PC-Series Ground Fault Circuit Protection The PC-Series, AC Residual Current Circuit Breaker with Overcurrent Protection (RCBO), combines the ground fault protection of a GFCI with the familiar overcurrent tripping characteristics of a normal circuit breaker. The PC-series utilizes the hydraulic magnetic principle which provides precise operation and performance even when exposed to extremely hot and/or cold application environments. Features: Overload, short circuit and ground fault protection in a single package Handle style actuators and rocker style “acuguard” Wiping Contacts - Mechanical linkage with two-step actuation – cleans contacts, provides high, positive contact pressure & longer contact life A trip-free mechanism, a safety feature, makes it impossible to manually hold the contacts closed during overload or fault conditions. A common trip linkage between all poles, another safety feature, ensures that an overload in one pole will trip all adjacent poles. Front panel mounting Integral push-to-test button Two integrated LED indicators distinguish if a breaker is closed with Line Voltage present, or has opened due to leakage current, or has opened due to over current, or is closed with no Line Voltage present. Optional Hot/Neutral reversal detection and protection Carling Technologies, Inc. 60 Johnson Avenue • Plainville, CT 06062-1177 Phone: (860) 793-9281 • Fax: (860) 793-9231 Email: [email protected] • www.carlingtech.com Benefits: Increases safety around boats and marinas Protects against electrical shock hazards in areas near water Protects against defects in the wires & conductors Reduces fire and shock hazards from defects in Detects low level ground faults, which do not trip ordinary circuit breakers, that can lead to fires and shock hazards for boating occupants 2 | PC-Series Circuit Breaker - General Specifications Electrical Tables Table A: Lists UL Listed configurations as a Ground Fault Circuit Interruptor PC SERIES TABLE A : LISTS UL LISTED CONFIGURATIONS AS A GROUND FAULT CIRCUIT INTERRUPTOR CURRENT SHORT CIRCUIT RATING CAPACITY VOLTAGE CIRCUIT CONFIGURATION SERIES MAX. RATING FREQUENCY PHASE GROUND FAULT TRIP LEVEL AMPS AMPS MILLIAMPS NOTES 120 50 / 60 1 1 - 50 5000 6 1 or 2 Poles. One pole of a two pole unit must be Neutral 120/240 50 / 60 1 1 - 50 5000 6 2 or 3 Poles. One pole of a three pole unit must be Neutral Table B: Lists UL Listed and Recognized as an Earth Leakage Circuit Interruptor - 120 and 120/240V PC SERIES TABLE B : LISTS UL LISTED AND RECOGNIZED CONFIGURATIONS AS AN EARTH LEAKAGE CIRCUIT INTERRUPTOR - 120 and 120/240V GROUND CURRENT SHORT CIRCUIT VOLTAGE FAULT TRIP RATING CAPACITY LEVEL CIRCUIT MAX. FREQUENCY PHASE AMPS MILLIAMPS NOTES AMPS CONFIGURATION RATING 120 120/240 50 / 60 50 / 60 1 1 1 - 50 1 - 50 5000 5000 30 30 1 or 2 Poles. One pole of a two pole unit must be Neutral 2 or 3 Poles. One pole of a three pole unit must be Neutral SERIES 120 50 / 60 1 1 - 50 3000 30 1 or 2 Poles. One pole of a two pole unit must be Neutral IGNITION PROTECTED 120/240 50 / 60 1 1 - 50 5000 30 2 or 3 Poles. One pole of a three pole unit must be Neutral SERIES Table C: Lists UL Listed and Recognized as an Earth Leakage Circuit Interruptor - 240V PC SERIES TABLE C : LISTS UL LISTED AND RECOGNIZED CONFIGURATIONS AS AN