GFCI / ELCI Circuit Protection CATALOG • Rocker • Toggle • Pushbutton • Rotary CIRCUIT PROTECTION • Hydraulic-Magnetic • Thermal • GFCI / ELCI CUSTOM SOLUTIONS • PDU’s • Keypads • Control Modules STRATEGIC MARKETS SERVED: On/Off Highway Marine Telecom/Datacom Military Renewable Energy GLOBAL LOCATIONS: ISO9001:2008 ISO/TS16949:2009 ISO9001:2008 ISO/TS16949:2009 ISO9001:2008 ISO/TS16949:2009 ISO14001:2004 ISO9001:2008 ISO/TS16949:2009 ISO14001:2004 ISO9001:2008 ISO/TS16949:2009 ISO14001:2004 ISO9001:2008 ISO/TS16949:2009 COMPETITIVE ADVANTAGES + Vertical Integration ii Reliable & On-Time Delivery Excellent Customer Service MULTIPLEXED POWER SYSTEMS • HMI Devices & I/O Modules • Programmable Displays • Data Communication Interfaces • Electrical Systems Monitoring ..................................................................................................................... SWITCHES & CONTROLS ................... Since its founding, Carling Technologies has continually forged a tradition of leadership in quality and product innovation. ................... 1920 There are few products that Carling Technologies hasn’t turned “ON” and fewer industries that haven’t turned to Carling for solutions. With ISO and TS registered manufacturing facilities and technical sales offices worldwide, Carling ranks among the world’s largest manufacturers of circuit breakers, switches, power distribution units, digital switching systems and electronic controls. ................... FOUNDED IN Innovative & Eco-Friendly Products OTHER SERVED INDUSTRIES: Medical Industrial Control Audio / Visual Commercial Food HVAC Floor Care Generators Small Appliances Security Systems Test & Measurment WORLDWIDE NUMBERS: 2200+ 150+ EMPLOYEES ENGINEERS 70 + 50+ DISTRIBUTORS REP FIRMS www.carlingtech.com Table of Contents GFCI/ELCI Circuit Protection This catalog features Carling Technologies’ current line of GFCIs/ELCIs products, which offer maximum equipment protection against overload and short circuits. Carling’s Equipment leakage circuit breakers function as hydraulic-magnetic circuit breakers, offering customized overload and short circuit protection. In addition, they sense and guard against faults to ground using innovative electronics technologies. With the exception of small amounts of leakage, the current returning to the power supply will be equal to the current leaving the power supply. If the difference between the current leaving and returning through the earth leakage circuit breaker exceeds the leakage sensitivity setting, the breaker trips and its LED illuminates. The LED gives a clear indication that the trip occurred as a result of leakage to ground. This protection helps prevent serious equipment damage and fire. Within This Catalog, you will find comprehensive product information for each product series including applications, specifications and ordering schemes. Table of Contents Page Product Selector Guide........................................ 2 PB-Series Introduction.......................................................... 3 General Specifications.......................................... 4 Ordering Scheme.................................................. 5 Dimensional Specifications................................... 6 Wiring Diagrams................................................... 8 Panel Seal Ordering Scheme................................ 9 Panel Seal Drawings........................................... 10 Time Delays........................................................ 11 PC-Series Introduction........................................................ 12 General Specifications........................................ 14 Ordering Scheme................................................ 16 Wiring Diagrams................................................. 17 Dimensions......................................................... 19 Panel Seal Ordering Scheme.............................. 20 Panel Seal Drawings........................................... 21 Time Delay Curves.............................................. 