ACPL-P340 and ACPL-W340 1.0 Amp Output Current IGBT Gate Drive Optocoupler with Rail-to-Rail Output Voltage in Stretched SO6 Data Sheet Description Features The ACPL-P340/W340 contains an AlGaAs LED, which is optically coupled to an integrated circuit with a power output stage. This optocoupler is ideally suited for driving power IGBTs and MOSFETs used in motor control inverter applications. The high operating voltage range of the output stage provides the drive voltages required by gate controlled devices. The voltage and high peak output current supplied by this optocoupler make it ideally suited for direct driving IGBT with ratings up to 1200 V / 50 A. For IGBTs with higher ratings, this optocoupler can be used to drive a discrete power stage which drives the IGBT gate. The ACPL-P340 and ACPL-W340 have the highest insulation voltage of VIORM = 891 Vpeak and VIORM = 1140 Vpeak respectively in the IEC/ EN/DIN EN 60747-5-2. 1.0 A maximum peak output current 0.8 A minimum peak output current Rail-to-rail output voltage 200 ns maximum propagation delay 100 ns maximum propagation delay difference LED current input with hysteresis 35 kV/s minimum Common Mode Rejection (CMR) at VCM = 1500 V ICC = 3.0 mA maximum supply current Under Voltage Lock-Out protection (UVLO) with hysteresis Wide operating VCC Range: 15 to 30 V Functional Diagram Industrial temperature range: -40° C to 105° C Safety Approval: ANODE 1 6 – UL Recognized 3750/5000 VRMS for 1 min. VCC – CSA NC 2 5 – IEC/EN/DIN EN 60747-5-2 VIORM = 891/1140 Vpeak VOUT Applications CATHODE 3 4 IGBT/MOSFET gate drive VEE AC and Brushless DC motor drives Note: A 1 F bypass capacitor must be connected between pins VCC and VEE. Renewable energy inverters Industrial inverters Switching power supplies Truth Table LED VCC – VEE “POSITIVE GOING” (i.e., TURN-ON) VCC – VEE “NEGATIVE GOING” (i.e., TURN-OFF) VO OFF ON ON ON 0 – 30 V 0 – 12.1 V 12.1 – 13.5 V 13.5 – 30 V 0 – 30 V 0 – 11.1 V 11.1 – 12.4 V 12.4 – 30 V LOW LOW TRANSITION HIGH CAUTION: It is advised that normal static precautions be taken in handling and assembly of this component to prevent damage and/or degradation which may be induced by ESD. Ordering Information ACPL-P340 is UL Recognized with 3750 VRMS for 1 minute per UL1577. ACPL-W340 is UL Recognized with 5000 VRMS for 1 minute per UL1577. Option Part number RoHS Compliant Package Surface Mount ACPL-P340 ACPL-W340 -000E Stretched SO-6 X -500E Tape & Reel IEC/EN/DIN EN 60747-5-2 X -060E X -560E X Quantity 100 per tube X X 1000 per reel X 100 per tube X 1000 per reel To order, choose a part number from the part number column and combine with the desired option from the option column to form an order entry. Example 1: ACPL-P340-560E to order product of Stretched SO-6 Surface Mount package in Tape and Reel packaging with IEC/EN/ DIN EN 60747-5-2 Safety Approval in RoHS compliant. Example 2: ACPL-W340-000E to order product of Stretched SO-6 Surface Mount package in Tube packaging and RoHS compliant. Option datasheets are available. Contact your Avago sales representative or authorized distributor for information. 2 Package Outline Drawings ACPL-P340 Stretched SO-6 Package (7 mm clearance) 4.580 +– 0.254 0 1.27 (0.050) BSG 0.381 ±0.127 (0.015 ±0.005) Land Pattern Recommendation (0.180 +– 0.010 0.000 ) 0.76 (0.03) 1.27 (0.05) 10.7 (0.421) 2.16 (0.085) 7.62 (0.300) 1.590 ±0.127 (0.063 ±0.005) 6.81 (0.268) 0.45 (0.018) 45° 3.180 ±0.127 (0.125 ±0.005) 7° 7° 7° 0.20 ±0.10 (0.008 ±0.004) 7° 1 ±0.250 (0.040 ±0.010) 5° NOM. 0.254 ±0.050 (0.010 ±0.002) Floating Lead Protusions max. 0.25 (0.01) Dimensions in Millimeters (Inches) 9.7 ±0.250 (0.382 ±0.010) Lead Coplanarity = 0.1 mm (0.004 Inches) ACPL-W340 Stretched SO-6 Package (8 mm clearance) 4.580 +– 0.254 0 (0.180 +– 0.010 0.000 ) 1.27 (0.050) BSG 0.381 ±0.127 (0.015 ±0.005) Land Pattern Recommendation 0.76 (0.03) 1 6 2 5 3 4 1.27 (0.05) ( 