EARTH LEAKAGE CIRCUIT INTERRUPTOR - 240V GROUND CURRENT SHORT CIRCUIT VOLTAGE FAULT TRIP RATING CAPACITY LEVEL CIRCUIT MAX. FREQUENCY PHASE AMPS AMPS MILLIAMPS NOTES CONFIGURATION RATING SERIES 240 50 / 60 1 1 - 30 5000 30 2 or 3 Poles. One pole of a three pole unit must be Neutral. Suffix 11 SERIES IGNITION PROTECTED 240 50 / 60 1 1 - 50 3000 30 2 or 3 Poles. One pole of a three pole unit must be Neutral. Suffix 12 *Manufacturer reserves the right to change product specification without prior notice. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com PC-Series Circuit Breaker - General Specifications | 3 Mechanical Electrical Current Ratings Voltage Rating Current Trip Level Current Trip Time Operating Frequency Interrupt Capacity 1 - 50 Amps maximum 120VAC, 120/240VAC, 240VAC 30mA & 6mA For 30mA leakage trip: ≤ 22.2mA, shall not trip 30mA, shall trip within .10 seconds The above complies with UL-1053 & ABYC E11. For 6mA leakage trip: ≤25ms The above complies with UL-943. 50/60 Hz for 30mA leakage trip 60 Hz for 6mA leakage trip 5,000 Amps Endurance Trip Free 10,000 ON-OFF operations @ 6 per minute; with rated Current and Voltage. Trips on short circuit, overload or leakage to ground, even when actuator is forcibly held in the “On” position Physical Number of Poles (Breakers only) Impedence Termination 20.1 - 50.0 Mounting Actuator 1-pole (1 Circuit Breaker + 1 GFCISensor Module), 120V 2-pole (2 Circuit Breakers + 1 GFCI Sensor Module), 120/240V or 120V with Neutral Break. 240VAC two pole 3-pole 120/240V with Neutral Break (Sensor module has 2 pole width) Circuit Breaker Line Side: #10-32, threaded stud. GFCI Sensor Module Load Side: #1032 threaded stud. Neutral pigtail. Front Panel, #6-32 and M3 threaded inserts. Handle, Flat Rocker, Curved Rocker (with or without rocker guard), Push-to-Reset Rocker Environmental Innovative Features Indicator Neutral Protection Test Button Two integrated LEDs, Red & Green Green LED On, Red LED Off Line Voltage is present, the breaker is closed, and the device is protecting the circuits against over current and leakage current. Green LED Off, Red LED On The device has detected leakage current and has opened the cicuit breaker. Green LED Flashing, Red LED Off The circuit breaker has opened due to over current or has been turned off manually Green LED Off, Red LED Off Line Voltage is not present Green LED Flashing, Red LED Off, Amber LED ON Indicates Hot & Neutral are reversed and the circuit breaker is open When neutral is grounded on load side of circuit Located on Ground Fault Module Designed and tested in accordance with requirements of specification MIL-PRF- 55629 and MIL-STD-202G as follows: Shock Withstands 100 G, 6ms, sawtooth at rated current per Method 213, Test Condition “I”. Vibration Withstands 0.06” excursion from 10-55 Hz, and 10 G 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous and ultrashort curves tested at 90% of rated current. Moisture Resistance 93% RH at 30°C for 168 Hours. Operating Temperature -35°C to +66°C Corrosion UL-943-6.21, 3 weeks Humidity: 30±2°C, 70±2% relative humidity Mixed Flowing Gases: 100 ppb H2S, 20 ppb CI2, 200±50 ppb NO2 Agency Certifications UL Listed UL Standard 489 UL Standard 1077 UL Standard 943 UL Standard 1053 UL Standard 1500 Circuit Breakers, Molded