22 Available Online are tools such as part configurator, product selectors and stock checks. Please visit www.carlingtech.com for the latest information on all our products. Application Solution Engineers are readily available to assist you in selecting the appropriate product for your application. For further assistance, please email us at [email protected] Custom Design Solutions are available for OEMs that require specific product design and performance. Other Circuit Protection Products such as thermal protection and ground fault circuit protection are also available. Please refer to www.carlingtech.com for a complete list of product offering. www.carlingtech.com 1 GFCI Circuit Breaker Selector Guide PB-Series PC-Series POLES 1-3 poles, 3rd pole switched neutral 1-poles (1 circuit breaker + 1 GFCI sensor module), 120V, 2-pole (2 circuit breakers + 1 GFCI sensor module), 120/240V, or 120V with neutral break 2-pole (2 circuit breakers + 1 GFCI sensor module), 240VAC, 3-pole 120/240V with neutral break (sensor module has 2 pole width) ACTUATOR STYLE handle, rocker, flat rocker handle, rocker, flat rocker, push-to-reset LEAKAGE CURRENT TRIP LEVEL 30mA & 6mA 30mA & 6mA For 30mA leakage trip: ≤ 22.2mA, shall not trip 30mA, shall trip within .10 seconds, complying with UL-1053 & ABYC E11. For 30mA leakage trip: ≤ 22.2mA, shall not trip 30mA, shall trip within .10 seconds, complying with UL-1053 & ABYC E11. For 6mA leakage trip: ≤25ms For 6mA leakage trip: ≤25ms MAX CURRENT & VOLTAGE RATINGS 0.10-30A@120/240VAC 0.10-50A@120/240VAC - 240VAC MAX INTERRUPTING CAPACITY 5,000A 5,000A AVAILABLE CIRCUITS series trip series trip TERMINATION .250” tabs, 8-32, 10-32, M4,M5 screw with upturned lugs, 8-32, 10-32, M4,M5 screw, bus type 10-32 threaded stud MOUNTING METHOD front panel front panel OPERATING TEMPERATURE -35° C to +65° C -35° C to +65° C APPROVALS UL 489, UL 1077, UL 1500 CSA Approved, UL 1053, UL 1500 LEAKAGE CURRENT TRIP TIME *Manufacturer reserves the right to change product information without prior notice 2 www.carlingtech.com PB-Series - Introduction PB-Series PB-Series GFCI/ELCI & PANEL SEAL The new PB-Series, AC Residual Current Circuit Breaker with Overcurrent Protection (RCBO), combines the ground fault protection of a GFCI with the familiar overcurrent tripping characteristics of a normal circuit breaker. It utilizes the hydraulic magnetic principle which provides precise operation and performance even when exposed to extremely hot and/or cold application environments. These precision mechanisms are temperature stable and are not adversely affected by temperature changes in their operating environment. As such, derating considerations due to temperature variations are not normally required, and heat-induced nuisance tripping is avoided. Resources: Download 3D CAD Files IGS Product Highlights: Overload, short circuit and ground fault protection in a single package Handle or rocker style actuators Wiping Contacts - Mechanical linkage with twostep actuation - cleans contacts, provides high, positive contact pressure & longer contact life. A trip-free mechanism, a safety feature which makes it impossible to manually hold the contacts closed during overload or fault conditions. A common trip linkage between all poles, another safety feature, ensures that an overload in one pole will trip all adjacent poles. Front panel mounting Integral push-to-test button www.carlingtech.com STP Benefits: Increases safety around boats and marinas Protects against electrical shock hazards in areas near water Protects against defects in wires & conductors Reduces fire and shock hazards from defects in permanently installed appliances such as water heaters, battery chargers, lighting fixtures, etc. Detects lower level ground faults which do not trip ordinary circuit breakers, but can lead to fires, and shock hazards for boating occupants Typical Applications: Marine Generators Lighting 3 PB-Series Circuit Breaker - General Specifications Electrical Tables Table A: UL Listed configurations and performance capabilities as Circuit Breakers. PB-SERIES TABLE A Voltage Current Interrupting Rating Capacity Max Frequency Phase (Amps) (Amps) Rating Circuit Configuration Series 120 60 1 .10 - 30 5000 Electrical Maximum Voltage 120/240VAC 60 Hz Current Ratings Standard current coils: 0.100, 0.250, 0.500, 0.750, 1.00, 2.50, 5.00, 7.50, 10.0, 15.0, 20.0, 25.0 & 30.0 amps. Other ratings available, see ordering scheme. Insulation Resistance Minimum of 100 Megohms at 500 VDC. Dielectric Strength UL, CUL - 1500 V 60 Hz for one minute between all electrically isolated terminals. PB-Series circuit breakers comply with the 8mm spacing and 3750V 60 Hz dielectric requirements from hazardous voltage to operator accessible surfaces and between adjacent poles RESISTANCE, IMPEDANCE VALUES Impedance from Line to Load Terminals Values from Line to Load Terminal (Values Based on Series Trip Circuit Breaker) Ampere Rating 1000 CURRENT (AMPS) TOLERANCE (%) 0.10 - 5.0 5.10 - 20.0 20.10 - 30.0 ± 15 ± 25 ± 35 100 10 O H M S 1 Pulse Tolerance Curve 0.1 Ir 0.001 0.01 Multiple of Rated Current 0.01 0.1 1 10 60 Hz 1/2 Cycle Inrush Pulse Tolerance Time Delay Curves 22, 24, 26 12x 100 t AMPERE RATING 