MC33365 High Voltage Switching Regulator The MC33365 is a monolithic high voltage switching regulator that is specifically designed to operate from a rectified 240 Vac line source. This integrated circuit features an on−chip 700 V/1.0 A SENSEFETt power switch, 450 V active off−line startup FET, duty cycle controlled oscillator, current limiting comparator with a programmable threshold and leading edge blanking, latching pulse width modulator for double pulse suppression, high gain error amplifier, and a trimmed internal bandgap reference. Protective features include cycle−by−cycle current limiting, input undervoltage lockout with hysteresis, bulk capacitor voltage sensing, and thermal shutdown. This device is available in a 16−lead dual−in−line package. • On−Chip 700 V, 1.0 A SENSEFET Power Switch • Rectified 240 Vac Line Source Operation • On−Chip 450 V Active Off−Line Startup FET • Latching PWM for Double Pulse Suppression • Cycle−By−Cycle Current Limiting • Input Undervoltage Lockout with Hysteresis • Bulk Capacitor Voltage Comparator • Trimmed Internal Bandgap Reference • Internal Thermal Shutdown http://onsemi.com MARKING DIAGRAM 16 PDIP−16 P SUFFIX CASE 648E 16 1 1 A WL YY WW Regulator Output Startup Input 1 VCC 3 5 12 RT 6 11 CT 7 10 Regulator Output 8 9 VCC 3 DC Output UVLO 6 BOK BOK RT CT 13 Gnd Reg 8 Osc PWM Latch 7 Driver S Q 11 16 Ipk Power Switch Drain LEB Compensation Thermal Power Switch Drain Gnd BOK Voltage Feedback Input Compensation (Top View) R PWM 16 4 1 Startup Mirror = Assembly Location = Wafer Lot = Year = Work Week PIN CONNECTIONS AC Input Startup Input MC33365P AWLYYWW ORDERING INFORMATION Device Package Shipping MC33365P PDIP−16 25 Units/Rail 9 EA Gnd 4, 5, 12, 13 10 Voltage Feedback Input Figure 1. Simplified Application © Semiconductor Components Industries, LLC, 2006 July, 2006− Rev. 4 1 Publication Order Number: MC33365/D MC33365 MAXIMUM RATINGS ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Rating Power Switch (Pin 16) Drain Voltage Drain Current Symbol Value Unit VDS IDS 700 1.0 V A Startup Input Voltage (Pin 1, Note 1) Pin 3 = Gnd Pin 3 ≤ 1000 μF to ground Vin Power Supply Voltage (Pin 3) VCC 40 V Input Voltage Range Voltage Feedback Input (Pin 10) Compensation (Pin 9) Bulk OK Input (Pin 11) RT (Pin 6) CT (Pin 7) VIR −1.0 to Vreg V Thermal Characteristics P Suffix, Dual−In−Line Case 648E Thermal Resistance, Junction−to−Air Thermal Resistance, Junction−to−Case V 400 500 °C/W RθJA RθJC 80 15 Operating Junction Temperature TJ −25 to +125 °C Storage Temperature Tstg −55 to +150 °C NOTE: ESD data available upon request. ELECTRICAL CHARACTERISTICS (VCC = 20 V, RT = 10 k, CT = 390 pF, CPin 8 = 1.0 μF, for typical values TJ = 25°C, for min/max values TJ is the operating junction temperature range that applies, unless otherwise noted.) ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Symbol Min Typ Max Unit Output Voltage (IO = 0 mA, TJ = 25°C) Vreg 5.5 6.5 7.5 V Line Regulation (VCC = 20 V to 40 V) Regline − 30 500 mV Load Regulation (IO = 0 mA to 10 mA) Regload − 44 200 mV Vreg 5.3 − 8.0 V Characteristic REGULATOR (Pin 8) Total Output Variation over Line, Load, and Temperature OSCILLATOR (Pin 7) Frequency CT = 390 pF TJ = 25°C (VCC = 20 V) TJ = Tlow to Thigh (VCC = 20 V to 40 V) CT = 2.0 nF TJ = 25°C (VCC = 20 V) TJ = Tlow to Thigh (VCC = 20 V to 40 V) fOSC kHz 260 255 285 − 310 315 60 59 67.5 − 75 76 ΔfOSC/ΔV − 0.1 2.0 kHz VFB 2.52 2.6 2.68 V Line Regulation (VCC = 20 V to 40 V, TJ = 25°C) Regline − 0.6 5.0 mV Input Bias Current (VFB = 2.6 V, TJ = 0 − 125°C) IIB − 20 500 nA Open Loop Voltage Gain (TJ = 25°C) AVOL 70 82 94 dB Gain Bandwidth Product (f = 100 kHz, TJ = 25°C) GBW 0.85 1.0 1.15 MHz Output Voltage Swing High State (ISource = 100 μA, VFB < 2.0 V) Low State (ISink = 100 μA, VFB > 3.0 V) VOH VOL 4.0 − 5.3 0.2 − 0.35 Frequency Change with Voltage (VCC = 20 V to 40 V) ERROR AMPLIFIER (Pins 9, 10) Voltage Feedback Input Threshold V 1. Maximum power dissipation limits must be observed. http://onsemi.com 2 MC33365 ELECTRICAL CHARACTERISTICS (continued) (VCC = 20 V, RT = 10 k, CT = 390 pF, CPin 8 = 1.0 μF, for typical values TJ = 25°C, for min/max values TJ is the operating junction temperature range that applies, unless otherwise noted.) ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁÁ ÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Characteristic Symbol Min Typ Max Unit Input Threshold Voltage Vth 1.18 1.25 1.32 V Input Bias Current (VBK < Vth, TJ = 0 − 125°C) IIB − 100 500 nA Source Current (Turn on after VBK > Vth, TJ = 25°C − 125°C) ISC 39 − 53 μA DC(max) DC(min) 48 − 50 0 52 0 − − 15 − 17 39 − 0.2 100 BULK OK (Pin 11) PWM COMPARATOR (Pins 7, 9) Duty Cycle Maximum (VFB = 0 V) Minimum (VFB = 2.7 V) % POWER SWITCH (Pin 16) Drain−Source On−State Resistance (ID = 200 mA) TJ = 25°C TJ = −25°C to +125°C RDS(on) Drain−Source Off−State Leakage Current VDS = 650 V ID(off) Ω μA Rise Time tr − 50 − ns Fall Time tf − 50 − ns Ilim 0.5 0.72 0.9 A − − 2.0 2.0 4.0 4.0 OVERCURRENT COMPARATOR (Pin 16) Current Limit Threshold (RT = 10 k) STARTUP CONTROL (Pin 1) Peak Startup Current (Vin = 400 V) (Note 2) VCC = 0 V VCC = (Vth(on) − 0.2 V) Istart mA Off−State Leakage Current (Vin = 50 V, VCC = 20 V) ID(off) − 40 200 μA Vth(on) 11 15.2 18 V VCC(min) 7.5 9.5 11.5 V − − 0.25 3.2 0.5 5.0 UNDERVOLTAGE LOCKOUT (Pin 3) Startup Threshold (VCC Increasing) Minimum Operating Voltage After Turn−On TOTAL DEVICE (Pin 3) Power Supply Current Startup (VCC = 10 V, Pin 1 Open) Operating ICC mA f OSC , OSCILLATOR FREQUENCY (Hz) 1.0 M CT = 100 pF I PK, POWER SWITCH PEAK DRAIN CURRENT (A) 2. The device can only guarantee to start up at high temperature below +115°C. VCC = 20 V TA = 25°C 500 k C = 200 pF T 200 k CT = 500 pF 100 k CT = 1.0 nF 50 k 20 k CT = 2.0 nF CT = 5.0 nF CT = 10 nF 10 k 7.0 10 15 20 30 50 70 RT, TIMING RESISTOR (kΩ) 1.0 0.8 VCC = 20 V CT = 1.0 μF TA = 25°C 0.6 0.4 0.3 0.2 0.15 0.1 7.0 Inductor supply voltage and inductance value are adjusted so that Ipk turn−off is achieved at 5.0 μs. 10 15 20 30 40 50 RT, TIMING RESISTOR (kΩ) Figure 3. Power Switch Peak Drain Current versus Timing Resistor Figure 2. Oscillator Frequency versus Timing Resistor http://onsemi.com 3 70 Dmax, MAXIMUM OUTPUT DUTY CYCLE (%) MC33365 VCC = 20 V TA = 25°C 0.5 0.3 0.2 0.15 0.1 10 15 20 50 30 50 40 RC/RT Ratio Charge Resistor Pin 6 to Vreg 30 1.0 2.0 3.0 5.0 7.0 RT, TIMING RESISTOR (kΩ) TIMING RESISTOR RATIO Figure 4. Oscillator Charge/Discharge Current versus Timing Resistor Figure 5. Maximum Output Duty Cycle versus Timing Resistor Ratio 100 VCC = 20 V VO = 1.0 to 4.0 V RL = 5.0 MΩ CL = 2.0 pF TA = 25°C 80 Gain 60 0 30 60 Phase 40 90 20 120 0 150 −20 10 VCC = 20 V CT = 2.0 nF TA = 25°C RD/RT Ratio Discharge Resistor Pin 6 to Gnd 60 70 100 1.0 k 10 k 100 k θ, EXCESS PHASE (DEGREES) A VOL, OPEN LOOP VOLTAGE GAIN (dB) 0.08 7.0 70 180 10 M 1.0 M Vsat , OUTPUT SATURATION VOLTAGE (V) I chg /I dscg , OSCILLATOR CHARGE/DISCHARGE CURRENT (mA) 0.8 0 Source Saturation (Load to Ground) −1.0 2.0 Sink Saturation (Load to Vref) VCC = 20 V TA = 25°C 1.0 Gnd 0 0 0.2 0.4 0.6 0.8 IO, OUTPUT LOAD CURRENT (mA) Figure 6. Error Amp Open Loop Gain and Phase versus Frequency Figure 7. Error Amp Output Saturation Voltage versus Load Current 1.75 V VCC = 20 V AV = −1.0 CL = 10 pF TA = 25°C 3.00 V 20 mV/DIV 1.80 V Vref −2.0 f, FREQUENCY (Hz) VCC = 20 V AV = −1.0 CL = 10 pF TA = 25°C 1.75 V 0.50 V 1.70 V 1.0 μs/DIV 1.0 μs/DIV Figure 8. Error Amplifier Small Signal Transient Response Figure 9. Error Amplifier Large Signal Transient Response http://onsemi.com 4 10 1.0 0 2.0 −20 I pk , PEAK STARTUP CURRENT (mA) VCC = 20 V RT = 10 k CPin 8 = 1.0 μF TA = 25°C −40 −60 −80 32 4.0 8.0 12 16 Pulse tested with an on−time of 20 μs to 300 μs at < 1.0% duty cycle. The on−time is adjusted at Pin 1 for a maximum peak current out of Pin 3. 