Case, (Guide DIVQ, File E129899) Supplementary Protectors Class A Ground Fault Circuit Interruptors Ground Fault Sensing and Relaying Equipment Ignition Protection 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 4 | PC-Series – Wiring Diagrams 1 2 INDICATE OFF / SINGLE COLOR ROCKER ACTUATOR 3 HANDLE / INDICATE ON ROCKER ACTUATOR 4 TERMINAL LOCATIONS IND D PCE 120 VAC VERSION W/ REVERSE POLAR INDICATOR PCA 120 VAC VERSION C PCF 120/240 VAC VERSION W/ REVERSE POLARITY INDICATOR PCB 120/240 VAC VERSION 3.015 [76.58] MAX. B PCC 120/240 VAC VERSION W/ NEUTRAL BREAK 3.775 [95.88] MAX. A PCD 120 VAC VERSION W/NEUTRAL BREAK 1 2 3 4 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com voltage. Can cause death or serious injury. Turn off pply before installing PC-Series ELCI/RCBO. 3. a line to line fault of the 4 st instructions MINAL ATIONS d applications. sures. or hi-pot test. ore hi-potting ect. 550-12, NEC). ns. 4. 5. PC-Series – Wiring Diagrams & Panel Cut Out | 5 Depress the “TEST” button. This will cause the actuator to move to the “OFF” position and the red LED to turn on and 5 6 show steady illumination, indicating that the ELCI/RCBO is functioning properly. The green LED will also go from steady to off. If the actuator fails to move to the “OFF” HANDLE / INDICATE ON INDICATE SINGLE COLOR the position or the red OFF LED /fails to illuminate, unit MUST ROCKER ACTUATOR ROCKER ACTUATOR be replaced. Turn the ELCI/RCBO actuator to the “ON” position. The red LED should turn off and only the green LED should be illuminated. This test is to be performed on a monthly basis and recorded on the “Monthly Test Reminder” label. 7 8 DRAWING FILE NO. DWG REV CLA-8112 TERMINAL LOCATIONS 01 REVISIONS REV DESCRIPTION DATE X X X PCE WHEN ELCI/RCBO TRIPS: 120 VAC VERSION The PC-Series ELCI/RCBO opens the circuit when there is an W/ REVERSE POLARITY over current or ground fault condition. If the red LED is INDICATOR d by a qualified continuously illuminated the tripping is due to a ground fault condition. If the green LED is flashing, the tripping is due to an over current: 1. Some faults are self-clearing. Try resetting the breaker once. 2. If this device is installed as a main breaker, turn off all branch breakers and reset the breaker. If it does not trip, turn branch breakers on one at a time to locate the fault. 3. If the breaker continues to trip with the branch breakers off recheck that the neutral is not grounded on the load side of the ELCI circuit breaker. 4. If the breaker continues to trip, but no grounding of the PCF neutral is observed, disconnect all load side connections 120/240 VAC VERSION and reset the breaker. If the breaker still trips with no load W/ REVERSE POLARITY connections in place, the breaker may be defective. INDICATOR 5. If the breaker does not trip with the loads disconnected but does trip when the loads are connected, the device is performing its intended protection function, which means that a hazardous condition could exist. A qualified electrician should be called to evaluate the circuit and perform more advanced troubleshooting if the problem cannot be located. to enclosure in . or. wires to the Load Fig. A for terminal wires directly to e Terminals. nd mount front aker actuator. tructions. in a convenient nstruct