TLE8386-2EL Basic Smart Boost Controller Data Sheet Rev. 1.0, 2010-10-25 Automotive Power TLE8386-2EL Table of Contents Table of Contents 1 Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3 2 Block Diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4 3 3.1 3.2 Pin Configuration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Pin Assignment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 Pin Definitions and Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 4 4.1 4.2 4.3 General Product Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Absolute Maximum Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Functional Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Thermal Resistance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5 5.1 5.2 Boost Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 6 6.1 6.2 Oscillator and Synchronization . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 7 7.1 7.2 Enable Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 8 8.1 8.2 Linear Regulator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16 9 9.1 9.2 Protection and Diagnostic Functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 Electrical Characteristics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17 10 10.1 10.1.1 10.1.2 10.2 10.2.1 10.2.2 Application Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Boost Converter Application Circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Principle: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Component Selection: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Further Information on TLE8386-2EL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . General Layout recommendations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Additional information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Package Outlines . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 12 Revision History . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 Data Sheet 2 7 7 8 8 18 18 19 20 27 27 28 Rev. 1.0, 2010-10-25 Basic Smart Boost Controller 1 TLE8386-2EL Overview Features • • • • • • • • • • • • Wide Input Voltage Range from 4.75 V to 45 V Constant Current or Constant Voltage Regulation Very Low Shutdown Current: Iq< 2µA Flexible Switching Frequency Range, 100 kHz to 700 kHz Synchronization with external clock source Available in a small thermally enhanced PG-SSOP-14 package Internal 5 V Low Drop Out Voltage Regulator Output Overvoltage Protection External Soft Start adjustable by capacitor Over Temperature Shutdown Automotive AEC Qualified Green Product (RoHS) Compliant PG-SSOP-14 Description The TLE8386-2EL is a boost controller with built in protection features. The main function of this device is to stepup (boost) an input voltage to a larger output voltage. The switching frequency is adjustable from 100 kHz to 700 kHz and can be synchronized to an external clock source. The TLE8386-2EL features an enable function reducing the shut-down current consumption to < 2 µA. The current mode regulation scheme of this device provides a stable regulation loop maintained by small external compensation components. The integrated softstart feature with external components for adjustment limits the current peak as well as voltage overshoot at startup. This IC is suited for use in the harsh automotive environments and provides protection functions such as output overvoltage protection and over temperature shutdown. Type Package Marking TLE8386-2EL PG-SSOP-14 TLE8386-2EL Data Sheet 3 Rev. 1.0, 2010-10-25 TLE8386-2EL Block Diagram 2 Block Diagram IN 14 LDO 13 FREQ 11 SYNC 10 On/Off Logic 2 SWO 4 SWCS 3 SGND 6 FB EN_INT Power Switch Gate Driver Oscillator Synchroni sation IVCC Power On Reset Internal Supply EN 1 Slope Comp. PWM Generator Switch Current Error Amplifier Thermal Protection Leading Edge Blanking Over Voltage Protection SST 5 COMP 8 Soft Start Feedback Voltage Error Amplifier TLE8386-2EL 12 B loc kDiagram.vs d GND Figure 1 Data Sheet Block Diagram 4 Rev. 1.0, 2010-10-25 TLE8386-2EL Pin Configuration 3 Pin Configuration 3.1 Pin Assignment ,9&& ,1 6:2 (1 6*1' *1' 6:&6 )5(4 667 6<1& )% 1& 1& &203 SLQFRQILJBVVRSVYJ Figure 2 Pin Configuration 3.2 Pin Definitions and Functions Pin Symbol Function 1 IVCC Internal LDO Output; Used for internal biasing and gate drive. Do not leave open, bypass with external capacitor. Do not connect other circuitry to this pin. 2 SWO Switch Output; Connect to the gate of external boost converter switching MOSFET. 3 SGND Current Sense Ground; Ground return for current sense switch, connect to bottom side of sense resistor. 4 SWCS Current Sense Input; Detects the peak current through switch, connect to high side of sense resistor. 5 SST Soft Start; Connect an external capacitor to adjust the soft start ramp, do not leave open. 6 FB Feedback; Output voltage feedback, connect to output voltage via resistor divider from output capacitor to ground. 7 NC Not Connected; 8 COMP Compensation Input; Connect R and C network to improve the stability of the regulation loop. Data Sheet 5 Rev. 1.0, 2010-10-25 TLE8386-2EL Pin Configuration Pin Symbol Function 9 NC Not Connected; 10 SYNC Sync; Synchronization Input, if feature synchronization is not used, leave open. 11 FREQ Frequency Select Input; Connect external resistor to GND to set frequency, do not leave open. 12 GND Ground; Connect to system ground. 