6.807 +– 0.127 0 0.268 +– 0.005 0.000 7.62 (0.300) ) 1.590 ±0.127 (0.063 ±0.005) 7° 45° 0.45 (0.018) 1.905 (0.075) 12.65 (0.5) 3.180 ±0.127 (0.125 ±0.005) 7° 0.20 ±0.10 (0.008 ±0.004) 0.750 ±0.250 (0.0295 ±0.010) 7° 35° NOM. 11.500 ±0.25 (0.453 ±0.010) 3 7° 0.254 ±0.050 (0.010 ±0.002) Floating Lead Protusions max. 0.25 (0.01) Dimensions in Millimeters (Inches) Lead Coplanarity = 0.1 mm (0.004 Inches) Recommended Pb-Free IR Profile Recommended reflow condition as per JEDEC Standard, J-STD-020 (latest revision). Non- Halide Flux should be used. Regulatory Information The ACPL-P340/W340 is approved by the following organizations: UL Recognized under UL 1577, component recognition program up to VISO = 3750 VRMS (ACPL-P340) and VISO = 5000 VRMS (ACPL-W340) expected prior to product release. CSA CSA Component Acceptance Notice #5, File CA 88324 IEC/EN/DIN EN 60747-5-2 (Option 060 Only) Maximum Working Insulation Voltage VIORM = 891 Vpeak (ACPL-P340) and VIORM = 1140 Vpeak (ACPL-W340) Table 1. IEC/EN/DIN EN 60747-5-2 Insulation Characteristics* (Option 060 – Under Evaluation) ACPL-P340 Option 060 ACPL-W340 Option 060 Installation classification per DIN VDE 0110/1.89, Table 1 for rated mains voltage ≤ 150 Vrms for rated mains voltage ≤ 300 Vrms for rated mains voltage ≤ 450 Vrms for rated mains voltage ≤ 600 Vrms for rated mains voltage ≤ 1000 Vrms I – IV I – IV I – III I – III I – IV I – IV I – IV I – IV I – III Climatic Classification 55/100/21 55/100/21 Description Symbol Pollution Degree (DIN VDE 0110/1.89) Unit 2 2 Maximum Working Insulation Voltage VIORM 891 1140 Vpeak Input to Output Test Voltage, Method b* VIORM x 1.875 = VPR, 100% Production Test with tm = 1 sec, Partial discharge < 5 pC VPR 1671 2137 Vpeak Input to Output Test Voltage, Method a* VIORM x 1.6 = VPR, Type and Sample Test, tm = 10 sec, Partial discharge < 5 pC VPR 1426 1824 Vpeak Highest Allowable Overvoltage (Transient Overvoltage tini = 60 sec) VIOTM 6000 8000 Vpeak Safety-limiting values – maximum values allowed in the event of a failure. Case Temperature Input Current Output Power TS IS, INPUT PS, OUTPUT 175 230 600 175 230 600 °C mA mW Insulation Resistance at TS, VIO = 500 V RS >109 >109 * Refer to the optocoupler section of the Isolation and Control Components Designer’s Catalog, under Product Safety Regulations section, (IEC/EN/ DIN EN 60747-5-2) for a detailed description of Method a and Method b partial discharge test profiles. Note: These optocouplers are suitable for “safe electrical isolation” only within the safety limit data. Maintenance of the safety data shall be ensured by means of protective circuits. Surface mount classification is Class A in accordance with CECC 00802. 4 Table 2. Insulation and Safety Related Specifications Parameter Symbol ACPL-P340 ACPL-W340 Units Conditions Minimum External Air Gap (External Clearance) L(101) 7.0 8.0 mm Measured from input terminals to output terminals, shortest distance through air. Minimum External Tracking (External Creepage) L(102) 8.0 8.0 mm Measured from input terminals to output terminals, shortest distance path along body. 0.08 0.08 mm Through insulation distance conductor to conductor, usually the straight line distance thickness between the emitter and detector. >175 >175 V DIN IEC 112/VDE 0303 Part 1 IIIa IIIa Minimum Internal Plastic Gap (Internal Clearance) Tracking Resistance (Comparative Tracking Index) CTI Isolation Group Material Group (DIN VDE 0110, 1/89, Table 1) Notes: 1. All Avago data sheets report the creepage and clearance inherent to the optocoupler component itself. These dimensions are needed as a starting point for the equipment designer when determining the circuit insulation requirements. However, once mounted on a printed circuit board, minimum creepage and clearance requirements must be met as specified for individual equipment standards. For creepage, the shortest distance