equipment mportance of ests. urn on the power flashing and the e green “POWER” d the red off. NOTE: NEUTRAL & GROUND PIGTAIL WIRES - SUPPLIED 12" LONG MIN. (CIRUCIT CODES A,B,E & F) PANEL CUTOUT HANDLE PANEL CUTOUT ROCKER LOAD NEUTRAL 3.790 [96.27] 3.040 [77.22] 3.040 [77.22] 2.280 [57.91] LINE 1 1.660 [42.16] 1.453 [36.91] SOURCE NEUTRAL LINE 2 2.280 [57.91] .156 DIA. [Ø3.96] 2 PLC'S. TYP. PER POLE LINE 1 1.260 [32.00] LINE 2 MATERIAL: 2.062 [52.37] ASSEMBLY FINISH: DRAWING INTERPRETATIONS .200 [5.08] SOURCE NEUTRAL OT 2 LINE 2 AD HOT 1 LINE 1 .432 [10.97] .750 [19.05] TYP. LOAD HOT 2 OR 230V NEUTRAL LOAD HOT 1 PCA PCB, PCD & PCE UNSPECIFIED TOLERANCES PCC & LINE PCF IST-0010 Rev. C NOTICE TO ALL PERSONS RECEIVING THIS CARLING TECHNOLOGIES, INC. AND IS NOT TO BE DISCLOSED, REPRODUCED IN WHOLE OR IN PART OR USED FOR MANUFACTURING PURPOSES BY ANYONE WITHOUT THE CONSENT OF CARLING TECHNOLOGIES, INC. 6 FRAC. ± 1/64 [0.4] ANGLES ± 1 ° CHECKED BY: SCALE DRAWN BY: DATE DRAWN: 0.750 04-May-10 SIZE APPROVED BY: DATE APPROVED: D DO NOT SCALE DRAWING TITLE ROCKER ACTUATOR TOLERANCES ±.005 DRAWING. THIS[.12] DOCUMENT IS THE PROPERTY OF 5 ± .005 [0.13] ± .01 [0.25] TAF 1 1-Phase 240VAC X.XXX X.XX MODELED BY: PANEL CUTOUT DETAILNOTICE PROPRIETARY 4 DIMENSIONS INCHES [MILLIMETERS] PCC & PCF LINE 2 OR 230V NEUTRAL HANDLE ACTUATOR 1-Phase 120 / 240 VAC with Neutral Switching PROJECTIONS PCA, PCB PCD & PCE C SERIES ELCI ASSEMBLY CONTROL SYMBOLS .XXX CRITICAL DIM. CRITICAL CHAR. TOOL NO. REV. X REFERENCE NO. PR5055-400 Carling Technologies Innovative Designs, Powerful Solutions DRAWING FILE NO. DRAWING REV. INTRALINK MODEL PR5055-400-12 DRAWING VERSION INTRALINK MODEL REVISION/VERSION CLA-8112 1 01.16 PRODUCT SERIES: C 7 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 01 SHEET 5 OF 5 8 6 | PC-Series – Dimensions 1 2 3 4 5 2.265 [57.53] MAX. 1.510 [38.35] 2.975 [75.57] 0.430 [10.92] 0.275 [6.99] 0.750 TYP. [19.05] 2.518 [63.96] 2.062 [52.37] 3.800 [96.52] 1.453 [36.91] 0.429 [10.91] 0.350 [8.89] NEUTRAL PIGTAIL (CIRCUIT CODE A+B ONLY) #6/32 / M3 MOUNTING INSERTS 0.125 [3.18] 1.245 1.660 [31.62] [42.16] 0.208 [5.28] 0.100 [2.54] 1 2 3 4 Notes: For additional circuit breaker dimensions, reference the C-Series Breakers in the Carling Circuit Protection catalog 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 5 PC-Series –Time Delay Curves | 7 Time Delay Curves Instantaneous Medium Ultra Short Long Short Notes: Other time delay values available, consult factory. Delay Curves 21,22,24,26: Breakers to hold 100% and must trip at 125% of rated current and greater within the time limit shown in this curve. Delay Curve 20: Breakers to hold 100% and must trip at 150% of rated current and greater within the time limit shown in this curve. All Curves: Curve data shown represents breaker response at ambient temperature of 77°F (25°C) with no preloading. Breakers are mounted in standard wall-mount position. The minimum inrush pulse tolerance handling capability is 12 times the rated current. These values are based on a 60 Hz 1/2 cycle, 8.33 ms pulse. 