13 EN Enable; Apply logic high signal to enable device. 14 IN Supply Input; Supply for internal biasing, connect to input voltage. Exposed Pad Data Sheet Connect to GND. 6 Rev. 1.0, 2010-10-25 TLE8386-2EL General Product Characteristics 4 General Product Characteristics 4.1 Absolute Maximum Ratings Absolute Maximum Ratings1) Tj = -40 °C to +150 °C; all voltages with respect to ground, positive current flowing into pin (unless otherwise specified) Pos. Parameter Symbol Limit Values Min. Max. Unit Conditions Voltages 4.1.1 IN Supply Input VIN -0.3 45 V 4.1.2 EN Enable Input VEN -40 45 V 4.1.3 FB; Feedback Error Amplifier Input VFB -0.3 5.5 V -0.3 6.2 V SWCS Switch Current Sense Input VSWCS -0.3 5.5 V -0.3 6.2 V SWO Switch Gate Drive Output VSWO -0.3 5.5 V -0.3 6.2 V 4.1.9 SGND Current Sense Switch GND VSGND -0.3 0.3 V 4.1.10 VCOMP -0.3 5.5 V 4.1.11 COMP Compensation Input -0.3 6.2 V 4.1.12 FREQ; Frequency Input VFREQ -0.3 5.5 V -0.3 6.2 V SYNC; Synchronization Input VSYNC -0.3 5.5 V -0.3 6.2 V -0.3 5.5 V -0.3 6.2 V -0.3 5.5 V -0.3 6.2 V t < 10s -40 150 °C – -55 150 °C – 4.1.4 4.1.5 4.1.6 4.1.7 4.1.8 4.1.13 4.1.14 4.1.15 4.1.16 SST; Softstart Setting Input VSST 4.1.17 4.1.18 4.1.19 IVCC VIVCC Internal Linear Voltage Regulator Output t < 10s t < 10s t < 10s t < 10s t < 10s t < 10s t < 10s Temperatures 4.1.20 Junction Temperature 4.1.21 Storage Temperature Data Sheet Tj Tstg 7 Rev. 1.0, 2010-10-25 TLE8386-2EL General Product Characteristics Absolute Maximum Ratings1) Tj = -40 °C to +150 °C; all voltages with respect to ground, positive current flowing into pin (unless otherwise specified) Pos. Parameter Symbol Limit Values Unit Conditions Min. Max. -2 2 kV HBM2) -500 500 V CDM3) -750 750 V CDM3) ESD Susceptibility 4.1.22 ESD Resistivity to GND 4.1.23 ESD Resistivity to GND 4.1.24 ESD Resistivity Pin 1, 7, 8, 14 (corner pins) to GND VESD,HBM VESD,CDM VESD,CDM,C 1) Not subject to production test, specified by design. 2) ESD susceptibility, Human Body Model “HBM” according to EIA/JESD 22-A114B 3) ESD susceptibility, Charged Device Model “CDM” EIA/JESD22-C101 or ESDA STM5.3.1 Note: Stresses above the ones listed here may cause permanent damage to the device. Exposure to absolute maximum rating conditions for extended periods may affect device reliability. Note: Integrated protection functions are designed to prevent IC destruction under fault conditions described in the data sheet. Fault conditions are considered as “outside” normal operating range. Protection functions are not designed for continuous repetitive operation. 4.2 Pos. 4.2.1 Functional Range Parameter Symbol Supply Voltage Input VIN Limit Values Min. Max. 4.75 45 Unit Conditions V VIVCC > VIVCC,RTH,d Note: Within the functional range the IC operates as described in the circuit description. The electrical characteristics are specified within the conditions given in the related electrical characteristics table. 4.3 Thermal Resistance Note: This thermal data was generated in accordance with JEDEC JESD51 standards. For more information, go to www.jedec.org. Pos. 4.3.1 4.3.2 Parameter Symbol 1) Junction to Case Junction to Ambient 4.3.3 4.3.4 1) 2) RthJC RthJA RthJA RthJA Limit Values Unit Conditions Min. Typ. Max. – 10 – K/W – – 47 – K/W 2s2p – 54 – K/W 1s0p + 600 mm2 – 64 – K/W 1s0p + 300 mm2 1) Not subject to production test, specified by design. 2) Specified RthJA value is according to JEDEC 2s2p (JESD 51-7) + (JESD 51-5) and JEDEC 1s0p (JESD 51-3) + heatsink area at natural convection on FR4 board; Data Sheet 8 Rev. 1.0, 2010-10-25 TLE8386-2EL Boost Regulator 5 Boost Regulator 5.1 Description The TLE8386-2 boost (step-up) regulator provides a higher output voltage than input voltage. The PWM controller measures the output voltage via a resistor divider connected between Pin FB and ground, and determines the appropriate pulse width duty cycle (on time). An over voltage protection switches off the converter case if the voltage at Pin FB exceeds the over voltage limit. If the connection to the output voltage resistor divider should be lost, an internal current source connected to Pin FB will draw the voltage above this limit and shut the external MOSFET off. The current mode controller has a built-in slope compensation to prevent sub-harmonic oscillations which is a characteristic of current mode controllers operating at high duty cycles (>50% duty). An additional builtin feature is an integrated soft start that limits the current through the inductor and the external power switch during initialization. The soft-start time TSS is adjustable using an external capacitor CSST: 2 ,00V T SS = C SST × --------------10µA The switching frequency may be adjusted by using an external resistor (please refer to chapter Oscillator and Synchronization). If synchronization to an external frequency source is used, the internal frequency has to be adjusted close to this external source. VIVCC SYNC 10 Synchroni zation S FREQ 11 Temp. Sensor R Slope Comp. 2 SWO Current Sense OTA + 4 SWCS - 3 SGND 6 FB D Q Oscillator /Q Gate Driver Logic Soft Start Over Voltage Comparator PWM Curr Comparator VOVFB,TH Soft Start SST 5 gmEA COMP Feedback Error Amplifier 8 VRef Boost_Diag .vsd Figure 3 Data Sheet Boost Regulator Block Diagram 9 Rev. 1.0, 2010-10-25 TLE8386-2EL Boost Regulator 5.2 Electrical Characteristics 1) VIN = 6V to 40V; Tj = -40 °C to +150 °C, all voltages with respect to ground, positive current flowing into pin; (unless otherwise specified) Pos. Parameter Symbol Limit Values Min. Typ. Max. Unit Conditions VIN = 19 V; IBO = 100 to 500 mA VIN = 6 to 19 V; VBO= 30 V; IBO = 100 mA Boost Regulator: 5.2.1 Feedback Reference Voltage VFB 2.32. 