PB-Series PB-Series GFCI/ELCI & PANEL SEAL The new PB-Series, AC Residual Current Circuit Breaker with Overcurrent Protection (RCBO), combines the ground fault protection of a GFCI with the familiar overcurrent tripping characteristics of a normal circuit breaker. It utilizes the hydraulic magnetic principle which provides precise operation and performance even when exposed to extremely hot and/or cold application environments. These precision mechanisms are temperature stable and are not adversely affected by temperature changes in their operating environment. As such, derating considerations due to temperature variations are not normally required, and heat-induced nuisance tripping is avoided. Resources: Download 3D CAD Files IGS Product Highlights: Overload, short circuit and ground fault protection in a single package Handle or rocker style actuators Wiping Contacts - Mechanical linkage with twostep actuation - cleans contacts, provides high, positive contact pressure & longer contact life. A trip-free mechanism, a safety feature which makes it impossible to manually hold the contacts closed during overload or fault conditions. A common trip linkage between all poles, another safety feature, ensures that an overload in one pole will trip all adjacent poles. Front panel mounting Integral push-to-test button STP Benefits: Increases safety around boats and marinas Protects against electrical shock hazards in areas near water Protects against defects in wires & conductors Reduces fire and shock hazards from defects in permanently installed appliances such as water heaters, battery chargers, lighting fixtures, etc. Detects lower level ground faults which do not trip ordinary circuit breakers, but can lead to fires, and shock hazards for boating occupants Typical Applications: Marine Generators Lighting Carling Technologies, Inc. 60 Johnson Avenue, Plainville, CT 06062 Email: [email protected] Application Support: [email protected] Phone: 860.793.9281 Fax: 860.793.9231 www.carlingtech.com 2 | PB-Series Circuit Breaker - General Specifications Electrical Tables Table A: UL Listed configurations and performance capabilities as Circuit Breakers. PB-SERIES TABLE A Voltage Current Interrupting Rating Capacity Max Frequency Phase (Amps) (Amps) Rating Circuit Configuration Series 120 60 1 .10 - 30 5000 Electrical Maximum Voltage 120/240VAC 60 Hz Current Ratings Standard current coils: 0.100, 0.250, 0.500, 0.750, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0 & 30.0 amps. Other ratings available, see ordering scheme. Insulation Resistance Minimum of 100 Megohms at 500 VDC. Dielectric Strength UL, CUL - 1500 V 60 Hz for one minute between all electrically isolated terminals. PB-Series circuit breakers comply with the 8mm spacing and 3750V 60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces and between adjacent poles RESISTANCE, IMPEDANCE VALUES Impedance from Line to Load Terminals Values from Line to Load Terminal (Values Based on Series Trip Circuit Breaker) Ampere Rating 1000 CURRENT (AMPS) TOLERANCE (%) 0.10 - 5.0 5.10 - 20.0 20.10 - 30.0 ± 15 ± 25 ± 35 100 10 O H M S 1 Pulse Tolerance Curve 0.1 Ir 0.001 0.01 Multiple of Rated Current 0.01 0.1 1 10 60 Hz 1/2 Cycle Inrush Pulse Tolerance Time Delay Curves 22, 24, 26 12x 100 t AMPERE RATING 4.165 8.33 16.67 Time in Milliseconds CURRENT (AMPS) TOLERANCE (%) 0.100 - 5.0 ± 15% Leakage To Ground 5.1 - 20.0 ± 25% 20.1 - 30.0 ± 35% FIGURE 1 Standard Must Trip 120/240VAC 60 Hz Leakage Current Ratings 5 & 30 milliamps. 