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com 8 | PC-Series – Ordering Scheme PC B — B A — 24 — 620 — 1 B A — A 10 1 Series 2 System Voltage/Poles 3 Circuit 4 Actuator 5 Frequency & Delay 1 SERIES PC 120 VAC single phase, one pole 120/240 VAC single phase, two pole 120/240 VAC single phase with switched neutral, three pole 120 VAC single phase with switched neutral, two pole 120 VAC single phase with reversed polarity indicator, two pole 120/240 VAC single phase with reversed polarity indicator, three pole 240 VAC single phaze, two pole 3 CIRCUIT B Series Trip (Current) 4 ACTUATOR Handle A one per pole B one per multipole unit Two Color Curved Visi-Rocker C Indicate ON, vertical legend D Indicate ON, horizontal legend F Indicate OFF, vertical legend G Indicate OFF, horizontal legend Single Color Curved Rocker J Vertical legend K Horizontal legend Two Color Curved Visi-Rocker Push-to-Reset N Vertical legend O Horizontal legend Single Color Curved Rocker Push-to-Reset R Vertical legend U Horizontal legend Two Color Flat Visi-Rocker 1 Indicate OFF, vertical legend 2 Indicate OFF, horizontal legend Single Color Flat Rocker 3 Vertical legend 4 Horizontal legend Two Color Flat Visi-Rocker Push-to-Reset 5 Indicate OFF, vertical legend 6 Indicate OFF, horizontal legend Single Color Flat Rocker Push-to-Reset 7 Vertical legend 8 Horizontal legend 210 215 220 225 230 235 240 245 250 255 260 265 270 275 280 9 Mounting/ Barriers 10 Trip Level 11 Agency Approval 1 50/60Hz Instantaneous 50/60Hz Ultra Short 50/60Hz Short 50/60Hz Medium 50/60Hz Long Notes: 1 This device meets the requirements of ABCY E11. 2 6mA per UL943, available with agency approval code 10. 3 30mA per UL1053, available with agency approval codes 11 & 12. 4 AIC Rating at 120 VAC 3kA, at 120/240 VAC 5kA 0.100 0.150 0.200 0.250 0.300 0.350 0.400 0.450 0.500 0.550 0.600 0.650 0.700 0.750 0.800 285 290 295 410 512 415 517 420 522 425 527 430 435 440 445 0.850 0.900 0.950 1.000 1.250 1.500 1.750 2.000 2.250 2.500 2.750 3.000 3.500 4.000 4.500 450 455 460 465 470 475 480 485 490 495 610 710 611 711 612 712 613 614 615 616 617 618 620 622 624 625 630 635 640 650 5.000 5.500 6.000 6.500 7.000 7.500 8.000 8.500 9.000 9.500 10.000 10.500 11.000 11.500 12.000 12.500 13.000 14.000 15.000 16.000 17.000 18.000 20.000 22.000 24.000 25.000 30.000 35.000 40.000 50.000 Stud, 10-32 threaded 8 ACTUATOR COLOR & LEGEND Acuator Color I-O White A Black C Red F Green H Blue K Yellow M Gray P Orange R 9 MOUNTING/BARRIERS A B E F 5 AUXILIARY/ALARM SWITCH AMPERES 7 TERMINAL C D 20 21 22 24 26 8 Actuator Color 6 CURRENT RATING (AMPERES) CODE 2 SYSTEM VOLTAGE / POLES A B C D E F G 7 Terminal 6 Current Rating G H ON-OFF B D G J L N Q S Legend Color Black White White White White Black Black Black Dual 1 2 3 4 5 6 7 8 MOUNTING STYLE Threaded Insert, 2 per pole 6-32 X 0.195 inches ISO M3 x 5mm Rockerguard Bezel Threaded Insert, 2 per pole 6-32 X 0.195 inches ISO M3 x 5mm Standard Bezel with Recessed Off-Side Flat Rocker Threaded Insert, 2 per pole 6-32 X 0.195 inches ISO M3 x 5mm Push-to-Reset Bezel Threaded Insert, 2 per pole 6-32 X 0.195 inches ISO M3 x 5mm BARRIERS yes yes yes yes yes yes yes yes 10 LEAKAGE CURRENT TRIP LEVEL - MAX. TRIP CURRENT A 5 MA (CLASS A GFCI)2 E 30 MA (ELCB)1,3 11 AGENCY APPROVAL AA W/O Approvals UL 9432 10 UL 10531,3 11 UL 1053 & UL 15001,3,4 12 REV_GFCI_PC_0312 60 Johnson Avenue • Plainville, CT 06062–1177 • Phone: (860) 793–9281 • Fax: (860) 793–9231 Email: [email protected] • www.carlingtech.com