2.5 2.62 V 5.2.2 Voltage Line Regulation ∆VREF /∆VIN – – 0.15 %/V Figure 8 5.2.3 Voltage Load Regulation ∆VFB /∆IBO – – 5 %/A VIN = 13V; VBO = 30V; IBO = 100 to 500 mA Figure 8 5.2.4 Switch Peak Over Current Threshold VSWCS 120 150 180 mV 5.2.5 Current to Softstart setting Capacitor ISST -8 -10 -16 µA 5.2.6 Feedback Input Current 5.2.7 Switch Current Sense Input Current IFB ISWCS 5.2.8 Input Undervoltage Shutdown 5.2.9 Input Voltage Startup -200 VIN = 6 V VFB < VFBOV VCOMP = 3.5V nA -10 -50 -100 µA VSWCS = 150 mV VIN,off VIN,on 3.75 – – V – – 4.75 V VIN decreasing VIN increasing Gate Driver for Boost Switch 5.2.10 Gate Driver Peak Sourcing Current1) ISWO,SRC – -380 – mA VSWO = 3.5V 5.2.11 Gate Driver Peak Sinking Current1) ISWO,SNK – 550 – mA VSWO = 1.5V 5.2.12 Gate Driver Output Rise Time tR,SWO – 30 60 ns 5.2.13 Gate Driver Output Fall Time tF,SWO – 20 40 ns 5.2.14 Gate Driver Output Voltage1) VSWO 4.5 – 5.5 V CL,SWO = 3.3nF; VSWO = 1V to 4V CL,SWO = 3.3nF; VSWO = 1V to 4V CL,SWO = 3.3nF; 1) Not subject to production test, specified by design Data Sheet 10 Rev. 1.0, 2010-10-25 TLE8386-2EL Boost Regulator Efficiency depending on Input Voltage VIN and output Current IBO (IILFLHQF\IRU9,1 9 (IILFLHQF\>@ (IILFLHQF\>@ (IILFLHQF\IRU9,1 9 ,%2>$@ ,%2>$@ (IILFLHQF\IRU9,1 9 (IILFLHQF\>@ ,%2>$@ Data Sheet 11 Rev. 1.0, 2010-10-25 TLE8386-2EL Boost Regulator Load regulation Input Voltage VIN = 6V Load regulation Input Voltage VIN = 13.5 /RDG5HJXODWLRQYV7HPS$,RXW$ /LQH5HJ9 /LQH5HJ9 /RDG5HJXODWLRQYV7HPS$,RXW$ 7HPS& 7HPS& Load regulation Input Voltage VIN = 19V /RDG5HJXODWLRQYV7HPS$,RXW$ /LQH5HJ9 7HPS& Data Sheet 12 Rev. 1.0, 2010-10-25 TLE8386-2EL Oscillator and Synchronization 6 Oscillator and Synchronization 6.1 Description R_OSC vs. switching frequency The internal oscillator is used to determine the switching frequency of the boost regulator. The switching frequency can be selected from 100 kHz to 700 kHz with an external resistor to GND. To set the switching frequency with an external resistor the following formula can be applied. R FREQ = 1 (141 × 10 [ ])× ( f − 12 s Ω FREQ [1s ]) ( ) [Ω ] − 3 . 5 × 10 3 [Ω ] In addition, the oscillator is capable of changing from the frequency set by the external resistor to a synchronized frequency from an external clock source. If an external clock source is provided on the pin SYNC, the internal oscillator should adjusted close to this frequency. Then it synchronizes to this external clock frequency and the boost regulator switches at the synchronized frequency. The synchronization frequency capture range is from 250 kHz to 700 kHz. TLE8386-2EL SYNC Clock Frequency Detector FREQ Multiplexer Oscillator PWM Logic Gate Driver SWO VCLK R FREQ Oscillator_BlkDiag.vsd Figure 4 Oscillator and Synchronization Block Diagram and Simplified Application Circuit 76<1& I6<1& 96<1& W6<1&75 W6<1&75 W6<1&3:+ 9 96<1&+ 9 96<1&/ W 2VFLOODWRUB7LPLQJVYJ Figure 5 Data Sheet Synchronization Timing Diagram 11 Rev. 1.0, 2010-10-25 TLE8386-2EL Oscillator and Synchronization 6.2 Electrical Characteristics VIN = 6V to 40V; Tj = -40 °C to +150 °C, all voltages with respect to ground, positive current flowing into pin; (unless otherwise specified) Pos. Parameter Symbol Limit Values Unit Conditions Min. Typ. Max. fFREQ fFREQ 250 300 350 kHz RFREQ = 20kΩ 100 – 700 kHz 17% internal tolerance + external resistor tolerance IFREQ – – -700 µA VFREQ = 0 V Oscillator: 6.2.1 Oscillator Frequency 6.2.2 Oscillator Frequency Adjustment Range 6.2.3 FREQ Supply Current Synchronization 6.2.4 SYNC input internal pulldown RSYNC 150 250 350 kΩ VSYNC= 5V 6.2.5 Maximum Duty Cycle 90 93 95 % Fixed frequency mode 6.2.6 Maximum Duty Cycle DMAX,fixed DMAX,sync 88 – – % Synchronization mode, ratio between synchronization and internal frequency (set by resistor) is 0.8 to 1.2 6.2.7 Synchronization Frequency Capture Range fSYNC 250 – 700 kHz ratio between synchronization and internal frequency (set by resistor) is 0.8 to 1.2 6.2.8 Synchronization Signal Duty TD_SYNC cycle 20 80 % 6.2.9 Synchronization Signal High Logic Level Valid VSYNC,H 3.0 – – V 1) 6.2.10 Synchronization Signal Low Logic Level Valid VSYNC,L – – 0.8 V 1) 1) Synchronization of external SWO ON signal to falling edge Data Sheet 12 Rev. 1.0, 2010-10-25 TLE8386-2EL Oscillator and Synchronization Typical Performance Characteristics of Oscillator Switching Frequency fSW versus Frequency Select Resistor to GND RFREQ fFREQ [kHz] 700 600 500 400 Tj = 25 °C 300 200 100 0 0 10 20 30 40 50 60 70 80 RFREQ [kohm] Oscillator_fFreq_vs_Rfreq.vsd Data Sheet 13 Rev. 1.0, 2010-10-25 TLE8386-2EL Enable Function 7 Enable Function 7.1 Description The enable function powers on or off the device. A valid logic low signal on enable