0 6.0 8.0 10 12 Figure 10. Regulator Output Voltage Change versus Source Current Figure 11. Peak Startup Current versus Power Supply Voltage 16 8.0 Pulse tested at 5.0 ms with < 1.0% duty cycle so that TJ is as close to TA as possible. −25 0 25 50 75 100 125 VCC = 20 V TA = 25°C 120 80 40 0 1.0 150 COSS measured at 1.0 MHz with 50 mVpp. 10 100 1000 VDS, DRAIN−SOURCE VOLTAGE (V) Figure 12. Power Switch Drain−Source On−Resistance versus Temperature Figure 13. Power Switch Drain−Source Capacitance versus Voltage 100 Rθ JA , THERMAL RESISTANCE JUNCTION−TO−AIR (°C/W) CT = 2.0 nF 2.4 1.6 RT = 10 k Pin 1 = Open Pin 4, 5, 10, 11, 12, 13 = Gnd TA = 25°C 0.8 10 20 14 160 TA, AMBIENT TEMPERATURE (°C) CT = 390 pF 0 4.0 VCC, POWER SUPPLY VOLTAGE (V) ID = 200 mA 0 −50 2.0 Ireg, REGULATOR SOURCE CURRENT (mA) 3.2 I CC, SUPPLY CURRENT (mA) 1.0 20 24 0 VPin 1 = 400 V TA = 25°C 0 0 COSS, DRAIN−SOURCE CAPACITANCE (pF) R DS(on), DRAIN−SOURCE ON−RESISTANCE (Ω ) Δ V reg, REGULATOR VOLTAGE CHANGE (mV MC33365 30 L = 12.7 mm of 2.0 oz. copper. Refer to Figure 15. 10 1.0 0.01 40 0.1 1.0 10 VCC, SUPPLY VOLTAGE (V) t, TIME (s) Figure 14. Supply Current versus Supply Voltage Figure 15. P Suffix Transient Thermal Resistance http://onsemi.com 5 100 ÎÎÎÎÎ ÎÎÎ ÎÎÎÎÎ ÎÎ R θ JA, THERMAL RESISTANCE JUNCTION−TO−AIR (°C/W) 100 Printed circuit board heatsink example 80 L RθJA 60 2.0 oz Copper L 3.0 mm Graphs represent symmetrical layout 40 4.0 3.0 2.0 PD(max) for TA = 70°C 20 0 5.0 0 10 20 1.0 30 40 0 50 P D , MAXIMUM POWER DISSIPATION (W) MC33365 L, LENGTH OF COPPER (mm) Figure 16. P Suffix (DIP−16) Thermal Resistance and Maximum Power Dissipation versus P.C.B. Copper Length PIN FUNCTION DESCRIPTION ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁ ÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁ ÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁÁ Pin Function Description 1 Startup Input This pin connects directly to the rectified ac line voltage source. Internally Pin 1 is tied to the drain of a high voltage startup MOSFET. During startup, the MOSFET supplies internal bias, and charges an external capacitor that connects from the VCC pin to ground. 2 − 3 VCC This is the positive supply voltage input. During startup, power is supplied to this input from Pin 1. When VCC reaches the UVLO upper threshold, the startup MOSFET turns off and power is supplied from an auxiliary transformer winding. 4, 5, 12, 13 Gnd These pins are the control circuit grounds. They are part of the IC lead frame and provide a thermal path from the die to the printed circuit board. 6 RT Resistor RT connects from this pin to ground. The value selected will program the Current Limit Comparator threshold and affect the Oscillator frequency. 7 CT Capacitor CT connects from this pin to ground. The value selected, in conjunction with resistor RT, programs the Oscillator frequency. 8 Regulator Output 9 Compensation 10 Voltage Feedback Input 11 BOK 14, 15 − 16 Power Switch Drain This pin has been omitted for increased spacing between the rectified ac line voltage on Pin 1 and the VCC potential on Pin 3. This 6.5 V output is available for biasing external circuitry. It requires an external bypass capacitor of at least 1.0 μF for stability. This pin is the Error Amplifier output and is made available for loop compensation. It can be used as an input to directly control the PWM Comparator. This is the inverting input of the Error Amplifier. It has a 2.6 V threshold and normally connects through a resistor divider to the converter output, or to a voltage that represents the converter output. This is the non−inverting input of the bulk capacitor voltage comparator. It has an input threshold voltage of 1.25V. This pin is connected through a