5± 1mA For other ratings, consult factory. Trip Time 300 ms Max. @ 100%, 40ms Max. @ 500% of must trip leakage current. Test Button On unit face along side of actuator. Mechanical Endurance 10,000 ON-OFF operations @ 6 per minute; with rated Current & Voltage. Trip Free All PB-Series Circuit Breakers will trip on overload or ground fault, even when Handle is forcibly held in the ON position. Trip Indication The operating Handle moves positively to the OFF position when an overload or ground fault causes the breaker to trip. Physical Number of Poles 1 - 3 poles, where the third pole is neutral Internal Circuit Config. Series Trip Weight Approximately 65 grams/pole. (2.32 ounces/pole.) Standard Colors Housing- Black; Actuator - See Ordering Scheme. Environmental Designed and tested in accordance with requirements of specification MIL-PRF- 55629 and MIL-STD-202 as follows: Shock Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition “I”. Ultra- short curves tested @ 90% of rated current. Vibration Withstands 0.060” excursion from 10-55 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous and ultrashort curves tested at 90% of rated current. Moisture Resistance Method 106D, i.e., ten 24-hour cycles @ + 25°C to +65°C, 80-98% RH. Salt Spray Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Thermal Shock Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C). Operating Temperature -35° C to +65° C Corrosion Tested FMG Test. 3 weeks @ 30°C 75% RH, 100ppb H2S, 20ppb CI2, 200ppb NO2 Agency Certifications UL Listed UL Standard 489 Circuit Breakers, Molded Case, (Guide DIVQ, File E129899) UL Standard 1077 Supplementary Protectors UL Standard 1053 Ground Fault Sensing and Relaying Equipment *Manufacturer reserves the right to change product specification without prior notice. Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com PB-Series Circuit Breaker - Ordering Scheme | 3 PB A 1 Series B A 3 Circuit 2 System Voltage/Poles 4 Actuator 24 620 5 Frequency & Delay 6 Current Rating 1 SERIES PB 2 SYSTEM VOLTAGE / POLES A 120 VAC single phase, one pole B 120/240 VAC single phase, two pole C 120/240 VAC single phase with switched neutral, three pole D 120 VAC two pole with switched neutral 3 CIRCUIT B Series Trip (Current) 4 ACTUATOR 1 Handle A one per pole B one per multipole unit Two Color Curved Visi-Rocker C Indicate ON, vertical legend D Indicate ON, horizontal legend F Indicate OFF, vertical legend G Indicate OFF, horizontal legend Single Color Curved Rocker J Vertical legend K Horizontal legend Two Color Flat Visi-Rocker 1 Indicate OFF, vertical legend 2 Indicate OFF, horizontal legend Single Color Flat Rocker 3 Vertical legend 4 Horizontal legend 2 B A 7 Terminal 8 Actuator Color 7 TERMINAL 2 13 Push-On 0.250 Tab (Q.C.) 2 Screw 8-32 w/upturned lugs 3 Screw 8-32 (Bus Type) 4 Screw 10-32 w/upturned lugs 5 Screw 10-32 (Bus Type) A G 9 Mounting/ Barriers B C E H 10 Trip Level 11 Agency Approval Screw M5 w/upturned lugs Screw M4 w/upturned lugs Screw M4 (Bus Type) Screw M5 (Bus Type) 8 ACTUATOR COLOR & LEGEND HandleRocker Actuator Color Actuator Color I-O ON-OFF Dual Single Visi-Rocker White A B 1Black White Black C D 2White N/A Red F G 3White Red Green H J 4White Green Blue K L 5White Blue Yellow M N 6Black Yellow Gray P Q 7Black Gray Orange R S 8Black Orange 9 MOUNTING/BARRIERS MOUNTING STYLE Threaded Insert, 2 per pole A 6-32 X 0.195 inches B ISO M3 x 5mm BARRIERS yes yes 10 LEAKAGE CURRENT TRIP LEVEL - MAX. TRIP CURRENT A 5 MA (CLASS A GFCI) 3,4 E 30 MA (ELCI) 11 AGENCY APPROVAL G UL489 