pin EN powers off the device and current consumption is less than 2 µA. A valid logic high enable signal on enable pin EN powers on the device. The Enable Startup Time tEN,START is the time between the Enable signal is recognized as valid and the device starts to switch. During this period of time the internal supplies, bandgap are initalized and reach their nominal values. The TLE8386-2 will start to switch after the nominal values are reached. W(167$57V 9(1 9(121 9(12)) W 9,9&& 9,9&&21 W 96:2 W 3RZHU2Q 1RUPDO 3RZHU2II 6:22Q ,T$ (1B7LPLQJVYJ Figure 6 Data Sheet Timing Diagram Enable 14 Rev. 1.0, 2010-10-25 TLE8386-2EL Enable Function 7.2 Electrical Characteristics VIN = 6V to 40V; Tj = -40 °C to +150 °C, all voltages with respect to ground, positive current flowing into pin; (unless otherwise specified) Pos. Parameter Symbol Limit Values Min. Typ. Unit Conditions V – Max. Enable Input: 7.2.1 Enable Turn On Threshold VEN,ON 3.0 – 7.2.2 Enable Turn Off Threshold VEN,OFF – – 0.8 V – 7.2.3 Enable Hysteresis 200 400 mV – Enable High Input Current VEN,HYS IEN,H 50 7.2.4 – – 30 µA VEN = 16.0 V 7.2.5 Enable Low Input Current IEN,L – 0.1 1 µA VEN = 0.5 V 7.2.6 Enable Startup Time1) tEN,START 100 – – µs – VEN = 0.8 V; Tj ≤ 105C; VIN = 16V VEN ≥ 4.75 V; IBO = 0 mA; VIN = 16V VSWO = 0% Duty Current Consumption 7.2.7 Current Consumption, Shutdown Mode Iq_off – – 2 µA 7.2.8 Current Consumption, Active Mode2) Iq_on – – 7 mA 1) Not subject to production test, specified by design. 2) Dependency on switching frequency and gate charge of boost. Data Sheet 15 Rev. 1.0, 2010-10-25 TLE8386-2EL Linear Regulator 8 Linear Regulator 8.1 Description The internal linear voltage regulator supplies the internal gate drivers with a typical voltage of 5 V and current up to 50 mA. An external output capacitor with low ESR is required on pin IVCC for stability and buffering transient load currents. During normal operation the external boost MOSFET switch will draw transient currents from the linear regulator and its output capacitor. Proper sizing of the output capacitor must be considered to supply sufficient peak current to the gate of the external MOSFET switch. Please refer to application section for recommendations on sizing the output capacitor. An integrated power-on reset circuit monitors the linear regulator output voltage and resets the device in case the output voltage falls below the power-on reset threshold. The power-on reset helps protect the external switches from excessive power dissipation by ensuring the gate drive voltage is sufficient to enhance the gate of an external logic level n-channel MOSFET. IVCC stays at around 300 mV when Enable signal is off. No external circuit should be connected to IVCC ,1 ,9&& /LQHDU5HJXODWRU (1 *DWH 'ULYHU /LQ5HJB%OFN'LDJVYJ Figure 7 Voltage Regulator Block Diagram and Simplified Application Circuit 8.2 Electrical Characteristics VIN = 6V to 40V; Tj = -40 °C to +150 °C, all voltages with respect to ground, positive current flowing into pin; (unless otherwise specified) Pos. Parameter Symbol Limit Values Unit Conditions 5.4 V 6 V ≤ VIN ≤ 45 V 0.1 mA ≤ IIVCC ≤ 50 mA 110 mA VIN = 13.5 V VIVCC = 4.5V IIVCC = 50mA 1) Min. Typ. Max. 5 8.2.1 Output Voltage VIVCC 4.6 8.2.2 Output Current Limitation ILIM 51 8.2.6 VDR CIVCC 0.47 Output Capacitor ESR RIVCC,ESR Undervoltage Reset Headroom VIVCC,HDRM 100 – – mV 8.2.7 Undervoltage Reset Threshold VIVCC,RTH,d 4.0 – – V 8.2.8 Undervoltage Reset Threshold VIVCC,RTH,i – – 4.5 V 8.2.3 8.2.4 8.2.5 Drop out Voltage 1000 mV Output Capacitor 3 µF 2) 0.5 Ω f = 10kHz VIVCC decreasing VIVCC - VIVCC,RTH,d VIVCC decreasing VIVCC increasing 1) Measured when the output voltage VCC has dropped 100 mV from its nominal value. 2) Minimum value given is needed for regulator stability; application might need higher capacitance than the minimum. Data Sheet 16 Rev. 1.0, 2010-10-25 TLE8386-2EL Protection and Diagnostic Functions 9 Protection and Diagnostic Functions 9.1 Description The TLE8386-2EL has integrated circuits to protect against output overvoltage, open feedback and overtemperature faults. During an overvoltage the gate driver outputs SWO will turn off. In the event of an overtemperature condition the integrated thermal shutdown function turns off the gate drivers and internal linear voltage regulator. If the connection from pin FB to the output voltage resistor divider should be lost, an internal current source connected to Pin FB will draw the voltage above this limit and shut the external MOSFET off. The typical junction shutdown temperature is 175°C. After cooling down the IC will automatically restart operation. Thermal shutdown is an integrated protection function designed to prevent immediate IC destruction and is not intended for continuous use in normal operation. 