4.165 8.33 CURRENT (AMPS) TOLERANCE (%) ± 15% Leakage To Ground 5.1 - 20.0 ± 25% 20.1 - 30.0 ± 35% FIGURE 1 Endurance 10,000 ON-OFF operations @ 6 per minute; with rated Current & Voltage. Trip Free All PB-Series Circuit Breakers will trip on overload or ground fault, even when Handle is forcibly held in the ON position. Trip Indication The operating Handle moves positively to the OFF position when an overload or ground fault causes the breaker to trip. Physical Number of Poles 1 - 3 poles, where the third pole is neutral Internal Circuit Config. Series Trip Weight Approximately 65 grams/pole. (2.32 ounces/pole.) Standard Colors Housing- Black; Actuator - See Ordering Scheme. Environmental Designed and tested in accordance with requirements of specification MIL-PRF- 55629 and MIL-STD-202 as follows: Shock Withstands 100 Gs, 6ms, sawtooth while carrying rated current per Method 213, Test Condition “I”. Ultra- short curves tested @ 90% of rated current. Vibration Withstands 0.060” excursion from 10-55 Hz, and 10 Gs 55-500 Hz, at rated current per Method 204C, Test Condition A. Instantaneous and ultrashort curves tested at 90% of rated current. Moisture Resistance Method 106D, i.e., ten 24-hour cycles @ + 25°C to +65°C, 80-98% RH. Salt Spray Method 101, Condition A (90-95% RH @ 5% NaCl Solution, 96 hrs). Thermal Shock Method 107D, Condition A (Five cycles @ -55°C to +25°C to +85°C to +25°C). Operating Temperature -35° C to +65° C Corrosion Tested FMG Test. 3 weeks @ 30°C 75% RH, 100ppb H2S, 20ppb CI2, 200ppb NO2 16.67 Time in Milliseconds 0.100 - 5.0 Mechanical Standard Must Trip 120/240VAC 60 Hz Leakage Current Ratings 5 & 30 milliamps. 5± 1mA For other ratings, consult factory. Trip Time 300 ms Max. @ 100%, 40ms Max. @ 500% of must trip leakage current. Test Button On unit face along side of actuator. Agency Certifications UL Listed UL Standard 489 Circuit Breakers, Molded Case, (Guide DIVQ, File E129899) UL Standard 1077 Supplementary Protectors UL Standard 1053 Ground Fault Sensing and Relaying Equipment *Manufacturer reserves the right to change product specification without prior notice. 4 www.carlingtech.com PB-Series Circuit Breaker - Ordering Scheme PB A 1 Series B A 3 Circuit 2 System Voltage/Poles 4 Actuator 24 620 5 Frequency & Delay 6 Current Rating 1 SERIES PB 2 SYSTEM VOLTAGE / POLES A 120 VAC single phase, one pole B 120/240 VAC single phase, two pole C 120/240 VAC single phase with switched neutral, three pole D 120 VAC two pole with switched neutral 3 CIRCUIT B Series Trip (Current) 4 ACTUATOR 1 Handle A one per pole B one per multipole unit Two Color Curved Visi-Rocker C Indicate ON, vertical legend D Indicate ON, horizontal legend F Indicate OFF, vertical legend G Indicate OFF, horizontal legend Single Color Curved Rocker J Vertical legend K Horizontal legend Two Color Flat Visi-Rocker 1 Indicate OFF, vertical legend 2 Indicate OFF, horizontal legend Single Color Flat Rocker 3 Vertical legend 4 Horizontal legend 2 B A 7 Terminal 8 Actuator Color 7 TERMINAL 2 13 Push-On 0.250 Tab (Q.C.) 2 Screw 8-32 w/upturned lugs 3 Screw 8-32 (Bus Type) 4 Screw 10-32 w/upturned lugs 5 Screw 10-32 (Bus Type) A G 9 Mounting/ Barriers B C E H 10 Trip Level 11 Agency Approval Screw M5 w/upturned lugs Screw M4 w/upturned lugs Screw M4 (Bus Type) Screw M5 (Bus Type) 8 ACTUATOR COLOR & LEGEND HandleRocker Actuator Color Actuator Color I-O ON-OFF Dual Single Visi-Rocker White A B 1Black White Black C D 2White N/A Red F G 3White Red Green H J 4White Green Blue K L 5White Blue Yellow M N 6Black Yellow Gray P Q 7Black Gray Orange R S 8Black Orange 9 MOUNTING/BARRIERS MOUNTING STYLE Threaded Insert, 2 per pole A 6-32 X 0.195 inches B ISO M3 x 5mm BARRIERS yes yes 10 LEAKAGE CURRENT TRIP LEVEL - MAX. TRIP CURRENT A 5 MA (CLASS A GFCI) 3,4 E 30 MA (ELCI) 11 AGENCY APPROVAL G UL489 Listed, CSA Certified C UL1077 I UL1077/UL1500 Ignition Protected 5 Notes: 1 Actuator Code: A: Handle tie pin spacer(s) and retainers provided unassembled with multi-pole units. B: Handle location as viewed from front of breaker: 2 pole - left pole 3 pole - center pole 2 Screw Terminals are recommended on ratings greater than 20 amps. 3 Available with leakage current trip level - Max trip current code E, and agency approval C. 4 30mA per UL1053, available with agency approval codes C & G. 5 UL1500 only available with 30MA trip level. 