ROHM BD63860EFV

Stepping Motor Driver Series
Microstep 36V Series
Stepping Motor Driver
BD63860EFV
No.12009EAT09
●Description
BD63860EFV is a high-grade stepping motor driver with an internal 3-bit DAC, designed to drive bipolar stepping motors in
eighth-step modes. The IC features several integrated protection circuits and achieves excellent thermal dissipation
performance due to its low ON-resistance DMOS output transistors and high-dissipation power package.
This IC is rated for 36 V maximum input voltage / 2.5 A maximum output current and employs a constant-current, PWM
allowing for full-, half-, quarter- and eighth-step excitation modes. Additionally, the current decay mode can be freely set to
a ratio of fast and slow decay, allowing the IC to adapt to the optimum control conditions for every motor.
The single-power supply configuration allows for easy design and layout in the application.
●Features
1) Single power supply input (Vin max. 36 V)
2) Rated output current: 2.5 A (peak)
3) Low ON-resistance DMOS output (0.8 Ω total across upper + lower FETs)
4) Serial/CLK-IN drive mode (integrated translator circuit)
5) PWM constant-current control (fixed chopping frequency)
6) Built-in spike noise cancel function (external noise filter is unnecessary)
7) Full-, half-, quarter- and eighth-step functionality
8) AUTO decay mode
9) Current decay mode switching function (linearly variable fast/slow decay ratio)
10) Normal rotation & reverse rotation switching function
11) Power-save function
12) Built-in logic input pull-down resistor
13) Power-on reset function
14) Thermal shutdown circuit (TSD)
15) Over-current protection circuit (OCP)
16) Under-voltage lockout circuit (UVLO)
17) Over-voltage lockout circuit (OVLO)
18) Ghost Supply Prevention (protects against malfunction when power supply is disconnected)
19) Micro-miniature, ultra-thin and high heat-radiation (exposed metal type) HTSSOP package
●Applications
Laser printers, multi-function printers, inkjet printers, scanners, mini printers, PPCs, photo printers, etc.
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1/8
2012.02 - Rev.A
Technical Note
BD63860EFV
●Absolute maximum ratings (Ta = 25°C)
Parameter
Supply voltage
Symbol
VCC1,2
Power dissipation
Pd
Control pin input voltage
RNF maximum voltage
Maximum output current
Operating temperature range
Storage temperature range
Junction temperature
Limit
-0.2 – 36.0
*1
1.45
*2
4.7
Unit
V
-0.2 – 7.0
1.0
2.5 *3
-25 – 85
-55 – 150
150
V
V
A / phase
°C
°C
°C
VIN
VRNF
IOUT
Topr
Tstg
Tjmax
W
*1 IC mounted on 70mm x 70mm x 1.6mm glass-epoxy board. Derated at 11.6 mW/C above Ta = 25°C.
*2 IC mounted on 4-layer recommended board. Derated at 37.6 mW/°C above Ta = 25°C.
*3 Not to exceed Pd, ASO and Tjmax = 150°C.
●Operating conditions (Ta = -25 – 85 °C)
Parameter
Supply voltage
Output current(DC)
Symbol
Limit
Typ
24
1.5
Min
16
VCC1,2
IOUT
Max
28
1.7 *4
Unit
V
A/phase
*4 Not to exceed Pd, ASO.
