PC-Series PC-Series GFCI/ELCI & PANEL SEAL The PC-Series, AC Residual Current Circuit Breaker with Overcurrent Protection (RCBO), combines the ground fault protection of a GFCI with the familiar overcurrent tripping characteristics of a normal circuit breaker. The PC-Series utilizes the hydraulic-magnetic principle which provides precise operation and performance even when exposed to extremely hot and/or cold application environments. Resources: Download 3D CAD Files IGS Product Highlights: Overload, short circuit and ground fault protection in a single package Handle style actuators and rocker style “acuguard” Wiping Contacts - Mechanical linkage with twostep actuation - cleans contacts, provides high, positive contact pressure & longer contact life A trip-free mechanism, a safety feature which makes it impossible to manually hold the contacts closed during overload or fault conditions. A common trip linkage between poles ensures that an overload in one pole will trip all adjacent poles. Front panel mounting Integral push-to-test button Two integrated LED indicators show if a breaker is closed w/ Line Voltage present, or has opened due to leakage current, opened due to overcurrent, or closed w/ no Line Voltage present. Optional Hot/Neutral reversal detection and protection STP Benefits: Increases safety around boats, marinas and generators Protects against electrical shock hazards in areas near water Protects against defects in the wires & conductors Reduces fire and shock hazards from defects in permanently installed appliances such as water heaters, battery chargers, lighting fixtures, etc. Detects low level ground faults, which do not trip ordinary circuit breakers, that can lead to fires and shock hazards for boating occupants Typical Applications: Marine Generators Lighting Carling Technologies, Inc. 60 Johnson Avenue, Plainville, CT 06062 Email: [email protected] Application Support: [email protected] Phone: 860.793.9281 Fax: 860.793.9231 www.carlingtech.com 2 | PC-Series Circuit Breaker - General Specifications PC-Series Switch DESIGN FEATURES MOUNTING PLATE Available in stainless steal or zinc chromate plated carbon steel OPTIONAL SEAL IP66/67 panel seals provide ideal protection against salt spray, ozone, dust, water and most acids LEDs Two separate lights that indicate power and ground fault leakage *Manufacturer reserves the right to change product specification without prior notice. Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com PC-Series Circuit Breaker - General Specifications | 3 Electrical Tables Table A: UL Listed & CSA Certified configurations as a Ground Fault Circuit Interruptor PC-SERIES TABLE A: UL Listed / CSA 22.2 No. 144.1 Configurations as a Ground Fault Circuit Interruptor Voltage Current Short Circuit Ground Fault Circuit Configuration Max Rating Frequency Phase Series 120 120 / 240 50 / 60 50 / 60 1 1 Rating (Amps) Capacity (Amps) Trip Level (Milliamps) 1 - 50 1 - 50 5000 5000 6 6 Notes 1 or 2 Poles. One pole of a two pole unit must be Neutral 1 or 2 Poles. One pole of a three pole unit must be Neutral Table B: UL Recognized as an Earth Leakage Circuit Interruptor - 120 and 120/240V PC-SERIES TABLE B: UL Recognized Configurations as an Earth Leakage Circuit Interruptor Voltage Current Short Circuit Ground Fault Circuit Configuration Max Rating Frequency Phase 120 120 / 240 120 Series Ignition Protection 120 / 240 Series 50 / 60 50 / 60 50 / 60 50 / 60 1 1 1 1 Rating (Amps) Capacity (Amps) Trip Level (Milliamps) 1 - 50 1 - 50 1 - 50 1 - 50 5000 5000 3000 5000 30 30 30 30 Notes 1 or 2 Poles. One pole of a two pole unit must