path along the surface of a printed circuit board between the solder fillets of the input and output leads must be considered (the recommended Land Pattern does not necessarily meet the minimum creepage of the device). There are recommended techniques such as grooves and ribs which may be used on a printed circuit board to achieve desired creepage and clearances. Creepage and clearance distances will also change depending on factors such as pollution degree and insulation level. Table 3. Absolute Maximum Ratings Parameter Symbol Min. Max. Units Note Storage Temperature TS -55 125 °C Operating Temperature TA -40 105 °C Output IC Junction Temperature TJ 125 °C Average Input Current IF(AVG) 25 mA Peak Transient Input Current (<1 s pulse width, 300 pps) IF(TRAN) 1 A Reverse Input Voltage VR 5 V “High” Peak Output Current IOH(PEAK) 1.0 A 2 1.0 A 2 35 V 500 ns 1 “Low” Peak Output Current IOL(PEAK) Total Output Supply Voltage (VCC - VEE) Input Current (Rise/Fall Time) tr(IN) / tf(IN) Output Voltage VO(PEAK) VCC V Output IC Power Dissipation PO 700 mW 3 Total Power Dissipation PT 745 mW 4 Lead Solder Temperature 260° C for 10 sec., 1.6 mm below seating plane 0 -0.5 Table 4. Recommended Operating Conditions Parameter Symbol Min. Max. Units Operating Temperature TA -40 105 °C Output Supply Voltage (VCC - VEE) 15 30 V Input Current (ON) IF(ON) 7 16 mA Input Voltage (OFF) VF(OFF) -3.6 0.8 V 5 Note Table 5. Electrical Specifications (DC) Unless otherwise noted, all typical values are at TA = 25° C, VCC - VEE = 30 V, VEE = Ground; all minimum and maximum specifications are at recommended operating conditions (TA = -40 to 105° C, IF(ON) = 7 to 16 mA, VF(OFF) = -3.6 to 0.8 V, VEE = Ground, VCC = 15 to 30 V). Parameter Symbol Min. High Level Peak Output Current IOH Low Level Peak Output Current IOL High Level Output Voltage VOH Units Test Conditions Fig. Note -0.3 A VO = VCC – 4 V 14 5 -0.8 A VCC - VO ≤ 15 V 0.3 A VO = VEE + 2.5 V 0.8 A VO - VEE ≤ 15 V V IO = -100 mA 2, 16 Vcc – 0.3 Typ. Max. Vcc – 0.2 6 15 High Level Output Voltage VOH Vcc V IO = 0 mA, IF = 10 mA 1 Low Level Output Voltage VOL 0.1 0.2 V IO = 100 mA 5, 17 High Level Supply Current ICCH 1.9 3.0 mA Rg = 10 , Cg = 25 nF, IF = 10 mA 4, 5 Low Level Supply Current ICCL 1.9 3.0 mA Rg = 10 , Cg = 25 nF, VF = 0 V Threshold Input Current Low to High IFLH 1.5 4.0 mA Rg = 10 , Cg = 25 nF, VO > 5 V 6, 7, 8 Threshold Input Voltage High to Low VFHL 0.8 Input Forward Voltage VF 1.2 V IF = 10 mA 13 Temperature Coefficient of Input Forward Voltage VF/TA mV/°C IF = 10 mA Input Reverse Breakdown Voltage BVR V IR = 100 A Input Capacitance CIN pF f = 1 MHz, VF = 0 V V VO > 5 V, IF = 10 mA UVLO Threshold UVLO Hysteresis 6 V 1.55 1.95 -1.7 5 70 VUVLO+ 12.1 12.8 13.5 VUVLO- 11.1 11.8 12.4 UVLOHYS 1.0 V 5 7 19 8,9 Table 6. Switching Specifications (AC) Unless otherwise noted, all typical values are at TA = 25° C, VCC - VEE = 30 V, VEE = Ground; all minimum and maximum specifications are at recommended operating conditions (TA = -40 to 105° C, IF(ON) = 7 to 16 mA, VF(OFF) = -3.6 to 0.8 V, VEE = Ground, VCC = 15 to 30 V). Parameter Symbol Min. Typ. Max. Units Test Conditions Fig. Propagation Delay Time to High Output Level tPLH 50 98 200 ns Propagation Delay Time to Low Output Level tPHL 50 95 200 ns 8, 9, 10, 11, 12, 20 Pulse Width Distortion PWD 22 70 ns Rg = 10 , Cg = 25 nF, f = 20 kHz, Duty Cycle = 50%, IF = 7 mA to 16 mA, VCC = 15 V to 30 V Propagation Delay Difference Between Any Two Parts PDD (tPHL - tPLH) 100 ns Rise Time tR Fall Time tF 40 ns Output High Level Common Mode Transient Immunity |CMH| 35 50 kV/s TA = 25° C, IF = 10 mA, 21 VCC = 30 V, VCM = 1500 V with split resistors 12, 13 Output Low Level Common Mode Transient Immunity |CML| 35 50 kV/s TA = 25° C, VF = 0 V, VCC = 30 V, VCM = 1500 V with split resistors 12, 14 -100 43 10 27, 28 ns Vcc = 30 V Note 11 20 Table 7. Package Characteristics