FCX – AX SERIES FLOW TRANSMITTER Hydroseal® Diaphragm Version FHF...3 DATA SHEET FEATURES 1. Unique hydroseal diaphragm Permeation of hydrogen into the detecting unit through seal diaphragm can be suppressed thanks to the unique seal diaphragm (double coating) which employs coating of gold and ceramic. Micro Capacitance Silicone sensor Base material (SUS316L) Process cover Sensor unit Ceramics coating Gold coating Sealing diaphragm coated with gold and ceramics SPECIFICATIONS 2. High accuracy ± 0.15% accuracy for all calibrated spans is the standard feature for flow transmitter covering 3.2 to 130kPa (or, 320 mmH2O to 13 mH2O). Fuji’s Micro-capacitance silicon sensor assures feature. 3. Minimum environment influence Fuji's patented "Advanced Floating Cell" design which protects the pressure sensor against changes in temperature, static pressure, and overpressure substantially reduces total measurement error in actual field applications. 4. Application flexibility Various option that render the FCX-AX series suitable for almost any process applications include. — Analog indicator at either the electronics side or terminal side — Full range of hazardous location approvals — 4 12 -digit LCD meter — Stainless steel electronics housing — Built-in RFI filter and lightning arrester Functional specifications Service: Liquid, gas, or vapour Static pressure, span, and range limit: Type Span limit [kPa] {mbar} Static pressure [MPa] {bar} F F C C 33 35 –0.1 (–1 –0.1 (–1 to to + to to + 16) 160) 16) 160) Min. ( ( 3.2 ) 32 ) 13 130 ) Range limit Max. [kPa] {m bar} 32) +/– ( 320) (+/– 130) +/– ( 1300) (+/– 32 1 320) 130)) 1300) – Lower limit of static pressure (vacuum limit) ; Silicone fill sensor: See Fig. 1 Fluorinated fill sensor: 66kPa abs (500mmHg abs) at temperature below 60°C. – The maximum span of each sensor can be converted to different units using below factors. 1MPa=103kPa=10bar=10.19716kgf/cm2=145.0377psi 1kPa=10mbar=101.9716mmH2O=4.01463inH2O Overrage limit: To maximum static pressure limit EDSX6-107 Date Mar. 15, 1999 FHF...3 Output signal: 4 to 20mA DC Square root of diffential input pressure between 0.5% and 100% input. Linear or zero is selectable below 0.5% of input. Power supply: Transmitter operates on 10.5V to 45V DC at transmitter terminals. 10.5V to 32V DC for the units with optional arrester. Load limitations: see figure below [Ω] Load resistance 2000 1533Ω 1500 1000 600Ω Operating area 500 24V 250 10 16.1 10.5V Power voltage 45V 50 [V] Hazardous locations: (Approval pending) Authorities BASEEFA Factory Mutual CSA RIIS SAA Flameproof Ex ds IIC T5, T6 Class I II III Div. 1 Groups B thru. G Class I II III Div. 1 Groups C thru. G Ex ds IIB+H2 T4 Ex d II C T5, T6 IP 66/67 Intrinsic safety EEx ia IIC T4, T5 Class I II III Div. 1 Groups A thru. F Class I II III Div. 1 Groups A thru. G — Ex ia II C T5, T6 IP 66/67 Type N Nonincendive Ex N II T5 Class I II III Div. 2 Groups A thru. G Class I II III Div. 2 Groups A thru. G — Ex n II C T5, T6 IP 66/67 Zero/span adjustment: Zero is adjustable from the external adjustment screw. The adjustment screw can also function to adjust span when MODE SWITCH (located on the electronics unit) is in the span mode. INHIBIT mode to disable the adjustable screw is also available. Damping: Adjustable electrical damping. The time constant is adjustable to 0, 0.3, 1.2, 4.8, or 19.2 seconds. Zero elevation/suppression: –100% to +100% of URL Normal/reverse action: Selectable by moving a jumper pin located on the electronics unit. Indication: Analog indicator or 4 12 -digit LCD meter, as specified. Burnout direction: If self-diagnostic detect transmitter failure, the analog signal will be driven to either “Output Hold”, “Output Overscale” or “Output Underscale” modes. Model FHF: Unless otherwise specified in the order, the transmitter will be shipped in “Output Hold” mode. (Output signal just before failure happens is maintained.) 