5 FREQUENCY & DELAY 22 60Hz Short 24 60Hz Medium 26 60Hz Long 6 CURRENT RATING (AMPERES) CODE AMPERES 210 0.100 215 0.150 220 0.200 225 0.250 230 0.300 235 0.350 240 0.400 2450.450 250 0.500 255 0.550 260 0.600 265 0.650 270 0.700 275 0.750 280 0.800 285 290 295 410 512 415 517 420 522 425 527 430 435 440 445 0.850 0.900 0.950 1.000 1.250 1.500 1.750 2.000 2.250 2.500 2.750 3.000 3.500 4.000 4.500 www.carlingtech.com 450 455 460 465 470 475 480 485 490 495 610 710 611 711 612 5.000 5.500 6.000 6.500 7.000 7.500 8.000 8.500 9.000 9.500 10.000 10.500 11.000 11.500 12.000 712 613 614 615 616 617 618 620 622 624 625 630 12.500 13.000 14.000 15.000 16.000 17.000 18.000 20.000 22.000 24.000 25.000 30.000 5 PB-Series Circuit Breaker - Dimensional Specifications Dimensional Specifications: in. [mm] INDICATE "ON" 1.515 MAX [38.48] 3.03 [76.9] INDICATE "OFF" AND SINGLE COLOR LINE .21 [5.3] 1.25 [31.6] TEST LOAD 2.17 [55.0] LOAD 1-POLE 120 VAC VERSION TEST LINE SCALE 0.500 #6-32/M3 MOUNTING INSERTS 1.88 [47.8] LINE TERMINAL 2.265 MAX [57.53] 1.660 [42.16] 2.58 [65.6] TEST 2.37 [60.2] +.020 1.500 -.000 +.50 38.10 -.00 [ .375 [9.53] ] .750 TYP [19.05] .39 [9.9] CURRENT TRANSFORMERS LOAD TERMINAL 1.260 [32.00] 1.660 [42.16] GFCI NEUTRAL WIRE 2-POLE 120/240 VAC VERSION .20 [5.1] +.020 2.250 -.000 +.50 57.15 -.00 SCALE 0.500 Ø .156 TYP [3.96] [ ] PANEL CUTOUT NEUTRAL BREAK POLE 3.015 MAX [76.58] .750 TYP [19.05] TEST 2-POLE 120/240 VAC WITH NEUTRAL BREAK Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. 6 www.carlingtech.com PB-Series Circuit Breaker - Dimensional Specifications Dimensional Specifications: in. [mm] Notes: 1 All dimensions are in inches [millimeters]. 2 Tolerance ±.020 [.51] unless otherwise specified. www.carlingtech.com 7 PB-Series Circuit Breaker - Wiring Diagrams 120 VAC with Switched Neutral 120 VAC without Switched Neutral SYSTEM NEUTRAL SYSTEM NEUTRAL GFCI MODULE PIGTAIL GFCI MODULE PIGTAIL LOAD HOT LOAD NEUTRAL LOAD HOT LINE/SOURCE (HOT) LINE/SYSTEM NEUTRAL LINE/SOURCE (HOT) 120 VAC LOAD 120 VAC LOAD AC SOURCE AC SOURCE 120 VAC WITH SWITCHED NEUTRAL 120 VAC WITHOUT SWITCHED NEUTRAL 120 VAC WITH SWITCHED NEUTRAL 120 VAC WITHOUT SWITCHED NEUTRAL 120/240 VAC with Switched Neutral 120/240 VAC without Switched Neutral SYSTEM NEUTRAL SYSTEM NEUTRAL GFCI MODULE PIGTAIL GFCI MODULE PIGTAIL LOAD HOT 1 LINE/SOURCE 1 120 VAC LOAD 120 VAC LOAD LOAD HOT 2 LINE/ SOURCE 2 LOAD HOT 1 LOAD NEUTRAL LINE/SYSTEM NEUTRAL LOAD HOT (2) LINE/ SOURCE (2) LINE/SOURCE (1) 120 VAC LOAD 120 VAC LOAD 240 VAC LOAD 240 VAC LOAD AC SOURCE 120 VAC WITH SWITCHED NEUTRAL 120/240 VAC WITH SWITCHED NEUTRAL 8 AC SOURCE 120 VAC WITHOUT SWITCHED NEUTRAL 120/240 VAC WITHOUT SWITCHED NEUTRAL www.carlingtech.com PB-Series Circuit Breaker - Panel Seal Ordering Scheme 8 PB 1 Type Number 2 Series 1 TYPE NUMBER 8 Circuit Breaker Assembly 2 SERIES PB 3 ACTUATOR TYPE 1 Handle, one per pole 2 Handle, one per multipole unit ARocker 2 4 POLES PER UNIT - INCLUDING ELECTRONIC MODULE 2Two 3Three 4Four 1 4 1 3 Actuator 4 Poles 5 Mounting 5 MOUNTING SCREWS / PLATE MATERIAL 1 1 6-32 Thread Phillips Head 2 M-3 Thread Phillips Head 3 6-32 Thread Slotted Head 4 M-3 Thread Slotted Head 5 6-32 Thread Phillips Head with Stainless Steel Plate 6 M-3 Thread Phillips Head with Stainless Steel Plate 7 6-32 Thread Slotted Head with Stainless Steel Plate 8 M-3 Thread Slotted Head with Stainless Steel Plate Notes: 1 Screws supplied to accommodate mounting panel thickness of 1/8” ± 1/32”. Consult Factory for additional options 2 Available for Flat and Curved Rocker options - No Rockerguard Bracket Handle Style Panel Seal Rocker Style Panel Seal www.carlingtech.com 9 PB-Series Circuit Breaker - Panel Seal Configuration - Dimensional Specifications Handle Actuator Rocker Actuator 10 www.carlingtech.com PB-Series Circuit Breaker - Time Delay Curves Time Delay Curves Instantaneous Medium Short Long www.carlingtech.com 11 PC-Series Circuit Breaker - Introduction PC-Series PC-Series GFCI/ELCI & PANEL SEAL The PC-Series, AC Residual Current Circuit Breaker with Overcurrent Protection (RCBO), combines the ground fault protection of a GFCI with the familiar overcurrent tripping characteristics of a normal circuit breaker. The PC-Series utilizes the hydraulic-magnetic principle which provides precise operation and performance even when exposed to extremely hot and/or cold application environments. Resources: Download 3D CAD Files IGS Product Highlights: Overload, short circuit and ground fault protection in a single package Handle style actuators and rocker style “acuguard” Wiping Contacts - Mechanical linkage with twostep actuation - cleans contacts, provides high, positive contact pressure & longer contact life A trip-free mechanism, a safety feature which makes it impossible to manually hold the contacts closed during overload or fault conditions. A common trip linkage between poles ensures that an overload in one pole