●Electrical characteristics (unless otherwise specified, Ta = 25°C, Vcc1,2 = 24 V)
Limit
Item
Symbol
Min
Typ
Max
Overall Device
Circuit current at standby
ICCST
0.4
2.0
Circuit current
ICC
4.0
7.0
Control inputs (PS, RESET, ENABLE, CLK, CW/CCW, MODE1, MODE2, SR)
H level input voltage
VINH
2.0
5.5
L level input voltage
VINL
0
0.8
H level input current
IINH
38
55
94
L level input current
IINL
-10
0
Outputs (OUT1A, OUT1B, OUT2A, OUT2B)
Output ON-resistance
Output leak current
Current control
RNF input current
VREF input current
VREF input voltage range
VCR input current
VCR input voltage range
MTH input current
MTH input voltage range
Comparator threshold 1
Comparator threshold 2
Comparator threshold 3
Minimum on time
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Unit
mA
mA
PS = L
PS = H, VREF = 2 V
V
V
µA
µA
VIN = 5.5 V
VIN = 0 V
RON
-
0.8
1.0
Ω
ILEAK
-
-
10
µA
IRNF
IVREF
VREF
IVCR
VVCR
IMTH
VMTH
VCTH1
VCTH2
VCTH3
tONMIN
-40
-2.0
0
60
3.0
-2.0
0
0.212
0.142
0.076
0.21
-20
-0.1
100
-0.1
0.250
0.177
0.096
0.54
3.2
140
5.5
3.5
0.288
0.212
0.116
0.92
µA
µA
V
µA
V
µA
V
V
V
V
µs
2/8
Condition
IOUT = 1.5 A,
total across top and bottom
FET
RNF = 0 V
VREF = 0 V
VVCR = 3.3 V
MTH = 0 V
VREF = 2 V, 100%
VREF = 2 V, 70.71%
VREF = 2 V, 38.27%
R=39kΩ,C=1000pF
2012.02 - Rev.A
Technical Note
BD63860EFV
●Pin function table
No.
Name
1
RNF1
Function
No.
Name
Function
Output current-sense resistor connection
15
VCC2
No connection
16
SR
Motor rotation direction setting terminal
17
RESET
Reset terminal
H-bridge output terminal
18
OUT2B
H-bridge output terminal
Clock input terminal (for advancing electrical
angle)
Power supply terminal
2
N.C.
3
CW/CCW
4
OUT1A
5
MTH
Current decay ratio setting terminal
19
CLK
6
CR1
PWM frequency setting RC connection
20
TEST
Test terminal
(connect to GND during normal use)
7
GND
Ground terminal
21
GND
Ground terminal
8
VREF
Output current value setting terminal
22
N.C.
No connection
9
CR2
PWM frequency setting RC connection
23
N.C.
No connection
10
VCR
Decay mode setting terminal
24
N.C.
No connection
11
OUT2A
H-bridge output terminal
25
OUT1B
12
MODE2
Motor excitation mode setting terminal
26
ENABLE
13
MODE1
Motor excitation mode setting terminal
27
PS
14
RNF2
Output current-sense resistor connection
28
VCC1
H-bridge output terminal
Output enable terminal
Power save terminal
Power supply terminal
●Block diagram, application circuit, input/output equivalent circuits
Sets PWM frequency.
Allowable values:
C: 470 pF – 4700 pF
R: 10 kΩ – 100 kΩ.
Ensure VCC1 and VCC2 are shorted.
Buffer
VREF 8
CR1
6
Current Limit Comp.
DAC
CR
Timer
28
Logic
CLK 19
MODE2 12
MODE1 13
CW_CCW 3
ENABLE 26
OUT1A
OUT1B
25
RNF1
1
4
Predriver
MTH 5
OCP
16 SR
TSD
RESET
UVLO
27 PS
17 RESET
Current Limit Comp.
DAC
9
Bypass capacitors.
Allowable values:
47 µF – 470 µF (electrolytic)
0.01 µF – 0.1 µF (multi-layer ceramic)
OVLO
10
CR2
VCC1
Reg
Translator
VCR
Sets PWM frequency.
Allowable values:
C: 470 pF – 4700 pF
R: 10 kΩ – 100 kΩ.
VCC1
CR
Timer
15
Logic
11
Predriver
18
14
Output current sense resistor.
Allowable values:
0.1 Ω – 0.4 Ω
Refer to p. 8.
VCC2
OUT2A
OUT2B
RNF2
OCP
TEST 20
21
GND
7
GND
Output current sense resistor.
Allowable values:
0.1 Ω – 0.4 Ω
Test terminal. Connect
to GND during operation.