2 “Output Hold”: Output signal is hold as the value just before failure happens. “Output Overscale”: Approx. 21.6mA “Output Underscale”: Approx. 3.8mA 3.2 3.8 4 20 20.8 Over scale Burnout 0 Normal operating range Under scale Probable under range Burnout 21.6 Probable over range Loop-check output: Transmitter can output constant signal of 4mA, 12mA, or 20mA if MODE SWITCH is set to the loop check mode. Temperature limit: Ambient: – 40 to + 85°C (– 20 to + 80°C for LCD indicator) (– 40 to + 60°C for arrester option) (– 10 to + 60°C for fluorinated oil fill transmitter) For explosionproof units (flameproof or intrinsic safety), ambient temperature must be within the limits specified in each standard. Process: – 40 to +120°C for silicone fill sensor – 20 to +80°C for fluorinated oil fill sensor Storage: – 40 to +90°C Humidity limit: 0 to 100% RH Performance specifications Accuracy rating: Output 50 to 100%: 0.15% of span Output 20 to 50%: 0.375% of span Output 10 to 20%: 0.75% of span (Including linearity, hysteresis, and repeatability) Stability: ± 0.15% of upper range limit (URL) for 24 months Temperature effect: Effects per 28°C change between the limits of – 40°C and +85°C Shift at 20% output (% of URL) Range code (6th digit in "Code symbols") “3”/ 32kPa {320m bar} max. span “4”/ 64kPa {640m bar} max. span “5”/ 130kPa {1300m bar} max. span ± 0.25+0.19 URL %/28°C Span ( ) Static pressure effect: Static pressure code (5th digit in "Code symbols") Shift at 20% output (% of URL) ± 0.375%/10MPa{100bar} “3” Overrange effect: Shift at 20% output (% of URL) Static pressure code (5th digit in "Code symbols") Shift at 20% output (% of URL) ± 0.75% / 16MPa {160bar } (*1) “3” 1 (* ) in case of 6th code “5”. Supply voltage effect: Less than 0.05% of calibrated span per 10V RFI effect: Less than 0.2% of URL for the frequencies of 20 to 1000MHz and field strength 30 V/m when electronics covers on. (Classification: 2-abc: 0.2% span per SAMA PMC 33.1) Step response: (without electrical damping) FHF FHF 4, Time constant 3 0.45 s 5 0.2 s Dead time approx. 0.3 s Mounting position effect: Zero shift, less than 0.12kPa {1.2m bar} for a 10° tilt in any plane. No effect on span. This error can be corrected by adjusting Zero. (Double the effect for fluorinated fill sensors) Dielectric strength: 500V AC, 50/60Hz 1 min., between circuit and earth. Insulation resistance: More than 100MΩ at 500V DC. Turn-on time: 4 sec. Internal resistance for external field indicator: 12Ω or less Physical specifications Electrical connections: G1/2, 1/2-14 NPT, Pg13.5, or M20 x 1.5 conduit, as specified. Process connections: 1/4-18 NPT or Rc1/4 on 54mm centers, as specified. Meets DIN 19213. Process-wetted parts material: Material code (7th figure Process cover in "Code symbols") C 316 stainless steel(*1) Diaphragm Wetted sensor body Optional features Indicator: A plug-in analog indicator (1.5% accuracy) can be housed in the electronics compartment or in the terminal box of the housing. 1 An optional 4 2 digits LCD meter is also available. Arrester: A built-in arrester protects the electronics from lightning surges. Lightning surge immunity : 4KV (1.2 x 50µs) Oxygen service: Special cleaning procedures are followed throughout the process to maintain all process wetted parts oil-free. The fill fluid is fluorinated oil. Chlorine service: Oil-free procedures as above. Includes fluorinated oil for fill. Degreasing: Process-wetted parts are cleaned, but the fill fluid is standard silicone oil. Not for use on oxygen or chlorine measurement. NACE specification: Metallic materials for all pressure boundary parts comply with NACE MR-01-75. ASTM B7M or L7M bolts and 2HM nuts (Class II) are available. Static pressure