CS8122 2.0% 5.0 V, 750 mA Low Dropout Linear Regulator with Delayed RESET The CS8122 is a precision 5.0 V linear regulator capable of sourcing in excess of 750 mA. The RESET’s delay time is externally programmed using a discrete RC network. During power up, or when the output goes out of regulation, the RESET lead remains in the low state for the duration of the delay. This function is independent of the input voltage and will function correctly as long as the output voltage remains at or above 1.0 V. Hysteresis is included in the Delay and the RESET comparators to improve noise immunity. A latching discharge circuit is used to discharge the delay capacitor when it is triggered by a brief fault condition. The regulator is protected against a variety of fault conditions: i.e. reverse battery, overvoltage, short circuit and thermal runaway conditions. The regulator is protected against voltage transients ranging from −50 V to +40 V. Short circuit current is limited to 1.2 A (typ). The CS8122 is an improved replacement for the CS8126 and features a tighter tolerance on its output voltage (2.0% vs. 4.0%). The CS8122 is packaged in a 5 lead TO−220 with copper tab. The copper tab can be connected to a heat sink if necessary. http://onsemi.com TO−220 FIVE LEAD T SUFFIX CASE 314D 1 TO−220 FIVE LEAD TVA SUFFIX CASE 314K 1 TO−220 FIVE LEAD THA SUFFIX CASE 314A 1 Features • • • • • • 5.0 V ±2.0% Regulated Output Low Dropout Voltage (0.6 V @ 0.5 A) 750 mA Output Current Capability Externally Programmed RESET Delay Fault Protection − Reverse Battery − 60 V Load Dump − −50 V Reverse Transient − Short Circuit − Thermal Shutdown Pb−Free Packages are Available* 5 5 PIN CONNECTIONS TO−220 5−LEAD Pin 1. VIN 2.VOUT 3. GND 4. Delay 5. RESET 1 DEVICE MARKING INFORMATION See general marking information in the device marking section on page 2 of this data sheet. ORDERING INFORMATION See detailed ordering and shipping information in the package dimensions section on page 8 of this data sheet. *For additional information on our Pb−Free strategy and soldering details, please download the ON Semiconductor Soldering and Mounting Techniques Reference Manual, SOLDERRM/D. © Semiconductor Components Industries, LLC, 2006 June, 2006 − Rev. 7 1 Publication Order Number: CS8122/D CS8122 MARKING DIAGRAMS TO−220 5−LEAD CASE 314D CASE 314K CASE 314A CS8122 AWLYWWG CS 8122 AWLYWWG CS8122 AWLYWWG 1 1 1 A WL Y WW G = Assembly Location = Wafer Lot = Year = Work Week = Pb−Free Package VIN Over Voltage Shutdown VOUT Regulated Supply for Circuit Bias Pre−Regulator Bandgap Reference − + Charge Current Generator Delay Error Amplifier Anti−Saturation and Current Limit VOUT (SENSE) Thermal Shutdown Latching Discharge − Q S + R − + VDISC + − GND Figure 1. Block Diagram http://onsemi.com 2 Delay Comparator RESET CS8122 ABSOLUTE MAXIMUM RATINGS Rating Value Unit −0.5 to 26 V Internally Limited − −50, 60 V Internally Limited − Input Operating Range Power Dissipation Peak Transient Voltage (46 V Load Dump @ VIN = 14 V) Output Current Electrostatic Discharge (Human Body Model) 4.0 kV Junction Temperature −55 to +150 °C Storage Temperature Range −55 to +150 °C 260 peak °C Lead Temperature Soldering Wave Solder (through hole styles only) (Note 1) Stresses exceeding Maximum Ratings may damage the device. Maximum Ratings are stress ratings only. Functional operation above the Recommended Operating Conditions is not implied. Extended exposure to stresses above the Recommended Operating Conditions may affect device reliability. 1. 