Unless otherwise noted, all typical values are at TA = 25° C; all minimum/maximum specifications are at recommended operating conditions. Parameter Symbol Device Min. Input-Output Momentary Withstand Voltage* VISO ACPL-P340 ACPL-W340 Typ. Max. Units Test Conditions 3750 VRMS RH < 50%, t = 1 min., TA = 25° C 15,17 5000 VRMS RH < 50%, t = 1 min., TA = 25° C 16,17 17 Input-Output Resistance RI-O >5012 VI-O = 500 VDC Input-Output Capacitance CI-O 0.6 pF f =1 MHz LED-to-Ambient Thermal Resistance R11 135 °C/W LED-to-Detector Thermal Resistance R12 27 Detector-to-LED Thermal Resistance R21 39 Detector-to-Ambient Thermal Resistance R22 47 * 7 Fig. Note 18 The Input-Output Momentary Withstand Voltage is a dielectric voltage rating that should not be interpreted as an input-output continuous voltage rating. For the continuous voltage rating, refer to your equipment level safety specification or Avago Technologies Application Note 1074 entitled “Optocoupler Input-Output Endurance Voltage.” Notes: 1. Derate linearly above 70° C free-air temperature at a rate of 0.3 mA/°C. 2. Maximum pulse width = 10 s. This value is intended to allow for component tolerances for designs with IO peak minimum = 0.8 A. See applications section for additional details on limiting IOH peak. 3. Derate linearly above 85° C free-air temperature at a rate of 16.9 mW/°C. 4. Derate linearly above 85° C free-air temperature at a rate of 15.3 mW/°C. The maximum LED junction temperature should not exceed 125° C. 5. Maximum pulse width = 50 s. 6. Output is sourced at -0.8 A with a maximum pulse width = 10 s. VCC-VO is measured to ensure 15 V or below. 7. Output is sourced at 0.8 A with a maximum pulse width = 10 s. VO-VEE is measured to ensure 15 V or below. 8. In this test VOH is measured with a DC load current. When driving capacitive loads, VOH will approach VCC as IOH approaches zero amps. 9. Maximum pulse width = 1 ms. 10. Pulse Width Distortion (PWD) is defined as |tPHL-tPLH| for any given device. 11. The difference between tPHL and tPLH between any two ACPL-P340 parts under the same test condition. 12. Pin 2 needs to be connected to LED common. 13. Common mode transient immunity in the high state is the maximum tolerable dVCM/dt of the common mode pulse, VCM, to assure that the output will remain in the high state (i.e., VO > 15.0 V). 14. Common mode transient immunity in a low state is the maximum tolerable dVCM/dt of the common mode pulse, VCM, to assure that the output will remain in a low state (i.e., VO < 1.0 V). 15. In accordance with UL1577, each optocoupler is proof tested by applying an insulation test voltage ≤ 4500 VRMS for 1 second (leakage detection current limit, II-O < 5 A). 16. In accordance with UL1577, each optocoupler is proof tested by applying an insulation test voltage ≤ 6000 VRMS for 1 second (leakage detection current limit, II-O < 5 A). 17. Device considered a two-terminal device: pins 1, 2, and 3 shorted together and pins 4, 5 and 6 shorted together. 18. The device was mounted on a high conductivity test board as per JEDEC 51-7. 8 (VOH-VCC) - HIGH OUTPUT VOLTAGE DROP - V VOH - HIGH OUTPUT RAIL VOLTAGE - V 29.84 IF = 10 mA IOUT = 0 mA VCC = 30 V VEE = 0 V 29.83 29.82 29.81 29.8 29.79 29.78 29.77 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 TA - TEMPERATURE - °C Figure 1. High output rail voltage vs. temperature -0.05 -0.1 -0.15 -0.2 -0.25 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 TA - TEMPERATURE - °C 2.5 ICC - SUPPLY CURRENT - mA 0.12 0.1 0.08 0.06 VF (OFF) = 0 V IOUT = 100 mA VCC = 15 to 30 V VEE = 0 V 0.04 0.02 2 1.5 1 ICCH ICCL -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 TA - TEMPERATURE - °C -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 TA - TEMPERATURE - °C Figure 3. VOL vs. temperature Figure 4. ICC vs. temperature 2.5 34 TA = 25° C VCC = 30 V VEE = 0 V 29 2 VO - OUTPUT VOLTAGE - V ICC - SUPPLY