will trip all adjacent poles. Front panel mounting Integral push-to-test button Two integrated LED indicators show if a breaker is closed w/ Line Voltage present, or has opened due to leakage current, opened due to overcurrent, or closed w/ no Line Voltage present. Optional Hot/Neutral reversal detection and protection 12 STP Benefits: Increases safety around boats, marinas and generators Protects against electrical shock hazards in areas near water Protects against defects in the wires & conductors Reduces fire and shock hazards from defects in permanently installed appliances such as water heaters, battery chargers, lighting fixtures, etc. Detects low level ground faults, which do not trip ordinary circuit breakers, that can lead to fires and shock hazards for boating occupants Typical Applications: Marine Generators Lighting www.carlingtech.com PC-Series Circuit Breaker - Design Features PC-Series Switch DESIGN FEATURES MOUNTING PLATE Available in stainless steal or zinc chromate plated carbon steel www.carlingtech.com OPTIONAL SEAL IP66/67 panel seals provide ideal protection against salt spray, ozone, dust, water and most acids LEDs Two separate lights that indicate power and ground fault leakage 13 PC-Series Circuit Breaker - General Specifications Electrical Tables Table A: UL Listed & CSA Certified configurations as a Ground Fault Circuit Interruptor PC-SERIES TABLE A: UL Listed / CSA 22.2 No. 144.1 Configurations as a Ground Fault Circuit Interruptor Voltage Current Short Circuit Ground Fault Circuit Configuration Max Rating Frequency Phase Series 120 120 / 240 50 / 60 50 / 60 1 1 Rating (Amps) Capacity (Amps) Trip Level (Milliamps) 1 - 50 1 - 50 5000 5000 6 6 Notes 1 or 2 Poles. One pole of a two pole unit must be Neutral 1 or 2 Poles. One pole of a three pole unit must be Neutral Table B: UL Recognized as an Earth Leakage Circuit Interruptor - 120 and 120/240V PC-SERIES TABLE B: UL Recognized Configurations as an Earth Leakage Circuit Interruptor Voltage Current Short Circuit Ground Fault Circuit Configuration Max Rating Frequency Phase 120 120 / 240 120 Series Ignition Protection 120 / 240 Series 50 / 60 50 / 60 50 / 60 50 / 60 1 1 1 1 Rating (Amps) Capacity (Amps) Trip Level (Milliamps) 1 - 50 1 - 50 1 - 50 1 - 50 5000 5000 3000 5000 30 30 30 30 Notes 1 or 2 Poles. One pole of a two pole unit must be Neutral 1 or 2 Poles. One pole of a three pole unit must be Neutral 1 or 2 Poles. One pole of a two pole unit must be Neutral 1 or 2 Poles. One pole of a three pole unit must be Neutral Table C: UL Recognized as an Earth Leakage Circuit Interruptor - 240V PC-SERIES TABLE C: UL Recognized Configurations as an Earth Leakage Circuit Interruptor - 240V Voltage Current Short Circuit Ground Fault Circuit Rating Configuration Max Rating Frequency Phase (Amps) Series Series Ignition Protection Capacity (Amps) Trip Level (Milliamps) Notes 240 50 / 60 1 1 - 30 5000 30 2 or 3 Poles. One pole of a two pole unit must be Neutral. Suffix 11 240 50 / 60 1 1 - 50 5000 30 2 or 3 Poles. One pole of a three pole unit must be Neutral. Suffix 12 Agency Certifications UL Standard 489 Circuit Breakers, Molded Case, (Guide DIVQ, File E129899) UL Standard 1077 Supplementary Protectors CSA 22.2 No. 144.1 Class A Ground Fault Circuit Interrupters UL Standard 1053 Ground Fault Sensing and Relaying Equipment UL Standard 1500 Ignition Protection 14 www.carlingtech.com PC-Series Circuit Breaker - General Specifications Electrical Current Ratings Voltage Rating Current Trip Level Current Trip Time Operating Frequency Interrupt Capacity Impedance 1 - 50 Amps maximum 120VAC, 120/240VAC, 240VAC 30mA & 6mA For 30mA leakage trip: ≤ 22.2mA, shall not trip 30mA, shall trip within .10 seconds The above complies with & ABYC E11. For 6mA leakage trip: ≤25ms 50/60 Hz for 30mA leakage trip 60 Hz for 6mA leakage trip 5,000 Amps RESISTANCE, IMPEDANCE VALUES from Line to Load Terminals (Values Based on Series Trip Circuit Braker) 1000 100 10 O H M S CURRENT (AMPS) TOLERANCE (%) 0.10 - 5.0 5.10 - 20.0 20.10 - 50.0 ± 15 ± 25 ± 35 1 0.1 Endurance Trip Free 10,000 ON-OFF operations @ 6 per minute; with rated Current & Voltage. Trips on short circuit, overload or leakage to ground, even when actuator is forcibly held in the “On” position Physical Number of Poles 1-pole (1 Circuit Breaker + 1 (Breakers only) GFCI Sensor Module), 120V 2-pole (2 Circuit Breakers + 1 GFCI Sensor Module), 120/240V or 120V with Neutral Break. 