10−second maximum. ELECTRICAL CHARACTERISTICS (−40°C ≤ TA ≤ 125°C, −40 ≤ TJ ≤ 150°C, 6.0 ≤ VIN ≤ 26 V, 5.0 mA ≤ IOUT ≤ 500 mA, RRESET = 4.7 kW to VCC unless otherwise noted.) (Note 2) Characteristic Test Conditions Min Typ Max Unit − 4.9 5.0 5.1 V OUTPUT STAGE (VOUT) Output Voltage Dropout Voltage IOUT = 500 mA − 0.35 0.60 V Supply Current IOUT ≤ 10 mA IOUT ≤ 100 mA IOUT ≤ 500 mA − − − 2.0 6.0 55 7.0 12 100 mA mA mA Line Regulation 6.0 V ≤ VIN ≤ 26 V, IOUT = 50 mA − 5.0 50 mV Load Regulation 50 mA ≤ IOUT ≤ 500 mA, VIN = 14 V − 10 50 mV Ripple Rejection f = 120 Hz, 7.0 ≤ VIN ≤ 17 V, IOUT = 250 mA 54 75 − dB Current Limit − 0.75 1.20 − A Overvoltage Shutdown − 32 − 40 V Maximum Line Transient VOUT ≤ 5.5 V 60 95 − V Reverse Polarity Input Voltage DC VOUT ≥ −0.6 V, 10 W Load −15 −30 − V Reverse Polarity Input Voltage Transient 1.0% Duty Cycle, T < 100 ms, 10 W Load −50 −80 − V Thermal Shutdown Guaranteed by Design 150 180 210 °C Delay Charge Current VDELAY = 2.0 V 5.0 10 15 mA RESET Threshold VOUT Increasing, VRT(ON) VOUT Decreasing, VRT(OFF) 4.65 4.50 4.90 4.70 VOUT − 0.01 VOUT − 0.16 V V RESET Hysteresis VRH = VRT(ON) − VRT(OFF) 150 200 250 mV Delay Threshold Charge, VDC(HI) Discharge, VDC(L) 3.25 2.85 3.50 3.10 3.75 3.35 V V 200 400 800 mV RESET AND DELAY FUNCTIONS Delay Hysteresis − RESET Output Voltage Low 1.0 V < VOUT < VRT(L), 3.0 kW to VOUT − 0.1 0.4 V RESET Output Leakage VOUT > VRT(H) 0 − 10 mA Delay Capacitor Discharge Voltage Discharge Latched “ON”, VOUT > VRT − 0.2 0.5 V Delay Time CDELAY = 0.1 mF 16 32 48 ms 2. To observe safe operating junction temperatures, low duty cycle pulse testing is used in tests where applicable. CDelay VDelay Threshold Charge Delay Time + + CDelay 3.5 105 (typ) ICharge http://onsemi.com 3 CS8122 PACKAGE LEAD DESCRIPTION PACKAGE LEAD # TO−220 5 LEAD LEAD SYMBOL 1 VIN 2 VOUT Regulated 5.0 V output. 3 GND Ground Connection. 4 Delay Timing capacitor for RESET function. 5 RESET FUNCTION Unregulated supply voltage to IC. CMOS/TTL compatible output lead. RESET goes low whenever VOUT drops below 6.0% of it’s regulated value. TYPICAL PERFORMANCE CHARACTERISTICS 120 RLOAD = 25 W 45 Quiescent Current. (mA) Quiescent Current (mA) 55 50 40 35 30 25 125°C 20 15 25°C RLOAD = 6.67 W 100 10 80 60 RLOAD = 10 W 40 RLOAD = 25 W 20 −40°C 5 0 Room Temp RLOAD = NO LOAD 0 0 1 2 3 4 5 6 7 8 9 10 0 1 2 3 4 VIN (V) 4.5 4.5 4.0 4.0 3.5 3.5 3.0 125°C 2.5 2.0 8 9 10 RLOAD = 6.67 W 3.0 RLOAD = NO LOAD 2.5 2.0 1.5 1.5 1.0 25°C 0.5 0 7 Room Temp 5.0 VOUT (V) VOUT (V) 5.5 RLOAD = 25 W 5.0 6 Figure 3. Quiescent Current vs. Input Voltage Over Load Resistance Figure 2. Quiescent Current vs. Input Voltage Over Temperature 5.5 5 VIN (V) 0 1 2 3 1.0 −40°C RLOAD = 10 W 0.5 4 5 6 7 8 9 0 10 0 1 2 3 4 5 6 7 8 9 VIN (V) VIN (V) Figure 4. Output Voltage vs. Input Voltage Over Temperature Figure 5. VOUT vs. VIN Over RLOAD http://onsemi.com 4 10 CS8122 TYPICAL PERFORMANCE CHARACTERISTICS 100 6 80 4 VIN = 6−26 V 40 20 TEMP = 25°C TEMP = −40°C 0 −20 −40 TEMP = 125°C −60 0 −2 −6 −8 −10 −12 −100 −14 100 200 300 400 TEMP = 25°C −4 −80 0 TEMP = −40°C 2 Load Regulation (mV) Line Reg. (mV) 60 500 600 700 TEMP = 125°C VIN = 14 V 0 800 100 200 100 800 90 700 80 Quiescent Current (mA) Dropout Voltage (mV) 900 25°C 600 500 125°C 300 −40°C 200 100 0 400 500 70 800 25°C 125°C 60 50 40 30 20 −40°C 10 0 0 100 200 300 400 500 600 700 800 0 100 200 300 800 CO = 47/68 mF 101 ESR (ohms) 60 50 Stable Region 100 10−1 COUT = 10 mF, ESR = 1.0 W 30 700 102 70 40 600 103 COUT = 10 mF, ESR = 1.0 & 0.1 mF, ESR = 0 80 500 Figure 9. Quiescent Current vs. Output