resistor divider to the bulk capacitor line voltage. These pins have been omitted for increased spacing between the high voltages present on the Power Switch Drain, and the ground potential on Pins 12 and 13. This pin is designed to directly drive the converter transformer and is capable of switching a maximum of 700 V and 1.0 A. http://onsemi.com 6 MC33365 AC Input Startup Input Startup Control Current Mirror Regulator Output 6.5 V 8 Band Gap Regulator I VCC 3 UVLO 2.25 I 14.5 V/ 9.5 V 6 RT CT 1 DC Output BOK 11 4I 1.25 V Oscillator 7 16 PWM Latch Power Switch Drain Driver S Q R PWM Comparator Leading Edge Blanking 8.1 Thermal Shutdown Current Limit Comparator Compensation 405 9 270 μA Gnd Error Amplifier 2.6 V 10 Voltage Feedback Input 4, 5, 12, 13 Figure 17. Representative Block Diagram 2.6 V Capacitor CT 0.6 V Compensation Oscillator Output PWM Comparator Output PWM Latch Q Output Current Limit Propagation Delay Power Switch Gate Drive Current Limit Threshold Leading Edge Blanking Input (Power Switch Drain Current) Normal PWM Operating Range Figure 18. Timing Diagram http://onsemi.com 7 Output Overload MC33365 OPERATING DESCRIPTION Introduction The formula for the charge/discharge current along with the oscillator frequency are given below. The frequency formula is a first order approximation and is accurate for CT values greater than 500 pF. For smaller values of CT, refer to Figure 2. Note that resistor RT also programs the Current Limit Comparator threshold. The MC33365 represents a new higher level of integration by providing all the active high voltage power, control, and protection circuitry required for implementation of a flyback or forward converter on a single monolithic chip. This device is designed for direct operation from a rectified 240 Vac line source and requires a minimum number of external components to implement a complete converter. A description of each of the functional blocks is given below, and the representative block and timing diagrams are shown in Figures 17 and 18. Ichgńdscg + 5.4 RT The pulse width modulator consists of a comparator with the oscillator ramp voltage applied to the non−inverting input, while the error amplifier output is applied into the inverting input. The Oscillator applies a set pulse to the PWM Latch while CT is discharging, and upon reaching the valley voltage, Power Switch conduction is initiated. When CT charges to a voltage that exceeds the error amplifier output, the PWM Latch is reset, thus terminating Power Switch conduction for the duration of the oscillator ramp−up period. This PWM Comparator/Latch combination prevents multiple output pulses during a given oscillator clock cycle. The timing diagram shown in Figure 18 illustrates the Power Switch duty cycle behavior versus the Compensation voltage. The oscillator frequency is controlled by the values selected for the timing components RT and CT. Resistor RT programs the oscillator charge/discharge current via the Current Mirror 4 I output, Figure 4. Capacitor CT is charged and discharged by an equal magnitude internal current source and sink. This generates a symmetrical 50 percent duty cycle waveform at Pin 7, with a peak and valley threshold of 2.6 V and 0.6 V respectively. During the discharge of CT, the oscillator generates an internal blanking pulse that holds the inverting input of the AND gate Driver high. This causes the Power Switch gate drive to be held in a low state, thus producing a well controlled amount of output deadtime. The amount of deadtime is relatively constant with respect to the oscillator frequency when operating below 1.0 MHz. The maximum Power Switch duty cycle at Pin 16 can be modified from the internal 50% limit by providing an additional charge or discharge current path to CT, Figure 19. In order to increase the maximum duty cycle, a discharge current