CURRENT - mA IF = 10 mA for ICCH VF = 0 V for ICCL VCC = 30 V VEE = 0 V 0.5 0 0 1.5 1 IF = 10 mA for ICCH VF = 0 V for ICCL TA = 25° C VEE = 0 V 0.5 ICCL ICCH 24 19 14 9 IFLH ON IFLH OFF 4 0 -1 15 Figure 5. ICC vs. VCC 9 IF = 7 to 16 mA IOUT = -100 mA VCC = 15 to 30 V VEE = 0 V Figure 2. VOH vs. temperature 0.14 VOL - OUTPUT LOW VOLTAGE - V 0 20 25 VCC - SUPPLY VOLTAGE - V 30 0 0.5 1 1.5 2 2.5 IFLH - LOW TO HIGH CURRENT THRESHOLD - mA Figure 6. IFLH hysteresis 3 VCC = 15 to 30 V VEE = 0 V TP - PROPAGATION DELAY - ns IFLH - LOW TO HIGH CURRENT THRESHOLD -mA 120 2.4 2.2 2 1.8 1.6 1.4 1.2 1 0.8 0.6 0.4 0.2 0 IFLH ON IFLH OFF 110 100 90 70 15 120 120 110 110 100 90 VCC = 30 V, VEE = 0 V TA = 25° C Rg = 10 7, Cg = 25 nF DUTY CYCLE = 50% f = 20 kHz 80 70 TPLH TPHL 8 10 12 14 IF - FORWARD LED CURRENT - mA 16 Figure 9. Propagation delays vs. IF TP - PROPAGATION DELAY - ns 100 95 90 85 80 IF = 7 mA, TA = 25° C VCC = 30 V, VEE = 0 V Cg = 25 nF DUTY CYCLE = 50% f = 20 kHz 70 65 TPLH TPHL 60 10 15 20 25 30 35 40 Rg - SERIES LOAD RESISTANCE - 7 Figure 11. Propagation delay vs. Rg 100 90 IF = 7 mA VCC = 30 V, VEE = 0 V Rg = 10 7, Cg = 25 nF DUTY CYCLE = 50% f = 20 kHz 80 70 TPLH TPHL Figure 10. Propagation delays vs. temperature 105 75 30 60 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 TA - TEMPERATURE - °C 60 6 20 25 VCC - SUPPLY VOLTAGE - V Figure 8. Propagation delays vs. VCC TP - PROPAGATION DELAY - ns TP - PROPAGATION DELAY - ns Figure 7. IFLH vs. temperature TP - PROPAGATION DELAY - ns TPLH TPHL 60 -40 -30 -20 -10 0 10 20 30 40 50 60 70 80 90 100 TA - TEMPERATURE - °C 10 IF = 7 mA TA = 25° C Rg = 10 7, Cg = 25 nF DUTY CYCLE = 50% f = 20 kHz 80 45 50 110 105 100 95 90 85 80 75 70 65 60 IF = 7 mA, TA = 25° C VCC = 30 V, VEE = 0 V Rg = 10 7 DUTY CYCLE = 50% f = 20 kHz 10 15 20 25 30 35 40 Cg - SERIES LOAD CAPACITANCE - nF Figure 12. Propagation delay vs. Cg TPLH TPHL 45 50 IF - FORWARD CURRENT - mA 100 10 1 0.1 1.4 1.45 1.5 1.55 VF - FORWARD VOLTAGE - V 1.6 1.65 Figure 13. Input current vs. forward voltage 4 V Pulsed 1 6 IF = 7 to 16 mA + _ 1 MF 2 IOH 3 4 Figure 14. IOH test circuit 1 6 1 MF 2 VCC = 15 to 30 V IOL 3 + _ 5 + _ 4 2.5 V Pulsed Figure 15. IOL test circuit 11 VCC = 15 to 30 V + _ 5 1 6 IF = 7 to 16 mA 1 MF 2 5 3 4 VCC = 15 to 30 V VOH + _ 100 mA Figure 16. VOH test circuit 1 6 100 mA 1 MF 2 5 3 4 VCC = 15 to 30 V VOL + _ Figure 17. VOL test circuit 1 6 1 MF IF 2 5 VO > 5 V 10 7 3 Figure 18. IFLH test circuit 12 4 25 nF VCC = 15 to 30 V + _ 1 6 IF = 7 to 16 mA 1 MF 2 5 3 4 VO > 5 V + _ VCC Figure 19. UVLO test circuit IF = 7 to 16 mA, 20 kHz, 50% Duty Cycle 1 6 2 5 1 MF VCC = 15 to 30 V VO + _ 10 7 3 25 nF 4 Figure 20. tPHL, tPHL, tr and tf test circuit and waveforms 205 7 1 5V 6 1 MF + _ 2 5 3 4 VO VCC = 30 V + _ + _ 137 7 VCM = 1500 V Figure 21. CMR test circuit with split resistors network and waveforms 13 10 10mA mA Application Information Product Overview Description Recommended Application Circuit The ACPL-P340/W340 is an optically isolated power output stage capable of driving IGBTs of up to 50 A and 1200 V. Based on BCDMOS technology, this gate drive optocoupler delivers higher peak output current, better rail-to-rail output voltage performance and two times faster speed than the previous generation products. The recommended application circuit shown in Figure 22 illustrates a typical gate drive implementation using the ACPL-P340. The following describes about driving IGBT. However, it is also applicable to MOSFET. Designers will need to adjust the VCC supply voltage, depending on the MOSFET or IGBT gate threshold requirements (Recommended VCC = 15 V for IGBT and 12 V for MOSFET). The high peak output current and short propagation delay are needed for fast IGBT switching to reduce dead time and improve system overall efficiency. Rail-to-rail output voltage ensures that the IGBT’s gate voltage is driven to the