Fig.1 Block Diagram / Application Circuit
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3/8
2012.02 - Rev.A
Technical Note
BD63860EFV
●Pin descriptions
○ CLK – Clock input terminal for advancing output electrical angle
CLK is triggered at the rising edge of the input clock signal. The electrical angle output advances by one step for each
CLK pulse input. As the motor may misstep if excessive noise is present on the CLK terminal, the traces leading to
this pin should be designed such that noise is kept to a minimum.
○ MODE1, MODE2 – Motor excitation mode terminal
Sets the motor excitation mode. Refer to the following table:
MODE1
MODE2
Excitation mode
L
L
Full Step
H
L
Half Step A
L
H
Quarter Step
H
H
Eighth Step
Refer to pp. 12-13 for the timing chart and motor torque vectors for each excitation mode.
Changes to this pin are not synchronized with the CLK input and will reflect immediately in the operation of the IC (refer
to p. 16).
○ CW/CCW – Motor rotation direction setting terminal
Set the motor’s rotation direction. Changes to this pin are reflected at the rising edge of the next immediate CLK input
pulse after the setting is changed (refer to p. 14).
CW/CCW
Rotation direction
L
H
Clockwise (Channel 2 current is output with a 90° phase-lag relative to channel 1)
Counterclockwise (Channel 2 current is output with a 90° phase-lead relative to channel 1)
○ ENABLE – Output enable terminal
Forcibly turns off all output transistors (leaving the motor output open). When ENABLE is set to a logic HI, the output
electrical angle and operating mode is maintained even if a pulse is input to the CLK pin. However, bear in mind that
when the ENABLE signal is switched from HI to LO, the output angle may change depending on whether the CLK input
is HI or LO (refer to p. 15).
ENABLE
Motor output
L
H
ACTIVE
OPEN (electrical angle maintained)
○ PS – Power save terminal
Switches the IC to standby mode and holds all motor outputs open. Setting the IC to standby mode reinitializes the
translator and resets the output angle to the default position (see below). Additionally, when switching from standby to
normal mode, a delay of approximately 40μs (max.) occurs before motor output becomes active (refer to p. 11).
PS
State
L
H
Standby mode (reset)
Active mode
The default electrical angle for each excitation mode immediately following a reset is as follows (refer to pp. 12-13):
Excitation mode
Initial electrical angle
Full Step
Half Step A
Quarter Step
Eighth Step
45°
45°
45°
45°
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4/8
2012.02 - Rev.A
Technical Note
BD63860EFV
●Protection Circuits
○ Thermal shutdown (TSD)
This IC features an integrated thermal shutdown for protection against thermal destruction. When the IC’s chip
temperature rises above 175°C (typ.), the motor output is forced open. When the temperature returns to 150°C or
less (typ.), the IC automatically resumes normal operation. However, even if TSD has engaged, the IC may become
damaged if heat continues to be absorbed from an external source.
○ Over-current protection (OCP)
This IC features an integrated over-current protection circuit to protect against destruction if the motor outputs are
shorted to one another, if VCC is shorted to the motor output, or if the motor output is shorted to GND. The circuit
latches the motor output open if current flows above the maximum threshold for 4 µS (typ.), and is disengaged when
the IC is power-cycled or if the PS terminal is reset. The OCP circuitry is designed only to protect the IC from irregular
conditions (such as motor output shorts) and is not designed to be used as an active security device for the application.
Therefore, applications should not be designed under the assumption that this circuitry will engage. After OCP has
engaged, if irregular conditions continue after a power cycle or PS pin reset, OCP may engage repeatedly, causing the
IC to generate heat or otherwise suffer damage. If the inductance of the IC’s input/output wiring is large (e.g., due to
long trace length), overload current may flow into the wiring before OCP engages, causing a jump in voltage on the
input/output pin that may exceed the IC’s absolute maximum rating and damage the IC. Additionally, if the IC
conducts a current through the output that is larger than the specified output current rating but lower than the OCP
threshold, the IC may heat up beyond its maximum rating (Tjmax = 150°C) and destroy itself. Therefore, ensure that
the set output current does not exceeds the IC’s maximum output rating.