resistor RD is connected from Pin 7 to ground. To decrease the maximum duty cycle, a charge current resistor RC is connected from Pin 7 to the Regulator Output. Figure 5 shows an obtainable range of maximum output duty cycle versus the ratio of either RC or RD with respect to RT. 1.0 Current Limit Comparator and Power Switch The MC33365 uses cycle−by−cycle current limiting as a means of protecting the output power switch from overstress. Each on−cycle is treated as a separate situation. Current limiting is implemented by monitoring the output switch current buildup during conduction, and upon sensing an overcurrent condition, immediately turning off the switch for the duration of the oscillator ramp−up period. The Power Switch is constructed as a SENSEFET allowing a virtually lossless method of monitoring the drain current. It consists of a total of 1462 cells, of which 36 are connected to a 8.1 Ω ground−referenced sense resistor. The Current Sense Comparator detects if the voltage across the sense resistor exceeds the reference level that is present at the inverting input. If exceeded, the comparator quickly resets the PWM Latch, thus protecting the Power Switch. The current limit reference level is generated by the 2.25 I output of the Current Mirror. This current causes a reference voltage to appear across the 405 Ω resistor. This voltage level, as well as the Oscillator charge/discharge current are both set by resistor RT. Therefore when selecting the values for RT and CT, RT must be chosen first to set the Power Switch peak drain current, while CT is chosen second to set the desired Oscillator frequency. A graph of the Power Switch peak drain current versus RT is shown in Figure 3 with the related formula below. Current Mirror 8 2.25 I I RC Current Limit Reference 6 RT 4I RD CT 7 Oscillator Ichgńdscg 4CT PWM Comparator and Latch Oscillator and Current Mirror Regulator Output f[ Blanking Pulse PWM Comparator I Figure 19. Maximum Duty Cycle Modification http://onsemi.com 8 pk + 8.8 ǒ Ǔ R T − 1.077 1000 MC33365 The Power Switch is designed to directly drive the converter transformer and is capable of switching a maximum of 700 V and 1.0 A. Proper device voltage snubbing and heatsinking are required for reliable operation. A Leading Edge Blanking circuit was placed in the current sensing signal path. This circuit prevents a premature reset of the PWM Latch. The premature reset is generated each time the Power Switch is driven into conduction. It appears as a narrow voltage spike across the current sense resistor, and is due to the MOSFET gate to source capacitance, transformer interwinding capacitance, and output rectifier recovery time. The Leading Edge Blanking circuit has a dynamic behavior in that it masks the current signal until the Power Switch turn−on transition is completed. The current limit propagation delay time is typically 262 ns. This time is measured from when an overcurrent appears at the Power Switch drain, to the beginning of turn−off. VBULK Vref RUpper BOK 11 Undervoltage Lockout An Undervoltage Lockout comparator has been incorporated to guarantee that the integrated circuit has sufficient voltage to be fully functional before the output stage is enabled. The UVLO comparator monitors the VCC voltage at Pin 3 and when it exceeds 14.5 V, the reset signal is removed from the PWM Latch allowing operation of the Power Switch. To prevent erratic switching as the threshold is crossed, 5.0 V of hysteresis is provided. Startup Control An internal Startup Control circuit with a high voltage enhancement mode MOSFET is included within the MC33365. This circuitry allows for increased converter efficiency by eliminating the external startup resistor, and its associated power dissipation, commonly used in most off−line converters that utilize a UC3842 type of controller. Rectified ac line