Current IOUT = 250 mA 90 400 Output Current (mA) Figure 8. Dropout Voltage vs. Output Current Rejection (dB) 700 VIN = 14 V Output Current (mA) CO = 47 mF 10−2 20 COUT = 10 mF, ESR = 1.0 W 10 0 600 Figure 7. Load Regulation vs. Output Current Figure 6. Line Regulation vs. Output Current 400 300 Output Current (mA) Output Current (mA) 100 101 102 103 104 105 106 CO = 68 mF 10−3 107 10−4 108 100 Frequency (Hz) 101 102 Output Current (mA) Figure 11. Output Capacitor ESR Figure 10. Ripple Rejection http://onsemi.com 5 103 CS8122 VOUT (1) = No Delay Capacitor (2) = With Delay Capacitor (3) = Max: RESET Voltage (1.0 V) VRH VRT(ON) VRT(OFF) RESET (1) (3) (2) VRL tDELAY DELAY VDH VDC(HI) VDC(LO) (2) VDIS Figure 12. RESET Circuit Waveform CIRCUIT DESCRIPTION The CS8122 RESET function, has hysteresis on both the reset and delay comparators, a latching Delay capacitor discharge circuit, and operates down to 1.0 V. The RESET circuit output is an open collector type with ON and OFF parameters as specified. The RESET output NPN transistor is controlled by the two circuits described (see Block Diagram on page 2). delay capacitor). The discharge current is latched ON when the output voltage is below VRT(OFF). The Delay capacitor is fully discharged anytime the output voltage falls out of regulation, even for a short period of time. This feature ensures that a controlled RESET pulse is generated following detection of an error condition. The circuit allows the RESET output transistor to go to the OFF (open) state only when the voltage on the Delay lead is higher than VDC(HI). Low Voltage Inhibit Circuit The Low Voltage Inhibit Circuit monitors output voltage, and when output voltage is below the specified minimum, causes the RESET output transistor to be in the ON (saturation) state. When the output voltage is above the specified level, this circuit permits the RESET output transistor to go into the OFF state if allowed by the RESET Delay circuit. VOUT VIN CIN* 100 nF CS8122 RRST 4.7 kW RESET Delay GND CDelay 0.1 mF Reset Delay Circuit The Reset Delay Circuit provides a programmable (by external capacitor) delay on the RESET output lead. The Delay lead provides source current to the external delay capacitor only when the Low Voltage Inhibit circuit indicates that output voltage is above VRT(ON). Otherwise, the Delay lead sinks current to ground (used to discharge the *CIN is required if regulator is far from the power source filter. **COUT is required for stability. Figure 13. Test Circuit http://onsemi.com 6 COUT** 10 mF CS8122 APPLICATION NOTES STABILITY CONSIDERATIONS Once the minimum capacitor value with the maximum ESR is found, a safety factor should be added to allow for the tolerance of the capacitor and any variations in regulator performance. Most good quality aluminum electrolytic capacitors have a tolerance of ± 20% so the minimum value found should be increased by at least 50% to allow for this tolerance plus the variation which will occur at low temperatures. The ESR of the capacitor should be less than 50% of the maximum allowable ESR found in step 3 above. The output or compensation capacitor, COUT, helps determine three main characteristics of a linear regulator: start−up delay, load transient response and loop stability. The capacitor value and type should be based on cost, availability, size and temperature constraints. A tantalum or aluminum electrolytic capacitor is best, since a film or ceramic capacitor with almost zero ESR can cause instability. The aluminum electrolytic capacitor is the