METALLIZED POLYPROPYLENE CAPACITORS WRAP AND FILL – STYLE “A2” METALLIZED POLYPROPYLENE Low leakage, high insulation Self-healing, high reliability DC OPERATION: blocking, coupling, bypass, RF circuitry RC circuits, computers and instrumentation AC OPERATION: power factor, line filtering NEGATIVE TC: acceptable for use with ferrite inductors STYLE “A2” Polyester tape wrap, end filled with epoxy Lowest possible volume Rectangular-oval shape, axial leads Designed to meet thermal shock, vibration and moisture RESISITANCE SPECIFICATIONS Wrap and fill capacitors are available in cylindrical-axial lead units. Designation is “GA1.” Hermetically sealed and pre-molded plastic case types are also available. Please contact factory or representative. SPECIFICATIONS CONSTRUCTION: metallized polypropylene capacitors are available only in extended foil (non-inductive) construction PACKAGING: polyester tape wrap with epoxy end fills gives the best possible volume density for this type unit LEADS: tin or tin/lead plated copper wire is standard and may be soldered or welded in circuit assembly TEMPERATURE RANGE: may be operated at rated DC voltage from -55°C to +85°C or to +105°C at voltages, indicated by the aerating curve ELECTRICAL [NON-DESTRUCTIVE] TESTS 1. 2. 3. 4. 5. CAPACITANCE: shall be measured at or referred to 1000 ± 20 Hz at 25 ± 5°C for capacitance values up to and including 1.0 mfd. Capacitance values greater than 1.0 mfd, shall be measured at 60 ± 6 Hz. Ref: MIL-STD-202E, Method 305 DISSIPATION FACTOR: shall be measured as described for capacitance and shall not exceed 0.2%. Typical values, throughout temperature range, are given on curves. INSULATION RESISTANCE: shall be measured at rated voltage or 500 VDC, whichever is less. After two minutes electrification, minimum values shall be 200,000 meg/mfd, need not exceed 400,000 Megohms. Ref: MIL-STD-202E, Method 302 DIELECTRIC STRENGTH: capacitors shall withstand specified DC test potential for 60 seconds through a limiting resistance of 1 ohm/volt Terminal to terminal - 150% of DC rating Terminal to case - 200% of DC rating Ref: MIL-STD-202E, Method 301 DIELECTRIC ABSORPTION: dielectric absorption shall not exceed 0.1% when tested to MIL-C-19978D Ref: MIL-C-19978D, Paragraph 3.22 Electromagnetic Integrated Solutions 8061 Avonia Road ● Fairview ● Pennsylvania ● 16415 Phone: (814) 474-1571 ● Email: [email protected] ● Web: http://eis.apitech.com ENVIRONMENTAL TESTS 1. 2. 3. 4. VIBRATION: capacitors will meet or exceed the requirements of MIL-STD-202E, Method 204C MOISTURE RESISTANCE: capacitors will meet or exceed the requirements of MIL-STD-202E, Method 103B, Condition B, with 500V or rated voltage applied, whichever is less LIFE TEST: will withstand 140% of rated DC voltage for 250 hours at 105°C. No more than one failure in 12 units permitted when tested. LEAD PULL TEST: the leads on these capacitors shall withstand a