optimum intended level with no power loss across IGBT. This helps the designer lower the system power which is suitable for bootstrap power supply operation. It has very high CMR(common mode rejection) rating which allows the microcontroller and the IGBT to operate at very large common mode noise found in industrial motor drives and other power switching applications. The input is driven by direct LED current and has a hysteresis that prevents output oscillation if insufficient LED driving current is applied. This will eliminates the need of additional Schmitt trigger circuit at the input LED. The supply bypass capacitors (1 F) provide the large transient currents necessary during a switching transition. Because of the transient nature of the charging currents, a low current (3.0 mA) power supply will be enough to power the device. The split resistors (in the ratio of 1.5:1) across the LED will provide a high CMR response by providing a balanced resistance network across the LED. The gate resistor RG serves to limit gate charge current and controls the IGBT collector voltage rise and fall times. In PC board design, care should be taken to avoid routing the IGBT collector or emitter traces close to the ACPL-P340 input as this can result in unwanted coupling of transient signals into ACPL-P340 and degrade performance. The stretched SO6 package which is up to 50% smaller than conventional DIP package facilitates smaller more compact design. These stretched packages are compliant to many industrial safety standards such as IEC/EN/DIN EN 60747-5-2, UL 1577 and CSA. R ANODE 1 NC 2 + _ R CATHODE 3 VCC 6 VOUT 1 MF Rg VCC = 15 V + _ + HVDC Q1 + VCE _ Q2 + VCE _ 5 VEE VEE = 5 V 3-HVDC AC + _ 4 -HVDC Figure 22. Recommended application circuit with split resistors LED drive 14 Rail-to-Rail Output ACPL-P340 uses a power PMOS to deliver the large current and pull it to VCC to achieve rail-to-rail output voltage as shown in Figure 24. This ensures that the IGBT’s gate voltage is driven to the optimum intended level with no power loss across IGBT even when an unstable power supply is used. Figure 23 shows a typical gate driver’s high current output stage with 3 bipolar transistors in darlington configuration. During the output high transition, the output voltage rises rapidly to within 3 diode drops of VCC. To ensure the VOUT is at VCC in order to achieve IGBT rated VCE(ON) voltage. The level of VCC will be need to be raised to beyond VCC+3(VBE) to account for the diode drops. And to limit the output voltage to VCC, a pull-down resistor, RPULL-DOWN between the output and VEE is recommended to sink a static current while the output is high. ANODE 1 8 NC 2 7 CATHODE 3 6 NC 4 5 VCC VOUT RG RPULL-DOWN VEE Figure 23. Typical gate driver with output stage in darlington configuration ANODE 1 6 VCC NC 2 5 VOUT CATHODE 3 4 VEE Figure 24. ACPL-P340/W340 with PMOS and NMOS output stage for rail-to-rail output voltage 15 Selecting the Gate Resistor (Rg) Step 1: Calculate Rg minimum from the IOL peak specification. The IGBT and Rg in Figure 22 can be analyzed as a simple RC circuit with a voltage supplied by ACPL-P340/W340. Rg ≥ = VCC – VEE – VOL IOLPEAK 15 V + 5 V – 0.6 V 1A = 19.4 20 Step 1: Check the ACPL-P340/W340 power dissipation and increase Rg if necessary. The ACPL-P340/W340 total power dissipation (PT ) is equal to the sum of the emitter power (PE) and the output power (PO). PT = PE + PO PE = IF • VF • Duty Cycle PO = PO(BIAS) + PO(SWITCHING) = ICC • (VCC-VEE) + ESW(Rg;Cg) • f Using IF(worst case) = 16 mA, Rg = 20 , Max Duty Cycle = 80%, Cg = 25 nF, f = 25 kHz and TA max = 85° C: PE = 16 mA • 1.95 V • 0.8 = 25 mW PO = 3 mA • 20 V + 3.5 J • 25 kHz = 60 mW + 87.5 mW = 147.5 mW < 700 mW (PO(MAX) @ 85° C) The value of 3 mA for ICC in the previous equation is the maximum ICC over the entire operating temperature range. Since PO is less than PO(MAX), Rg = 20 is alright for the power dissipation. ESW - ENERGY PER SWITCHING CYCLE - J 3.0E-05 VCC = 30 V VCC = 20 V VCC = 15 V 2.5E-05 2.0E-05 1.5E-05 1.0E-05 5.0E-06 0.0E+00 0 5 10 15 20 Rg - Gate Resistance - 7 25 30 Figure 25. Energy Dissipated in the ACPL-P340/W340 for each IGBT switching cycle. 