be Neutral 1 or 2 Poles. One pole of a three pole unit must be Neutral 1 or 2 Poles. One pole of a two pole unit must be Neutral 1 or 2 Poles. One pole of a three pole unit must be Neutral Table C: UL Recognized as an Earth Leakage Circuit Interruptor - 240V PC-SERIES TABLE C: UL Recognized Configurations as an Earth Leakage Circuit Interruptor - 240V Voltage Current Short Circuit Ground Fault Circuit Rating Configuration Max Rating Frequency Phase (Amps) Series Series Ignition Protection Capacity (Amps) Trip Level (Milliamps) Notes 240 50 / 60 1 1 - 30 5000 30 2 or 3 Poles. One pole of a two pole unit must be Neutral. Suffix 11 240 50 / 60 1 1 - 50 5000 30 2 or 3 Poles. One pole of a three pole unit must be Neutral. Suffix 12 Agency Certifications UL Standard 489 Circuit Breakers, Molded Case, (Guide DIVQ, File E129899) UL Standard 1077 Supplementary Protectors CSA 22.2 No. 144.1 Class A Ground Fault Circuit Interrupters UL Standard 1053 Ground Fault Sensing and Relaying Equipment UL Standard 1500 Ignition Protection Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com 4 | PC-Series Circuit Breaker - General Specifications Electrical Current Ratings Voltage Rating Current Trip Level Current Trip Time Operating Frequency Interrupt Capacity Impedance 1 - 50 Amps maximum 120VAC, 120/240VAC, 240VAC 30mA & 6mA For 30mA leakage trip: ≤ 22.2mA, shall not trip 30mA, shall trip within .10 seconds The above complies with & ABYC E11. For 6mA leakage trip: ≤25ms 50/60 Hz for 30mA leakage trip 60 Hz for 6mA leakage trip 5,000 Amps RESISTANCE, IMPEDANCE VALUES from Line to Load Terminals (Values Based on Series Trip Circuit Braker) 1000 100 10 O H M S CURRENT (AMPS) TOLERANCE (%) 0.10 - 5.0 5.10 - 20.0 20.10 - 50.0 ± 15 ± 25 ± 35 1 0.1 Endurance Trip Free 10,000 ON-OFF operations @ 6 per minute; with rated Current & Voltage. Trips on short circuit, overload or leakage to ground, even when actuator is forcibly held in the “On” position Physical Number of Poles 1-pole (1 Circuit Breaker + 1 (Breakers only) GFCI Sensor Module), 120V 2-pole (2 Circuit Breakers + 1 GFCI Sensor Module), 120/240V or 120V with Neutral Break. 240VAC two pole. 3-pole 120/240V with Neutral Break (Sensor module has 2 pole width) Circuit Breaker Line Side: #10-32, Threaded stud. Termination GFCI Sensor Module Load Side: #10-32 threaded stud. Neutral pigtail. Mounting Front Panel, #6-32 and M3 threaded inserts. Actuator Handle, Flat Rocker, Curved Rocker (with or without rocker guard), Push-to-Reset Rocker Environmental 0.01 0.001 0.01 Mechanical 0.1 1 10 100 AMPERE RATING Innovative Features CURRENT (AMPS) TOLERANCE (%) 0.100 - 5.0 ± 15% 5.1 - 20.0 ± 25% Indicator Neutral Protection Test Button 20.1 - 30.0 ± 35% FIGURE 1 Two integrated LEDs, Red & Green Green LED On, Red LED Off Line Voltage is present, the breaker is closed, and the device is protecting the circuits against over current and leakage current. Green LED Off, Red LED On The device has detected leakage current and has opened the circuit breaker. Green LED Flashing, Red LED Off The circuit breaker has opened due to over current or has been turned off manually Green LED Off, Red LED Off Line Voltage is not present Green LED Flashing, Red LED Off, Amber LED ON Indicates Hot & Neutral are reversed and the circuit breaker is open When neutral is grounded on load side of circuit Located on Ground Fault Module Designed and tested in accordance with requirements of specification MIL-PRF- 55629 and MIL-STD-202G as follows: Shock Vibration Moisture Resistance Operating Temperature Corrosion Withstands 100 G, 6ms, sawtooth at rated current per Method 213, Test Condition “I”. Withstands 0.06” excursion from 10-55 Hz, and 10 G 55-500 Hz, a rated current per Method 204C, Test Condition A. Instantaneous & ultrashort curves tested at 90% of rated current. 