voltage is applied to the Startup Input, Pin 1. This causes the MOSFET to enhance and supply internal bias as well as charge current to the VCC bypass capacitor that connects from Pin 3 to ground. When VCC reaches the UVLO upper threshold of 15.2 V, the IC commences operation and the startup MOSFET is turned off. Operating bias is now derived from the auxiliary transformer winding, and all of the device power is efficiently converted down from the rectified ac line. The startup MOSFET will provide a steady current of 1.7 mA, Figure 11, as VCC increases or shorted to ground. The startup MOSFET is rated at a maximum of 400 V with VCC shorted to ground, and 500 V when charging a VCC capacitor of 1000 μF or less. Bulk Capacitor Voltage Comparator In order to avoid output voltage bouncing during electricity brownout condition, a Bulk Capacitor Voltage Comparator with programmable hysteresis is included in this device. The non−inverting input, pin 11, is connected to the voltage divider comprised of RUpper and RLower as shown in Figure 20 monitoring the bulk capacitor voltage level. The inverting input is connected to a threshold voltage of 1.25 V internally. As bulk capacitor voltage drops below the pre−programmed level, (Pin 11 drops below 1.25 V), a reset signal will be generated via internal protection logic to the PWM Latch so turning off the Power Switch immediately. An internal current source controlled by the state of the comparator provides a means to program the voltage hysteresis. The following equation shows the relationship between VBULK levels and the voltage divider network resistors. in K Ohm 25 [ VBulk_H * VBulk_L ] VBulk_H * 1.25 in K Ohm RLower + Protection Logic Figure 20. Bulk OK Functional Operation An fully compensated Error Amplifier with access to the inverting input and output is provided for primary side voltage sensing, Figure 17. It features a typical dc voltage gain of 82 dB, and a unity gain bandwidth of 1.0 MHz with 78 degrees of phase margin, Figure 6. The noninverting input is internally biased at 2.6 V ±3.1% and is not pinned out. The Error Amplifier output is pinned out for external loop compensation and as a means for directly driving the PWM Comparator. The output was designed with a limited sink current capability of 270 μA, allowing it to be easily overridden with a pull−up resistor. This is desirable in applications that require secondary side voltage sensing. [ VBulk_H * VBulk_L ] 1.25 V RLower Error Amplifier RUpper + 20 50 mA Regulator A low current 6.5 V regulated output is available for biasing the Error Amplifier and any additional control system circuitry. It is capable of up to 10 mA and has http://onsemi.com 9 MC33365 The MC33365 is contained in a heatsinkable plastic dual−in−line package in which the die is mounted on a special heat tab copper alloy lead frame. This tab consists of the four center ground pins that are specifically designed to improve thermal conduction from the die to the circuit board. Figure 16 shows a simple and effective method of utilizing the printed circuit board medium as a heat dissipater by soldering these pins to an adequate area of copper foil. This permits the use of standard layout and mounting practices while having the ability to halve the junction to air thermal resistance. The examples are for a symmetrical layout on a single−sided board with two ounce per square foot of copper. short−circuit protection. This output requires an external bypass capacitor of at least 1.0 μF for stability. Thermal Shutdown and Package Internal thermal circuitry is provided to protect the Power Switch in the event that the maximum junction temperature is exceeded. When activated, typically at 150°C, the Latch is forced into a ‘reset’ state, disabling the Power Switch. The Latch is allowed to ‘set’ when the Power Switch temperature falls below 140°C. This feature is provided to prevent catastrophic failures from accidental device overheating. It is not intended to be used as a substitute for proper heatsinking. http://onsemi.com 10 MC33365 PACKAGE DIMENSIONS PDIP−16 P SUFFIX CASE 648E−01 ISSUE O −A− R 16 9 M L −B− 1 8 P J F C DIM A B C D F G H J K L M P R S −T− SEATING PLANE S G NOTES: 1. DIMENSIONING AND TOLERANCING PER ANSI Y14.5M, 1982. 