Listed, CSA Certified C UL1077 I UL1077/UL1500 Ignition Protected 5 Notes: 1 Actuator Code: A: Handle tie pin spacer(s) and retainers provided unassembled with multi-pole units. B: Handle location as viewed from front of breaker: 2 pole - left pole 3 pole - center pole 2 Screw Terminals are recommended on ratings greater than 20 amps. 3 Available with leakage current trip level - Max trip current code E, and agency approval C. 4 30mA per UL1053, available with agency approval codes C & G. 5 UL1500 only available with 30MA trip level. 5 FREQUENCY & DELAY 22 60Hz Short 24 60Hz Medium 26 60Hz Long 6 CURRENT RATING (AMPERES) CODE AMPERES 210 0.100 215 0.150 220 0.200 225 0.250 230 0.300 235 0.350 240 0.400 2450.450 250 0.500 255 0.550 260 0.600 265 0.650 270 0.700 275 0.750 280 0.800 285 290 295 410 512 415 517 420 522 425 527 430 435 440 445 0.850 0.900 0.950 1.000 1.250 1.500 1.750 2.000 2.250 2.500 2.750 3.000 3.500 4.000 4.500 450 455 460 465 470 475 480 485 490 495 610 710 611 711 612 5.000 5.500 6.000 6.500 7.000 7.500 8.000 8.500 9.000 9.500 10.000 10.500 11.000 11.500 12.000 712 613 614 615 616 617 618 620 622 624 625 630 12.500 13.000 14.000 15.000 16.000 17.000 18.000 20.000 22.000 24.000 25.000 30.000 Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com 4 | PB-Series Circuit Breaker - Dimensional Specifications Dimensional Specifications: in. [mm] INDICATE "ON" 1.515 MAX [38.48] 3.03 [76.9] INDICATE "OFF" AND SINGLE COLOR LINE .21 [5.3] 1.25 [31.6] TEST LOAD 2.17 [55.0] LOAD 1-POLE 120 VAC VERSION TEST LINE SCALE 0.500 #6-32/M3 MOUNTING INSERTS 1.88 [47.8] LINE TERMINAL 2.265 MAX [57.53] 1.660 [42.16] 2.58 [65.6] TEST 2.37 [60.2] +.020 1.500 -.000 +.50 38.10 -.00 [ .375 [9.53] ] .750 TYP [19.05] .39 [9.9] CURRENT TRANSFORMERS LOAD TERMINAL 1.260 [32.00] 1.660 [42.16] GFCI NEUTRAL WIRE 2-POLE 120/240 VAC VERSION .20 [5.1] SCALE 0.500 Ø .156 TYP [3.96] [ PANEL CUTOUT NEUTRAL BREAK POLE 3.015 MAX [76.58] .750 TYP [19.05] +.020 2.250 -.000 +.50 57.15 -.00 TEST 2-POLE 120/240 VAC WITH NEUTRAL BREAK Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com ] PB-Series Circuit Breaker - Dimensional Specifications | 5 Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com 6 | PB-Series Circuit Breaker - Wiring Diagrams 120 VAC with Switched Neutral 120 VAC without Switched Neutral SYSTEM NEUTRAL SYSTEM NEUTRAL GFCI MODULE PIGTAIL GFCI MODULE PIGTAIL LOAD HOT LOAD NEUTRAL LOAD HOT LINE/SOURCE (HOT) LINE/SYSTEM NEUTRAL LINE/SOURCE (HOT) 120 VAC LOAD 120 VAC LOAD AC SOURCE AC SOURCE 120 VAC WITH SWITCHED NEUTRAL 120 VAC WITHOUT SWITCHED NEUTRAL 120 VAC WITH SWITCHED NEUTRAL 120 VAC WITHOUT SWITCHED NEUTRAL 120/240 VAC with Switched Neutral 120/240 VAC without Switched Neutral SYSTEM NEUTRAL SYSTEM NEUTRAL GFCI MODULE PIGTAIL GFCI MODULE PIGTAIL LOAD HOT 1 LINE/SOURCE 1 120 VAC LOAD 120 VAC LOAD LOAD HOT 2 LINE/ SOURCE 2 LOAD HOT 1 LOAD NEUTRAL LINE/SYSTEM NEUTRAL LOAD HOT (2) LINE/ SOURCE (2) LINE/SOURCE (1) 120 VAC LOAD 120 VAC LOAD 240 VAC LOAD 240 VAC LOAD AC SOURCE 120 VAC WITH SWITCHED NEUTRAL 120/240 VAC WITH SWITCHED NEUTRAL AC SOURCE 120 VAC WITHOUT SWITCHED NEUTRAL 120/240 VAC WITHOUT SWITCHED NEUTRAL Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com PB-Series Circuit Breaker - Panel Seal Ordering Scheme | 7 8 PB 1 Type Number 2 Series 1 TYPE NUMBER 8 Circuit Breaker Assembly 2 SERIES PB 3 ACTUATOR TYPE 1 Handle, one per pole 2 Handle, one per multipole unit ARocker 2 4 POLES PER UNIT - INCLUDING ELECTRONIC MODULE 2Two 3Three 4Four 1 4 1 3 Actuator 4 Poles 5 Mounting 5 