rating for code “3” (160 bar) is degraded to 100 bar. Vacuum service: Special silicone oil and filling procedure are applied. See below figure. Vent/drain Sealing liquid:Silicone oil (Code:Y,G,N) Sealing liquid:Silicone oil (Code:R) 316L stainless 316 stainless steel(*2) steel 316 stainless steel Notes: * (1) SCS14 per JIS G 5121 (2) The diaphragm face is coated with gold and ceramic. Remark: Sensor O-rings: Viton and teflon selectable. Availability of above material design depends on ranges and static pressure. Refer to “Code symbols”. Non-wetted parts material: Electronics housing: Low copper die-cast aluminum alloy (standard), finished with epoxy/polyurethane double coating, or 304 stainless steel, as specified. Bolts and nuts: Cr-Mo alloy (standard), 304 stainless steel (for static pressure code “1”, “2”, and “3” only), or 630 stainless steel (for static pressure code "4" only). Static pressure rating for code “3” with 304 stainless steel bolts is degraded to 10MPa{100bar}. Fill fluid: Silicone oil (standard) or fluorinated oil (Daifloil) Mounting bracket: Carbon steel with epoxy coating or 304 stainless steel, as specified [kPa abs] {mbar abs} 101 {1010} Operating pressure Type Environmental protection: IEC IP67 and NEMA 4X Mounting: On 60.5mm (JIS 50A) pipe using mounting bracket, direct wall mounting, or direct process mounting. Mass{weight}: Transmitter approximately 4.4kg without options. Add; 0.5kg for mounting bracket 0.8kg for indicator option 4.5kg for stainless steel housing option 53.3 {533} Operating area 6.7 {67} 2.7 {27} –40 –15 60 85 120 Process temperature[°C ] Fig. 1 Relation between process temperature and operating pressure 3 FHF...3 Customer tag: Coating of cell: A stainless steel tag with customer tag data is wired to the transmitter. Cell's surface is finished with epoxy/ polyuretane double coating. Specify if environment is extremely corrosive. ACCESSORIES Oval flanges: (Model FFP, refer to Data Sheet No. EDS6-10) Converts process connection to 1/2-14 NPT or to Rc1/2; in carbon steel or in 316 stainless steel. Three-value manifolds: (Model FFN, refer to Data Sheet No. EDS6-10) Available in carbon steel or in 316 stainless steel and in pressure rating 16MPa {160bar} or 42MPa{420bar}. The product conforms to the requirements of the Electromagnetic compatibility Directive 89/336/EEC as detailed within the technical construction file number TN510412. The applicable standards used to demonstrate compliance are :EMI (Emission) EN50081-1 : 1992 Test item Frequency range Basic standard Applicable Electromagnetic Radiation Disturbance 30-1000MHz EN55022 Class B EMS (Immunity) EN50082-1 : 1992 No. Test item Test specification Basic standard Performance criteria 1 Electrostatic discharge 8kV (Air) IEC 801-2:1984 B 2 Radio-frequency 27-500MHz electromagnetic 3V/m IEC 801-3:1984 field. (Unmodulated) A 3 Fast transients common mode 0.5kV, 5/50 (Tr/Th) ns 5kHz Rep. IEC 801-4:1988 B "LVD - The transmitter is not covered by the requirements of the LVD standard." 4 CODE SYMBOLS 1 2 3 4 5 6 7 8 F HF 9 10 11 12 13 14 15 Description 3 S T V W X Connections Process connection Oval flange screw Conduit connection Rc1/4 1/4-18NPT 1/4-18NPT 1/4-18NPT 1/4-18NPT 7/16-20UNF 7/16-20UNF M10 M10 7/16-20UNF G 1/2 1/2-14NPT Pg 13.5 M20×1.5 Pg 13.5 Span and materials Static pressure [MPa] {bar} –0.1 to +16 {–1 to +160} 33C Span limit (*2) [kPa] (m bar) 3.2…32 {32…320} Process cover Diaphragm Wetted cell body 316 stainless steel 316L stainless steel (*1) 316 stainless steel 13…130 {130…1300} 35C A B C D J E F G H K L Q A B C D E M N G H J K P R T Q A B C D E F Indicator and arrester Indicator Arrester None None Analog, 0 to 100% linear scale None Analog, 0 to 100% sq. root scale None Analog, custom scale None Analog, double scale None None Yes Analog, 0 to 100% linear