○ Under-voltage lockout (UVLO)
This IC features an integrated under-voltage lockout function to prevent against output when powered by an insufficient
supply voltage. If the supply voltage connected to the VCC terminal drops below 12 V (typ.), the motor output is
forced open. This switching voltage threshold has a hysteresis of 1 V (typ.) to prevent malfunction due to noise on the
input. This circuit does not function in power-save mode. Also, when driving the IC in serial (CLK-in) mode, the
output angle is reinitialized to the default angle upon release of the UVLO circuitry.
○ Over-voltage lockout (OVLO)
This IC features an integrated over-voltage lockout function to prevent against output when powered by a supply
voltage exceeding the rated input voltage range. If the supply voltage connected to the VCC terminal reaches 32 V
(typ.), the motor output is forced open. This switching voltage threshold has a hysteresis of 1 V (typ.) and a
noise-masking period of 4 µs (typ.) to prevent malfunction due to noise on the input. Although the IC features this
integrated protection device, it may still be destroyed if the input voltage exceeds the IC’s absolute maximum ratings.
This circuit does not operate in power-save mode.
○ Ghost supply prevention
This IC features integrated ghost supply protection circuitry, which prevents the IC from being powered by a logic input
when the power supply is disconnected or grounded. This circuitry prevents current from flowing through the
integrated ESD protection diodes (located between logic input pins and the VCC pin), ensuring that the IC itself or any
other peripherals connected to the VCC pin cannot be powered by an input signal on any logic terminals. Therefore,
the circuit will not malfunction if a logic signal is input to the IC while the power supply is disconnected or grounded.
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5/8
2012.02 - Rev.A
Technical Note
BD63860EFV
●Power dissipation
○ HTSSOP-B28 package
The HTSSOP-B28 package features a heat-radiating metal slag mounted on the backside of the IC. Ensure that the PCB
design incorporates large areas of copper to facilitate heat dissipation as much as possible. As the heat slag is shorted
with the substrate of the IC die, ensure that the slag is connected to GND. Connecting the slag to a potential other than
GND will cause the chip to malfunction. Also ensure that the backside of the chip is completely and firmly soldered onto
the PCB. The ratings specified in this sheet assume the IC has been properly mounted and soldered, and that the PCB
has been adequately designed to facilitate heat dissipation.
Measurement machine: TH156 (Kuwano Electric)
4.7W
Measurement conditions:
ROHM board, 70mm x 70 mm x 1.6 mm
Board contains through-holes
Heat slag soldered completely to PCB
4
4.0
Power Dissipation: Pd[W]
3.3W
3
Board
Board
Board
Board
①: 1-layer board (no copper foil on backside)
2
②: 2-layer board (15 x 15 mm copper foil on backside)
2
③: 2-layer board (70 x 70 mm copper foil on backside)
2
④: 4-layer board (70 x 70 mm copper foil on backside)
Board
Board
Board
Board
①: θja = 86.2°C / W
②: θja = 67.5°C / W
③: θja = 37.8°C / W
④: θja = 26.6°C / W
3.0
2.0
1.0
1.85W
1.45W
2
1
0
100
125
Ambient
Temperature:Ta
[°C]
Fig.2
HTSSOP-B28
Derating
Curve
●Operation Notes
(1) Absolute maximum ratings
Use of the IC in excess of absolute maximum ratings (such as the input voltage or operating temperature range) may
result in damage to the IC. Assumptions should not be made regarding the state of the IC (e.g., short mode or open
mode) when such damage is suffered. If operational values are expected to exceed the maximum ratings for the device,
consider adding protective circuitry (such as fuses) to eliminate the risk of damaging the IC.
(2) Power supply polarity
Connecting the power supply with a reverse polarity can damage IC. Take precautions when connecting the power
supply lines. An external diode can be connected to the input for extra protection.