MOUNTING SCREWS / PLATE MATERIAL 1 1 6-32 Thread Phillips Head 2 M-3 Thread Phillips Head 3 6-32 Thread Slotted Head 4 M-3 Thread Slotted Head 5 6-32 Thread Phillips Head with Stainless Steel Plate 6 M-3 Thread Phillips Head with Stainless Steel Plate 7 6-32 Thread Slotted Head with Stainless Steel Plate 8 M-3 Thread Slotted Head with Stainless Steel Plate Notes: 1 Screws supplied to accommodate mounting panel thickness of 1/8” ± 1/32”. Consult Factory for additional options 2 Available for Flat and Curved Rocker options - No Rockerguard Bracket Handle Style Panel Seal Rocker Style Panel Seal Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com 8 | PB-Series Circuit Breaker - Panel Seal Configuration - Dimensional Specifications Handle Actuator Rocker Actuator Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com PB-Series Circuit Breaker - Time Delay Curves | 9 Time Delay Curves Instantaneous Medium Short Long Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com 10 | Notes Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com Reps & Contact | 11 Authorized Sales Representatives Click on the group name on the map below to find your local representative or visit www.carlingtech.com/findarep. « « Matera W. Canada Matera E. Canada MIDWEST DM Michigan TEMCO Northwest Alaska, Hawaii « NORTHERN Hanna Lind Ltd. Melody Emery Sierra Bridge Marketing Omega Limited Dy-tronix Inc. LD. Allen Norris DM Assoc East Pacent DM Assoc TSI North TSI WEST Signal Enterprises Luscombe Engineering Pinnacle Marketing Matrix DM Mexico South America Mexico « « Sunbelt Components SOUTHEAST ProRep Solutions LATIN AMERICA Americas Europe Middle East Africa Asia-Pacific Oceania About Carling Founded in 1920, Carling Technologies is a leading manufacturer of electrical and electronic switches and assemblies, circuit breakers, electronic controls, power distribution units, and multiplexed power distribution systems. With four ISO registered manufacturing facilities and technical sales offices worldwide, Carling Technologies Sales, Service and Engineering teams do much more than manufacture electrical components, they engineer powerful solutions! To learn more about Carling please visit www.carlingtech.com/company-profile. To view all of Carling’s environmental, quality, health & safety certifications please visit www.carlingtech.com/environmental-certifications Email: [email protected] Application Support: [email protected] Phone: (860) 793–9281 Fax: (860) 793–9231 www.carlingtech.com Worldwide Headquarters Carling Technologies, Inc. 60 Johnson Avenue, Plainville, CT 06062 Phone: 860.793.9281 Fax: 860.793.9231 Email: [email protected] Northern Region Sales Office: [email protected] Southeast Region Sales Office: [email protected] Midwest Region Sales Office: [email protected] West Region Sales Office: [email protected] Latin America Sales Office: [email protected] Asia-Pacific Headquarters Carling Technologies, Asia-Pacific Ltd., Kowloon, Hong Kong Phone: Int + 852-2737-2277 Fax: Int + 852-2736-9332 Email: [email protected] Shenzhen, China: [email protected] Shanghai, China: [email protected] Pune, India: [email protected] Kaohsiung, Taiwan: [email protected] Yokohama, Japan: [email protected] Europe | Middle East | Africa Headquarters Carling Technologies LTD 4 Airport Business Park, Exeter Airport, Clyst Honiton, Exeter, Devon, EX5 2UL, UK Phone: Int + 44 1392.364422 Fax: Int + 44 1392.364477 Email: [email protected] Germany: [email protected] France: [email protected] www.carlingtech.com REV_12_2015