9.2 Electrical Characteristics VIN = 6V to 40V; Tj = -40 °C to +150 °C, all voltages with respect to ground, positive current flowing into pin; (unless otherwise specified) Pos. Parameter Symbol Limit Values Min. Unit Conditions Typ. Max. Tj,SD 160 Tj,SD,HYST – 175 190 °C – 15 – °C – 10 12 % 10% higher of regulated voltage % Output Voltage decreasing µs Output Voltage decreasing Temperature Protection: 9.2.1 Over Temperature Shutdown 9.2.2 Over Temperature Shutdown Hystereses Overvoltage Protection: 9.2.3 Output Over Voltage Feedback Threshold Increasing VOVFB,TH 9.2.4 Output Over Voltage Feedback Hysteresis VOVFB,HYS 9.2.5 Over Voltage Reaction Time tOVPRR 8 5 2 – 10 Note: Integrated protection functions are designed to prevent IC destruction under fault conditions described in the data sheet. Fault conditions are considered as “outside” normal operating range. Protection functions are not designed for continuous repetitive operation. Data Sheet 17 Rev. 1.0, 2010-10-25 TLE8386-2EL Application Information 10 Application Information Note: The following information is given as a hint for the implementation of the device only and shall not be regarded as a description or warranty of a certain functionality, condition or quality of the device. 10.1 Boost Converter Application Circuit /,1387 '%2267 /%2267 9,1 9%2 &,1 &,1 5)%+ ,1 6:2 6:&6 7/((/ 5)5(4 5&203 &&203 &&203 (1 6<1& &203 )5(4 667 5&6 6*1' )% ,9&& 532/ *1' &287 5)%/ '32/ &,1XQG/,1387UHFRPPHQGHGIRU VXSSUHVVLRQRI(0( &,9&& &667 $SS'LDJ%RRVW Figure 8 Boost Converter Application Circuit Reference Designator Value Manufacturer Part Number Type Quantity DBOOST Schottky, 3 A, 100 VR Vishay SS3H10 Diode 1 COUT 100 uF, 80V Panasonic EEVFK1K101Q Capacitor 1 CIN1 100 uF, 50V Panasonic EEEFK1H101GP Capacitor 1 CCOMP 10 nF -- -- Capacitor 1 CIVCC 100 uF, 6.3V Panasonic EEFHD0J101R Capacitor 1 IC1 -- Infineon TLE8386-2EL IC 1 LBOOST 100 uH Coilcraft MSS1278T-104ML_ Inductor 1 RCOMP 10 kΩ Panasonic ERJ3EKF1002V Resistor 1 RFBH 11 kΩ, 1% Panasonic ERJ3EKF1102V Resistor 1 RFBL 1 kΩ, 1% Panasonic ERJ3EKF1001V Resistor 1 RFREQ 20 kΩ, 1% Panasonic ERJ3EKF2002V Resistor 1 RCS 50 mΩ, 1% Panasonic ERJB1CFR05U Resistor 1 CSST 4,7 nF -- -- Capacitor 1 Figure 9 Boost Application Circuit Bill of Material Note: This is a simplified example of an application circuit. The function must be verified in the real application. Data Sheet 18 Rev. 1.0, 2010-10-25 TLE8386-2EL Application Information 10.1.1 Principle: The TLE8386-2EL can be configured as a boost converter, where the desired output voltage VBO is always higher than the input voltage VIN. A boost convertor is not short-circuit protected. If the output voltage VBO is shorted, the output current will only be limited by the input voltage VIN capability. A typical boost converter application is shown in Figure 8, the elements and abbreviations and their meanings are: • • • • • • • • • • • • • • • • • • • • • • LBOOST = boost inductor LINPUT = input filter inductor, recommended to reduce electromagnetic emissions CIN1 = input filter capacitor CIN2 = additional input filter capacitor, recommended to reduce electromagnetic emissions COUT = output filter capacitor DBOOST = output diode VIN = input voltage VINMIN = minimum input voltage VBO = boost output voltage RCS = current sense resistor RFBH = boost output voltage resistor divider, highside resistor RFBL = boost output voltage resistor divider, lowside resistor RCOMP, CCOMP = compensation network elements RFREQ = frequency setting resistor CSST = softstart setting capacitor CIVCC = capacitor for internal LDO D = duty cycle DMAX = maximum duty cycle fFREQ = Switching Frequency IIN = input current IBO = output current IBOMAX = maximum output current The ratio between input voltage VIN and output voltage VBO in continuos conduction mode (CCM) is: V BO V BO – V IN 1 ----------- = ------------- ⇔ D = ------------------------1–D V IN V BO In discontinous conduction mode (DCM) the conversion ratio at a fixed frequency is higher, the switching current increases and efficiency is reduced. The maximum duty cycle DMAX occurs for minimum input voltage VINMIN. Data Sheet 19 Rev. 1.0, 2010-10-25 TLE8386-2EL Application Information 10.1.2 Component Selection: Power MOSFET selection: The important parameters for the choice of the power MOSFET are: • • • • • Drain-source voltage rating VDS: The power MOSFET will see the full output voltage VBO plus the output diode (DBOOST) forward voltage. During its off-time additional ringing across drain-to-source will occur. On-resistance RDSON for efficiency reasons and power dissipation Maximum drain current IDMAX Gate-to-source charge and gate-to-drain charge Thermal resistance It is recommended to choose a power MOSFET with a drain-source voltage rating VDS of at least 10 V higher than the output voltage VBO. The power dissipation PLOSSFET in the power MOSFET can be calculated using the following formula: • • CRSS = reverse transfer capacitance, please refer to power MOSFET data sheet IBOOSTMAX = maximum average current through the boost inductor LBOOST. f FREQ 2 2 P LOSSFET = I BOOSTMAX × R DSON + 2 × V BO × I BOOSTMAX × C RSS × -------------1A The first term in the equation above gives the conduction losses in the power MOSFET, the second term the switching losses. To optimize the efficiency, RDSON and CRSS should be minimized. Data Sheet 20 Rev. 1.0, 2010-10-25 TLE8386-2EL Application Information Current sense resistor RCS selection: For control and protection, the TLE8386-2EL measures the power MOSFET current by a current sense resistor RCS, which is located between the power MOSFET source and ground. For proper function it is very important: • • • • • To locate the current