(3) Power supply lines
PCB design should allow for low-impedance GND and supply lines. To minimize noise on these lines, the GND section
and supply lines of the digital and analog blocks should be routed separately on the PCB. Furthermore, for all power IC
supply terminals, a capacitor should be connected between the power supply and GND terminal. If using electrolytic
capacitors, note that their capacitance values may be reduced at lower temperatures.
(4) GND potential
The potential of the GND pin must be the minimum potential in the system in all operating conditions.
pins are at a voltage below the GND at any time, regardless of transient characteristics.
Ensure that no
(5) Backside heat slag
The metal heat slag integrated on the backside of the IC is connected internally with the backside of the IC die.
Therefore, it should always be connected to GND. Connecting to any other potential may cause malfunction or
destruction of the IC.
(6) Thermal design
Use a thermal design that allows for a sufficient margin for the package’s rated power dissipation (Pd) under actual
operating conditions. Keep in mind that the packaging of this IC series has been designed with an exposed heat slag on
the backside of the package, and that this heat slag should be soldered completely to as broad a GND pattern as
possible (on both the base fin of the slag as well as the entire backside) to improve heat dissipation.
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2012.02 - Rev.A
Technical Note
BD63860EFV
(7) Inter-pin shorts and mounting errors
Use caution when orienting and positioning the IC for mounting on printed circuit boards. Improper mounting may result in
damage to the IC. Shorts between output pins or between output pins and the power supply or GND pins (caused by
poor soldering or foreign objects) may result in damage to the IC.
(8) Actions in strong electromagnetic field
The IC is not designed for using in the presence of strong electromagnetic field. Be sure to confirm that no malfunction is
found when using the IC in a strong electromagnetic field.
(9) ASO – Area of safe operation
When using the IC, ensure that operating conditions do not exceed absolute maximum ratings or ASO of the output
transistors.
(10) Thermal shutdown circuit
The IC incorporates a built-in thermal shutdown circuit, which is designed to force the motor output open if the IC’s
internal temperature exceeds Tjmax = 150°C. It is not designed to protect the IC from damage or guarantee its
operation. ICs should not be used after this function has activated, or in applications where the operation of this circuit
is assumed.
TSD on temperature [°C] (Typ.)
Hysteresis Temperature [°C] (Typ.)
175
25
(11) Testing on application boards
When testing the IC on an application board, connecting a capacitor directly to a low-impedance pin may subject the IC to
stress. Always discharge capacitors completely after each process or step. The IC’s power supply should always be
turned off completely before connecting or removing it from a jig or fixture during the evaluation process. To prevent
damage from static discharge, ground the IC during assembly and use similar precautions during transport and storage.
(12) Input terminal of IC
This monolithic IC contains P+ isolation and P substrate layers between adjacent elements in order to keep them isolated.
PN junctions are formed at the intersection of these P layers with the N layers of other elements, creating parasitic diodes
and/or transistors. For example (refer to the figure below):
When GND > Pin A and GND > Pin B, the PN junction operates as a parasitic diode
When GND > Pin B, the PN junction operates as a parasitic transistor
Parasitic diodes occur inevitably in the structure of the IC, and the operation of these parasitic diodes can result in mutual
interference among circuits, operational faults, or physical damage. Accordingly, conditions that cause these diodes to
operate, such as applying a voltage lower than the GND voltage to an input pin (and thus to the P substrate) should be
avoided.
Resistor
Transistor (NPN)
Pin A
Pin B
C
B
Pin B
Pin A
P+
N
N
P
P
E
N
+
N
Parasitic
element
P
+
P substrate
Parasitic element
B
N
P+
P
N
C
E
P substrate
GND
Parasitic element
GND
GND
GND
Parasitic
element
Other adjacent elements
Fig.3 Example of Monolithic IC Structure
(13) Ground wiring patterns
When using both small-signal and large-current GND traces, the two ground traces should be routed separately but
connected to a single ground potential within the application in order to avoid variations in the small-signal ground caused
by large currents. Also ensure that the GND traces of external components do not cause variations on GND voltage.
