METALLIZED POLYPROPYLENE CAPACITORS WRAP AND FILL – STYLE “A1” METALLIZED POLYPROPYLENE Low leakage, high insulation resistance Self-healing, high reliability DC OPERATION: blocking, coupling, bypass, RF circuitry, RC circuits, computers and instrumentation AC OPERATION: power factor, line filtering NEGATIVE TC: is acceptable for use with ferrite inductors STYLE “A1” Polyester tape wrap, end filled with epoxy Round-cylindrical shape, axial leads Designed to meet thermal shock, vibration and moisture resistance specifications Wrap and fill capacitors are available in rectangular, axial-lead units, designated as “Style GA2.” Hermetically sealed and pre-molded plastic case types are also available. Please contact factory or representative. SPECIFICATIONS CONSTRUCTION: metallized polypropylene capacitors are available only in extended foil (non-inductive) construction PACKAGING: polyester tape wrap with epoxy endfills gives the best possible volume density for this type unit LEADS: tin or tin/lead plated copper wire is standard and may be soldered or welded in circuit assembly TEMPERATURE RANGE: may be operated at rated DC voltage from -55°C to +85°C or to +105°C at voltages indicated by the derating curve ELECTRICAL (NON-DESTRUCTIVE) TEST 1. 2. 3. 4. 5. CAPACITANCE: shall be measured at or referred to 1000 ± 20 Hz at 25 ± 5°C for capacitance values up to and including 1.0 mfd. Capacitance values greater than 1.0 mfd, shall be measured at 60 ± 6 Hz. Ref: MIL-STD-202 E, Method 305 DISSIPATION FACTOR: shall be measured as described for capacitance and shall not exceed 0.2%. Typical values, throughout temperature range are given on curve characteristics. INSULATION RESISTANCE: shall be measured at rated voltage or 500 VDC, whichever is less. After two minutes electrification, minimum values shall be 200,000 meg/mfd, need not exceed 400,000 Megohms. Ref: MIL-STD-202E, Method 302 DIELECTRIC STRENGTH: capacitors shall withstand specified DC test potential for 60 seconds through a limiting resistance of 1 ohm/volt Terminal to terminal - 150% of DC rating Terminal to case - 200% of DC almost rating Ref: MIL-STD-202E, Method 301 DIELECTRIC ABSORPTION: dielectric absorption shall not exceed 0.1% when tested to MIL-C-19978D Ref: MIL-C-19978D, paragraph 3.22 ENVIRONMENTAL TESTS 1. 2. 3. 4. VIBRATION: capacitors will meet or exceed the requirements of MIL-STD-202 E, Method 204C MOISTURE RESISTANCE: capacitors will meet or exceed the requirements of MIL-STD-202E, Method 103B, condition B, with 500V or rated voltage applied, whichever is less LIFE TEST: will withstand 140% of rated DC voltage for 250 hours at 105°C. No more than one failure in 12 units permitted when tested. LEAD PULL TEST: the leads of these capacitors shall withstand a steady axially applied pull of 5 lbs. for one minute Electromagnetic Integrated Solutions 8061 Avonia Road ● Fairview ● Pennsylvania ● 16415 Phone: (814) 474-1571 ● Email: [email protected] ● Web: http://eis.apitech.com CUSTOM DESIGN Available on short notice -- special shapes, values, characteristics, combination sections and networks. Non-metallic cases or fabricated steel and brass with glass-to-metal seals. Engineering service is expert and prompt. APPLICATIONS Metallized Polypropylene capacitors in Style "GA1" round wrap and fill cases offer the user maximum volume density for cord wood type assemblies. These units have consistently met the environmental requirements of MIL-C-55514A and moisture resistance per MIL-STD-202E, Method 103B. Metallized Polypropylene capacitors combine the reliability of self-healing action with high dielectric strength and insulation resistance of Polypropylene film. Metallized Polypropylene capacitors are designed primarily for DC application -- blocking, coupling, bypass, DC line filtering where RF and audio components are small in comparison to DC rating. However, they have been used very successfully in such AC power applications as power factor correction and AC line filtering. Metallized