scale Yes Analog, 0 to 100% sq. root scale Yes Analog, custom scale Yes Analog, double scale Yes Digital, 0 to 100% None Digital, 0 to 100% Yes Approvals for hazardous locations (Approval pending) None (for ordinary locations) JIS, Flameproof (Conduit seal) JIS, Flameproof (Cable gland seal) FM, Flameproof (or explosionproof) CSA, Flameproof (or explosionproof) BASEEFA, Flameproof (Conduit seal) BASEEFA, Flameproof (Cable gland seal) (Conduit connection G 1/2 only) JIS, Intrinsic safety FM, Intrinsic safety and nonincendive CSA, Intrinsic safety and nonincendive CENELEC, Intrinsic safety CENELEC, Intrinsic safety and BASEEFA, Type N SAA Flameproof (Conduit seal)(Available for 4th digit code "S,T,W") SAA Intrinsic safety (Available for 4th digit code "S,T,W") SAA Type–N (non-sparking)(Available for 4th digit code "S,T,W") Side vent/ drain and mounting bracket Side vent/drain Mounting bracket None None None Yes, carbon steel None Yes, stainless steel Yes None Yes Yes, carbon steel Yes Yes, stainless steel Notes: * (1) The diaphragm face is coated with gold and ceramic. 5 FHF...3 1 2 3 4 5 6 7 8 FHF 9 10 11 12 13 14 15 Description 3 Stainless steel parts Stainless steel tag plate None Yes None Yes None Yes None Yes Y B C E M N P Q Y W G A N A B A B C D E Stainless steel elec, housing None None Yes Yes None None Yes Yes Coating of cell None None None None Yes Yes Yes Yes Special applications and fill fluid Treatment Fill fluid None (standard) Silicone oil None (standard) Fluorinated oil Degreasing Silicone oil Oxygen service Fluorinated oil (Material code "W", "V") NACE specification Silicone oil (Not available for 7th digit code "T", "U" and 15th digit code "A", "B") Sensor O-ring Viton Teflon Bolt/nut Cr-Mo alloy hexagon socket head cap screw/carbon steel nut Cr-Mo alloy hexagon bolt/nut NACE bolt/nut (ASTM A193 B7M/A194 2HM) (*2) NACE bolt/nut (ASTM A320 L7M/A194 2HM) } 304 stainless steel/304 stainless steel } (*3)(*4) Notes: (*2) Static pressure should be –0.1 to +10MPa{–1 to +100bar}. (*3) Available for the case of stainless steel bolt with the 5th digit code "3", static pressure should be –0.1 to +10MPa {–1 to + 100bar}. (*4) In case of tropical use, select a stainless bolts and nuts. 6 OUTLINE DIAGRAM (Unit:mm) Fastener (In case of 10th digit code “B,C,M,N“) Vent/drain plug (When the vent/drain plug attatched on the upper side of the detector) Zero/span ADJ. screw In case of 4th digit code “S,V,W,X“ Mtg. Pipe JIS 50A (2") 70 50 126.5 110 Up 43.5 ø80 104 “A“ Press. conn. 88 Down 38 “B“ Conduit conn. 37 120 242 With field ind. (option) 51 71 U - Bolt M8 4 Holes 9 dia. Vent/drain plug Cable gland (option) see note 58 “C“ Conduit conn. (27) Earth terminal (both side ) see table1 Detail “A“ (press conn.) Detail “C“ DETAIL “B“ (Conduit conn.) Ø80 ø18.5 ø13 ø 15 41.3 Side vent (option) 270 E 17 8 Oval flange screw see table1 1 F 2.5 H L.P. ø7 G 1/2 D H.P. See table 1 see table 1 2-M8 × 12 4th digit code F Press. conn. H S G1/2 54 T 1/2 16 5 –14NPT 1/4–18NPT 70 V Pg13.5 1/4–18NPT W M20 × 1.5 16 5 X Pg13.5 54 104 CONNECTION DIAGRAM + Conduit conn. D E – 17 8 8 8 4.5 4.5 Rc1/4 1/4–18NPT 1/4–18NPT Oval flange screw 7/16-20UNF Screw depth13 7/16-20UNF Screw depth13 M10 Screw depth13 7M10 Screw depth13 7/16-20UNF Screw depth13 Earth terminal M4 No. 8-32UNC M4 M4 M4 Table 1 CK+ CK– + – Note1) : Cable gland is supplied in case of flamproof packing type. ø11 cable is suitable. S T FHF V W X C 3 7 FHF...3 Head office 11-2 Osaki 1-chome, Shinagawa-ku, Tokyo, 141-0032 Japan Phone: 81-3-5435-7111 http://www.fujielectric.co.jp/eng/sg/KEISOKU/welcome.htm Sales Div. International Sales Dept. No.1, Fuji-machi, Hino-city, Tokyo, 191-8502 Japan Phone: 81-42-585-6201, 6202 Fax: 81-42-585-6187, 6189 Information in this catalog is subject to change without notice. Printed in Japan