The power supply and ground lines must be as short and thick as possible to reduce line impedance.
(14) TEST Terminal
Connect the TEST pin to GND during operation.
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7/8
2012.02 - Rev.A
Technical Note
BD63860EFV
●Ordering part number
B
D
6
3
8
6
0
E
F
V
-
E2
パッケージ
EFV=HTSSOP-B28
形名
包装、フォーミング仕様
E2: リール状エンボステーピング
HTSSOP-B28
<Tape and Reel information>
9.7±0.1
(MAX 10.05 include BURR)
(5.5)
1
Tape
Embossed carrier tape (with dry pack)
Quantity
2500pcs
Direction
of feed
E2
The direction is the 1pin of product is at the upper left when you hold
( reel on the left hand and you pull out the tape on the right hand
)
14
+0.05
0.17 -0.03
1PIN MARK
1.0MAX
0.625
1.0±0.2
(2.9)
0.5±0.15
15
4.4±0.1
6.4±0.2
28
+6°
4° −4°
0.08±0.05
0.85±0.05
S
0.08 S
0.65
+0.05
0.24 -0.04
0.08
1pin
M
(Unit : mm)
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© 2012 ROHM Co., Ltd. All rights reserved.
Reel
8/8
Direction of feed
∗ Order quantity needs to be multiple of the minimum quantity.
2012.02 - Rev.A
Notice
Notes
No copying or reproduction of this document, in part or in whole, is permitted without the
consent of ROHM Co.,Ltd.
The content specified herein is subject to change for improvement without notice.
The content specified herein is for the purpose of introducing ROHM's products (hereinafter
"Products"). If you wish to use any such Product, please be sure to refer to the specifications,
which can be obtained from ROHM upon request.
Examples of application circuits, circuit constants and any other information contained herein
illustrate the standard usage and operations of the Products. The peripheral conditions must
be taken into account when designing circuits for mass production.
Great care was taken in ensuring the accuracy of the information specified in this document.
However, should you incur any damage arising from any inaccuracy or misprint of such
information, ROHM shall bear no responsibility for such damage.
The technical information specified herein is intended only to show the typical functions of and
examples of application circuits for the Products. ROHM does not grant you, explicitly or
implicitly, any license to use or exercise intellectual property or other rights held by ROHM and
other parties. ROHM shall bear no responsibility whatsoever for any dispute arising from the
use of such technical information.
The Products specified in this document are intended to be used with general-use electronic
equipment or devices (such as audio visual equipment, office-automation equipment, communication devices, electronic appliances and amusement devices).
The Products specified in this document are not designed to be radiation tolerant.
While ROHM always makes efforts to enhance the quality and reliability of its Products, a
Product may fail or malfunction for a variety of reasons.
Please be sure to implement in your equipment using the Products safety measures to guard
against the possibility of physical injury, fire or any other damage caused in the event of the
failure of any Product, such as derating, redundancy, fire control and fail-safe designs. ROHM
shall bear no responsibility whatsoever for your use of any Product outside of the prescribed
scope or not in accordance with the instruction manual.
The Products are not designed or manufactured to be used with any equipment, device or
system which requires an extremely high level of reliability the failure or malfunction of which
may result in a direct threat to human life or create a risk of human injury (such as a medical
instrument, transportation equipment, aerospace machinery, nuclear-reactor controller, fuelcontroller or other safety device). ROHM shall bear no responsibility in any way for use of any
of the Products for the above special purposes. If a Product is intended to be used for any
such special purpose, please contact a ROHM sales representative before purchasing.
If you intend to export or ship overseas any Product or technology specified herein that may
be controlled under the Foreign Exchange and the Foreign Trade Law, you will be required to
obtain a license or permit under the Law.
Thank you for your accessing to ROHM product informations.
More detail product informations and catalogs are available, please contact us.
ROHM Customer Support System
http://www.rohm.com/contact/
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R1120A