Polypropylene capacitors operate at all temperatures from -55 to +85°C., derate to 60% at 105°C. APPLICATION GUIDE: [AC VOLTAGE RATING, -55˚C to +125˚C. AMBIENT] EQUIVALENT VAC [RMS] RATING AT DC VOLTAGE RATING 60 Hz 400 Hz 800 Hz 200 (.001 uf thru 1.0 uf) 160 120 80 (1.1 uf thru 5.0 uf) 120 90 60 300 (.001 uf thru .82 uf) 240 180 120 (.83 uf thru 4.0 uf) 210 157 105 400 (.001 uf thru .47 uf) 360 200 140 (.48 uf thru 2.0 uf) 295 165 110 600 (.001 uf thru .22 uf) 504 280 240 (.23 uf thru .82 uf) 415 230 195 (AC voltage assumed to be pure sine wave) TYPICAL TEMPERATURE CHARACTERISTICS GA1 SERIES – SPECIFICATIONS Electromagnetic Integrated Solutions 8061 Avonia Road ● Fairview ● Pennsylvania ● 16415 Phone: (814) 474-1571 ● Email: [email protected] ● Web: http://eis.apitech.com 1200 Hz 60 50 90 78 115 90 90 74 DIMENSIONS MFD Dia. 200 VDC L Part No. .0010 .0012 .0015 .0018 .0022 .0027 .0033 .0039 .0047 .0056 .0068 .0082 .010 .012 .015 .018 .022 .027 .033 .039 .047 .056 .068 .082 .10 .12 .15 .18 .22 .27 .33 .39 .47 .56 .68 .82 1.0 1.5 2.0 3.0 4.0 5.0 6.0 8.0 10.0 .15 .15 .15 .15 .15 .15 .15 .15 .15 .15 .15 .16 .17 .18 .18 .18 .19 .21 .23 .24 .25 .27 .29 .31 .28 .30 .30 .32 .34 .38 .41 .41 .43 .41 .44 .48 .52 .52 .52 .59 .69 .79 .89 .93 1.05 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .53 .53 .53 .53 .53 .53 .53 .53 .53 .53 .65 .65 .78 .78 .78 .78 .78 .90 .90 1.17 1.17 1.17 1.17 1.42 1.68 1.93 1.93 1.93 1.93 2.25 2.25 GA1C102 GA1C122 GA1C152 GA1C182 GA1C222 GA1C272 GA1C332 GA1C392 GA1C472 GA1C562 GA1C682 GA1C822 GA1C103 GA1C123 GA1C153 GA1C183 GA1C223 GA1C273 GA1C333 GA1C393 GA1C473 GA1C563 GA1C683 GA1C823 GA1C104 GA1C124 GA1C154 GA1C184 GA1C224 GA1C274 GA1C334 GA1C394 GA1C474 GA1C564 GA1C684 GA1C824 GA1C105 GA1C155 GA1C205 GA1C305 GA1C405 GA1C505 GA1C605 GA1C805 GA1C106 WIRE LEADS PART LENGTH .40 THRU .65 .78 THRU .90 1.17 THRU 2.25 Dia. .15 15 15 15 15 15 15 15 .15 .17 .18 .15 .15 .17 .18 .19 .21 .23 .25 .27 .24 .27 .27 .27 .30 .33 .35 .35 .38 .35 .39 .41 .46 .50 .55 .55 .55 .60 .69 .84 .89 300 VDC L Part No. .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .40 .53 .53 .53 .53 .53 .53 .53 .53 .53 .65 .65 .78 .78 .78 .78 .78 .90 .90 1.17 1.17 1.17 1.17 1.17 1.17 1.42 1.68 1.93 1.93 1.93 2.25 GA1D102 GA1D122 GA1D152 GA1D182 GA1D222 GA1D272 GA1D332 GA1D392 GA1D472 GA1D562 GA1D682 GA1D822 GA1D103 GA1D123 GA1D153 GA1D183 GA1D223 GA1D273 GA1D333 GA1D393 GA1D473 GA1D563 GA1D683 GA1D823 GA1D104 GA1D124 GA1D154 GA1D184 GA1D224 GA1D274 GA1D334 GA1D394 GA1D474 GA1D564 GA1D684 GA1D824 GA1D105 GA1D155 GA1D205 GA1D305 GA1D405 Dia. .15 .15 .15 .15 .15 .16 .17 .18 .15 .16 .17 .19 .20 .22 .24 .26 .29 .26 .29 .27 .29 .32 .34 .38 .38 .41 .41 .43 .47 .52 .56 .56 .56 .61 .61 .66 .73 .88 .88 400 VDC L Part No. .40 .40 .40 .40 .40 .40 .40 .40 .53 .53 .53 .53 .53 .53 .53 .53 .53 .65 .65 .78 .78 .78 .78 .78 .90 .90 1.17 1.17 1.17 1.17 1.17 1.42 1.68 1.68 1.93 1.93 1.93 1.93 2.25 A.W.G #24 #22 #20 Electromagnetic Integrated Solutions 8061 Avonia Road ● Fairview ● Pennsylvania ● 16415 Phone: (814) 474-1571 ● Email: [email protected] ● Web: http://eis.apitech.com GA1E102 GA1E122 GA1E152 GA1E182 GA1E222 GA1E272 GA1E332 GA1E392 GA1E472 GA1E562 GA1E682 GA1E822 GA1E103 GA1E123 GA1E153 GA1E183 GA1E223 GA1E273 GA1E333 GA1E393 GA1E473 GA1E563 GA1E683 GA1E823 GA1E104 GA1E124 GA1E154 GA1E184 GA1E224 GA1E274 GA1E334 GA1E394 GA1E474 GA1E564 GA1E684 GA1E824 Dia. 600 VDC L Part No. .15 .15 .18 .15 .15 .17 .18 .19 .21 .23 .24 .26 .24 .26 .28 .27 .29 .33 .36 .38 .38 .41 .39 .42 .46 .50 .51 .51 .56 .61 .63 .67 .74 .81 .89 1.05 .40 .40 .40 .53 .53 .53 .53 .53 .53 .53 .53 .53 .65 .65 .65 .78 .78 .78 .78 .78 .90 .90 1.17 1.17 1.17 1.17 1.42 1.68 1.68 1.68 1.93 1.93 1.93 1.93 1.93 2.25 DIA. .020 .025 .032 GA1G102 GA1G122 GA1G152 GA1G182 GA1G222 GA1G272 GA1G332 GA1G392 GA1G472 GA1G562 GA1G682 GA1G822 GA1G103 GA1G123 GA1G153 GA1G183 GA1G223 GA1G273 GA1G333 GA1G393 GA1G473 GA1G563 GA1G683 GA1G823 GA1G104 GA1G124 GA1G154 GA1G184 GA1G224 GA1G274 GA1G334 GA1G394 GA1G474 GA1G564 GA1G684 GA1G824