93% RH at 30°C for 168 Hours. -35°C to +66°C Humidity: 30±2°C, 70±2% relative humidity Mixed Flowing Gases: 100 ppb H2S, 20 ppb CI2, 200±50 ppb NO2 Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com PC-Series Circuit Breaker - Ordering Scheme | 5 PC B 1 Series B A 2 System Voltage/Poles 3 Circuit 4 Actuator 24 620 5 Frequency & Delay 6 Current Rating 1 SERIES PC 1 B A 7 Terminal 8 Actuator Color A 10 9 Mounting/ Barriers 10 Trip Level 11 Agency Approval 6 CURRENT RATING (AMPERES) 2 SYSTEM VOLTAGE / POLES A 120 VAC single phase, 1 pole B 120/240 VAC single phase, 2 pole C 120/240 VAC single phase with switched neutral, 3 pole D 120 VAC single phase with switched neutral, 2 pole E 120 VAC single phase with reversed polarity indicator, 2 pole F 120/240 VAC single phase with reversed polarity indicator, 3 pole G 240 VAC single phase, 2 pole 3 CIRCUIT B Series Trip (Current) 4 ACTUATOR Handle A 1 per breaker pole B 1 per unit Two Color Curved Visi-Rocker C Indicate ON, vertical legend D Indicate ON, horizontal legend F Indicate OFF, vertical legend G Indicate OFF, horizontal legend Single Color Curved Rocker J Vertical legend K Horizontal legend Two Color Curved Visi-Rocker Push-to-Reset N Indicate OFF, Vertical legend O Indicate OFF, Horizontal legend CODE AMPERES 410 512 415 517 420 522 425 527 430 435 440 1.000 1.250 1.500 1.750 2.000 2.250 2.500 2.750 3.000 3.500 4.000 445 450 455 460 465 470 475 480 485 490 495 4.500 5.000 5.500 6.000 6.500 7.000 7.500 8.000 8.500 9.000 9.500 610 710 611 711 612 712 613 614 615 616 617 10.000 10.500 11.000 11.500 12.000 12.500 13.000 14.000 15.000 16.000 17.000 618 620 622 624 625 630 635 640 650 18.000 20.000 22.000 24.000 25.000 30.000 35.000 40.000 50.000 7 TERMINAL 1 Stud, 10-32 threaded Single Color Curved Rocker Push-to-Reset R Vertical legend U Horizontal legend Two Color Flat Visi-Rocker 1 Indicate OFF, vertical legend 2 Indicate OFF, horizontal legend Single Color Flat Rocker 3 Vertical legend 4 Horizontal legend Two Color Flat Visi-Rocker Push-to-Reset 5 Indicate OFF, vertical legend 6 Indicate OFF, horizontal legend Single Color Flat Rocker Push-to-Reset 7 Vertical legend 8 Horizontal legend 5 FREQUENCY & DELAY 20 50/60Hz Instantaneous 21 50/60Hz Ultra Short 22 50/60Hz Short 24 50/60Hz Medium 26 50/60Hz Long Notes: 1 This device meets the requirements of ABCY E11. 2 30mA per UL1053, available with agency approval codes 11 & 12. 8 ACTUATOR COLOR & LEGEND HandleRocker Actuator Color Actuator Color I-O ON-OFF Dual Single Visi-Rocker White A B 1Black White Black C D 2White N/A Red F G 3White Red Green H J 4White Green Blue K L 5White Blue Yellow M N 6Black Yellow Gray P Q 7Black Gray Orange R S 8Black Orange 9 MOUNTING/BARRIERS MOUNTING STYLE BARRIERS Threaded Insert, 2 per pole A 6-32 X 0.195 inches yes B ISO M3 x 5mm yes Rockerguard Bezel Threaded Insert, 2 per pole C 6-32 X 0.195 inches yes D ISO M3 x 5mm yes Standard Bezel with Recessed Off-Side Flat Rocker Threaded Insert, 2 per pole E 6-32 X 0.195 inches yes F ISO M3 x 5mm yes Push-to-Reset Bezel Threaded Insert, 2 per pole G 6-32 X 0.195 inches yes H ISO M3 x 5mm yes 10 LEAKAGE CURRENT TRIP LEVEL - MAX. TRIP CURRENT A 6 MA (CLASS A GFCI) E 30 MA (ELCI) 1,2 11 AGENCY APPROVAL AA without Approvals 10 CSA certified 11 UL 1053 1,2 12 UL 1053 & UL 1500 1,2 Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com 6 | PC-Series Circuit Breaker - Wiring