14) C +C ) C P I1 I2 (15) R R I2 R + I1 P ǒRI1 ) RI2Ǔ (16) ǒǓ ǒǓ Single-Ended Input 1 CI1 R I1 To Battery CI2 R I2 Single-Ended Internal Oscillator CS IN- Input 2 _ RP VDD PWM HBridge VO+ VO- + IN+ CP GND SHUTDOWN Bias Circuitry Filter-Free Class D Figure 26. Application Schematic With TPA2006D1 Summing Two Single-Ended Inputs Component Location Place all the external components very close to the TPA2006D1. The input resistors need to be very close to the TPA2006D1 input pins so noise does not couple on the high impedance nodes between the input resistors and the input amplifier of the TPA2006D1. Placing the decoupling capacitor, CS, close to the TPA2006D1 is important for the efficiency of the class-D amplifier. Any resistance or inductance in the trace between the device and the capacitor can cause a loss in efficiency. 14 Submit Documentation Feedback TPA2006D1 www.ti.com SLOS498 – SEPTEMBER 2006 EFFICIENCY AND THERMAL INFORMATION The maximum ambient temperature depends on the heat-sinking ability of the PCB system. The derating factor for the DRB package is shown in the dissipation rating table. Converting this to θJA: 1 1 o qJA = = 0.0218 = 45.9 C/W Derating Factor (17) Given θJA of 45.9°C/W, the maximum allowable junction temperature of 125°C, and the maximum internal dissipation of 0.2 W (Po=1.45 W, 8-Ω load, 5-V supply, from Figure 2), the maximum ambient temperature can be calculated with the following equation. TAMax = TJMax - qJAPDmax = 125 - 45.9(0.2) = 115.8oC (18) Equation 18 shows that the calculated maximum ambient temperature is 115.8°C at maximum power dissipation with a 5-V supply and 8-Ω a load, see Figure 2. The TPA2006D1 is designed with thermal protection that turns the device off when the junction temperature surpasses 150°C to prevent damage to the IC. ELIMINATING THE OUTPUT FILTER WITH THE TPA2006D1 This section focuses on why the user can eliminate the output filter with the TPA2006D1. Effect on Audio The class-D amplifier outputs a pulse-width modulated (PWM) square wave, which is the sum of the switching waveform and the amplified input audio signal. The human ear acts as a band-pass filter such that only the frequencies between approximately 20 Hz and 20 kHz are passed. The switching frequency components are much greater than 20 kHz, so the only signal heard is the amplified input audio signal. Traditional Class-D Modulation Scheme The traditional class-D modulation scheme, which is used in the TPA005Dxx family, has a differential output where each output is 180 degrees out of phase and changes from ground to the supply voltage, VDD. Therefore, the differential pre-filtered output varies between positive and negative VDD, where filtered 50% duty cycle yields 0 volts across the load. The traditional class-D modulation scheme with voltage and current waveforms is shown in Figure 27. Note that even at an average of 0 volts across the load (50% duty cycle), the current to the load is high causing a high loss and thus causing a high supply current. OUT+ OUT+5 V Differential Voltage Across Load 0V -5 V Current Figure 27. Traditional Class-D Modulation Scheme's Output Voltage and Current Waveforms Into an Inductive Load With no Input Submit Documentation Feedback 15 TPA2006D1 www.ti.com SLOS498 – SEPTEMBER 2006 TPA2006D1 Modulation Scheme The TPA2006D1 uses a modulation scheme that still has each output switching from 0 to the supply voltage. However, OUT+ and OUT- are now in phase with each other with no input. The duty cycle of OUT+ is greater than 50% and OUT- is less than 50% for positive voltages. The duty cycle of OUT+ is less than 50% and OUTis greater than 50% for negative voltages. The voltage across the load sits at 0 volts throughout most of the switching period greatly reducing the switching current, which reduces any I2R losses in the load. OUT+ OUTDifferential Voltage Across Load Output = 0 V +5 V 0V -5 V Current OUT+ OUTDifferential +5 V Voltage Across 0V Load Output > 0 V -5 V Current Figure 28. The TPA2006D1 Output Voltage and Current Waveforms Into an Inductive Load Efficiency: Why You Must Use a Filter With the Traditional Class-D Modulation Scheme The main reason that the traditional class-D amplifier needs an output filter is that the switching waveform results in maximum current flow. This causes more loss in the load, which causes lower efficiency. The ripple current is large for the traditional modulation scheme because the ripple current is proportional to voltage multiplied by the time at that voltage. The differential voltage swing is 2 × VDD and the time at each voltage is half the period for the traditional modulation scheme. An ideal LC filter is needed to store the ripple current from each half cycle for the next half cycle, while any resistance causes power dissipation. The speaker is both resistive and reactive, whereas an LC filter is almost purely reactive. The TPA2006D1 modulation scheme has very little loss in the load without a filter because the pulses are very short and the change in voltage is VDD instead of 2 × VDD. As the output power increases, the pulses widen making the ripple current larger. Ripple current could be filtered with an LC filter for increased efficiency, but for most applications the filter is not needed. An LC filter with a cutoff frequency less than the class-D switching frequency allows the switching current to flow through the filter instead of the load. The filter has less resistance than the speaker that results in less power dissipated, which increases efficiency. 