sense resistor as close as possible to the TLE8386-2EL To use short (low resistive and low inductive) traces between the power MOSFET source and ground. To use short (low resistive and low inductive) traces between the current sense resistor RCS highside and lowside and the pins SWCS and SGND (it is not recommended to use pin GND instead of pin SGND for power MOSFET current measurement). The value of RCS should be selected to make sure that the maximum peak sense voltage VSENSEPEAK during steady state normal operation will be lower than the adjusted current limit threshold (current limit function!). It is recommended to give a 20% margin. The value of RCS should be selected to make sure that the power MOSFET maximum drain current IDMAX will not be exceeded (please refer to power MOSFET data sheet). The figure below shows the voltage waveform over the current sense resistor RCS during a switching cycle: VSENSE ∆VSENSE VSENSEMAX VSENSEPEAK t On-Time Switching Cycle Figure 10 • • • Sense voltage VSENSE waveform during a switching cycle VSENSEMAX = maximum average sense voltage at maximum output current IBO measured during on-time. VSENSEPEAK = maximum peak sense voltage at maximum output current IBO at end of on-time. ∆VSENSE = ripple voltage across RCS (switch ripple current) during on-time, represents the peak-to-peak ripple current in the boost inductor LBOOST. The maximum (peak-to-peak) switch current ripple percentage χ (will be needed for further calculations of inductor values) can be calculated considering the 20% margin by following equation: ∆V SENSE χ = -------------------------------------------------------------------------------0 ,80 × V SWCS – 0 ,50 × ∆V SENSE • • VSWCS = Switch peak over current threshold χ is recommended to fall in the range between 0.2 to 0.6 (please refer to calculations in the following chapters) Data Sheet 21 Rev. 1.0, 2010-10-25 TLE8386-2EL Application Information The value of the sense resistor RCS can be calculated as follows: 0 ,80 × V SWCS R CS = --------------------------------I BOOSTPEAK • IBOOSTPEAK = peak current through the boost inductor LBOOST (will be calculated at boost inductor selection) Boost inductor LBOOST selection: The important parameters for selecting the boost inductor are: • • • Inductor LBOOST Maximum RMS current rating IBOOSTRMS for thermal design Saturation current threshold IBOOSTSAT The maximum average inductor current is: 1 I BOOSTMAX = I BOMAX × -----------------------1 – D MAX The ripple current through the boost inductor is: 1 ∆I BOOST = χ × I BOOSTMAX = χ × I BOMAX × -----------------------1 – D MAX The peak current through the boost inductor is: I BOOSTPEAK = I BOOSTMAX × 1 + χ --- < I BOOSTSAT 2 (The peak current trough the boost inductor must be smaller than the saturation current threshold!) The RMS current through the boost inductor is: 2 I BOOSTRMS χ= I BOOSTMAX × 1 + ----12 The boost inductor value LBOOST can be calculated by the following equation: V INMIN L BOOST = ------------------------------------------ × D MAX ∆I BOOST × f FREQ Data Sheet 22 Rev. 1.0, 2010-10-25 TLE8386-2EL Application Information In fixed frequency mode an external resistor determines the switching frequency. The minimum boost inductor for fixed frequency is given by the formula below: • LBOOSTMIN = minimum Inductance required (minimum value of LBOOST) V BO [ V ] × R CS [ Ω ] L BOOSTMIN ≥ ----------------------------------------------------------------–3 106 ×10 [ V ] × f FREQ [ Hz ] Following the previous equations the user should choose the boost inductor having sufficient saturation and RMS current ratings. The boost inductor value influences the current ripple ∆IBOOST: • • A larger boost inductor value decreases the current ripple ∆IBOOST, but reduces also the current loop gain. A lower boost inductor value increases the current ripple ∆IBOOST, but provides faster transient response. A lower boost inductor value also results in higher input current ripple and greater core losses. Output diode DBOOST selection: Guidelines to choose the diode: • • • • Fast switching diode Low forward drop Low reverse leakage current It is recommended to choose the repetitive reverse voltage rating VRRM (please refer to diode data sheet) at least 10V higher than the boost converter output voltage VBO. The average forward current in normal operation is equal to the boost converter output current IBO and the peak current through the diode IDPEAK (occurs in off-time of the power MOSFET) is: I DPEAK = I BOOSTPEAK = I BOOSTMAX × 1 + χ --- 2 The power dissipation PLOSSDIO in the output diode DBOOST is: P LOSSDIO = I BOMAX × V D • VD = forward drop voltage of diode DBOOST (please refer to diode data sheet). Data Sheet 23 Rev. 1.0, 2010-10-25 TLE8386-2EL Application Information Output filter capacitor COUT selection: Choosing the correct output capacitor for given output ripple voltage, the influence of • • • ESR = equivalent series resistance, ESL = equivalent series inductance and bulk capacitance have to be considered. The effects of these three parameters is additional ringing on the output voltage VBO. The voltage ripple at the output voltage VBO depends on: • • • ∆VESR: in percent, related to the ESR of the output capacitor(s) ∆VCOUT: in