least expensive solution, but, if the circuit operates at low temperatures (−25°C to −40°C), both the value and ESR of the capacitor will vary considerably. The capacitor manufacturers data sheet usually provides this information. The value for the output capacitor COUT shown in Figure 13 should work for most applications, however it is not necessarily the optimized solution. To determine an acceptable value for COUT for a particular application, start with a tantalum capacitor of the recommended value and work towards a less expensive alternative part. Step 1: Place the completed circuit with a tantalum capacitor of the recommended value in an environmental chamber at the lowest specified operating temperature and monitor the outputs with an oscilloscope. A decade box connected in series with the capacitor will simulate the higher ESR of an aluminum capacitor. Leave the decade box outside the chamber, the small resistance added by the longer leads is negligible. Step 2: With the input voltage at its maximum value, increase the load current slowly from zero to full load while observing the output for any oscillations. If no oscillations are observed, the capacitor is large enough to ensure a stable design under steady state conditions. Step 3: Increase the ESR of the capacitor from zero using the decade box and vary the load current until oscillations appear. Record the values of load current and ESR that cause the greatest oscillation. This represents the worst case load conditions for the regulator at low temperature. Step 4: Maintain the worst case load conditions set in step 3 and vary the input voltage until the oscillations increase. This point represents the worst case input voltage conditions. Step 5: If the capacitor is adequate, repeat steps 3 and 4 with the next smaller valued capacitor. A smaller capacitor will usually cost less and occupy less board space. If the output oscillates within the range of expected operating conditions, repeat steps 3 and 4 with the next larger standard capacitor value. Step 6: Test the load transient response by switching in various loads at several frequencies to simulate its real working environment. Vary the ESR to reduce ringing. Step 7: Raise the temperature to the highest specified operating temperature. Vary the load current as instructed in step 5 to test for any oscillations. CALCULATING POWER DISSIPATION IN A SINGLE OUTPUT LINEAR REGULATOR The maximum power dissipation for a single output regulator (Figure 14) is: PD(max) + NJVIN(max) * VOUT(min)NjIOUT(max) ) VIN(max)IQ (1) where: VIN(max) is the maximum input voltage, VOUT(min) is the minimum output voltage, IOUT(max) is the maximum output current for the application, and IQ is the quiescent current the regulator consumes at IOUT(max). Once the value of PD(max) is known, the maximum permissible value of RqJA can be calculated: RqJA + 150°C * TA PD (2) The value of RqJA can then be compared with those in the package section of the data sheet. Those packages with RqJA’s less than the calculated value in equation 2 will keep the die temperature below 150°C. In some cases, none of the packages will be sufficient to dissipate the heat generated by the IC, and an external heatsink will be required. IIN VIN SMART REGULATOR® IOUT VOUT Control Features IQ Figure 14. Single Output Regulator With Key Performance Parameters Labeled http://onsemi.com 7 CS8122 HEAT SINKS where: RqJC = the junction−to−case thermal resistance, RqCS = the case−to−heatsink thermal resistance, and RqSA = the heatsink−to−ambient thermal