240VAC two pole. 3-pole 120/240V with Neutral Break (Sensor module has 2 pole width) Circuit Breaker Line Side: #10-32, Threaded stud. Termination GFCI Sensor Module Load Side: #10-32 threaded stud. Neutral pigtail. Mounting Front Panel, #6-32 and M3 threaded inserts. Actuator Handle, Flat Rocker, Curved Rocker (with or without rocker guard), Push-to-Reset Rocker Environmental 0.01 0.001 0.01 Mechanical 0.1 1 10 100 AMPERE RATING Innovative Features CURRENT (AMPS) TOLERANCE (%) 0.100 - 5.0 ± 15% 5.1 - 20.0 ± 25% Indicator Neutral Protection Test Button 20.1 - 30.0 ± 35% FIGURE 1 Two integrated LEDs, Red & Green Green LED On, Red LED Off Line Voltage is present, the breaker is closed, and the device is protecting the circuits against over current and leakage current. Green LED Off, Red LED On The device has detected leakage current and has opened the circuit breaker. Green LED Flashing, Red LED Off The circuit breaker has opened due to over current or has been turned off manually Green LED Off, Red LED Off Line Voltage is not present Green LED Flashing, Red LED Off, Amber LED ON Indicates Hot & Neutral are reversed and the circuit breaker is open When neutral is grounded on load side of circuit Located on Ground Fault Module Designed and tested in accordance with requirements of specification MIL-PRF- 55629 and MIL-STD-202G as follows: Shock Vibration Moisture Resistance Operating Temperature Corrosion Withstands 100 G, 6ms, sawtooth at rated current per Method 213, Test Condition “I”. Withstands 0.06” excursion from 10-55 Hz, and 10 G 55-500 Hz, a rated current per Method 204C, Test Condition A. Instantaneous & ultrashort curves tested at 90% of rated current. 93% RH at 30°C for 168 Hours. -35°C to +66°C Humidity: 30±2°C, 70±2% relative humidity Mixed Flowing Gases: 100 ppb H2S, 20 ppb CI2, 200±50 ppb NO2 *Manufacturer reserves the right to change product specification without prior notice. www.carlingtech.com 15 PC-Series Circuit Breaker - Ordering Scheme PC B 1 Series 2 System Voltage/Poles B A 3 Circuit 4 Actuator 24 5 Frequency & Delay 1 SERIES PC 3 CIRCUIT B Series Trip (Current) 6 Current Rating 8 Actuator Color A 10 9 Mounting/ Barriers 10 Trip Level 11 Agency Approval CODE AMPERES 410 512 415 517 420 522 425 527 430 435 440 1.000 1.250 1.500 1.750 2.000 2.250 2.500 2.750 3.000 3.500 4.000 445 450 455 460 465 470 475 480 485 490 495 4.500 5.000 5.500 6.000 6.500 7.000 7.500 8.000 8.500 9.000 9.500 610 710 611 711 612 712 613 614 615 616 617 10.000 10.500 11.000 11.500 12.000 12.500 13.000 14.000 15.000 16.000 17.000 618 620 622 624 625 630 635 640 650 18.000 20.000 22.000 24.000 25.000 30.000 35.000 40.000 50.000 7 TERMINAL 1 Stud, 10-32 threaded Single Color Curved Rocker Push-to-Reset R Vertical legend U Horizontal legend Two Color Flat Visi-Rocker 1 Indicate OFF, vertical legend 2 Indicate OFF, horizontal legend Single Color Flat Rocker 3 Vertical legend 4 Horizontal legend Two Color Flat Visi-Rocker Push-to-Reset 5 Indicate OFF, vertical legend 6 Indicate OFF, horizontal legend Single Color Flat Rocker Push-to-Reset 7 Vertical legend 8 Horizontal legend 5 FREQUENCY & DELAY 20 50/60Hz Instantaneous 21 50/60Hz Ultra Short 22 50/60Hz Short 24 50/60Hz Medium 26 50/60Hz Long Notes: 1 This device meets the requirements of ABCY E11. 2 30mA per UL1053, available with agency approval codes 11 & 12. 16 1 B A 7 Terminal 6 CURRENT RATING (AMPERES) 2 SYSTEM VOLTAGE / POLES A 120 VAC single phase, 1 pole B 120/240 VAC single phase, 2 pole C 120/240 VAC single phase with switched neutral, 3 pole D 120 VAC single phase with switched neutral, 2 pole E 120 VAC single phase with reversed polarity indicator, 2 pole F 120/240 VAC single phase with reversed polarity indicator, 3 pole G 240 VAC single phase, 2 pole 4 ACTUATOR Handle A 1 per breaker pole B 1 per unit Two Color Curved Visi-Rocker C Indicate ON, vertical legend D Indicate ON, horizontal legend F Indicate OFF, vertical legend G Indicate OFF, horizontal legend Single Color Curved Rocker J Vertical legend K Horizontal legend Two Color Curved Visi-Rocker Push-to-Reset N Indicate OFF, Vertical legend O Indicate OFF, Horizontal legend 620 8 ACTUATOR COLOR & LEGEND HandleRocker Actuator Color Actuator Color I-O ON-OFF Dual Single Visi-Rocker White A B 1Black White Black C D 2White N/A Red F G 3White Red Green H J 4White Green Blue K L 5White Blue Yellow M N 6Black Yellow Gray P Q 7Black Gray Orange R S 8Black Orange 9 MOUNTING/BARRIERS MOUNTING STYLE BARRIERS Threaded Insert, 2 per pole A 6-32 X 0.195 inches yes B ISO M3 x 5mm yes Rockerguard Bezel Threaded Insert, 2 per pole C 6-32 X 0.195 inches yes D ISO M3 x 5mm yes Standard Bezel with Recessed Off-Side Flat Rocker Threaded Insert, 2 per pole E 6-32 X 0.195 inches yes F ISO M3 x 5mm yes Push-to-Reset Bezel Threaded Insert, 2 per pole G 6-32 X 0.195 inches yes H ISO M3 x 5mm yes 