percent, related to the bulk capacitance of the output capacitor(s) To receive the total voltage ripple, the influence of ∆VESR and ∆VCOUT must be counted together. The output capacitor can be calculated using the following equation (which contains the influence of the bulk capacitance on the output voltage ripple): I BOMAX C OUT ≥ --------------------------------------------------------------∆V COUT × V OUT × f FREQ Influence of the capacitor ESR on the output voltage ripple: ∆V ESR ESR COUT ≤ -----------------I DPEAK The output capacitor experiences high RMS ripple currents, the RMS ripple current rating can be determined using the following formula: D MAX I COUTRMS ≥ I BOMAX × ----------------------1 – D MAX • ICOUTRMS = RMS ripple current rating at switching frequency IFREQ. To meet the ESR requirements often multiple capacitors are paralleled. Typically, once the ESR requirement is met, the output capacitance is adequate for filtering and has the required RMS current rating. Additional ceramic capacitors are commonly used to reduce the effects of parasitic inductance to reduce high frequent switching noise on the boost converter output. Data Sheet 24 Rev. 1.0, 2010-10-25 TLE8386-2EL Application Information Input filter capacitor CIN1 selection: The input filter capacitor CIN1 has to compensate the alternate current content or current ripple on the input line, recommended values are from 10µF to 100µF, to improve the suppression of high frequent distortions a parallel ceramic capacitor might be necessary. The RMS input capacitor ripple current IIN1RMS for a boost converter is: I IN1RMS = 0 ,30 × ∆I BOOST Compensation network elements RCOMP, CCOMP selection: To compensate the feedback loop of the TLE8386-2EL a series network of RCOMP, CCOMP is usually connected from pin COMP to ground. For most applications the capacitor CCOMP should be in the range of 470pF to 22nF, and the resistor RCOMP should be in the range of 5kΩ to 100kΩ. An additional capacitor CCOMP2 might be usefull to improve stability. CCOMP and CCOMP2 should be a low ESR ceramic capacitors. A practical approach to determine the compensation network is to start with the application circuit as shown in the data sheet and tune the compensation network to optimize the performance. Stability of the loop should then be checked under all operating conditions, including output current and variations and over the entire temperature range. Output boost voltage VBO adjustment by determining the output voltage resistor divider RFBH, RFBL: • VFB = feedback reference voltage R FBH + R FBL V BO = V FB × -------------------------------R FBL (VBO is always higher than VIN during operation of the boost converter) Additional input filter inductor LINPUT and capacitor CIN2 selection: • fFILTER = resonance frequency of the additional input filter The input filter inductor LINPUT should have a saturation current value equal to LBOOST, capacitor CIN2 should be a low ESR ceramic capacitor. Both elements are forming a low pass filter to suppress conducted disturbances on the VIN line. To obtain an optimum suppression, the input filter resonance frequency fFILTER should be at least ten times lower than the switching frequency fFREQ: 1 f FREQ > 10 × f FILTER = ------------------------------------------------ 2Π L INPUT × C IN2 The use of an additional input filter is depending on the requirements of the application. For selection of RFREQ, CSST and CIVCC please refer to previous chapters. Data Sheet 25 Rev. 1.0, 2010-10-25 TLE8386-2EL Application Information 10.2 Further Information on TLE8386-2EL 10.2.1 General Layout recommendations Introduction: A boost converter is a potential source of electromagnetic disturbances which may affect the environment as well as the device itself and cause sporadic malfunction up to damages depending on the amount of noise. In principal we may consider the following basic effects: • • • Radiated magnetic fields caused by circular currents, occurring mostly with the switching frequency and their harmonics Radiated electric fields, often caused by (voltage) oscillations Conducted disturbances (voltage spikes or oscillations) on the lines, mostly input and output lines. Radiated magnetic fields: Radiated magnetic fields are caused by circular currents occurring in so called “current windows”. These circular currents are alternating currents which are driven by the switching transistor. The alternating current in these windows are driving magnetic fields. The amount of magnetic emissions is mostly depending on the amplitude of the alternating current and the size of the so-called “window” (this is the area, which is defined by the circular current paths. We can divide into two windows: • • the input current “window” (path consisting of CIN1, LBOOST and the power MOSFET): Only the alternate content of the input current IIN is considered. the output current “window”: (path consisting of the power MOSFET, DBOOST and COUT): Output current ripple ∆I The area of these “windows” has to be kept as small as possible, with the relating elements placed next to each others. It is highly recommended to use a ground plane as a single layer which covers the complete regulator area with all components shown in this figure. All