resistance. RqJC appears in the package section of the data sheet. Like RqJA, it too is a function of package type. RqCS and RqSA are functions of the package type, heatsink and the interface between them. These values appear in heat sink data sheets of heat sink manufacturers. A heat sink effectively increases the surface area of the package to improve the flow of heat away from the IC and into the surrounding air. Each material in the heat flow path between the IC and the outside environment will have a thermal resistance. Like series electrical resistances, these resistances are summed to determine the value of RqJA. RqJA + RqJC ) RqCS ) RqSA (3) ORDERING INFORMATION Device Package CS8122YT5 TO−220 STRAIGHT CS8122YT5G TO−220 STRAIGHT (Pb−Free) CS8122YTVA5 TO−220 VERTICAL CS8122YTVA5G TO−220 VERTICAL (Pb−Free) CS8122YTHA5 TO−220 HORIZONTAL CS8122YTHA5G TO−220 HORIZONTAL (Pb−Free) http://onsemi.com 8 Shipping 50 Units / Rail CS8122 PACKAGE DIMENSIONS TO−220 CASE 314D−04 ISSUE F −T− B −Q− C DETAIL A−A B1 NOTES: 1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982. 2. CONTROLLING DIMENSION: INCH. 3. DIMENSION D DOES NOT INCLUDE INTERCONNECT BAR (DAMBAR) PROTRUSION. DIMENSION D INCLUDING PROTRUSION SHALL NOT EXCEED 10.92 (0.043) MAXIMUM. SEATING PLANE E A U DIM A B B1 C D E G H J K L Q U L 1234 5 K J H G D 5 PL 0.356 (0.014) M T Q M B INCHES MIN MAX 0.572 0.613 0.390 0.415 0.375 0.415 0.170 0.180 0.025 0.038 0.048 0.055 0.067 BSC 0.087 0.112 0.015 0.025 0.977 1.045 0.320 0.365 0.140 0.153 0.105 0.117 MILLIMETERS MIN MAX 14.529 15.570 9.906 10.541 9.525 10.541 4.318 4.572 0.635 0.965 1.219 1.397 1.702 BSC 2.210 2.845 0.381 0.635 24.810 26.543 8.128 9.271 3.556 3.886 2.667 2.972 B1 DETAIL A−A TO−220 TVA SUFFIX CASE 314K−01 ISSUE O −T− SEATING PLANE C B −Q− E W A U F L 1 2 3 4 K 5 M D 0.356 (0.014) M J 5 PL T Q M G S R http://onsemi.com 9 NOTES: 1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982. 2. CONTROLLING DIMENSION: INCH. 3. DIMENSION D DOES NOT INCLUDE INTERCONNECT BAR (DAMBAR) PROTRUSION. DIMENSION D INCLUDING PROTRUSION SHALL NOT EXCEED 10.92 (0.043) MAXIMUM. DIM A B C D E F G J K L M Q R S U W INCHES MIN MAX 0.560 0.590 0.385 0.415 0.160 0.190 0.027 0.037 0.045 0.055 0.530 0.545 0.067 BSC 0.014 0.022 0.785 0.800 0.321 0.337 0.063 0.078 0.146 0.156 0.271 0.321 0.146 0.196 0.460 0.475 5° MILLIMETERS MIN MAX 14.22 14.99 9.78 10.54 4.06 4.83 0.69 0.94 1.14 1.40 13.46 13.84 1.70 BSC 0.36 0.56 19.94 20.32 8.15 8.56 1.60 1.98 3.71 3.96 6.88 8.15 3.71 4.98 11.68 12.07 5° CS8122 PACKAGE DIMENSIONS TO−220 THA SUFFIX CASE 314A−03 ISSUE E −T− B −P− Q C E OPTIONAL CHAMFER A U F L G 5X NOTES: 1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982. 2. CONTROLLING DIMENSION: INCH. 3. DIMENSION D DOES NOT INCLUDE INTERCONNECT BAR (DAMBAR) PROTRUSION. DIMENSION D INCLUDING PROTRUSION SHALL NOT EXCEED 0.043 (1.092) MAXIMUM. SEATING PLANE K 5X J S D 0.014 (0.356) M T P M DIM A B C D E F G J K L Q S U INCHES MIN MAX 0.572 0.613 0.390 0.415 0.170 0.180 0.025 0.038 0.048 0.055 0.570 0.585 0.067 BSC 0.015 0.025 0.730 0.745 0.320 0.365 0.140 0.153 0.210 0.260 0.468 0.505 MILLIMETERS MIN MAX 14.529 15.570 9.906 10.541 4.318 4.572 0.635 0.965 1.219 1.397 14.478 14.859 1.702 BSC 0.381 0.635 18.542 18.923 8.128 9.271 3.556 3.886 5.334 6.604 11.888 12.827 PACKAGE THERMAL DATA Parameter TO−220 FIVE LEAD Unit RqJC Typical 2.1 °C/W RqJA Typical 50 °C/W SMART REGULATOR are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights nor the rights of others. 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