10 LEAKAGE CURRENT TRIP LEVEL - MAX. TRIP CURRENT A 6 MA (CLASS A GFCI) E 30 MA (ELCI) 1,2 11 AGENCY APPROVAL AA without Approvals 10 CSA certified 11 UL 1053 1,2 12 UL 1053 & UL 1500 1,2 www.carlingtech.com PC-Series Circuit Breaker - Wiring Diagrams INDICATE OFF / SINGLE COLOR ROCKER ACTUATOR HANDLE / INDICATE ON ROCKER ACTUATOR TERMINAL LOCATIONS PC 120 VAC V W/ REVERSE INDICA PCA 120 VAC VERSION PCF 120/240 VAC V W/ REVERSE P INDICAT PCB 120/240 VAC VERSION 3.015 [76.58] MAX. PCC 120/240 VAC VERSION W/ NEUTRAL BREAK 3.775 [95.88] MAX. PCD 120 VAC VERSION W/NEUTRAL BREAK www.carlingtech.com 17 URCE UTRAL PC-Series Circuit Breaker - Wiring Diagrams & Panel Cut Out TERMINAL LOCATIONS HANDLE / INDICATE ON ROCKER ACTUATOR INDICATE OFF / SINGLE COLOR ROCKER ACTUATOR PCE 120 VAC VERSION W/ REVERSE POLARITY INDICATOR PCF 120/240 VAC VERSION W/ REVERSE POLARITY INDICATOR NOTE: NEUTRAL & GROUND PIGTAIL WIRES - SUPPLIED 12" LONG MIN. (CIRCUIT CODES A,B,E & F) 3.790 [96.27] 3.790 [96.27] 3.040 [77.22] 2.280 [57.91] 3.040 [77.22] 3.040 [77.22] 3.040 [77.22] 2.280 [57.91] 2.280 [57.91] 2.280 [57.91] .156 DIA..156 [Ø3.96] DIA. [Ø3.96] 2 PLC'S.2TYP. PLC'S. TYP. PER POLE PER POLE 1.660 [42.16] 1.660 [42.16] 1.453 [36.91] 1.260 [32.00] 1.453 [36.91] 1.260 [32.00] 2.062 [52.37] 2.062 [52.37] LINE 1 LINE 2 .200 [5.08] .432 [10.97] .750 [19.05] TYP. .432 [10.97] .750 [19.05] TYP. PCA LOAD HOT 1 LINE 2 OR 230V NEUTRAL LINE 1 PCA, PCB PCD & PCE PCA, PCB & PCF PCD &PCC PCE PCC & PCF PCB, PCD & PCE PCA LOAD HOT 2 OR 230V NEUTRAL .200 [5.08] PCC & PCF PCB, PCD & PCE HANDLE ACTUATOR ROCKER ACTUATOR PCC & PCF HANDLE ACTUATOR PANEL CUTOUT DETAIL ROCKER ACTUATOR TOLERANCES ±.005 [.12] 1-Phase 240VAC PANEL CUTOUT DETAIL TOLERANCES ±.005 [.12] 18 www.carlingtech.com PC-Series Circuit Breaker - Dimensions 2.265 [57.53] MAX. 1.510 [38.35] 2.975 [75.57] 0.430 [10.92] 0.275 [6.99] 0.750 TYP. [19.05] 2.518 [63.96] 2.062 [52.37] 3.800 [96.52] 1.453 [36.91] 0.429 [10.91] 0.350 [8.89] NEUTRAL PIGTAIL (CIRCUIT CODE A+B ONLY) #6/32 / M3 MOUNTING INSERTS 0.125 [3.18] 1.245 1.660 [31.62] [42.16] 0.208 [5.28] 0.100 [2.54] Notes: For additional circuit breaker dimensions, reference the C-Series Breakers in the Carling Circuit Protection catalog www.carlingtech.com 19 PC-Series Circuit Breaker - Panel Seal Ordering Scheme, Dimensional Specifications 8 PC 1 Type Number 2 Series 1 4 1 3 Actuator 4 Poles 5 Mounting 5 MOUNTING SCREWS / PLATE MATERIAL 1 1 6-32 Thread Phillips Head 2 M-3 Thread Phillips Head 3 6-32 Thread Slotted Head 4 M-3 Thread Slotted Head 5 6-32 Thread Phillips Head w/ Stainless Steel Plate 6 M-3 Thread Phillips Head w/ Stainless Steel Plate 7 6-32 Thread Slotted Head w/ Stainless Steel Plate 8 M-3 Thread Slotted Head w/ Stainless Steel Plate 1 TYPE NUMBER 8 Circuit Breaker Assembly 2 SERIES PC 3 ACTUATOR TYPE 1 Handle, one per pole 2 Handle, one per multipole unit ARocker 2 4 POLES PER UNIT - INCLUDING ELECTRONIC MODULE 3Three 4Four 5Five Notes: 1 Screws supplied to accommodate mounting panel thickness of 1/8” ± 1/32”. Consult Factory for additional options 2 Available for Flat and Curved Rocker options - No Rockerguard Bracket Handle Style Panel Seal Rocker Style Panel Seal 20 www.carlingtech.com PC-Series Circuit Breaker - Panel Seal Configuration - Dimensional Specifications Handle Actuator Rocker Actuator www.carlingtech.com 21 PC-Series Circuit Breaker - Time Delay Curves Time Delay Curves Instantaneous Medium Ultra Short Long Short Time Delay Values Percent of Rated Current Delay 100% 125% 150% 200% 400% 600% 800% 1000% 1200% 20 21 22 24 26 No Trip No Trip No Trip No Trip No Trip May Trip .014 - .150 .700 - 12.0 10.0 - 160 50.0 - 700 .040 MAX .011 - .095 .350 - 4.00 6.00 - 60.0 32.0 - 350 .035 MAX .008 - .055 .130 - 1.30 2.20 - 20.0 10.0 - 90.0 .030 MAX .006 - .035 .027 - .220 .300 - 3.00 1.50 - 15.0 .025 MAX .005 - .027 .008 - .130 .050 - 1.30 .500 - 7.00 .020 MAX .005 - .021 .004 - .090 .007 - .500 .020 - 3.00 .017 MAX .004 - .018 .004 - .045 .005 - .060 .006 - 2.00 .015 MAX .004 - .017 .004 - .040 .005 - .040 .005 - 1.00 Notes: Other time delay values available, consult factory. Delay Curves 21,22,24,26: Breakers to hold 100% and must trip at 125% of rated current and greater within the time limit shown in this curve. Delay Curve 20: Breakers to hold 100% and must trip at 150% of rated current and greater within the time limit shown in this curve. All Curves: Curve data shown represents breaker response at ambient temperature of 77°F (25°C) with no preloading. Breakers are mounted in standard wall-mount position. The minimum inrush pulse tolerance handling capability is 12 times the rated current. These values are based on a 60 Hz 1/2 cycle, 8.33 ms pulse. 