16 LED Drive Circuit Considerations for High CMR Performance Figure 26 shows the recommended drive circuit for the ACPL-P340/W340 that gives optimum common-mode rejection. The two current setting resistors balance the common mode impedances at the LED’s anode and cathode. Common-mode transients can be capacitive coupled from the LED anode, through CLA (or cathode through CLC) to the output-side ground causing current to be shunted away from the LED (which is not wanted when the LED should be on) or conversely cause current to be injected into the LED (which is not wanted when the LED should be off ). if an imbalance between ILP and ILN results in a transient IF equal to or greater than the switching threshold of the optocoupler, the transient “signal” may cause the output to spike above 1 V, which constitutes a CML failure. The balanced ILED-setting resistors help equalize the common mode voltage change at the anode and cathode. The shunt drive input circuit will also help to achieve high CML performance by shunting the LED in the off state. +5 V Table 8 shows the directions of ILP and ILN depend on the polarity of the common-mode transient. For transients occurring when the LED is on, common-mode rejection (CMH, since the output is at “high” state) depends on LED current (IF). For conditions where IF is close to the switching threshold (IFLH), CMH also depends on the extent to which ILP and ILN balance each other. In other words, any condition where a common-mode transient causes a momentary decrease in IF (i.e. when dVCM/dt > 0 and |ILP| > |ILN|, referring to Table 8) will cause a commonmode failure for transients which are fast enough. Likewise for a common-mode transient that occurs when the LED is off (i.e. CML, since the output is at “low” state), VDD = 5.0 V: R1 = 205 7 ±1% R2 = 137 7 ±1% R1/R2 ≈ 1.5 R1 ANODE 1 ILP CLA 2 6 VCC 5 VOUT 4 VEE ILN R2 3 CATHODE CLC Figure 26. Recommended high-CMR drive circuit for the ACPL-P340/W340. Table 8. Common Mode Pulse Polarity and LED current Transients If |ILP| < |ILN|, IF is momentarily If |ILP| > |ILN|, IF is momentarily Away from LED cathode through CLC Increase Decrease Toward LED cathode through CLC Decrease Increase dVCM/dt ILP Direction ILP Direction Positive (>0) Away from LED anode through CLA Negative(<0) Toward LED anode through CLA 17 Dead Time and Propagation Delay Specifications The ACPL-P340/W340 includes a Propagation Delay Difference (PDD) specification intended to help designers minimize “dead time” in their power inverter designs. Dead time is the time period during which both the high and low side power transistors (Q1 and Q2 in Figure 22) are off. Any overlap in Q1 and Q2 conduction will result in large currents flowing through the power devices between the high and low voltage motor rails. To minimize dead time in a given design, the turn on of LED2 should be delayed (relative to the turn off of LED1) so that under worst-case conditions, transistor Q1 has just turned off when transistor Q2 turns on, as shown in Figure 27. The amount of delay necessary to achieve this condition is equal to the maximum value of the propagation delay difference specification, PDDMAX, which is specified to be 100 ns over the operating temperature range of 40° C to 105° C. Figure 27. Minimum LED skew for zero dead time 18 Delaying the LED signal by the maximum propagation delay difference ensures that the minimum dead time is zero, but it does not tell a designer what the maximum dead time will be. The maximum dead time is equivalent to the difference between the maximum and minimum propagation