2. CONTROLLING DIMENSION: INCH. 3. DIMENSION L TO CENTER OF LEADS WHEN FORMED PARALLEL. 4. DIMENSION A AND B DOES NOT INCLUDE MOLD PROTRUSION. 5. MOLD FLASH OR PROTRUSIONS SHALL NOT EXCEED 0.25 (0.010). 6. ROUNDED CORNER OPTIONAL. K H D 13 PL 0.25 (0.010) M T B S A INCHES MIN MAX 0.740 0.760 0.245 0.260 0.145 0.175 0.015 0.021 0.050 0.070 0.100 BSC 0.050 BSC 0.008 0.015 0.120 0.140 0.295 0.305 0_ 10 _ 0.200 BSC 0.300 BSC 0.015 0.035 MILLIMETERS MIN MAX 18.80 19.30 6.23 6.60 3.69 4.44 0.39 0.53 1.27 1.77 2.54 BSC 1.27 BSC 0.21 0.38 3.05 3.55 7.50 7.74 0_ 10 _ 5.08 BSC 7.62 BSC 0.39 0.88 S The product described herein (MC33365), may be covered by one or more of the following U.S. patents: 4,553,084; 5,418,410; 5,477,175. There may be other patents pending. SENSEFET is a trademark of Semiconductor Components Industries, LLC (SCILLC) ON Semiconductor and are registered trademarks of Semiconductor Components Industries, LLC (SCILLC). SCILLC reserves the right to make changes without further notice to any products herein. SCILLC makes no warranty, representation or guarantee regarding the suitability of its products for any particular purpose, nor does SCILLC assume any liability arising out of the application or use of any product or circuit, and specifically disclaims any and all liability, including without limitation special, consequential or incidental damages. “Typical” parameters which may be provided in SCILLC data sheets and/or specifications can and do vary in different applications and actual performance may vary over time. All operating parameters, including “Typicals” must be validated for each customer application by customer’s technical experts. SCILLC does not convey any license under its patent rights nor the rights of others. SCILLC products are not designed, intended, or authorized for use as components in systems intended for surgical implant into the body, or other applications intended to support or sustain life, or for any other application in which the failure of the SCILLC product could create a situation where personal injury or death may occur. Should Buyer purchase or use SCILLC products for any such unintended or unauthorized application, Buyer shall indemnify and hold SCILLC and its officers, employees, subsidiaries, affiliates, and distributors harmless against all claims, costs, damages, and expenses, and reasonable attorney fees arising out of, directly or indirectly, any claim of personal injury or death associated with such unintended or unauthorized use, even if such claim alleges that SCILLC was negligent regarding the design or manufacture of the part. SCILLC is an Equal Opportunity/Affirmative Action Employer. This literature is subject to all applicable copyright laws and is not for resale in any manner. PUBLICATION ORDERING INFORMATION LITERATURE FULFILLMENT: Literature Distribution Center for ON Semiconductor P.O. Box 5163, Denver, Colorado 80217 USA Phone: 303−675−2175 or 800−344−3860 Toll Free USA/Canada Fax: 303−675−2176 or 800−344−3867 Toll Free USA/Canada Email: [email protected] N. American Technical Support: 800−282−9855 Toll Free USA/Canada Europe, Middle East and Africa Technical Support: Phone: 421 33 790 2910 Japan Customer Focus Center Phone: 81−3−5773−3850 http://onsemi.com 11 ON Semiconductor Website: www.onsemi.com Order Literature: http://www.onsemi.com/orderlit For additional information, please contact your local Sales Representative MC33365/D