22 www.carlingtech.com Carling Technologies Catalogs There are several catalogs available featuring complete details on all Carling Technologies products. Below is a list of useful information such as catalogs, brochures and videos. Please visit our website at carlingtech.com or scan the QR codes below for complete details. www.carlingtech.com Watch Company Profile Video Switches & Controls Hydraulic-Magnetic SWITCHES & CONTROLS Rocker, Toggle, Pushbutton & Rotary CATALOG Circuit Protection CATALOG catalog catalog Complete line and ordering details for Switches & Control products including Rocker, Toggle, Pushbutton, and Rotary style switches. Complete line and ordering details for all hydraulic-magnetic circuit breakers. Thermal GFCI / ELCI GFCI / ELCI THERMAL Circuit Protection Circuit Protection CATALOG catalog Complete line and ordering details for all thermal circuit breakers. www.carlingtech.com CATALOG catalog Complete line and ordering details for all GFCIs/ELCIs. 23 Carling Technologies Catalogs Marine On-Off Highway MARINE ON/OFF HIGHWAY Switches, Circuit Protection & ELCI/GFCIs Switches & Controls catalog brochure catalog brochure Complete line of ELCIs, thermal and hydraulic-magnetic circuit breakers specific for marine applications. Complete line of switches, controls and custom solutions specific for on-off highway applications. Renewable Energy Military MILITARY RENEWABLE ENERGY Circuit Breakers & Disconnects COTS Switches & Circuit Breakers catalog brochure catalog brochure Complete line of circuit breakers and disconnect products specific for renewable energy applications. Complete line of COTS (Commercial-Off-The-Shelf) switches and circuit breakers specific for military applications. Telecom/Datacom Industrial Automation TELECOM/DATACOM INDUSTRIAL AUTOMATION AND CONTROLS Circuit Protection Circuit Protection & Switches catalog brochure Complete line of hydraulic-magnetic circuit breakers specific for telecom/datacom applications. 24 brochure Complete line of switches and circuit breakers specific for industrial automation & controls applications. www.carlingtech.com Reps & Contact Authorized Sales Representatives Click on the group name on the map below to find your local representative or visit www.carlingtech.com/findarep. « « Matera W. Canada Matera E. Canada MIDWEST DM Michigan TEMCO Northwest Alaska, Hawaii « NORTHERN Hanna Lind Ltd. Melody Emery Sierra Bridge Marketing Omega Limited Dy-tronix Inc. LD. Allen Norris DM Assoc East Pacent DM Assoc TSI North TSI WEST Signal Enterprises Luscombe Engineering Pinnacle Marketing Matrix DM Mexico South America Mexico « « Sunbelt Components SOUTHEAST ProRep Solutions LATIN AMERICA Americas Europe Middle East Africa Asia-Pacific Oceania About Carling Founded in 1920, Carling Technologies is a leading manufacturer of electrical and electronic switches and assemblies, circuit breakers, electronic controls, power distribution units, and multiplexed power distribution systems. With four ISO registered manufacturing facilities and technical sales offices worldwide, Carling Technologies Sales, Service and Engineering teams do much more than manufacture electrical components, they engineer powerful solutions! To learn more about Carling please visit www.carlingtech.com/company-profile. To view all of Carling’s environmental, quality, health & safety certifications please visit www.carlingtech.com/environmental-certifications www.carlingtech.com 25 Worldwide Headquarters Carling Technologies, Inc. 60 Johnson Avenue, Plainville, CT 06062-1177 Phone: 860.793.9281 Fax: 860.793.9231 Email: sales@ carlingtech.com www.carlingtech.com Northern Region Sales Office: nrsm@ carlingtech.com Southeast Region Sales Office: sersm@ carlingtech.com Midwest Region Sales Office: mrsm@ carlingtech.com West Region Sales Office: wrsm@ carlingtech.com Latin America Sales Office: larsm@ carlingtech.com Asia-Pacific Headquarters Carling Technologies, Asia-Pacific Ltd., Kowloon, Hong Kong Phone: Int + 852-2737-2277 Fax: Int + 852-2736-9332 Email: sales@ carlingtech.com.hk Shenzhen, China: shenzhen@ carlingtech.com Shanghai, China: shanghai@ carlingtech.com Pune, India: india@ carlingtech.com Kaohsiung, Taiwan: taiwan@ carlingtech.com Yokohama, Japan: japan@ carlingtech.com Europe | Middle East | Africa Headquarters Carling Technologies LTD 4 Airport Business Park, Exeter Airport, Clyst Honiton, Exeter, Devon, EX5 2UL, UK Phone: Int + 44 1392.364422 Fax: Int + 44 1392.364477 Email: ltd.sales@ carlingtech.com Germany: gmbh@ carlingtech.com France: sas@ carlingtech.com GFCI-C_02_2016