Diagrams INDICATE OFF / SINGLE COLOR ROCKER ACTUATOR HANDLE / INDICATE ON ROCKER ACTUATOR TERMINAL LOCATIONS IND PCE 120 VAC VERSION W/ REVERSE POLAR INDICATOR PCA 120 VAC VERSION PCF 120/240 VAC VERSION W/ REVERSE POLARITY INDICATOR PCB 120/240 VAC VERSION 3.015 [76.58] MAX. PCC 120/240 VAC VERSION W/ NEUTRAL BREAK 3.775 [95.88] MAX. PCD 120 VAC VERSION W/NEUTRAL BREAK Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com PC-Series Circuit Breaker - Wiring Diagrams & Panel Cut Out | 7 OURCE UTRAL TERMINAL LOCATIONS HANDLE / INDICATE ON ROCKER ACTUATOR INDICATE OFF / SINGLE COLOR ROCKER ACTUATOR S PCE 120 VAC VERSION W/ REVERSE POLARITY INDICATOR PCF 120/240 VAC VERSION W/ REVERSE POLARITY INDICATOR NOTE: NEUTRAL & GROUND PIGTAIL WIRES - SUPPLIED 12" LONG MIN. (CIRCUIT CODES A,B,E & F) 3.790 [96.27] 3.790 [96.27] 3.040 [77.22] 2.280 [57.91] 3.040 [77.22] 3.040 [77.22] 3.040 [77.22] 2.280 [57.91] 2.280 [57.91] 2.280 [57.91] .156 DIA..156 [Ø3.96] DIA. [Ø3.96] 2 PLC'S.2TYP. PLC'S. TYP. PER POLE PER POLE 1.660 [42.16] 1.660 [42.16] 1.453 [36.91] 1.260 [32.00] 1.453 [36.91] 1.260 [32.00] 2.062 [52.37] 2.062 [52.37] LINE 1 LINE 2 .200 [5.08] .432 [10.97] .750 [19.05] TYP. .432 [10.97] .750 [19.05] TYP. PCA LOAD HOT 1 LINE 2 OR 230V NEUTRAL LINE 1 PCA, PCB PCD & PCE PCA, PCB & PCF PCD &PCC PCE PCC & PCF PCB, PCD & PCE PCA LOAD HOT 2 OR 230V NEUTRAL .200 [5.08] PCC & PCF PCB, PCD & PCE HANDLE ACTUATOR ROCKER ACTUATOR PCC & PCF HANDLE ACTUATOR PANEL CUTOUT DETAIL TOLERANCES ±.005 [.12] 1-Phase 240VAC PANEL CUTOUT DETAIL TOLERANCES ±.005 [.12] Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com ROCKER ACTUATOR 8 | PC-Series Circuit Breaker - Dimensions 2.265 [57.53] MAX. 1.510 [38.35] 2.975 [75.57] 0.430 [10.92] 0.750 TYP. [19.05] 2.518 [63.96] 2.062 [52.37] 3.800 [96.52] 1.453 [36.91] 0.429 [10.91] 0.350 [8.89] NEUTRAL PIGTAIL (CIRCUIT CODE A+B ONLY) #6/32 / M3 MOUNTING INSERTS 0.125 [3.18] 1.245 1.660 [31.62] [42.16] 0.208 [5.28] 0.100 [2.54] Notes: For additional circuit breaker dimensions, reference the C-Series Breakers in the Carling Circuit Protection catalog Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com 0.275 [6.99] PC-Series Circuit Breaker - Panel Seal Ordering Scheme, Dimensional Specifications | 9 8 PC 1 Type Number 2 Series 1 4 1 3 Actuator 4 Poles 5 Mounting 5 MOUNTING SCREWS / PLATE MATERIAL 1 1 6-32 Thread Phillips Head 2 M-3 Thread Phillips Head 3 6-32 Thread Slotted Head 4 M-3 Thread Slotted Head 5 6-32 Thread Phillips Head w/ Stainless Steel Plate 6 M-3 Thread Phillips Head w/ Stainless Steel Plate 7 6-32 Thread Slotted Head w/ Stainless Steel Plate 8 M-3 Thread Slotted Head w/ Stainless Steel Plate 1 TYPE NUMBER 8 Circuit Breaker Assembly 2 SERIES PC 3 ACTUATOR TYPE 1 Handle, one per pole 2 Handle, one per multipole unit ARocker 2 4 POLES PER UNIT - INCLUDING ELECTRONIC MODULE 3Three 4Four 5Five Notes: 1 Screws supplied to accommodate mounting panel thickness of 1/8” ± 1/32”. Consult Factory for additional options 2 Available for Flat and Curved Rocker options - No Rockerguard Bracket Handle Style Panel Seal Rocker Style Panel Seal Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com 10 | PC-Series Circuit Breaker - Panel Seal Configuration - Dimensional Specifications Handle Actuator Rocker Actuator Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com PC-Series Circuit Breaker - Time Delay Curves | 11 Time Delay Curves Instantaneous Medium Ultra Short Long Short Time Delay Values Percent of Rated Current Delay 100% 125% 150% 200% 400% 600% 800% 1000% 1200% 20 21 22 24 26 No Trip No Trip No Trip No Trip No Trip May Trip .014 - .150 .700 - 12.0 10.0 - 160 50.0 - 700 .040 MAX .011 - .095 .350 - 4.00 6.00 - 60.0 32.0 - 350 .035 MAX .008 - .055 .130 - 1.30 2.20 - 20.0 10.0 - 90.0 .030 MAX .006 - .035 .027 - .220 .300 - 3.00 1.50 - 15.0 .025 MAX .005 - .027 .008 - .130 .050 - 1.30 .500 - 7.00 .020 MAX .005 - .021 .004 - .090 .007 - .500 .020 - 3.00 .017 MAX .004 - .018 .004 - .045 .005 - .060 .006 - 2.00 .015 MAX .004 - .017 .004 - .040 .005 - .040 .005 - 1.00 Notes: Other time delay values available, consult factory. Delay Curves 21,22,24,26: Breakers to hold 100% and must trip at 125% of rated current and greater within the time limit shown in this curve. Delay Curve 20: Breakers to hold 100% and must trip at 150% of rated current and greater within the time limit shown in this curve. All Curves: Curve data shown represents breaker response at ambient temperature of 77°F (25°C) with no preloading. Breakers are mounted in standard wall-mount position. The minimum inrush pulse tolerance handling capability is 12 times the rated current. These values are based on a 60 Hz 1/2 cycle, 8.33 ms pulse. Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com 12 | Notes Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com Reps & Contact | 13 Authorized Sales Representatives Click on the group name on the map below to find your local representative or visit www.carlingtech.com/findarep. « « Matera W. Canada Matera E. Canada MIDWEST DM Michigan TEMCO Northwest Alaska, Hawaii « NORTHERN Hanna Lind Ltd. Melody Emery Sierra Bridge Marketing Omega Limited Dy-tronix Inc. LD. Allen Norris DM Assoc East Pacent DM Assoc TSI North TSI WEST Signal Enterprises Luscombe Engineering Pinnacle Marketing Matrix DM Mexico South America Mexico « « Sunbelt Components SOUTHEAST ProRep Solutions LATIN AMERICA Americas Europe Middle East Africa Asia-Pacific Oceania About Carling Founded in 1920, Carling Technologies is a leading manufacturer of electrical and electronic switches and assemblies, circuit breakers, electronic controls, power distribution units, and multiplexed power distribution systems. With four ISO registered manufacturing facilities and technical sales offices worldwide, Carling Technologies Sales, Service and Engineering teams do much more than manufacture electrical components, they engineer powerful solutions! To learn more about Carling please visit www.carlingtech.com/company-profile. To view all of Carling’s environmental, quality, health & safety certifications please visit www.carlingtech.com/environmental-certifications Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com Worldwide Headquarters Carling Technologies, Inc. 60 Johnson Avenue, Plainville, CT 06062 Phone: 860.793.9281 Fax: 860.793.9231 Email: [email protected] Northern Region Sales Office: [email protected] Southeast Region Sales Office: [email protected] Midwest Region Sales Office: [email protected] West Region Sales Office: [email protected] Latin America Sales Office: [email protected] Asia-Pacific Headquarters Carling Technologies, Asia-Pacific Ltd., Kowloon, Hong Kong Phone: Int + 852-2737-2277 Fax: Int + 852-2736-9332 Email: [email protected] Shenzhen, China: [email protected] Shanghai, China: [email protected] Pune, India: [email protected] Kaohsiung, Taiwan: [email protected] Yokohama, Japan: [email protected] Europe | Middle East | Africa Headquarters Carling Technologies LTD 4 Airport Business Park, Exeter Airport, Clyst Honiton, Exeter, Devon, EX5 2UL, UK Phone: Int + 44 1392.364422 Fax: Int + 44 1392.364477 Email: [email protected] Germany: [email protected] France: [email protected] www.carlingtech.com REV_02_2016