16 Submit Documentation Feedback TPA2006D1 www.ti.com SLOS498 – SEPTEMBER 2006 Effects of Applying a Square Wave Into a Speaker If the amplitude of a square wave is high enough and the frequency of the square wave is within the bandwidth of the speaker, a square wave could cause the voice coil to jump out of the air gap and/or scar the voice coil. A 250-kHz switching frequency, however, is not significant because the speaker cone movement is proportional to 1/f2 for frequencies beyond the audio band. Therefore, the amount of cone movement at the switching frequency is very small. However, damage could occur to the speaker if the voice coil is not designed to handle the additional power. To size the speaker for added power, the ripple current dissipated in the load needs to be calculated by subtracting the theoretical supplied power, PSUP THEORETICAL, from the actual supply power, PSUP, at maximum output power, POUT. The switching power dissipated in the speaker is the inverse of the measured efficiency, ηMEASURED, minus the theoretical efficiency, ηTHEORETICAL. P +P –P (at max output power) SPKR SUP SUP THEORETICAL (19) P P P + SUP – SUP THEORETICAL (at max output power) SPKR P P OUT OUT (20) P SPKR +P ǒ Ǔ 1 1 * (at max output power) OUT h MEASURED h THEORETICAL (21) R hTHEORETICAL + R L (at max output power) ) 2r L DS(on) (22) The maximum efficiency of the TPA2006D1 with a 3.6 V supply and an 8-Ω load is 86% from Equation 22. Using equation Equation 21 with the efficiency at maximum power (84%), we see that there is an additional 17 mW dissipated in the speaker. The added power dissipated in the speaker is not an issue as long as it is taken into account when choosing the speaker. Submit Documentation Feedback 17 TPA2006D1 www.ti.com SLOS498 – SEPTEMBER 2006 When to Use an Output Filter Design the TPA2006D1 without an output filter if the traces from amplifier to speaker are short. The TPA2006D1 passed FCC and CE radiated emissions with no shielding with speaker trace wires 100 mm long or less. Wireless handsets and PDAs are great applications for class-D without a filter. A ferrite bead filter can often be used if the design is failing radiated emissions without an LC filter, and the frequency sensitive circuit is greater than 1 MHz. This is good for circuits that just have to pass FCC and CE because FCC and CE only test radiated emissions greater than 30 MHz. If choosing a ferrite bead, choose one with high impedance at high frequencies, but very low impedance at low frequencies. Use an LC output filter if there are low frequency (< 1 MHz) EMI sensitive circuits and/or there are long leads from amplifier to speaker. Figure 29 and Figure 30 show typical ferrite bead and LC output filters. Ferrite Chip Bead VO+ 1 nF Ferrite Chip Bead VO1 nF Figure 29. Typical Ferrite Chip Bead Filter (Chip bead example: NEC/Tokin: N2012ZPS121) 33 mH VO+ 0.47 mF VO- 0.1 mF 33 mH 0.1 mF Figure 30. Typical LC Output Filter, Cutoff Frequency of 27 kHz 18 Submit Documentation Feedback PACKAGE OPTION ADDENDUM www.ti.com 2-Oct-2006 PACKAGING INFORMATION Orderable Device Status (1) Package Type Package Drawing Pins Package Eco Plan (2) Qty TPA2006D1DRBR ACTIVE SON DRB 8 3000 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR TPA2006D1DRBRG4 ACTIVE SON DRB 8 3000 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR TPA2006D1DRBT ACTIVE SON DRB 8 250 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR TPA2006D1DRBTG4 ACTIVE SON DRB 8 250 Green (RoHS & no Sb/Br) CU NIPDAU Level-2-260C-1 YEAR Lead/Ball Finish MSL Peak Temp (3) (1) The marketing status values are defined as follows: ACTIVE: Product device recommended for new designs. LIFEBUY: TI has announced that the device will be discontinued, and a lifetime-buy period is in effect. NRND: Not recommended for new designs. Device is in production to support existing customers, but TI does not recommend using this part in a new design. PREVIEW: Device has been announced but is not in production. Samples may or may not be available. OBSOLETE: TI has discontinued the production of the device. (2) Eco Plan - The planned eco-friendly classification: Pb-Free (RoHS), Pb-Free (RoHS Exempt), or Green (RoHS & no Sb/Br) - please check http://www.ti.com/productcontent for the latest availability information and additional product content details. TBD: The Pb-Free/Green conversion plan has not been defined. Pb-Free (RoHS): TI's terms "Lead-Free" or "Pb-Free" mean semiconductor products that are compatible with the current RoHS requirements for all 6 substances, including the requirement that lead not exceed 0.1% by weight in homogeneous materials. Where designed to be soldered at high temperatures, TI Pb-Free products are suitable for use in specified lead-free processes. Pb-Free (RoHS Exempt): This component has a RoHS exemption for either 1) lead-based flip-chip solder bumps used between the die and package, or 2) lead-based die adhesive used between the die and leadframe. The component is otherwise considered Pb-Free (RoHS compatible) as defined above. Green (RoHS & no Sb/Br): TI defines "Green" to mean Pb-Free (RoHS compatible), and free of Bromine (Br) and Antimony (Sb) based flame retardants (Br or Sb do not exceed 0.1% by weight in homogeneous material) (3) MSL, Peak Temp. -- The Moisture Sensitivity Level rating according to the JEDEC industry standard classifications, and peak solder temperature. Important Information and Disclaimer:The information provided on this page represents TI's knowledge and belief as of the date that it is provided. TI bases its knowledge and belief on information provided by third parties, and makes no representation or warranty as to the accuracy of such information. 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