steady axially applied pull of 5 lbs. for one minute CUSTOM DESIGN Available on short notice - special shapes, values, characteristics, combination sections and networks. Non-metallic cases or fabricated steel and brass with glass-to-metal seals. Engineering service is expert and prompt. APPLICATIONS 200 300 400 600 Metallized Polypropylene capacitors, in style "GA2" oval wrap and fill cases offer the user the best possible volume density for this type unit. These units have consistently met the environmental requirements of MIL-C55514A and moisture resistance per MIL-STD-202E, Method 103B. Metallized Polypropylene capacitors combine the reliability of self-healing action with high dielectric strength and insulation resistance of Polypropylene film. Metallized Polypropylene capacitors are designed primarily for DC application -- blocking, coupling, bypass, DC line filtering - where RF and audio components are small in comparison to DC rating. However, they have been used successfully in such AC power applications as power factor correction and AC line filtering. Metallized Polypropylene capacitors operate at all temperatures from -55 to +85°C., de-rate to 60% at 105°C. APPLICATION GUIDE: [AC VOLTAGE RATING, -55˚C to +125˚C. AMBIENT] EQUIVALENT VAC [RMS] RATING AT DC VOLTAGE RATING 60 Hz 400 Hz 1000 Hz (.001 uf thru 1.0 uf) 160 120 80 (1.1 uf thru 5.0 uf) 120 90 60 (.001 uf thru .82 uf) 240 180 120 (.83 uf thru 4.0 uf) 210 157 105 (.001 uf thru .47 uf) 360 200 140 (.48 uf thru 2.0 uf) 295 165 110 (.001 uf thru .22 uf) 504 280 240 (.23 uf thru .82 uf) 415 230 195 (AC voltage assumed to be pure sine wave) TYPICAL TEMPERATURE CHARACTERISTICS Electromagnetic Integrated Solutions 8061 Avonia Road ● Fairview ● Pennsylvania ● 16415 Phone: (814) 474-1571 ● Email: [email protected] ● Web: http://eis.apitech.com 1200 Hz 60 50 90 78 115 90 90 74 GA2 SERIES - SPECIFICATIONS DIMENSIONS: MFD T W .0010 .0012 .0015 .0018 .0022 .0027 .0033 .0039 .0047 .0056 .0068 .0082 .010 .012 .015 .018 .022 .027 .033 .039 .047 .056 .068 .082 .10 .12 .15 .18 .22 .27 .33 .39 .47 .56 .68 .82 1.0 1.5 2.0 3.0 4.0 5.0 6.0 8.0 10.0 .09 .09 .09 .09 .09 .09 .09 .09 .09 .09 .09 .09 .09 .11 .09 .09 .09 .09 .12 .13 .15 .17 .19 .22 .19 .21 .20 .22 .25 .28 .31 .30 .33 .28 .31 .35 .39 .40 .42 .49 .58 .66 .74 .79 .91 .18 .18 .18 .18 .18 .18 .18 .18 .18 .18 .18 .18 .18 .20 .20 .20 .20 .20 .21 .22 .24 .26 .28 .31 .28 .30 .29 .31 .34 .37 .40 .39 .43 .40 .43 .47 .51 .56 .58 .65 .74 .82 .90 .95 1.07 200 VDC L Part No. .