connections to ground shall be as short as possible Radiated electric fields: Radiated electric fields are caused by voltage oscillations occurring due to stray inductances and stray capacitances at the connection between power MOSFET, output diode DBOOST and output capacitor COUT. They are also of course influenced by the commutation of the current from the power MOSFET to the output diode DBOOST. Their frequencies might be between 10 and 100 MHz. Therefore it is recommended to use a fast Schottky diode and to keep the connections in this area as low inductive as possible. This can be achieved by using short and broad connections and to arrange the related parts as close as possible. Following the recommendation of using a ground layer these low inductive connections will form together with the ground layer small capacitances which are desirable to damp the slope of these oscillations. The oscillations use connections or wires as antennas, this effect can also be minimized by the short and broad connections. Data Sheet 26 Rev. 1.0, 2010-10-25 TLE8386-2EL Application Information Conducted disturbances: Conducted disturbances are voltage spikes or voltage oscillations, occurring permanently or by occasion mostly on the input or output connections. Comparable to the radiated electric fields they are caused by voltage oscillations occurring due to stray inductances and stray capacitances at the connection between power MOSFET, output diode DBOOST and output capacitor COUT. Their frequencies might be between 10 and 100 MHz. They are super positioned to the input and output voltage and might thus disturb other components of the application. The countermeasures against conducted disturbances are similar to the radiated electric fields: • • • • it is recommended to use short an thick connections between the single parts of the converter all parts shall be mounted close together additional Filter capacitors (ceramic, with low ESR) in parallel to the output and input capacitor and as close as possible to the switching parts. Input and load current must be forced to pass these devices, do not connect them via thin lines. Recommended values from 10nF to 220nF for the input filter a so called “p” – Filter for maximum suppression might be necessary, which requires additional capacitors on the input 10.2.2 • • • Additional information Please contact us for information regarding the Pin FMEA. and for existing application notes with more detailed information about the possibilities of this device For further information you may contact http://www.infineon.com/ Data Sheet 27 Rev. 1.0, 2010-10-25 TLE8386-2EL Package Outlines 11 Package Outlines 0.15 M C A-B D 14x 0.64 ±0.25 1 8 1 7 0.2 M D 8x Bottom View 3 ±0.2 A 14 6 ±0.2 D Exposed Diepad B 0.1 C A-B 2x 14 7 8 2.65 ±0.2 0.25 ±0.05 2) 0.08 C 8˚ MAX. C 0.65 0.1 C D 0.19 +0.06 1.7 MAX. Stand Off (1.45) 0 ... 0.1 0.35 x 45˚ 3.9 ±0.11) 4.9 ±0.11) Index Marking 1) Does not include plastic or metal protrusion of 0.15 max. per side 2) Does not include dambar protrusion PG-SSOP-14-1,-2,-3-PO V02 Figure 11 PG-SSOP-14 Green Product (RoHS compliant) To meet the world-wide customer requirements for environmentally friendly products and to be compliant with government regulations the device is available as a green product. Green products are RoHS-Compliant (i.e Pb-free finish on leads and suitable for Pb-free soldering according to IPC/JEDEC J-STD-020). For further package information, please visit our website: http://www.infineon.com/packages. Data Sheet 29 Dimensions in mm Rev. 1.0, 2010-10-25 TLE8386-2EL Revision History 12 Revision History 1.0 Revision Date Changes 1.0 2010-10-25 Data Sheet Data Sheet 30 Rev. 1.0, 2010-10-25 Edition 2010-10-25 Published by Infineon Technologies AG 81726 Munich, Germany © 2010 Infineon Technologies AG All Rights Reserved. Legal Disclaimer The information given in this document shall in no event be regarded as a guarantee of conditions or characteristics. With respect to any examples or hints given herein, any typical values stated herein and/or any information regarding the application of the device, Infineon Technologies hereby disclaims any and all warranties and liabilities of any kind, including without limitation, warranties of non-infringement of intellectual property rights of any third party. Information For further information on technology, delivery terms and conditions and prices, please contact the nearest Infineon Technologies Office (www.infineon.com). Warnings Due to technical requirements, components may contain dangerous substances. For information on the types in question, please contact the nearest Infineon Technologies Office. Infineon Technologies components may be used in life-support devices or systems only with the express written approval of Infineon Technologies, if a failure of such components can reasonably be expected to cause the failure of that life-support device or system or to affect the safety or effectiveness of that device or system. Life support devices or systems are intended to be implanted in the human body or to support and/or maintain and sustain and/or protect human life. If they fail, it is reasonable to assume that the health of the user or other persons may be endangered.