delay difference specifications as shown in Figure 28. The maximum dead time for the ACPL-P340/ W340 is 200 ns (= 100 ns - (-100 ns)) over an operating temperature range of -40° C to 105C. Note that the propagation delays used to calculate PDD and dead time are taken at equal temperatures and test conditions since the optocouplers under consideration are typically mounted in close proximity to each other and are switching identical IGBTs. Figure 28. Waveforms for dead time LED Current Input with Hysteresis The detector has optical receiver input stage with built in Schmitt trigger to provide logic compatible waveforms, eliminating the need for additional wave shaping. The hysteresis (Figure 6) provides differential mode noise immunity and minimizes the potential for output signal chatter. Under Voltage Lockout The ACPL-P340/W340 Under Voltage Lockout (UVLO) feature is designed to prevent the application of insufficient gate voltage to the IGBT by forcing the ACPL-P340/ W340 output low during power-up. IGBTs typically require gate voltages of 15 V to achieve their rated VCE(ON) voltage. At gate voltages below 13 V typically, the VCE(ON) voltage increases dramatically, especially at higher currents. At very low gate voltages (below 10 V), the IGBT may operate in the linear region and quickly overheat. The UVLO function causes the output to be clamped whenever insufficient operating supply (VCC) is applied. Once VCC exceeds VUVLO+ (the positive-going UVLO threshold), the UVLO clamp is released to allow the device output to turn on in response to input signals. Thermal Model for ACPL-P340/W340 Stretched SO6 Package Optocoupler Definitions: R11: Junction to Ambient Thermal Resistance of LED due to heating of LED R12: Junction to Ambient Thermal Resistance of LED due to heating of Detector (Output IC) R21: Junction to Ambient Thermal Resistance of Detector (Output IC) due to heating of LED. R22: Junction to Ambient Thermal Resistance of Detector (Output IC) due to heating of Detector (Output IC). P1: Power dissipation of LED (W). P2: Power dissipation of Detector / Output IC (W). Ambient Temperature: Junction to Ambient Thermal Resistances were measured approximately 1.25 cm above optocoupler at ~23° C in still air Thermal Resistance °C/W R11 135 R12 27 R21 39 R22 47 This thermal model assumes that an 6-pin single-channel plastic package optocoupler is soldered into a 7.62 cm x 7.62 cm printed circuit board (PCB) per JEDEC standards. The temperature at the LED and Detector junctions of the optocoupler can be calculated using the equations below. T1 = (R11 * P1 + R12 * P2) + Ta (1) T2 = (R21 * P1 + R22 * P2) + Ta (2) Using the given thermal resistances and thermal model formula in this datasheet, we can calculate the junction temperature for both LED and the output detector. Both junction temperatures should be within the absolute maximum rating. For example, given P1 = 25 mW, P2 = 148 mW, Ta = 85° C: LED junction temperature, T1 = (R11 * P1 + R12 * P2) + Ta = (135 * 0.025 + 27 * 0.148) + 85 = 92.4° C Output IC junction temperature, T2 = (R21 * P1 + R22 * P2) + Ta = (39 *0.025 + 47 * 0.148) + 85 = 92.9° C T1 and T2 should be limited to 125° C based on the board layout and part placement. Related Application Noted T1: Junction temperature of LED (°C). AN5336 – Gate Drive Optocoupler Basic Design for IGBT / MOSFET T2: Junction temperature of Detector (°C). AN1043 – Common-Mode Noise: Sources and Solutions Ta: Ambient temperature. For product information and a complete list of distributors, please go to our web site: AV02-0310EN – Plastics Optocouplers Product ESD and Moisture Sensitivity www.avagotech.com Avago, Avago Technologies, and the A logo are trademarks of Avago Technologies in the United States and other countries. Data subject to change. Copyright © 2005-2011 Avago Technologies. All rights reserved. AV02-2930EN - November 8, 2011