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .53 .53 .53 .53 .53 .53 .53 .53 .53 .53 .65 .65 .78 .78 .78 .78 .78 .90 .90 1.17 1.17 1.17 1.17 1.42 1.68 1.93 1.93 1.93 1.93 2.25 2.25 GA2C102 GA2C122 GA2C152 GA2C182 GA2C222 GA2C272 GA2C332 GA2C392 GA2C472 GA2C562 GA2C682 GA2C822 GA2C103 GA2C123 GA2C153 GA2C183 GA2C223 GA2C273 GA2C333 GA2C393 GA2C473 GA2C563 GA2C683 GA2C823 GA2C104 GA2C124 GA2C154 GA2C184 GA2C224 GA2C274 GA2C334 GA2C394 GA2C474 GA2C564 GA2C684 GA2C824 GA2C105 GA2C155 GA2C205 GA2C305 GA2C405 GA2C505 GA2C605 GA2C805 GA2C106 T W .09 .09 .09 .09 .09 .09 .09 .09 .09 .09 .12 .09 .09 .09 .12 .13 .15 .17 .19 .21 .18 .20 .19 .21 .23 .26 .29 .29 .32 .28 .32 .35 .38 .42 .47 .43 .40 .49 .58 .74 .80 .18 .18 .18 .18 .18 .18 .18 .18 .18 .18 .21 .18 .18 .18 .21 .22 .24 .26 .28 .30 .27 .29 .28 .30 .32 .35 .38 .39 .42 .39 .43 .47 .50 .54 .59 .59 .59 .65 .74 .90 .95 300 VDC L Part No. PART LENGTH .40 THRU .65 .78 THRU .90 1.17 THRU 2.25 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .53 .53 .53 .53 .53 .53 .53 .53 .53 .65 .65 .78 .78 .78 .78 .78 .90 .90 1.17 1.17 1.17 1.17 1.17 1.17 1.42 1.68 1.93 1.93 1.93 2.25 GA2D102 GA2D122 GA2D152 GA2D182 GA2D222 GA2D272 GA2D332 GA2D392 GA2D472 GA2D562 GA2D682 GA2D822 GA2D103 GA2D123 GA2D153 GA2D183 GA2D223 GA2D273 GA2D333 GA2D393 GA2D473 GA2D563 GA2D683 GA2D823 GA2D104 GA2D124 GA2D154 GA2D184 GA2D224 GA2D274 GA2D334 GA2D394 GA2D474 GA2D564 GA2D684 GA2D824 GA2D105 GA2D155 GA2D205 GA2D305 GA2D405 T W .09 .09 .09 .09 .09 .09 .09 .12 .09 .09 .09 .12 .14 .15 .17 .19 .22 .19 .22 .22 .24 .26 .28 .31 .29 .31 .30 .33 .37 .41 .46 .41 .42 .46 .46 .52 .58 .73 .79 .18 .18 .18 .18 .18 .18 .18 .21 .18 .18 .18 .21 .23 .24 .26 .28 .31 .28 .31 .31 .33 .35 .37 .40 .41 .43 .42 .45 .49 .53 .58 .57 .58 .62 .62 .68 .74 .89 .95 WIRE LEADS A.W.G. #24 #22 #20 Electromagnetic Integrated Solutions 8061 Avonia Road ● Fairview ● Pennsylvania ● 16415 Phone: (814) 474-1571 ● Email: [email protected] ● Web: http://eis.apitech.com 400 VDC L Part No. .40 .40 .40 .40 .40 .40 .40 .40 .53 .53 .53 .53 .53 .53 .53 .53 .53 .65 .65 .78 .78 .78 .78 .78 .78 .90 .90 1.17 1.17 1.17 1.17 1.17 1.42 1.68 1.68 1.93 1.93 1.93 2.25 DIA. .020 .025 .031 GA2E102 GA2E122 GA2E 52 GA2E182 GA2E222 GA2E272 GA2E332 GA2E392 GA2E472 GA2E562 GA2E682 GA2E822 GA2E103 GA2E123 GA2E153 GA2E183 GA2E223 GA2E273 GA2E333 GA2E393 GA2E473 GA2E563 GA2E683 GA2E823 GA2E104 GA2E124 GA2E154 GA2E184 GA2E224 GA2E274 GA2E334 GA2E394 GA2E474 GA2E564 GA2E684 GA2E824 GA2E105 GA2E155 GA2E205 T W .09 .09 .12 .09 .09 .09 .12 .14 .15 .17 .19 .21 .19 .21 .23 .23 .24 .28 .31 .33 .30 .33 .31 .34 .38 .42 .40 .40 .43 .49 .49 .55 .61 .68 .75 .77 .85 1.00 .128 .18 .18 .21 .18 .18 .18 .21 .23 .24 .26 .28 .30 .28 .30 .32 .32 .33 .37 .40 .42 .42 .45 .43 .46 .50 .54 .56 .56 .59 .65 .67 .73 .78 .85 .93 .95 1.05 1.30 1.48 600 VDC L Part No. .40 .40 .40 .53 .53 .53 .53 .53 .53 .53 .53 .53 .65 .65 .65 .78 .78 .78 .78 .78 .90 .90 1.17 1.17 1.17 1.17 1.42 1.68 1.68 1.68 1.93 1.93 1.93 1.93 1.93 2.25 2.25 1.25 2.25 GA2G102 GA2G122 GA2G152 GA2G182 GA2G222 GA2G272 GA2G332 GA2G392 GA2G472 GA2G562 GA2G682 GA2G822 GA2G103 GA2G123 GA2G153 GA2G183 GA2G223 GA2G273 GA2G333 GA2G393 GA2G473 GA2G563 GA2G683 GA2G823 GA2G104 GA2G124 GA2G154 GA2G184 GA2G224 GA2G274 GA2G334 GA2G394 GA2G474 GA2G564 GA2G684 GA2G824 GA2G105 GA2G155 GA2G205